Shellab SVAC9-2 User Manual

Installation and
Operation Manual
SVAC9-2
Previously designated as
VPX9-2
Vacuum Oven 230 Voltage
SVAC9-2 Vacuum Oven 230 Voltage
Previously designated VPX9-2 Vacuum Oven
Installation and Operation Manual Part Number (Manual): 4861570 Revision: May 5, 2014
Pictured on front: Standard powder coat paint
Below: Stainless steel exterior clean room option
These units are TÜV CUE listed as vacuum ovens for professional, industrial, or educational use where the preparation or testing of materials is done at approximately atmospheric pressure and no flammable, volatile, or combustible materials are being heated.
These units have been tested to the following requirements: CAN/CSA C22.2 No. 61010-1:2012
CAN/CSA C22.2 No. 61010-2-010 + R:2009 UL 61010A-2-010:2002 UL 61010-1:2012 EN 61010-1:2010 EN 61010-2-010:2003
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TABLE OF CONTENTS
INTRODUCTION ........................................................................................................................................... 4
General Safety Considerations ................................................................................................................. 4
Engineering Improvements ....................................................................................................................... 4
Contacting Assistance ............................................................................................................................... 5
Clean Room Option ................................................................................................................................... 5
RECEIVING YOUR OVEN ............................................................................................................................ 6
Inspecting the Shipment ............................................................................................................................ 6
Vacuum Pump ........................................................................................................................................... 6
Gaskets ..................................................................................................................................................... 6
Returning the Shipment ............................................................................................................................ 7
Recording Data Plate Information ............................................................................................................. 7
GRAPHIC SYMBOLS ................................................................................................................................... 8
INSTALLATION ............................................................................................................................................ 9
Location ..................................................................................................................................................... 9
Lifting and Handling .................................................................................................................................. 9
Power Source .......................................................................................................................................... 10
Leveling ................................................................................................................................................... 10
Vacuum Plumbing ................................................................................................................................... 11
Vent and Gas Plumbing .......................................................................................................................... 11
Shelving Installation ................................................................................................................................ 12
Cleaning .................................................................................................................................................. 12
Burn In ..................................................................................................................................................... 12
CONTROL OVERVIEW .............................................................................................................................. 13
Valves and Circuit Breakers .................................................................................................................... 15
OPERATION ............................................................................................................................................... 16
Operating Precautions ............................................................................................................................ 16
Theory of Operation ................................................................................................................................ 17
Setting up the Oven ................................................................................................................................ 18
First Use Burn In (Recommended) ......................................................................................................... 19
Verify Vacuum Functionality and Integrity ............................................................................................... 19
Setting the Temperature Controller Set Point ......................................................................................... 20
Calibrating the Unit .................................................................................................................................. 21
Setting the Over Temperature Limit Control ........................................................................................... 22
Programmed Operations ......................................................................................................................... 23
USER MAINTENANCE ............................................................................................................................... 24
Cleaning .................................................................................................................................................. 24
Disinfecting .............................................................................................................................................. 24
Storage .................................................................................................................................................... 25
Vacuum Pump Maintenance ................................................................................................................... 25
Unit SPECIFICATIONS .............................................................................................................................. 26
Weight ..................................................................................................................................................... 26
Dimensions .............................................................................................................................................. 26
Capacity .................................................................................................................................................. 26
Shelf Capacity by Weight ........................................................................................................................ 26
Temperature ............................................................................................................................................ 27
Power ...................................................................................................................................................... 27
REPLACMENT PARTS LIST ..................................................................................................................... 28
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INTRODUCTION
Thank you for purchasing a Sheldon Manufacturing SVAC9-2 large capacity vacuum oven. We
know that in today’s competitive marketplace, customers have many choices when it comes to
constant temperature equipment. We appreciate you choosing ours. Our continued reputation as a leading laboratory product manufacturer rests with your satisfaction. Sheldon Manufacturing, Inc. stands behind our products, and we will be here if you need us.
