Sharp XR10XL, XR-10S-L, XR-11XC-L, XR-HB007X-L, XG-MB5 Service Manual

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XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

SERVICE MANUAL

No. S06X4XR10XLSL

Basic

MULTIMEDIA PROJECTOR

XR-10X-L

XR-10S-L

XR-11XC-L

XR-HB007X-L

MODELS

CONTENTS

SAFETY PRECAUTION

IMPORTANT SERVICE SAFETY NOTES.............i

Precautions for using lead-free solder ..............vi

CHAPTER 1. OPERATION MANUAL

[1] Specifications ................................................. 1-1

[2] Parts Name and Basic Operation................... 1-2

[3] DIMENSIONS ................................................ 1-8

[4] Regarding the lamp........................................ 1-9

CHAPTER 2. REMOVING OF MAJOR PARTS

[1] Removing the lamp door and the lamp unit........ 2-1

[2] Removing the top body .................................. 2-1

[3] Removing the main PWB unit ........................ 2-2

[4] Removing the speaker, fan, and power

supply ballast unit........................................... 2-2

[5] Removing the optical mechanism unit and

RC light receiver PWB ................................... 2-3

[6] Removing the photosensor PWB unit,

blower fan, DMD PWB, and DMD .................. 2-3

CHAPTER 3. THE OPTICAL UNIT OUTLINE

[1] THE OPTICAL UNIT OUTLINE...................... 3-1

XG-MB50X-L

CHAPTER 5. TROUBLE SHOOTING TABLE

[1] TROUBLE SHOOTING TABLE .....................5-1

CHAPTER 6. BLOCK DIAGRAM/OVERALL WIRING DIAGRAM

[1] BLOCK DIAGRAM.........................................6-1

[2] OVERALL WIRING DIAGRAM ......................6-3

CHAPTER 7. PRINTED WIRING BOARD

[1] MAIN Unit ......................................................7-1

[2] DMD Unit .......................................................7-9

[3] BALLAST POWER Unit ...............................7-11

[4] BALLAST CONTROL Unit ...........................7-17

[5] PHOTOSENSOR Unit .................................7-19

[6] R/C Unit .......................................................7-20

CHAPTER 8. WAVEFORMS

[1] WAVEFORMS ...............................................8-1

CHAPTER 9. SCHEMATIC DIAGRAM

[1] DESCRIPTION OF SCHEMATIC DIA-

GRAM............................................................9-1

[2] SCHEMATIC DIAGRAM ................................9-2

CHAPTER 4. ELECTRICAL ADJUSTMENT

[1] ELECTRICAL ADJUSTMENT ........................ 4-1

[2] Adjustment mode process menu.................... 4-4

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

Parts Guide

This document has been published to be used for after sales service only. The contents are subject to change without notice.

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

XR-10X-L

SAFETY PRECAUTION

Service Manual

IMPORTANT SERVICE SAFETY NOTES

IMPORTANT SERVICE SAFETY NOTES (for USA)

Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and servicing guidelines as follows:

WARNING

1. For continued safety, no modification of any circuit should be attempted.

2. Disconnect AC power before servicing.

BEFORE RETURNING THE PROJECTOR: (Fire & Shock Hazard)

Before returning the projector to the user, perform the following safety checks:

1. Inspect lead wires are not pinched between the chassis and other metal parts of the projector.

2. Inspect all protective devices such as non-metallic control knobs, insulating materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacity networks, mechanical insulators, etc.

3. To be sure that no shock hazard exists, check for current leakage in the following manner: Plug the AC cord directly into a 120 - volt AC outlet, (Donot use an isolation transformer for this test). Using two clip leads, connect a 1.5k ohm, 10 watt resistor paralleled by a 0.15µF capacitor in parallel between all exposed metal cabinet parts and earth ground.

Use an AC voltmeter with sensitivity of 5000 ohm per volt., or higher, sensitivity to measure the AC voltage drop across the resistor. All checks must be repeated with the AC plug connection reversed. (If necessary, a non-polarized adapter plug must be used only for the purpose of completing these checks.) Any reading of 0.4 volts RMS (this corresponds to 0.27 milliamp. AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the unit to the owner.

TO EXPOSED METAL PARTS

DVM

AC SCALE

1.5k ohm 10W

0.15 µF

TEST PROBE

CONNECT TO KNOWN EARTH GROUND

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SAFETY NOTICE

Many electrical and mechanical parts in DMD™ Projector have special safety-related characteristics. These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this manual; electrical components having such features are identified by “ ” and shaded areas in the Replacement Parts Lists and Schematic Diagrams. For continued protection,

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replacement parts must be identical to those used in the original circuit. The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.

WARNING: The bimetallic component has the primary

conductive side exposed. Be very careful in handling this component when the power is on.

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

PRECAUTIONS A PRENDRE LORS DE LA REPARATION

Ne peut effectuer la réparation qu' un technicien spécialisé qui s'est parfaitement accoutumé à toute vérification de sécurité et aux conseils suivants.

AVERTISSEMENT

1. N'entreprendre aucune modification de tout circuit. C'est dangereux.

2. Débrancher le récepteur avant toute réparation.

VERIFICA TIONS CONTRE L'INCEN-DIE ET LE CHOC ELECTRIQUE

Avant de rendre le récepteur à l'utilisateur, effectuer les vérifications suivantes.

1. Inspecter tous les faisceaux de câbles pour s'assurer que les fils ne soient pas pincés ou qu'un outil ne soit pas placé entre le châssis et les autres pièces métalliques du récepteur.

2. Inspecter tous les dispositifs de protection comme les boutons de commande non-métalliques, les isolants, le dos du coffret, les couvercles ou blindages de réglage et de compartiment, les réseaux de résistance-capacité, les isolateurs mécaniques, etc.

3. S'assurer qu'il n'y ait pas de danger d'électrocution en vérifiant la fuite de courant, de la facon suivante: Brancher le cordon d'alimentation directem-ent à une prise de courant de 120 - V. (Ne pas utiliser de transformateur d'isolation pour cet essai). A l'aide de deux fils à pinces, brancher une résistance de 1.5 kΩ 10 watts en parallèle avec un condensateur de 0.15µF en série avec toutes les pièces métalliques exposées du coffret et une terre connue comme une

conduite électrique ou une prise de terre branchée à la terre.

Utiliser un voltmètre CA d'une sensibilité d'au moins 5000Ω/V pour mesurer la chute de tension en travers de la résistance. Toucher avec la sonde d'essai les pièces métalliques exposées qui présentent une voie de retour au châssis (antenne, coffret métallique, tête des vis, arbres de commande et des boutons, écusson, etc.) et mesurer la chute de tension CA en-travers de la résistance. Toutes les vérifications doivent être refaites après avoir inversé la fiche du cordon d'alimentation. (Si nécessaire, une prise d'adpatation non polarisée peut être utilisée dans le but de terminer ces vérifications.)

La tension de pointe mesurèe ne doit pas dépasser 0.4V (correspondante au courant CA de pointe de 0.27mA).

Dans le cas contraire, ilyaunepossibilité de choc électrique qui doit être supprimée avant de rendre le récepteur au client.

DVM

ECHELLE CA

1.5k ohm 10W

0.15

SONDE D'ESSAI

AUX PIECES METALLIQUES EXPOSEES

BRANCHER A UNE TERRE CONNUE

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AVIS POUR LA SECURITE

De nombreuses pièces, électriques et mécaniques, dans les projecteur à DMD™ présentent des caractéristiques spéciales relatives à la sécurité, qui ne sont souvent pas évidentes à vue. Le degré de protection ne peut pas être nécessairement augmentée en utilisant des pièces de remplacement étalonnées pour haute tension, puissance, etc. Les pièces de remplacement qui présentent ces caractéristiques sont identifiées dans ce manuel; les pièces électriques qui présentent ces particularités sont identifiées par la marque “ ” et hachurées dans la

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liste des pièces de remplacement et les diagrammes schématiques. Pour assurer la protection, ces pièces doivent être identiques à celles utilisées dans le circuit d’origine. L’utilisation de pièces qui n’ont pas les mêmes caractéristiques que les pièces recommandées par l’usine, indiquées dans ce manuel, peut provoquer des électrocutions, incendies ou autres accidents.

AVERTISSEMENT: La composante bimétallique dispose du

conducteur primaire dénudé. Faire attention lors de la manipulation de cette composante sous tension.

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

NOTE TO SERVICE PERSONNEL

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UV-RADIATION PRECAUTION

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The light source, lamp, in the projector emits small amounts of UV-Radiation.

AVOID DIRECT EYE AND SKIN EXPOSURE.

To ensure safety please adhere to the following:

1. Be sure to wear sun-glasses when servicing the projector with the lamp turned “on” and the top enclosure removed.

2. Do not operate the lamp outside of the lamp housing.

NOTE POUR LE PERSONNEL D’ENTRETIEN

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PRECAUTION POUR LES RADIATIONS UV

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La source de lumière, la lampe, dans le projecteur émet de petites quantités de radiation UV.

EVITEZ TOUTE EXPOSITION DIRECTE DES YEUX ET DE LA PEAU.

Pour votre sécurité, nous vous prions de respecter les points suivants:

1. Toujours porter des lunettes de soleil lors d’un entretien du projecteur avec la lampe allumée et le haut du coffret retiré.

