Sheldon Watlow EZ-Zone Programming Manual

Profile Programing Guide
Watlow Controller
Watlow EZ-Zone for Sheldon Ovens
Watlow EZ-Zone Controller – Ovens
Sheldon Manufacturing 300 N. 26th Ave Cornelius, OR 97113 EMAIL: tech@shellab.com PHONE 1-800-322-4897 (503) 640-3000
WATLOW PROGRAMING GUIDE
Last Revised: March 11, 2014 Part Number (Guide): 9920715
PURPOSE
This guide describes how to program and launch heating profiles in the Watlow EZ-Zone Temperature Controller, when installed in Sheldon Manufacturing ovens. It is a simplified alternative to Chapter 7 of the controller’s factory-provided manual, and explains the most commonly used programing options.
INTRODUCTION
The Watlow EZ-Zone Controller can hold up to four heating (4) profiles, each with ten (10) sequential steps. Each step can be used to initiate one of three commonly used options:
Timed Interval. Heating or cooling the oven. Soak. Constant temperature period. End. Concludes a running profile.
Each option includes parameters that can be set by the user. For example, the Soak option comes with time duration parameters for hours, minutes, and seconds.
All steps are stored sequentially in the controller’s long-term memory.
Profile 1: steps 1 -10 Profile 2: steps 11 – 20 Profile 3: steps 21 – 30 Profile 4: steps 31 - 40
Steps and heating profiles will remained stored when the oven is turned off or experiences a power outage. In the event of a power interruption while running a profile, the oven will restart if the Power Switch is in the On position, but it will not automatically resume the profile. An interrupted profile must be re-launched by the user.
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TABLE OF CONTENTS
Purpose ..................................................................................................................................................... 2
Introduction ................................................................................................................................................ 2
Main Temperature Control ........................................................................................................................ 4
Commonly Used Profile Step Options....................................................................................................... 5
Powering the External Outlet .................................................................................................................... 5
Programing a Simple Heating Profile ........................................................................................................ 6
Programing Profiles 2 - 4 ........................................................................................................................ 13
Launching Profiles ................................................................................................................................... 14
Combining Profiles .................................................................................................................................. 15
Aborting a Running Profile ...................................................................................................................... 15
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20.0
20.0
RESE T
EZ1
EZ2
2
C
CURRENT OVEN CHAMBER
TEMPERATURE
TEMPERATURE SET
POINT (YOUR DESIRED
TEMPERATURE)
NUMBERS INDICATE
COMMUNICATION FUNCTIONS
RAMPING SYMBOL INDICATES
THAT A HEATING PROFILE IS
RUNNING
THE ADVANCE BUTTON SCROLLS
THROUGH MENUS AND
PARAMETER LISTS
THE DOWN ARROW BUTTON
ADJUSTS SET POINTS OR
CHANGES PARAMETERS
THE UP ARROW BUTTON
ADJUSTS SET POINTS
OR CHANGES PARAMETERS
THE RESET BUTTON MOVES 1 PAGE BACK OR RETURNS TO THE
HOME PAGE
THE EZ1 BUTTON
INITIATES AND ABORTS
HEATING PROFILE 1
Watlow Controller Details
WATLOW PROGRAMING GUIDE
MAIN TEMPERATURE CONTROL
The Watlow EZ-Zone Controller is used as the main temperature controller and display on several Sheldon Manufacturing ovens, and is labeled SET TEMPERATURE. The controller has a digital display, and Up / Down Arrow buttons used for adjusting the oven’s temperature set point and for selecting menu options. On some ovens models the arrows are also used for setting the Over Temperature Limit setting.
The EZ1 button is a shortcut button to launch heating Profile 1. It can also be used to manually abort a running profile.
The green Advance Button advances the display through pages and option lists.
The RESET Button is used to move the display back to previous pages when programing heating
profiles, and to return to the Home Page. The Reset Button is labeled with an infinity ∞ symbol on older Watlows.
Note: The EZ2 Button does not have a function in Sheldon Manufacturing ovens.
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Option
Display Code
Function
Ramp Up / Ramp
Down
(Timed Interval)
Ti
The Timed Interval step option is used for ramping up or ramping down the oven’s temperature over a user-selected time interval. Note: Use of this option must take into account
the oven’s maximum heating and cooling rates, which can vary
with environmental conditions of your shop, production space, or laboratory.
Soak
SoAh
The Soak option runs the oven at a constant temperature for a duration programed using the option’s minute, hour, and second parameter settings.
End Profile
End
The End option ends a running profile when that step is reached. If the End option is not chosen, a running profile will
advance to the next programed step stored in the controller’s
memory.
The User “USEr” parameter choice for End restores the oven to the user’s manual control, and returns the oven to its pre-profile heating state.
WATLOW PROGRAMING GUIDE
COMMONLY USED PROFILE STEP OPTIONS
POWERING THE EXTERNAL OUTLET
This section does not apply to vacuum ovens. Some forced air and convection ovens are provided with an external electrical outlet for powering
an accessory exhaust blower fan. Watlows for these ovens include an Event 1 parameter for each step option. Switching this parameter from Off to On will trigger the power up of the oven’s external power outlet, and any equipment attached to it, when the step is reached during a profile. Switching to parameter to Off depowers the outlet, when the step is reached.
By default the Event 1 parameter is set to Off. It must be switched to On for each successive step that you want it to run during the execution of the profile.
As of the current printing of this guide, the following ovens can use the Event 1 parameter to power an external exhaust blower: SMO5HP-2, SMO10HP-2, SMO14HP-2, SMO34HP-2, SMO38HP-2, and SMO5CR-2
The units previously designated as: HF4-2, HF10-2, HF15-2, HF25-2, HF37-2, and CR1-2
Note: The Event 2 parameter is not associated with an output or a function for Sheldon ovens.
Always leave Event 2 set to Off.
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