Sharpe 309990C, MPFHVLP, MPFHVLP 7045 User Manual

MPFHVLP
Mini Pressure Feed Spray Gun
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
Part No. 7045 Spray Gun
For pressure feed spraying of automotive colors and clears.
II 2 G
THE SPRAY GUN PEOPLE
FOR PRODUCT INFORMATION CALL:
1-800-742-7731
SHARPE MANUFACTURING COMPANY • P.O. BOX 1441, MINNEAPOLIS, MN 55440-1441
1-800-742-7731, www.sharpe1.com
309990C, 4/2006
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential
static arc).
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
Ground equipment and conductive objects in work area.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and
correct the problem.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Tech­nical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Tech nical Da ta in all equipment manuals. Read fluid and solvent manufacturer’s warnings.
Check equipment daily. Repair or replace worn or damaged parts immediately.
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your Graco distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equip­ment includes but is not limited to:
Protective eyewear
Clothing and respirator as recommended by the fluid and solvent manufacturer
Gloves
Hearing protection
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.
Tighten all fluid connections before operating the equipment.
Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
2 Year Limited Warranty
Sharpe warrants this product to the original user against defective material or workmanship for a period of 1 year from the date of purchase.
Sharpe reserves the right to determine whether the part or parts failed because of defective material, workmanship, or other causes. Failures caused by accident, alteration, or misuse are not covered by this warranty.
Sharpe, at its discretion, will repair or replace products covered under this warranty free of charge. Repairs or replacements of products covered under this warranty are warranted for the remainder of the original warranty period.
Sharpe or its authorized service representatives must perform all warranty repairs. Any repair to the product by unauthorized service representatives voids this warranty. The rights under this warranty are limited to the original user and may not be transferred to subsequent owners.
This warranty is in lieu of all other warranties, expressed or implied, including warranties of merchantability and fitness for a particular purpose. Some states do not allow the exclusion or limitations of incidental or consequential damages, so the above limitations may not apply to you.
2 309990C
MPFHVLP SPRAY GUN
Setup
Set shop air pressure regulator (not supplied) according to
paint manufacturer’s recommendation. See maximum air and fluid pressures on cover.
Make sure no air restrictions, such as low-volume cheater-
valves, obstruct the air flow. If an air adjusting valve is desired, use a SHARPE Air Adjusting Valve 24AAV (part no. 2210), 36AAV-HOV (part no. 3310) or HOV (part no. U04410).
Install a shutoff valve (not supplied) downstream of the air
regulator to shut off gun air.
Install an inline air filter (not supplied) to clean and dry the
air supply to the gun.
1. Turn off air and fluid supply.
2. Connect a clean, dry, filtered air supply to gun air inlet (2).
3. Connect fluid supply line to gun fluid inlet (A).
4. If this is first time using the equipment, flush the spray gun.
7
Flushing
WARNING
Read warnings, page 2.
Flush before using the equipment, before changing colors, and when you are done spraying. Use solvent that is compatible with gun wetted parts and fluid that will be sprayed. Flush at lowest possible pressure.
Refer to Compliant Cleaning Methods, page 4, to com­ply with air quality laws if applicable.
1. Follow Pressure Relief Procedure.
2. Connect solvent supply to gun fluid inlet.
3. Spray into grounded metal waste container until equipment
is clean.
4. Follow Pressure Relief Procedure.
Spraying
11
2
A
FIG. 1
Operation
Pressure Relief Procedure
WAR NING
Follow Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment. Read warnings, page 2.
CAUTION
Excessive atomizing air pressure can increase over-spray, reduce transfer efficiency, result in a poor quality finish from dry spray.
Regulatory agencies in certain states prohibit the operation of a spray gun above 10 psi (69 kPa, .7 bar) atomizing air cap pressure.
1. Slowly adjust gun air pressure while fully triggering the gun
until you have the desired atomization.
2. Adjust the pattern size and shape with the spray width
adjustment knob (11). Turn knob clockwise to reduce pattern size and counterclockwise to increase it.
See Troubleshooting guide if you experience an irregular pattern.
3. Fluid control knob (7) is factory set for maximum needle trig-
ger travel and material flow. To decrease needle/trigger travel and decrease fluid flow, turn knob clockwise.
1. Turn off gun air and fluid supply.
2. Trigger the gun to relieve pressure.
3 309990C
MPFHVLP SPRAY GUN
Cleaning and Maintenance
WAR NING
Follow Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment. Read warnings, page 2.
CAUTION
Do not submerge gun in solvent. Solvent dissolves lubri-
cant, dries out packings, and may clog air passages.
Do not use metal tools to clean air cap holes as this may
scratch them and distort the spray pattern.
Use a compatible solvent.
Gun can be cleaned in a gun washer.
Clean air line filters as directed by the manufacturer.
2. Use a rag moistened in solvent to wipe outside of gun.
3. Blow dry gun inside and out. Lubricate gun as described in
Spray Gun Maintenance.