2. Ne pas faire fonctionner la lampe à l’extérieur du boîtier de lampe.

3. Do not operate for more than 2 hours with the enclosure removed.

UV-Radiation and Medium Pressure Lamp Precautions

1. Be sure to disconnect the AC plug when replacing the lamp.

2. Allow one hour for the unit to cool down before servicing.

3. Replace only with same type lamp. Type AN-XR10L2 rated 220W DC.

4. The lamp emits small amounts of UV-Radiation, avoid direct-eye contact.

5. The medium pressure lamp involves a risk of explosion. Be sure to follow installation instructions described below and handle the lamp with care.

3. Ne pas faire fonctionner plus de 2 heures avec le coffret retiré.

Précautions pour les radiations UV et la lampe moyenne pression

1. Toujours débrancher la fiche AC lors du remplacement de la lampe.

2. Laisser l’unité refroidir pendant une heure avant de procéder à l’entretien.

3. Ne remplacer qu’avec une lampe du même type. Type AN-XR10L2, caractéristique 220W-DC.

4. La lampe émet de petites quantités de radiation UVéviter tout contact direct avec les yeux.

5. La lampe moyenne pression implique un risque d’explosion. Toujours suivre les instructions d’installation décrites ci-dessous et manipuler la lampe avec soin.

iii

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

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UV-RADIATION PRECAUTION (Continued)

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Lamp Replacement

Note:

Since the lamp reaches a very high temperature during units operation replacement of the lamp should be done at least one hour after the power has been turned off. (to allow the lamp to cool off.) Installing the new lamp, make sure not to touch the lamp (bulb) replace the lamp by holding its reflector

[Use original replacement only.]

Lamp

Reflector

DANGER ! –– Never turn the power on without the lamp to avoid electric-shock or damage of the devices since the stabilizer generates high voltages at its start.

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PRECAUTION POUR LES RADIA TIONS UV (Suite)

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Remplacement de la lampe

Remarque:

Comme la lampe devient très chaude pendant le fonctionnement de l’unité, son remplacement ne doit être effectué au moins une heure après avoir coupé l’alimentation (pour permettre à la lampe de refroidir). En installant la nouvelle lampe, s’assurer de ne pas toucher la lampe (ampoule). Remplacer la lampe en tenant son réflecteur . [N’utiliser qu’un remplacement d’origine.]

DANGER ! –– Ne jamais mettre sous tension sans la lampe pour éviter un choc électrique ou des dommages des appareils car le stabilisateur génère de hautes tensions à sa mise en route.

Lampe

Reflecteur

Since small amounts of UV-radiation are emitted from an opening between the exhaust fans, it is recommended to place the cap of the optional lens on the opening during servicing to avoid eye and skin exposure.

To illuminate the lamp in the unit with Top Body removed, attach the above Service Top Body (DBDYTA132WJZZ). If not, problems may be caused by UV light emitted from the lamp.

Top Body Part code:DBDYTA132WJZZ

Comme de petites quantités de radiation UV sont émises par une ouverture entre les ventilateurs aspirants, il est recommandé de placer le capuchon de l’optique optionnelle sur l’ouverture pendant l’entretien pour éviter une exposition des yeux et la peau.

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

WARNING: High brightness light source, do not stare into the beam of light, or view directly. Be especially

careful that children do not stare directly into the beam of light.

WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS UNIT TO

MOISTURE OR WET LOCATIONS.

CAUTION

RISK OF ELECTRIC SHOCK. DO NOT REMOVE SCREWS

EXCEPT SPECIFIED USER

SERVICE SCREW.

CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK,

DO NOT REMOVE CABINET.

NO USER-SERVICEABLE PARTS EXCEPT LAMP UNIT.

REFER SERVICING TO QUALIFIED SERVICE

PERSONNEL.

The lighting flash with arrowhead within a triangle is intended to tell the user that parts inside the product are risk of electric shock to persons.

The exclamation point within a triangle is intended to tell the user that important operating and servicing instructions are in the manual with the projector.

CAUTION

(POWER Unit)

6.3A 250V

AVERTISSEMENT: Source lumineuse de grande intensité. Ne pas fixer le faisceau lumineux ou le regarder

For continued protection against a risk of fire, replace only with same type

6.3A, AC250V fuse. (F701)

directement. Veiller particulièrement à éviter que les enfants ne fixent directement le faisceau lumineux.

AVERTISSEMENT: AFIN D’EVITER TOUT RISQUE D’INCENDIE OU D’ELECTROCUTION, NE PAS PLACER

CET APPAREIL DANS UN ENDROIT HUMIDE OU MOUILLE.

ATTENTION

RISQUE D’ÉLECTROCUTION. NE PASR ETIRER LES VIS Á

L’EXCEPTION DE LA VIS DE REPARATION UTILISATEUR

SPECIFIEES

ATTENTION: POUR EVITER TOUT RISQUE

D’ELECTROCUTION, NE PAS RETIRER LE CAPOT.

AUCUNE DES PIECES INTERIEURES N’EST REPARABLE

PAR L’UTILISATEUR, A L’EXCEPTION DE L’UNITE DE

LAMPE. POUR TOUTE REPARATION, S’ADRESSER A UN

TECHNICIEN D’ENTRETIEN QUALIFIE.

L’éclair terminé d’une flèche à l’intérieur d’un triangle indique à l’utilisateur que les pi‘eces se trouvant dans l’appareil sont susceptibles de provoquer une décharge électrique.

Le point d’exclamation à l’intérieur d’un triangle indique à l’utilisateur que les instructions de fonctionnement et d’entretien sont détaillées dans les documents fournis avec le projecteur.

PRECAUTION

(Unité de PUTSSANCE)

6.3A 250V

Pour une protection continue contre un risques d’incendie, ne remplacer qu’avec un fusible 6.3A,AC250V

du même type.

(F701)

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

Precautions for using lead-free solder

Employing lead-free solder

• "PWBs" of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows the type of lead-free solder.

Example:

L Fa

Indicates lead-free solder of tin, silver and copper.

Using lead-free wire solder

• When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks.

As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 °C, we recommend you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.

Soldering

• As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 °C which is higher than the conventional lead solder by 40 °C, and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady soldering condition.

Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as required.

If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it.

When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.

• Be careful when replacing parts with polarity indication on the PWB silk.

Lead-free wire solder for servicing

Part No. Description Code

ZHNDAi123250E J φ0.3mm 250g(1roll) BL ZHNDAi126500E J φ0.6mm 500g(1roll) BK ZHNDAi12801KE J φ1.0mm 1kg(1roll) BM

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

XR-10X-L

CHAPTER 1. OPERATION MANUAL

Service Manual

[1] Specifications

Product type

Model

Video system

Display method

DMD panel

Projector XG-MB50X-L/XR-11XC-L/XR-10X-L/XR-10S-L/XR-HB007X-L NTSC3.58/NTSC4.43/PAL/PAL-M/PAL-N/PAL-60/SECAM/DTV480I/DTV480P/ DTV540P/DTV576I/DTV576P/DTV720P/DTV1035I/DTV1080I/DTV1080I-50 Single Chip Digital Micromirror Device Panel size:

[XG-MB50X-L/XR-11XC-L/XR-10X-L/XR-HB007X-L] 0.55" (14 mm), 1chip XGA DMD

(DMDTM) by Texas Instruments

[XR-10S-L] 0.55" (14 mm), 1chip SVGA DMD

No. of dots:

[XG-MB50X-L/XR-11XC-L/XR-10X-L

/XR-HB007X-L

] 786,432 dots (1,024 [H] x 768 [V])

[XR-10S-L] 480,000 dots (800 [H] x 600 [V])

Projection lamp

Lens

Component input signal

(INPUT1/2)

[XG-MB50X-L/XR-11XC-L/XR-10X-L/XR-10S-L/XR-HB007X-L] 1-1.15 zoom lens, F2.4-2.6, f = 19.0-21.9 mm [XG-MB50X-L/XR-11XC-L/XR-10X-L/XR-10S-L/XR-HB007X-L] 220 W DC lamp (AN-XR10L2)

15-pin mini D-sub connector Y: 1.0 Vp-p, sync negative, 75 Ω terminated

B: 0.7 Vp-p, 75 Ω terminated

P PR: 0.7 Vp-p, 75 Ω terminated

Horizontal resolution

[XG-MB50X-L/XR-11XC-L/XR-10X-L/XR-HB007X-L] 600 TV lines (DTV720P) [XR-10S-L] 520 TV lines (DTV720P)

Computer RGB input

(INPUT 1/2)/output

(OUTPUT) signal

15-pin mini D-sub connector RGB separate/sync on green type analog input: 0-0.7 Vp-p, positive, 75Ωterminated HORIZONTAL SYNC. SIGNAL: TTL level (positive/negative) VERTICAL SYNC. SIGNAL: Same as above

S-video input signal

(INPUT 3)

4-pin mini DIN connector Y (luminance signal): 1.0 Vp-p, sync negative, 75 Ω terminated C (chrominance signal): Burst 0.286 Vp-p, 75 Ω terminated

Video input signal

(INPUT 4)

Vertical frequency

Horizontal frequency

Pixel clock

RS-232C terminal

Audio input signal

Audio output signal

RCA connector: VIDEO, composite video, 1.0 Vp-p, sync negative, 75 Ω terminated 45-85 Hz 15-70 kHz 12-108 MHz 9-pin mini DIN connector

φ3.5 mm minijack or RCA terminal: 0.5 Vrms, more than 22 kΩ (stereo) φ3.5 mm minijack: 0.5 Vrms, less than 2.2 kΩ

(AUDIO OUTPUT 1-4)

Speaker system

Rated voltage

Input current

Rated frequency

Power consumption

4 cm x 2.85 cm oval x 1 AC 100-240 V [XG-MB50X-L/XR-11XC-L/XR-10X-L/XR-10S-L/XR-HB007X-L] 3.0 A 50/60 Hz

XG-MB50X-L/XR-10X-L/XR-HB007X-L 298 W ("Bright" mode)/229 W ("Eco + Quiet" mode) with AC 100 V XR-11XC-L/XR-10S-L

288 W ("Bright" mode)/223 W ("Eco + Quiet" mode) with AC 240 V

4.7 W (AC 100 V) - 6.1 W (AC 240 V)

(standby)

Heat dissipation

Operating temperature

Storage temperature

Cabinet

I/R carrier frequency

Dimensions (approx.)