These vacuum ovens are intended for professional, industrial, and educational applications. The ovens are not intended for use at hazardous or household locations.
Before you use the oven read this entire manual carefully to understand how to install, operate, and maintain the oven in a safe manner. Keep this manual available for use by all oven operators. Ensure that all operators are given appropriate training before the oven begins service.
Note: Failure to follow the guidelines and instructions in this manual may create a protection
impairment by disabling or interfering with the unit’s safety features. This can result in injury or death.
GENERAL SAFETY CONSIDERATIONS
Your oven and its recommended accessories have been designed and tested to meet strict safety requirements.
For continued safe operation of your oven, always follow basic safety precautions including:
Only use this equipment for its intended range of applications. Follow any local or regional ordinances in your area covering the use of this unit. Use only approved accessories. Do not modify system components. Any alterations or
modifications to your oven may be dangerous and will void your warranty.
Always hardwire the unit’s power feed to an earth grounded electrical source that conforms
to national and local electrical codes. If the unit is not earth grounded, parts such as, knobs and controls may conduct electricity and cause serious injury.
Avoid damaging the power feed. Do not bend it excessively, step on it, place heavy objects
on it. A damaged power feed can easily become a shock or fire hazard. Never use a power feed after it has been damaged.
Do not position the equipment in such a manner as to make it difficult to disconnect or
uncouple the power feed.
Do not attempt to move the unit while in operation or before the unit has cooled.
ENGINEERING IMPROVEMENTS
Sheldon Manufacturing continually improves all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications, and improvements may not be covered in this manual. If your unit’s operating characteristics or appearance differs from those described in this manual, please contact your Shel Lab dealer or customer service representative for assistance.
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Figure 1: SVAC9-2 with Stainless Steel Exterior
INTRODUCTION (CONTINUED)
CONTACTING ASSISTANCE
If you are unable to resolve a technical issue with your vacuum oven, please contact Sheldon Technical Support. Phone hours for Sheldon Technical Support are 6am – 4:30pm Pacific Coast Time (west coast of the United States, UTC -8). Please have the following information ready when calling or emailing Technical Support: the model number and the serial number (see page 7).
EMAIL: tech@shellab.com PHONE: 1-800-322-4897 extension 2, or (503) 640-3000 FAX: (503) 640-1366
CLEAN ROOM OPTION
An optional stainless steel exterior is available for the SVAC9-2 from Sheldon Manufacturing. Suitable for many cleanroom applications, the paint-free exterior surfaces are corrosion resistant and help to prevent contamination from paint flecking and surface particle retention. Special Quote (SQ) Number: 910-980-0004.
This option must be chosen prior to the oven being built. All SVAC9-2 ovens come with stainless steel interiors.
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Shelves
Shelf Clips
Leveling Feet
Oil Drain Tray
3
12
4
1*
RECEIVING YOUR OVEN
Before leaving our factory, all SVAC ovens are packaged in high-quality shipping materials to provide protection from transportation-related damage.
When an oven leaves our factory, safe delivery becomes the responsibility of the carrier. Damage sustained during transit is not covered by the oven’s warranty.
When you receive your SVAC9-2 oven, inspect it for concealed loss or damage to its interior and exterior. If you find any damage to the oven, then follow the carrier’s procedure for claiming damage or loss.
INSPECTING THE SHIPMENT
Carefully inspect the shipping carton for damage. Report any damage to the carrier service that delivered the SVAC oven. If the carton is not damaged, open the carton and remove the contents. The unit should come with an Installation and Operation Manual, warranty card, and a Certificate of Compliance, the simplified Watlow EZ-Controller Programing Guide, and a Watlow EZ-Zone User Manual.
Verify that the correct number of shelves, shelf slides, and leveling feet have been included (see the following table for quantities). The oven is not supplied with a vacuum pump.
Included accessories
*The oil drain tray included for use with vacuum pumps that produce oil leakage.