Cleaning Nozzle and Air Cap
CAUTION
Trigger gun whenever you tighten or remove nozzle to
avoid damaging needle seat and nozzle.
Do not use metal tools to clean air cap holes as this may
scratch them and distort the spray pattern.
To clean the air cap and nozzle, remove and soak them in a compatible cleaning solution. Clean them and front of gun with a soft-bristle brush dipped into compatible solvent. Do not use a wire brush or metal tools. To clean out air cap holes, use a soft implement, such as a toothpick.
Spray Gun Maintenance
Frequently lubricate the gun moving parts with a drop of
non-silicone oil (part no. 8255).
Volatile Organic Compounds (VOC) Regulation
In certain states, spraying solvents that release VOC’s into the atmosphere when cleaning a spray gun is prohibited. To comply with these air quality laws you must use a cleaning method that prevents the escape of VOC vapors into the atmosphere. See
Compliant Cleaning Methods below.
Compliant Cleaning Methods
Place spray gun in a gun washer that completely encloses
the gun and components during cleaning, rinsing, and draining.
Spray solvent through the spray gun into a closed gun
cleaning station.
Cleaning Gun
Refer to Compliant Cleaning Methods to comply with air quality laws if applicable.
1. Follow Flushing procedure, page 3.
Do not disassemble the spray gun if you are having a spray
pattern problem. Check Troubleshooting, page 5, for infor- mation on how to correct the problem.
Check for fluid leakage. Tighten fittings or replace equip-
ment as needed.
Technical Data
Maximum Air and Fluid Inlet Pressure: 50 psi (345 kPa,
3.4 bar)
Maximum HVLP Compliant Air Pressure: 40 psi (276 kPa,
2.8 bar) - delivers 10 psi (69 kPa, 0.7 bar) spraying pressure at air cap
Wetted Parts: stainless steel, aluminum, brass, L/D polyethylene
Air Consumption: 3.5 CFM at 40 psi (276 kPa, 2.8 bar)
Spray Gun
1/4 npsm (R1/4-19) air and fluid inlets
Weight - 8 oz. (227 grams)
4 309990C
MPFHVLP SPRAY GUN
Troubleshooting
WARNING
Follow Pressure Relief Procedure, page 3, before troubleshooting or servicing. Read warnings, page 2.
Problem Cause Solution
Normal pattern No action necessary
Right
Dirty or damaged air cap or fluid nozzle. Rotate air cap 180°.
If pattern follows air cap, problem is in air cap. Clean and inspect. If pattern is not corrected, replace air cap.
If pattern does not follow the air cap, the problem is with the
Wrong
Heavy top or
bottom pattern
fluid nozzle. Clean and inspect the nozzle. If the pattern is not corrected, replace nozzle.
Pressure too high for viscosity of material being sprayed.
Wrong
Split pattern
Dirty or distorted air horn holes. Rotate air cap 180°.
Wrong
Will not spray. Fluid supply empty. Fill fluid supply.
a. Fluid pressure too high for viscosity of
material being sprayed.
b. Air pressure too low. b. Increase air pressure.
c. Gun held too close to surface. c. Hold gun about 6-8 inches (150-200 mm) from surface.
Wrong
Heavy pattern or
orange peel
a. Reduce air pressure.
b. Increase material viscosity
c. Correct pattern by narrowing fan size with spray width
adjustment knob.
If pattern follows air cap, problem is in air cap. Clean and inspect. If pattern is not corrected, replace air cap.
a. Reduce fluid pressure.
5 309990C
MPFHVLP SPRAY GUN
Parts
8*
13
12a
1
11a
11b
11
11c*
11d*
Ref. No. Part No. Description Qty.
1 34802 Gun Body 1 2 34825 Air Valve Assembly
Includes items 2a-2f 2a 34819 Housing 1 2b* 29049 Air Valve Stem 1 2c 29053 Lock Nut 1 2d* 29050 Ball 2e* 29036 Needle Spring 1 2f* 34823 Retainer 1 3 29033 Needle Packing Nut 1 4* 26022 Needle Packing 1 5* 29047 Plunger 1 6 29036 Needle Spring 1 7 29046 Fluid Control Knob 1 8* 29056 Trigger Screw 1 9 29055 Trigger 1 11 29030 Width Control Assembly
Includes items 11a-11d 11a 118749 Knob 1 11b 118741 Packing Nut 1 11c* 29028 Packing 1 11d* 29029 Retaining Ring 1 12 118956 Fluid Needle Assembly
Includes items 12a-12b
4*4* 3
1
1
1
6
12b
7
5*
9
2b*
2c
2a
2
2d*
2e*
2f*
Ref. No. Part No. Description Qty.
12a 34811 Fluid Nozzle 1 12b 29040 Fluid Needle 1 13 34808 Air Cap 1
* Parts included in Repair Kit 34835.
SHARPE MANUFACTURING COMPANY • P.O. BOX 1441, MINNEAPOLIS, MN 55440-1441
1-800-742-7731, www.sharpe1.com
309990C, 4/2006
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