XG-MB50X-L/XR-10X-L/XR-HB007X-L 1,120 BTU/hour ("Bright" mode)/860 BTU/hour ("Eco + Quiet" mode) with AC 100 V

XR-11XC-L/XR-10S-L

1,080 BTU/hour ("Bright" mode)/840 BTU/hour ("Eco + Quiet" mode) with AC 240 V

41Fto95F(+5Cto+35C)

-4Fto140F(-20Cto+60C) Plastic 38 kHz

/32"ıx 419/64"ıx 111/32"ı(315 (W) x 109 (H) x 280 (D) mm) (main body only)

/32"ıx 447/64"ıx 1137/64"ı(315 (W) x 120 (H) x 294 (D) mm) (including adjust-

12 ment foot and projecting parts)

Weight (approx.)

Replacement parts

8.6 lbs. (3.9 kg) Remote control, Power cord, RGB cable, 3 RCA to 15-pin D-sub cable, DIN-Dsub RS-232C adaptor, Operation manual, Dust filter

As a part of policy of continuous improvement, SHARP reserves the right to make design and specification changes for product improvement without prior notice. The performance specification figures indicated are nominal values of production units. There may be some deviations from these values in individual units.

1 – 1

[2] Parts Name and Basic Operation

Part Names and Functions

Projector

Top View

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

Power indicator

STANDBY/ON button For turning the power on and putting the projector into standby mode.

ENTER button For setting items selected or adjusted on the menu.

KEYSTONE button For entering the Keystone Correction mode.

Front View

Lamp indicator

Temperature warning indicator

Volume buttons (/+) For adjusting the speaker sound level.

INPUT button ( / ) For switching input mode 1, 2, 3 or 4.

MENU/HELP button For displaying adjustment and setting screens, and help screen.

Adjustment buttons (///) For selecting menu items.

Focus ring For adjusting the focus.

HEIGHT ADJUST lever

Intake vent

Zoom ring For enlarging/ reducing the picture.

Remote control sensor

Push both sides of the lens cap to attach or remove.

1 – 2

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

Rear View

Terminals

AUDIO (INPUT 1, 2) terminal (Shared for INPUT 1 and 2)

INPUT 1 and INPUT 2 terminals Terminals for computer RGB and component signals.

AUDIO OUTPUT terminal Audio output terminal of equipment connected to the AUDIO INPUT terminal.

Refer to "INPUT Terminals and Connectable Main Equipment".

OUTPUT (INPUT 1, 2) terminal (Shared computer RGB and component signals output terminal for INPUT 1 and 2) Terminal for connecting a monitor.

INPUT 3 terminal Terminal for connecting video equipment with an S-video terminal.

RS-232C terminal Terminal for controlling the projector using a computer.

AUDIO (INPUT 3, 4) terminal (Shared for INPUT 3 and 4)

INPUT 4 terminal Terminal for connecting video equipment.

Exhaust vent

Speaker

Intake vent

Kensington Security

AC socket Rear adjustment foot

Using the Kensington Lock

This projector has a Kensington Security Standard connector for use with a Kensington Micro Saver Security System. Refer to the information that came with the system for instructions on how to use it to secure the projector.

Connect the supplied

Power cord.

1 – 3

Standard connector

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

STANDBY button For putting the projector into the standby mode.

KEYSTONE button For entering the Keystone Correction mode.

RETURN button For returning to the previous menu screen during menu operations.

FORWARD/BACK buttons Same function as the [Page Down] and [Page Up] keys on a computer keyboard when using the optional Remote Receiver (AN-MR2).

ON button For turning the power on.

MENU/HELP button For displaying adjustment and setting screens, and help screen.

Adjustment buttons (///)

For selecting menu items. For adjusting the Keystone Correction when in the Keystone Correction mode.

ENTER button For setting items selected or adjusted on the menu.

FREEZE button For freezing images.

BREAK TIMER button For displaying the break time.

AV MUTE button For temporarily displaying a black screen and turning off the sound.

PICTURE MODE button For selecting the appropriate picture.

Volume buttons For adjusting the speaker sound level.

AUTO SYNC button For automatically adjusting images when connected to a computer.

RESIZE button For switching the picture size (NORMAL, BORDER, etc.).

INPUT1,2,3and4 buttons For switching to the respective input modes.

1 – 4

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

Inserting the Batteries

Press the mark on the cover and slide it in the

direction of the arrow.

Insert the batteries.

Insert the batteries making sure the polarities correctly match the and marks inside the battery compartment.

Attach the cover and slide it until it clicks into place.

Incorrect use of the batteries may cause them to leak or explode. Please follow the precautions below.

Caution

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type. Insert the batteries making sure the polarities correctly match the and marks inside the battery

compartment.

Batteries of different types have different properties, therefore do not mix batteries of different types. Do not mix new and old batteries. This may shorten the life of new batteries or may cause old batteries to leak. Remove the batteries from the remote control once they have run out, as leaving them in can cause them to leak. Battery fluid from leaked batteries is harmful to skin, therefore ensure you wipe them first and then remove

them using a cloth.

The batteries included with this projector may run down in a short period, depending on how they are kept. Be sure to replace them as soon as possible with new batteries. Remove the batteries from the remote control if you will not be using the remote control for a long time. Comply with the rules (ordinance) of each local government when disposing of worn-out batteries.

1 – 5

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

Connections

INPUT Terminals and Connectable Main Equipment

INPUT 1, 2 terminal

Connecting the computer.

ı ı Connecting video equipment with compo-

nent output terminal (DVD player, DTV decoder, DVD recorder with hard disc, etc.).

AUDIO (INPUT 1, 2) terminal Connecting an audio cable (Shared audio input terminal for INPUT 1 and 2).

Rear View

COMPUTER-RGB/COMPONENT OUTPUT terminal Connecting the monitor when you want to simultaneously watch the projection image on the monitor.

AUDIO (INPUT 3, 4) terminal Connecting an audio cable (Shared audio input terminal for INPUT 3 and 4).

INPUT 3 terminal Connecting video equipment with S-video output terminal (VCR, DVD player, etc.).

AUDIO OUTPUT terminal Connecting to an amplifier or other audio equipment with an audio cable (commercially available) (Shared audio output terminal for INPUT 1, 2, 3and4). Use an audio cable with φ3.5 mm minijack plug to connect to this terminal.

RS-232C terminal Connecting the computer to control the projector.

INPUT 4 terminal Connecting video equipment without Svideo output terminal.

1 – 6

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

Connecting Pin Assignments

COMPUTER-RGB/COMPONENT INPUT1, 2 and COMPUTER-RGB/COMPONENT OUTPUT Terminals:

15-pin mini D-sub female connector

COMPUTER-RGB Input/Output

1. Video input (red)

2. Video input (green/sync on green)

RS-232C Terminal: 9-pin mini DIN female connector

RS-232C Terminal: 9-pin D-sub male connector of the DIN-D-sub RS-232C adaptor* (optional

accessory: AN-A1RS) * This adaptor is only supplied with PG-MB66X/PG-MB56X/XG-MB50X-L.

RS-232C Cable recommended connection: 9-pin D-sub female connector

3. Video input (blue)

4. Not connected

5. Not connected

6. Earth (red)

7. Earth (green/sync on green)

8. Earth (blue)

9. Not connected

10. GND

11. Not connected

12. Bi-directional data

13. Horizontal sync signal: TTL level

14. Vertical sync signal: TTL level

15. Data clock

Pin No.

Signal Name

RD SD

RS CS

Signal NamePin No.

RD SD

RS CS

SignalPin No.

CD RD SD ER SG DR RS CS CI

Receive Data Send Data

Signal Ground

Request to Send Clear to Send

Receive Data Send Data

Signal Ground

Request to Send Clear to Send

Component Input/Output

1. PR (CR)

2. Y

3. PB (CB)

4. Not connected

5. Not connected

6. Earth (PR)

7. Earth (Y)

8. Earth (PB)

9. Not connected

10. Not connected

11. Not connected

12. Not connected

13. Not connected

14. Not connected

15. Not connected

I/O Reference

Input Output

I/O Reference

Input Output

Not connected Connected to internal circuit Connected to internal circuit Not connected Connected to internal circuit Not connected Connected to CS in internal circuit Connected to RS in internal circuit Not connected

SignalPin No.

CD RD SD ER SG DR RS CS CI

Note

• Depending on the controlling device used, it may be necessary to connect Pin 4 and Pin 6 on the controlling device (e.g. computer).