Carefully check all packaging before discarding. Save the shipping carton until you are certain that the unit and its accessories function properly.
VACUUM PUMP
The SVAC9-2 does not come supplied with a vacuum pump. All maintenance and instructional information should be obtained from the pump manufacturer, if it not shipped with the pump. Sheldon Manufacturing offers vacuum pumps for sale compatible with a variety of applications and processes.
Mounting studs and an outlet for powering a vacuum pump are installed in the cabinet inside the base of the oven. See the Vacuum Plumbing entry in the Installation section (page 11) for more information on plumbing.
GASKETS
The SVAC9-2 comes with Viton door and window gaskets installed. These are rated to 205°C and resistant to acids, but not solvents. Sheldon Manufacturing also offers Buna gaskets resistant to solvents, and rated to 100°C.
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Model Number
Serial Number
RECEIVING YOUR OVEN (CONTINUED)
RETURNING THE SHIPMENT
If you must return the oven for any reason, first contact your service representative for a return of material authorization (RMA). You must provide the unit’s data plate information. See Recording Data Plate Information below.
RECORDING DATA PLATE INFORMATION
Locate the data plate on the back of the oven next to the power inlet. The data plate contains the oven model number and serial number. Enter this information below for future reference.
Date Plate Information
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Symbol
Definition
Indicates that you should consult your service manual for further instructions. Indique que l'opérateur doit consulter le manuel d'utilisation pour y trouver les instructions
complémentaires.
Indicates the Over Temperature Limit system Indique le système de dépassement de temperature
Indicates AC Power Repère le courant alternative
Indicates I/ON and O/OFF I repère de la position MARCHE de l'interrupteur d'alimentation O repère de la position ARRÊT de l'interrupteur d'alimentation
Indicates vacuum pump is active. Indique la pompe à vide est active.
Indicates a Manually Adjustable control Indique un bouton réglable manuellement
Indicates a Potential Shock Hazard Signale danger électrique
WEEE Directive compliant logo
Indicates the unit should be recycled (Not disposed of in land-fill) Indique l’appareil doit être recyclé (Ne pas jeter dans une décharge)
Indicates protective earth ground Repère terre électrique
Indicates: Caution hot surface Indique: Avertissement symbole de surface chaude
GRAPHIC SYMBOLS
The oven is provided with multiple graphic symbols on its interior and exterior surfaces. The symbols identify hazards and the functions of the adjustable components, as well as important notes in the user manual.
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INSTALLATION
Installation of the unit requires permanent connect wiring (commonly known as hardwiring) and should be performed by a qualified electrical technician. All other steps can be performed by the end user.
This oven is intended for use indoors at room temperatures between 15C and 40C (59F and
86F), at no greater than 80% Relative Humidity (at 25C / 77F). Allow a minimum of 12 inches (30cm) between the oven and any walls or partitions, as well as 12 inches (30cm) of vertical
headspace clearance above the top of the oven for unobstructed airflow and cooling. Operating the unit outside of these conditions may adversely affect the temperature range and
stability. For conditions outside those listed above, please contact your distributor or Sheldon Sales to
explore other ovens suited to your laboratory or production environment.
LOCATION
When selecting a location to install the oven, consider all environmental conditions that can affect unit’s effective temperature range, uniformity, and stability. For example:
Other ovens, autoclaves, and any device that produces significant radiant heat Heating and cooling ducts, or other sources of fast moving air currents High-traffic areas Direct sunlight
LIFTING AND HANDLING
The oven is heavy. Use appropriate lifting devices that are sufficiently rated for these loads. Follow these guidelines when lifting the oven:
Lift the oven only from its bottom surface. Doors, handles, and knobs are not adequate for lifting or stabilization. Restrain the oven completely while lifting or transporting so it cannot tip. Remove all moving parts, such as shelves and trays, and lock doors in the closed position
during transfers to prevent shifting and damage.
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