Projector

Pin No.

4 5 6

Computer

Pin No.

4 5 6

1 – 7

[3] DIMENSIONS

Units: inches (mm)

(5)

(280)

(9)

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

(109)

(11)

φ97/64(69.2)

1213/32(315)

/32(80)

/16(77.5)

(47)

/ 1

(73)

/ 2

(104)

1 – 8

/32(33.8)

(75)

(46.2)

(47.5) 4

(11)

219/

(65.5)

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

[4] Regarding the lamp

Regarding the Lamp

Lamp

It is recommended that the lamp (sold separately) be replaced when the remaining lamp life becomes 5% or less, or when you notice a significant deterioration in the picture and color quality. The lamp life (percentage) can be checked with the on-screen display. Purchase a replacement lamp of type AN-XR10L2 from your place of purchase, nearest Sharp Authorized

Projector Dealer or Service Center.

IMPORTANT NOTE TO U.S. CUSTOMERS:

The lamp included with this projector is backed by a 90-day parts and labor limited warranty. All service of this projector under warranty, including lamp replacement, must be obtained through a Sharp Authorized Projector Dealer or Service Center. For the name of the nearest Sharp Authorized Projector Dealer or Service Center, please call toll-free: 1-888-GO-SHARP (1-888-467-4277).

Hg LAMP CONTAINS MERCURY For State Lamp Disposal Information www.lamprecycle.org or 1-800-BE-SHARP

U.S.A. ONLY

Caution Concerning the Lamp

ı This projector utilizes a pressurized mercury lamp. A loud sound may indicate lamp failure. Lamp

failure can be attributed to numerous sources such as: excessive shock, improper cooling, surface scratches or deterioration of the lamp due to a lapse of usage time. The period of time up to failure largely varies depending on the individual lamp and/or the condition and the frequency of use. It is important to note that failure can often result in the bulb cracking.

ı When the lamp replacement indicator and on-screen display icon are illuminated, it is recommended

that the lamp be replaced with a new one immediately, even if the lamp appears to be operating normally.

ı Should the lamp break, there is also a possibility that glass particles may spread inside of the

projector. In such a case, it is recommended you contact your nearest Sharp Authorized Projector Dealer or Service Center to assure safe operation.

ı Should the lamp break, the glass particles may spread inside the lamp cage or gas contained in the

lamp may be vented into the room from the exhaust vent. Because the gas in this lamp includes mercury, ventilate the room well if the lamp breaks and avoid all exposure to the released gas. In case of exposure to the gas, consult a doctor as soon as possible.

Replacing the Lamp

Caution

Do not remove the lamp unit from the projector right after use. The lamp will be very hot and may cause burn or injury.

ı Carefully change the lamp by following the instructions described in this section. * If you wish,

you may have the lamp replaced at your nearest Sharp Authorized Projector Dealer or Service Center.

* If the new lamp does not light after replacement, take your projector to the nearest Sharp Authorized

Projector Dealer or Service Center for repair.

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XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

Removing and Installing the Lamp Unit

Warning!

Do not remove the lamp unit from the projector right after use. The lamp and parts around the lamp will be very hot and may cause burns or injury.

Info

Make sure that you remove the lamp unit by the handle. Do not touch the glass surface of the lamp unit or the inside of the projector. To avoid injury to yourself and damage to the lamp, make sure you carefully follow the steps below. Do not loosen other screws except for the lamp unit cover and lamp unit.

Optional

accessory

STANDBY/ON button

Lamp unit

AN-XR10L2

(for XG-MB50X-L/ XR-11XC-L/XR-10X-L/ XR-10S-L/

XR-HB007X-L)

Press STANDBY/ON on the pro-

jector or STANDBY on the remote control to put the projector into standby mode.

Wait until the cooling fan stops.

Disconnect the power cord.

Unplug the power cord from the AC socket. Leave the lamp until it has fully cooled down (about 1 hour).

Remove the lamp unit cover.

Turn the projector over. Loosen the user service screw ( ı ) that secures the lamp unit cover. Remove the lamp unit cover

(ˇ ).

AC socket

User service screw (for lamp unit cover)

1 – 10

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

Regarding the Lamp (Continued)

Remove the lamp unit.

Loosen the securing screws from the lamp unit. Hold the lamp unit by the handle and pull it in the direction of the arrow. At this time, keep the lamp unit horizontal and do not tilt it.

Insert the new lamp unit.

Press the lamp unit firmly into the lamp unit compartment. Fasten the securing screws.

Replace the lamp unit cover.

Align the tab on the lamp unit cover

(ı )and place it while pressing the tab

(ˇ ) to close it. Then tighten the user service scr ew ( ) to secure the lamp unit cover.

Info

If the lamp unit and lamp unit cover are not correctly installed, the power will not turn on, even if the power cord is connected to the projector.

Handle

Securing screws

Resetting the Lamp Timer

Reset the lamp timer after replacing the lamp.

Info

Make sure to reset the lamp timer only when replacing the lamp. If you reset the lamp timer and continue to use the same lamp, this may cause the lamp to become damaged or explode.

Connect the power cord.

Plug the power cord into the AC socket of the projector.

Reset the lamp timer.

While simultaneously holding down

MENU/HELP, ENTER and on the projector, press STANDBY/ON on the projector. "LAMP 0000H" is displayed, indicating that the lamp timer is reset.

AC socket

STANDBY/ON button

ENTER button

MENU/HELP button

button

1 – 11

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

XR-10X-L

CHAPTER 2. REMOVING OF MAJOR PARTS

Service Manual

[1] Removing the lamp door and the lamp unit

1. Loosen the lamp door fixing screw. Lift off the lamp door.

2. Remove 2 lamp unit fixing screws to detach the lamp unit.

1-1

Lamp Door

[2] Removing the top body

1. Remove 8 top body fixing screws to detach the Top body.

1-2

Lamp Unit

Top Body

2-1

Bottom Body

2-1

2 – 1

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

[3] Removing the main PWB unit

1. Remove all connectors from the main PWB unit.

2. Remove 2 terminal fixing screws.

3. Remove 3 main PWB fixing screws to detach the main PWB unit.

3-3

[RC]

[CW]

[SO]

[FA]

[MO]

[FB]

[EA]

3-1

[LF]

[BB]

MAIN PWB Unit

[FD]

[FC]

3-3

3-2

[4] Removing the speaker, fan, and power supply ballast unit

1. Remove the speaker.

2. Remove 2 fans for the power supply ballast unit and 1 fan for the optical mechanism unit.

3. Remove 2 bimetal fixing screws to detach the bimetal.

4. Remove 2 lamp socket fixing screws to detach the lamp socket.

5. Remove 1 inlet fixing screw.

6. Remove 4 ballast unit fixing screws to detach the power supply ballast unit.

7. Remove 4 ballast shield (upper) fixing screws to detach the ballast shield (upper).

8. Remove 2 ballast PWB fixing screws and 1 clip to detach the power supply PWB unit from the ballast shield (lower).

POWER SUPPLY BALLAST Unit

Lamp Socket

Fans for power supply ballast unit

Fan for optical mechanism unit

4-2

4-3

Bimetal

4-6

4-4

4-1

Speaker

2 – 2

POWER SUPPLY BALLAST PWB Unit

4-5

4-7

Ballast shield (upper)

4-7

4-8

Ballast shield (lower)

4-8

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

[5] Removing the optical mechanism unit and RC light receiver PWB

1. Remove 4 optical mechanism unit fixing screws to detach the optical mechanism unit.

2. Remove the RC light receiver PWB unit.

5-1

Optical Mechanism Unit

RC Light Receiver PWB

5-2

[6] Removing the photosensor PWB unit, blower fan, DMD PWB, and DMD

1. Remove 1 photosensor PWB fixing screw to detach the photosensor PWB.

2. Remove 2 blower fan fixing screws to detach the blower fan.

3. Remove 4 DMD heatsink fixing screws to detach the DMD PWB unit and the DMD.

DMD

Optical Mechanism Unit

Photosensor PWB Unit

6-1

Blower fan

DMD spring

6-2

DMD socket

DMD PWB Unit

Backer plate

DMD heatsink

6-3

2 – 3

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

XR-10X-L

CHAPTER 3. THE OPTICAL UNIT OUTLINE

Service Manual

[1] THE OPTICAL UNIT OUTLINE

1. Layout for proper setup of the optical components and parts (top view) (Schematic diagram)

Projection lens

Illumination lens 2

Illumination lens 1

Reflection mirror

Plastic Lens

Color wheel

DMD

Item Function

Lamp Light source. DC high-pressure mercury lamp. UV/IR cut filter (UV GLASS) Filters out harmful UV and IR rays from the lamp. Color wheel Splits light from the light source into R, G, B and W through a color filter. Rod (ROD INTEGRATOR) Assures uniform light ray. Illumination lens (ILLUMINATION LENS 1, 2) Reflection mirror Reflects light from the illumination lenses toward DMD. Condencer Lens (PLASTIC LENS) DMD Turns the internal micromirror ON/OFF at the rate of color component of each dot of the input

Projection lens Enlarges light from DMD and projects it on a screen.

Focus light from the rod on DMD.

Condenses the light from the reflection mirror to the DMD and the pupil of the projection lens.

source to reflect light.

Rod Integrator

UV Glass

Lamp

3 – 1

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

2. When the DMD unit has been replaced

If shading shown in Figure 1 appears on the screen after replacing DMD, turn the adjustment screw of the optical engine to adjust the lighting area of DMD.

1. Loosen the adjustment lever fixing screw . After adjusting the lighting area with the adjustment lever , tighten the adjustment lever fixing

screw .

Tightening order: →→→ Screw torque: 0.44 ± 0.05 N·m

When mounting DMD, tighten the 4 screws evenly.

Fig. 1

Shading

3 – 2

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

XR-10X-L

CHAPTER 4. ELECTRICAL ADJUSTMENT

Service Manual

[1] ELECTRICAL ADJUSTMENT

No. Adjusting point Adjusting conditions Adjusting procedure

1 EEPROM

initialization

2 Model setting (Process menu)

3 Adjustment of CW index 1. Signal input: Send 256 STEP color bar.

1. Turn on the power (with the lamp on) and warm up the set for 15 minutes.

1. Select the following group and subject. Group: CONFIRM Subject: MODEL

XGA series (XGA60HZ), SVGA series (SVGA60HZ)

2. Select the following group and subject. Group: ADJUST CW/Auto KS Subject: CW-INDEX.

•Make the following settings. Press S2551 to call the process mode and execute "SS2" on SS menu.

1. Set as below. 10X-L/10S-L : 2 MB50X-L : 3 11XC-L : 4 HB007X-L : 5

1. Feed the signal to input 1.

2. Select the adjustment item and adjust the lamp gradation patterns of RGBW so that smooth patterns without noise appear.

4 R/G/B contrast adjustment

(manual or automatic)

5 RGB white balance adjustment 1. Feed the 50% gray signal.

6 sRGB white balance adjustment 1. Feed the 50% gray signal.

7 Audio output check 1. Select the following group and subjects.

1. Select the following group and subjects. Group : ADJUST AD/DLP Subject : R-CONT G-CONT B-CONT (Process GAMMA interlock)

2. Feed white signal with the amplitude level of 96% (0.67Vpp). XGA series (XGA60HZ), SVGA series (SVGA60HZ)

XGA series (XGA60HZ), SVGA series (SVGA60HZ)

2. Select the following group and subjects. Group : ADJUST AD/DLP Subject : R-GAIN G-GAIN B-GAIN

XGA series (XGA60HZ), SVGA series (SVGA60HZ)

2. Select the following group and subjects. Group : CONFIRM/DLP Subject : S-G-OS S-B-OS

Group : ADJUST CW/Auto KS Subject : CAL

1. Measure chromaticity of the 96% white wind pattern using CA100.

2. On the screen where bit dropouts occur, raise the values of R/G/B-Contrast. Adjust the values so that bright red, green, and blue bit dropouts appear on a black background; and amounts of change in x value of R and y values of G/B become 100/1000 or more.

3. If adjustment is performed manually watching the screen, make adjustment so that bright red, green, and blue bit dropouts appear on more than half of the screen.

1. Raise the values of two of R/G/B-GAIN (default:

100) so that the following chromaticity values are obtained using CL200. x value: 300 ± 5 y value: 320 ± 5

1. Adjust S-G-OS and S-B-OS so that the following chromaticity values are obtained using CL200. x value: 313 ± 5 y value: 329 ± 5

1. Check that the start-up sound is heard from the speaker when the ENTER key is pressed.

Check items

No. Adjusting point Adjusting conditions Adjusting procedure

1 1 Adjustment of RGB brightness 1. Select the following group and subjects.

Group : CONFIRM/AD Subject : R-BRIGHT G-BRIGHT B-BRIGHT (Process GAMMA interlock)

1. Check the fixed value. Fixed value : 127

4 – 1

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

No. Adjusting point Adjusting conditions Adjusting procedure

2 Adjustment of Component offset 1. Feed 10-step signal with 480P component

3 Adjustment of DLP Brightness 1. Select the following group and subject.

4 Video Contrast adjustment 1. Feed NTSC 100% wind pattern signal.

5 Adjustment of Video Brightness 1. Feed NTSC 100% wind pattern signal.

6 Adjustment of Video Tint 1. Feed split color bar.

7 Adjustment of Video color satura-

tion

8 RGB tone reproduction adjust-

ment

100% amplitude.

2. Select the following group and subjects. Group : CONFIRM/AD Subject : C-R-OS C-B-OS (Process GAMMA interlock)

Group : CONFIRM/DLP Subject :R-BLK G-BLK B-BLK (Process GAMMA interlock)

(Signal with burst)

2. Select the following group and subjects. Group : CONIRM/VIDEO Subject : V-CONT

(Signal with burst)

2. Select the following group and subject. Group : CONFIRM/VIDEO Subject : V-BRIGHT

2. Select the following group and subject. Group : CONFIRM/VIDEO Subject : V-HUE

1. Select the following group and subject. Group : CONFIRM/VIDEO Subject : V-COLOR

1. Feed the SMPTE pattern signal. 1. Make sure the 100% and 95% white as well as the

1. Check the fixed value. C-R-OS : 260 C-B-OS : 260

1. Check the fixed value. Fixed value : 256

1. Check the fixed value. Fixed value : 124

1. Check the fixed value. Fixed value : 68

1. Check the fixed value. Fixed value : 128

1. Check the fixed value. Fixed value : 154

0% and 5% black gradations are visible.

9 VIDEO white balance adjustment 1. Feed the 50% gray signal.

2. Select the following group and subjects. Group :CONFIRM/VIDEO Subject : V-R-OS V-B-OS

10 White balance checking and

readjustment

11 Off-timer performance 1. Select the following group and subjects.

12 Thermistor performance checking 1. Heat the thermistor with a hair dryer. 1. Make sure that the temperature is indicated. 13 Auto sync performance checking 1. Feed the phase check pattern signal. 1. In the VGA, SVGA, XGA and SXGA modes, make

14 Monitor out check 1. Send signals to INPUT 1 and INPUT 2.

15 RS232C operation check 1. Connect the unit and a PC with the

16 Model name and version check 1. Select the following group.

1. RGB Inputt sRGB Input VIDEO Input DTV Input DVD Input

Group :CONFIRM/CHECK Subject : TEMP-OFF

2. Connect another monitor to the monitor out.

3. Connect the audio OUT.

RS232C cable.

Group : INFO/VERSION.

1. V-R-OS is 132. V-B-OS is 132.

Check that there is no deviation of white balance with the monitor.

1. Select OFF from the process mode. Make sure the off-timer starts with 5 minutes onscreen and count one minute in one second. And then indication is 0 minute, the power supply of the set is cut off.

sure the Clock, Phase, H-Pos and V-Pos settings can be automatically adjusted.

1. Check that the same images as seen on the screen appear on the connected monitor and that the sound from the sound source connected to the audio OUT is heard.

1. Send a command from the PC, and check it functions correctly.

1. The model name appears in the MODEL field, and the firmware version in the VERSION field. Check that they are correct.

4 – 2

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

Destination Process Remote control

adjustment adjustment

USA SS4 Factory setting at 4

China SS6 Factory setting at 6

Others SS3 Factory setting at 3

No. Adjusting point Adjusting conditions Adjusting procedure

17 Delivery settings 1. Make the following settings.

* Writing a software program (before main PWB is mounted)

Use the DLP Composer Lite Ver. 4.2 or higher to download the firmware.

After writing the specified version of firmware to the PWB using the RS232C cable, check the version of the written firmware.

If no software program is written, all three LEDs light up in the chassis inspection process.

Calling and quitting the process mode with the control keys on this model.

* Although it is possible for the process OUT to exit using the process menu, the IN/OUT toggle command is also available considering the existing

specification.

1) Calling and quitting

With the menu not displayed, press the "ENTER", "ENTER", "VOL+", "VOL-", "ENTER", "ENTER" and "MENU" keys on the remote control (one for C50/45 or P25/20 system is also usable) or on the main unit.

2) Others

Press the S2551 process key (toggle) on the main PWB to call and quit the process menu.

NOTE: When adjusting in the process mode, set a signal with a vertical frequency of 60 Hz or no signal. (May not be properly adjusted with other sig-

nals.)

Resetting the lamp timer for this model

1) Resetting procedure

In Stand-by, run this command to clear the operating time of the lamp to 0 and turn on the power.

Press and hold " ", "ENTER", and "MENU", and then press the "STANDBY/ON" key of the set.

Forced disabling of the System-Lock of this model

1) Disabling procedure

With System-Lock input window onscreen, press the "MENU", "ENTER", "ENTER", "MENU", "ENTER", "ENTER" and "MENU" keys, in this order, on the remote controller.

4 – 3

[2] Adjustment mode process menu

1st Layer 2nd Layer Default

ADJUST CW/Auto KS CW-INDEX 20

CAL K-SENS (0)

AD/DLP R-CONT 110

G-CONT 110 B-CONT 110 R-GAIN 100 G-GAIN 100 B-GAIN 100

SS SS1 —

SS2 — SS3 — SS4 — SS5 — SS6 —

CONFIRM AD R-BRIGHT 127

G-BRIGHT 127 B-BRIGHT 127 C-R-OS 260 C-B-OS 260

DLP R-BLK 256

G-BLK 256 B-BLK 256 S-R-OS 128 S-G-OS 128 S-B-OS 128

VIDEO V-CONT 124

V-BRIG HT 68 V-COLOR 154 V-HUE 128 V-R-OS 132 V-G-OS 128 V-B-OS 132 OFFSET-MODE 0 OFFSET-CONT 0

OFFSET-BRI 0 MODEL MODEL-SELECT 1 CHECK LED-CHK 0

TEMP-OFF —

INFO VERSION MODEL —

VER. — PATTERN RGB 1

RGB50 1

CORSS 1

STEP 1

COLOR 1

CHR 1 LAMP CURRENT 0

HISTORY1 0

HISTORY2 0

HISTORY3 0

HISTORY4 0

TOTAL 0 TEMP/FAN TEMP1 —

TEMP2 —

FAN0 3

FAN1 3

FAN2 3

OTHER 232C 232C-MODE 0

EXIT

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

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XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

1. Adjustment of ballast unit output power (lamp power)

1. List of parts requiring adjustment

When replacing the following parts, adjust the ballast unit output power (lamp power).

Part name Ref No. Part code

1 Cement resistor R905 RR-FZA002WJZZ 2 Ballast Control PWB —— DUNTKD148WEF4 3 Ballast microprocessor IC7707 RH-iXB932WJZZQ 4 5V regulator IC7704 VHITA78L05F-1Y 5 Ballast Unit IC7701 VHIM51995AF-1Y

2. Adjustment jigs

The following jigs are required for adjusting the ballast unit output power (lamp power).

Part name Part code Manufacturer

1 Adjustment jig (resistance load 25 Ω) RUNTZA018WJZZ Asahi Communication 2 Connecting cord (conversion cable) QCNWKA016WJZZ SMK

3. Ballast unit output power (lamp power) adjustment method

Adjust the ballast unit output power (lamp power) in the following method.

[Setting method]

XG-MB50X-L XR-11XC-L XR-10S-L/X-L

XR-HB007X-L

Projector

Ballast Unit Lamp Cable

Connecting Cord

(QCNWKA016WJZZ)

Tester (Voltage)

TP1

Adjustment Jig

(RUNTZA018WJZZ)

TP2

2. Adjustment method

1) Unplug the ballast unit lamp cable of the projector from the lamp and connect the cable to the connecting cord (QCNWKA016WJZZ).

2) Connect the connecting cord (QCNWKA016WJZZ) to the adjustment jig (RUNTZA018WJZZ).

3) Connect TP1 of the adjustment jig (RUNTZA018WJZZ) to the negative terminal of the tester and TP2 to the positive terminal.

4) Turn on the projector.

5) Check the Lamp setting to “Bright”.

6) Age the projector for 60 seconds or more.

7) Adjust the volume resistor (R7728) of the ballast control PWB (DUNTKD148WEF4) so that the voltage of the tester reaches 74± 0.5 V.

Adjustment value: 74±0.5 V

CAUTION: (1) Caution for electric shock: Do not touch the test points TP1 and TP2 of the adjustment jig when supplying power since a high voltage

and large current is applied to them.

(2) Caution for heat: Be careful that the resistance load of the adjustment jig produces a high temperature when supplying power.

(3) Connection of the lamp cable: Check that the lamp cable and connecting cord (QCNWKA016WJZZ) are connected securely.

Poor connection may cause smoking or ignition due to arc discharge.

4 – 5

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

XR-10X-L

CHAPTER 5. TROUBLE SHOOTING TABLE

Service Manual

[1] TROUBLE SHOOTING TABLE

Checking the basic

operation

Does the power LED light up or flash in red or green?

YES

Does the set function with its keys or the remote controller?

YES

Lamp does not turn on or it turns off in a short time.

Nothing is displayed or white vertical line noise

appears.

Colors are not displayed normally. Color deviation and color fluctuation occur.

YES

Has P1701 come off or is it loose?

Go to "Main PWB check".

Go to "Checking the lamp light-up".

Go to "DMD system check".

Check PHOTO SENSOR circuit.

YES

Fully insert the connector.

Are RGB and component input displayed normally?

YES

Is VIDEO input displayed normally?

YES

Is S-VIDEO input displayed normally?

YES

END

Go to "RGB and component signal check".

Go to "VIDEO input check".

Go to "S-VIDEO input check".

5 – 1

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

5 – 2

DMD system check

Check P2501 for breakage and solder crack and peripheral resistance for solder crack.

Check SC9101 for breakage and solder crack.

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

Is there any vertical stripe (block noise) on the Screen?

Is the screen all black?

YES

Is 3.27 V applied to IC2231 pin(1) and 1.8 V to TL2231?

YES

Is 400 MHz on IC2241 pin (20)?

YES

Is approx. 7 V applied to TL9303?

YES

Check IC2231, IC2201, and their peripheral circuits.

Check IC2241 and peripheral circuits.

The main PWB and DMD PWB are in poor contact. Check the contact surface for dirt and smear. Check the DMD connector for breakage. Reassemble the DMD, optical mechanism, and DMD PWB.

Is approx. 26 V applied to TL9301?

YES

Is approx. -26 V applied to TL9302?

YES

Check IC9301 and peripheral circuits.

5 – 3

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

Power supply PWB check

Is 6 V applied to pins (7) and (8) of the connector P704?

YES

Is 13 V applied to pins (3) and (4) of the connector P704?

YES

Does the lamp turn on?

YES

Check the main PWB.

Are connectors P704 and CN901 fully inserted?

Check peripheral circuits of IC703.

Securely insert the connectors.

YES

Is DC voltage of 380 V applied to both ends of C704?

YES

Is R766 in the OPEN status?

YES

Check circuits R766 and after or replace R766.

Is pin (11) of the connector P704 at "H"?

YES

Check peripheral circuits of IC902.

Is LAMP-EN/SYNC signal properly sent to pin (14) of the connector P704? (Refer to the waveform chart .)

YES

Are GATE waveforms of Q901 appropriate? (See waveform diagram

Check the main PWB.

Check the ballast PWB.

5 – 4

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

Are connectorsP701 and P702 fully inserted?

YES

Is AC voltage between 100

240 V applied to both

ends of C707?

YES

Is the bimetal broken? (Connection between 1 and 2 of P702)

YES

Is R717 open?

YES

Check that P704 connector pin (11) is at "H". Replace R717.

Securely insert the connectors.

Replace F701.

Press the red button on the bimetal.

Is R705 open?

YES

Replace F705. Check that the power supply FAN FB and FC are not stopped.

Check peripheral circuits of IC703.

5 – 5

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

Checking the lamp

light-up

Does the lamp turn on when the power is turned

on?

Is the lamp tight in the socket?

Has the FPC cable to SC3581 come off or is it loose?

Is rotating sound of the color wheel heard?

YES

Is approx. 0.7 V applied to TL1706?

YES

Go to "Check when the lamp turns off soon after turning on".

Securely insert the connectors.

Check IC3581 and peripheral circuits. (Refer to the waveform chart .)

Check IC1701 and peripheral circuits. (Refer to the waveform chart .)

YES

Replace the color wheel.

Has the harness connected to P702 on the power supply unit come off, or is it loose? Otherwise, is it broken?

Dose the lamp turn on after the replacement?

Is 340 VDC applied to both ends of C914?

YES

Is D911 or D913 shortcircuited?

Is D914or D910 shortcircuited?

YES

Fully insert the connectors or replace the harnesses.

Replace the lamp.

Go to "Power supply PWB check".

Replace both D911 and D913.

Replace D914 or D910, whichever is short-circuited.

5 – 6

Check when the lamp turns off soon after turning on

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

Have connectors P1703, P1721, P1722, P1723 and P1724 come off or are they loose?

Is each cooling fan rotating?

YES

Is approx. 3 V applied to TL1721?

YES

Is 12 V applied to TL1761?

YES

Is 2.5 V applied to TL1763?

YES

Securely insert the connectors.

Check the cooling fan.

Check peripheral circuits of Q1721.

Check IC1761, IC3581 and peripheral circuits.

Is 3.3 V applied to TL1762?

YES

Go to "DMD system check".

Check IC1762 and peripheral circuits.

Is 5 V applied to TL1791?

YES

Is 5 V applied to TL1712?

YES

Is the signal of 180 Hz sent to TL1716?(When vertical frequency of the input signal is 60 Hz)

YES

Is the signal of 180 Hz sent to TL1706? (When vertical frequency of the input signal is 60 Hz)

YES

Check IC1763 and peripheral circuits.

Check IC1791 and peripheral circuits.

Is 5 V applied to TL1712 with P1703 removed?

YES

Check PHOTO SENSOR PWB.

Check IC1701 and peripheral circuits.

Check connection of FB1710.

Check the power supply ballast PWB.

5 – 7

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

RGB and component signal check

Send component signal or RGB signal of 1080i (or 720P) from INPUT 1 or INPUT 2. Select INPUT 1 or INPUT 2 using keys on the main unit or the remote control.

YES

Is image displayed normally?

Are picture signals sent to TL3201, TL3204, and TL3205?

YES

Is 3.3V applied to TL1792?

YES

Is 3.3V applied to TL1762?

YES

Check IC3201 and peripheral circuits.

YES

End

Check IC3002 and the peripheral circuits (check IC3052 for INPUT 2).

Check IC1792 and peripheral circuits.

Check IC1763 and peripheral circuits.

5 – 8

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

S-VIDEO (INPUT 3) check

Send S-Video signal (color signal) from INPUT 3. Select INPUT 3 using keys on the main unit or the remote control.

Is image displayed normally?

Is image displayed in black and white?

Is S-VIDEO signal (Y) sent to R3306?

YES

VIDEO (INPUT 4) check

Send VIDEO signal from INPUT 4. Use buttons on the main unit or the remote control to select INPUT 4.

End

Check S-VIDEO terminal and peripheral circuits of Q3311.

Check S-VIDEO terminal and peripheral circuits of Q3301.

Is 1.8 V applied to TL3358?

YES

Is 3.3 V applied to TL1792?

YES

Is 1.5 V applied to TL1762?

YES

End

Check VIDEO terminal and peripheral circuits of Q3321.

Check IC3352 and peripheral circuits.

Check IC1792 and peripheral circuits.

Check IC1763 and peripheral circuits.

YES

Is image displayed normally?

Is VIDEO signal sent to C3326?

YES

Check IC3351 and peripheral circuits.

5 – 9

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L





 



(

)

BLOCK DIAGRAM

T903

Q904

XR-10X-L

CHAPTER 6. BLOCK DIAGRAM/OVERALL WIRING DIAGRAM

[1] BLOCK DIAGRAM

Service Manual

6 – 1

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

TH9102

      

6 – 2

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L





 



(

)

OVERALL WIRING DIAGRAM

[2] OVERALL WIRING DIAGRAM

6 – 3

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

      

6 – 4

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L





 



(

)

MAIN Unit (Side-A)

XR-10X-L

CHAPTER 7. PRINTED WIRING BOARD

Service Manual

[1] MAIN Unit

C2262

Q2531

P1704

R2503

R2524

P2532

FB1708 FB1709

R2523

IC2263

R2535

R3003

R2504

S2001

R2527

R2002

FB 2532 FB 2531

D2531

INPU T 1

D2532

R2505

R3214

IC3002

R3002

R2506

R2554

FB 3204

103

102

R3001

P1703

C1726

+3.3 VA

C3103

FL3103

+2.5 V

+1.5 V

D3105

FL3102

R2509

R2511

R2507

R2508

R2553

C3056

IC3001

R3007

R2513

R2514

R2512

R2510

IC2002

R3219

R3218

IC3201

R3201

IC3052

R2521

R2515

R2516

R3053

R2522

R2517

R2518

R2525

R2019

IC2001

C2031

R3223

R3355

R3216

C3215

C3216

FB3203

IC3102

IC3051

R3359

R3217

R3215

R3213

R3209

IC3152

916

R3212

610

INPU T 2

C2028

C2205

C2207

R3360

1422

D3057

FB 2241

IC2241

C3369

C2241

C2250

FB 2201

12 13

IC2201

R2212

R2211

C2208

C2203

R2208

R2207

C2204

R2203

R3356

C3355

Ver

ABCDEFGH

C3523

C3513

FB3511

FB 3522

SC 2531

C2245

R2202

P2533

VTER M1.8V

C2223

C2248

C2210

S2551

SERVICE

C3363

C3354

C3370

C3514

C3524

FB 3521

FB3512

7 – 1

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

TH2

P1703

P1721

C1726

+2.5 V

+1.5 V

D1730

R3591

C3591

DUN T K E 004W E

S2552

+3.3 V

STANDBY/ON

S2553

MINUS

SC 3581

C3586

R3588

D2573 POWER

P1702

R1707

R3589

C3588

QP WBX E 004WJ ZZ

S2555

S2556

ENTER

+5V A

+12V

D2572

LAMP

P1705

R1797

S2557

PLUS

R1798

D2571 TEMP

P3562

L1723

R1762 C1718 R1728 Q1725

B+6V

C1724

Q1724

L1727

D1725

D1726

B+13V

FB 1729

P1723

FB1732

FB 1730

P1724

Sn-Ag-Cu

10 20

SXO

P3561

R1702

D1701

R1701

C1701

P1701

C1703

L3 40ohm

Q1701

R3301

R3325

R3324

S2558S2559

C1717

P1722

D3552

D2561

D3553

D2562

R2564

FB 2562

FB 3552

FB2561

R1760

D1732

D2564

D2563

R2563

L5 40ohm

P3551

ME NU

R3323

FB3501

C3504

C3506

C3503

Q3321

D3321

C3301

C3321

R3311

S2554

KEYSTONE

3VA

CPU

C3103

FL3103

FL3102

D3105

D3104

FL3101

OUTPUT

D3102

814

C3306

R3306

C3304

C3305

IC3101

R3326 C3325

C3326

C3104

DOWN

C3324

L3322

L3301

L3302

C3323

Q3301

C3322

L3321

R3303

D3301

FB 3301

SIDE-A

      

7 – 2

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

MAIN Unit (Chip Parts Side-A)

R1704

P1703

R17

FB1711

C3514

R3103

FB 3103

P2533

C3103

FL3103

R3102

FB 3102

R2528

R3356

FB 3351

C3355

R3522

C2245

R2241 R2244

C2251

C3523

SC2531

R2529

C2223

C2248

C2222

R2213

C2221

C2220

C2219

C2218

R2210 R 2211 R2212

C2217

R2209

C2216

R2206 C2209

C2215

R2205

C2214

C2213

C2212

R2207 R 2208

C2211

R2214

R2202R2203

C2210

S2551

FB 3354

C3371

R3365

C3365

FB 3353

C3363

FB 3352

R3521 C3521C3522 FB 3521FB 3522

C3362

C3370

C3524

R3366

C3364

FB 3355

C3372

R3512 C3512

FB 3512

C3354

R2507

R2509

R2511

R2513

R2515

FB 1708

FB 1709

P1704

R2523 R2527

R2503 R 2504

R2524

R2505

R2506

R2508

R2510

R2512

R2514

R2516

)

IC2002

IC2263

(

R2005

C2262

R2004

R1779

R2534

Q2531

R2533

R2532

R2535

S2001

P2532

R3003

FB 2532

FB 2531

D2531

D2532

FB3003

R2002

R3025 R3021

FB3002

R1759

R3214

FB 3202

R3023 R3022

IC3002

R3002

FB3001

C3221

C3219

C3217

C3211

R3203

R3020 R3024

D3006

R3001

C3206

D3001

C3057

R3005 R3006

C3201

R3204

FB 3204

R3225

R3202

R2553R2554

C3207

C3227

C3222

C3208

C3202

R3205

IC3001

R3007

R3201

C3056

C3209

R3218

C3203

R3206

R3004

R3219

IC3201

R3072

R3069 R3070 R 3071

IC3052

C3055

D3007

R3010

C3001

D3015

C3223

C3210

C3204

R3074 R3073

R3221

FB 3201

D3016

R3220

R3211

R3212

C3151

R3053

R2517

R3222

R3224

D3017

D3067

R2518

R3209

R3155

R2521

C3220

C3218

C3212

R3151 R 3152

C3152

R3052

FB3053

R2522

IC3152

R3156

FB3052

R3217

R3216

R3215

R3213

R3051

C3153

R2525

R3009

FB3051

C2002

R2019

IC2001

C2028

R2001

C2003

C2031

C2001

R3223

R3355

R3359

R3360

C3215

C3216

FB 3203

IC3102

IC3051

C3154

R3157

R3158

R3055 R3056

D3056

D3051

R3057

FB 3056

FB 3055

FB 3057

R3054

C3051

R3059

FB 3054

D3057

D3065

R3058

C2241

FB 2241

C2250

C2242

C2246

IC2241

C2252C2253

R2204

C2205 C2206

IC2201

C2203

C2207 C2208

C2204

C3369

P3301

C3513

R3511 C3511

FB 3511

D3066

FB 2201





 



7 – 3

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

P2533

R1704

P1703

R1706

FB 1711

FB 1710

L1723

P3562

FB 3566

C3572

FB 3565

L1727

FB 1729

C1724

FB 1728

FB 1727

D1725

Q1724

R1727

R1762 C1718 R1728

FB 1732

C1725

Q1725

FB 1731

D1726

FB 1730

P1723

D1731

P1724

P3561

R1702

D1701

Q1701

R1701

C1703

C1701

P1721

FB 1721

FB 1722

FB 1723

D1730

C1726

S2552

C3591

FB3582

R3591

SC 3581

FB 3584 FB 3585

FB3583

R3588

C3586 C3588

P1702

C1705

R1705

R1708

FB1707

R1707

R3589

R3592

R3593

S2555

P1705

R1797 R 1798

D2571D2572D2573

R3103

FB 3103

C3103

FL3103

R3102

FB 3102

D3105

FL3102

R3101

FB 3101

D3104

FL3101

S2553

D3101

FB 3105

D3102

D3103

FB 3104

IC3101

C3104

C3306

R3306

C3326

C3305

C3304

R3326

L3302

C3324

S2556

S2554

C3303

L3301

C3302

R3305

R3304

Q3301

R3302

C3323

S2557

S2558S2559

R1760

D1732 D1733

R3325

L3321L 3322

C3322

C3301

R3303

FB 3301

D3301

R3301

R3324

FB 3321

D3321

R3323

Q3321C3325

R3322

C3321

FB 3501

C3502

C3504

R3502

FB 3311

R3321

R3311

C3506

R3501

C3501

C3503

D3552

D3553

FB 3552

FB 3551

R2564

FB3502

D2561 D 2562

D2563

FB 2561

FB 2562

C1717

D2564

P1701

P1722

P3551

R2563

      

7 – 4

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

MAIN Unit (Side-B)

)

(

Sn-Ag-Cu

R3578

TH3561

C1728

C3565

L1724

C3571

R 3577

C3570

R1732

IC1701

R1765

FB 3563

R 3557R3558

R1764

C3566

FB 3564

R1726

S3561

D1722

C1702

IC3552

C1763

Q2571

R2571

IC3562

R3553

Q1721

D3551

C1761

IC1761

Q2572

R3597

Q3537

Q3535

Q2573

C3538

R3564

IC1791

Q3534

C3596

R2020

R3539

Q2574

D1702

C1704

C3593

R3596

R3595

R3594

FB 3561

IC3533

Q2575

R3563

FB 3581

D1791

C1791

Q3536

D3581

R 2572

IC3561

R1748

IC1763

C1781

C1753

D3582

IC3581

R 1777

IC1743

D3583

C1793

FB 1741

D1723

C1770

D1765

IC1742

IC1762

C1766

D1762

C1769

L1761

L1721

Q1722

C1765

C1767

IC1741

R1729

C2231

C1750

C1743

L1741

C1741

C1742

R2232

D1763

R2231

C1729

IC1721

D3584

C1722

R1795

LUG 3103

L1728

C1721

FB 1701

R1731

C1727

R1730

FB 1702

IC3601

C3101

IC1792

C3102

L1726

LUG3102

R2568

C2561

FB 2563

Q3501

IC3551

R3556

R3507

C3552

C3532

C3535

C3313

L3311

L3312

C3315

Q3502

C3314

D3311

SC 2561

J3301

C3536

SIDE-B

IC3531

C3601

R3109

SC 3101

C1798

C1795

C3505

C3515

D3512





 



7 – 5

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

D1763

C2020

C2019

C2034

LUG2501

LUG3104

R2502

R2501

IC2262

C2006

C2021

C2011

IC2261

C2264

140

R1729

C2231

R2233

D2231

C1743

C1741

C1742

R2242 R2243

C3368

C3366

IC3352

R2232

R2231

C1729

IC1721

C1750

L1741

LUG 2502

IC2231

R2245 R2246

139

C2247

C2015

R3362

R2017

R2013

R2248

R2247

FB 2251

IC2251

R2531

R3587

C2012

FB 2002

R3363

X2251

R2520

R2519

C2029

R2007

C2027 C2023

C2022

C2016

C2018

R2018

C2008 C2010

C2013

C2005

L2004

C2026

C2030

R2016

FB 2001

L2005

C2014

C2032

C2025

R2526

C1798

C1795

C3515

R 3513

C3357

X3351

IC3351

C3356

D3511

D3521

D3522

R3523

R3524

J3511

C3505

D3512

D3054

SC 3051

R3361

R3358

R3357

R3351

C3213

R3110

D3053

D3055

D3052

C3226

R3153

Q3101

R3108

R3210

C3224

D3060

R3154

IC3003

IC3004

D3058D3059

SC 3001

      

D3009

C3003

C3006

D3008

C3002

LUG 3101

7 – 6

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

MAIN Unit (Chip Parts Side-B)

R3578

L1728

R2567

R1731

C2561

C2563 C2562

C1721

C1727

IC2561

R1711

R1712

TH3561

R1703

R3556

R2568

C2564

C1728

L1724

C3567

R3572

R3573 C3568

IC3551

C2565

C3565

C3554

C3571

R3577

R3560

R3558

R3504

R1732

FB 3563

C3570

R3506

Q3501

D3501

C3557

R3552

S3561

IC1701

R3503

R3559

R3551

R1764

R1765

C3566

FB 3564

R3557

C3555

R3555

C3553

R3554

R1726

R3507

Q3502

D3502

R3505

R1761 R1769 C1764

C3564 R3571 R3576 C3569

C1702

R1709

R1725

D1722

D1721

R1713

D3551

IC3552

C1762

R2571

C3556

C3552

Q1721

R1723

R1721

R1724

C1763

D1761

IC1761

C1760

Q2571 Q2572

R2575

R2576

R3570 C3563 R3553

R3541

L3311

R3312

C3311

R1722

R3579

R3544

C3313

C3312 R3315

Q3311

R2577

R2578

R3580

C1761

C3541

C3540 R3543

IC3562

R3567

D3311

R3606

L3312

C3595

C3314

R3314

R3313

Q3537

R3542

Q3535

C3535

)

(

R1710 FB 1703 FB 1704 FB 1705 FB 1706

FB 1701

FB1726

FB1725

C1723

D1724

L1726

FB 1724

R1730

Q1723

L1722

FB 1702

FB 2563

R2566

R2565

Q2573

R2579

R2580

R2020

C3315

C3562

FB3562

R3535

R3597

R3596

R3595

R3594

R3538

D1702

Q3524

Q3601

R3603

R3109

C1722

D3584

C3584

C3583

C1771

C3582

C1775

C1776

R1772

R1775

C1773 C1772

IC1763

D1764

L1761

C1756

R1750

C1755

IC1742

C1754

C1748

FB1741

C1749

R3568

Q3522

R3548

R3565

R3547

R3549

R3574

R3550

R3575

Q3523

R3525

Q3521

C3525

R3527

R3528

R3520

R3604 R3605

C3602

IC3601

C3101

C1777

C1770

R1771 R1768 R1770

C1780

R1747

C1752

R1795

R1773

R1780 R 1781

R1745

C1746

D1723

L1721

R1729

Q1722

IC1762

C1768

D1765

D1763

C1766

D1762

C1765

C1767

C1769

C1745

C1751

C1744

C1747

R1743

R1744

R1746

R1741 R1742

C1750

IC1741

D1742

L1741

R3372

Q1703

R1717

R1714

IC1792

R1794

C1797 R1793

C1798

C3102

C1796

R1716

D1741

C1743

R3371

C1741

C1742

Q1702

R2232

R2231

C1729

IC1721

R1718

C1711 C1

C1795

C3515

C2231

C3367

Q3331

R1715

C2232 C2233

R2234 R2235

D33

R3370

R3369

C3505

D3512

C1704

C3594

D3581 D3582 D3583

C3592

C3593

C3589

R3590

C3590

C3587

C3596

Q2574

Q2575

R2582

R2584

R2581

R2583

C3530

R2572

R3561

R3562

R3564

C3561

IC3561

FB 3561

R3566

R3563

C1794

R1792

R1791 C1792

D1791

IC1791

C3534

R3598

R3599

R3539

R3533

R3540

Q3534

Q3536

C3538

IC3533

R3545 R3531

R3546 R3532

R3534

C3539

R3537

C3531

C3536

C3537

C3533

R3536

C3532

FB 3581

C1793

C1791

R3601

C3545

R1777

C3526

C3528

IC3531

C1781

C3544

IC3581

C1778

C1779

R1748

R3526

C3601

FB 1761

R1749

R3530

R3529

R3602

C3585

R1774

C1774

R1776

IC1743

C1753

C3527

C3529

R3518





 



7 – 7

722

41 42

R1716

C1796

R1729

C1768

D1741

C1741

C1742

C1743

R3371

R2232

R2231

C1729

Q1702

C1795

C2231

C2232 C2233

R2234 R2235

IC1721

C3367

R1718

R3369

Q3331

C1711 C1712

R1715

C3515

C3505

D3331

R3370

D1703

D3512

C3368

IC3352

Q3512

R3515

IC1764

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

P2501

FB 2251

C2004

R3524

C3359

C3351

R2017

R2248 R2247

C2015

R3362 R3363

C3360 C 3361

IC3351

C3352 C3353

R2233

D2231

IC2231

R2242

C2247

R2243

R2245 R2246

C3366

C3357

X3351

R3352

C3356

C1710

R3516R3517

Q3511

R3514

R3523

D3511

D3521

R3513

D3522

R2013

C2254

X2251

C2255

R2252

R2531

R3587

FB2002

R3361

C3358

R3358 R3357

R3354

R3353

R3351

C3213

R3107

R3110

C3008

D3052

D3053

D3054

R2520

C2256

IC2251

L2005

R2519

C2035

R2015

R2008

R2012

L2004

R2009 R2014

R3582

C2030

C2026

C2013

R2016

C2010

R3068

Q3102

Q3103

FB 2001

R3210

C2005

C2007

R3063

R3031 R 3032

C3009

R3038 R3039

C2025

C2014

R2003

D3059

R3062

C3053

IC3003

R3067

C2032

R3569

C2019

R3061

C2034

C2006

C2020

C2021

C2011

R2526

C3581

R2006

R3581

C2009

R3586

C2553

C2555

C2557

R2551 R2552

C3010

IC3004

R3044

R3040

R3042

R3041

D3058

D3010

R3060

R3016

R3066

R3015

C3052

C3004

D3002

FB 3005 FB 3007

D3003

FB 3004

D3004

R3008

FB 3006

D3005

C2033 R2010

C2029

R2007

C2027

C2016

C2023

C2022

C2018

C2017

R2201

C2201 C2202

R2018

C2012

C2008

R3367

R3368

C3226

C3224

FB 3207

FB 3206

C3225

R3153

Q3101

R3154

C3007

D3060

R3064

R3065

R3026R3027

C3054

R3029

R3028 R3030

R3035

R3036

R3037

R3108

R3034

D3055

R3033

C3214

R3019

C2551

C3205

R3043

R3584 R3585

R2501R2502

C2501

R2263

IC2262

R2561

R3583

R2562

IC2261

C2552

C2554

C2556

C2558

C2261

R1778

R2261

C1782

C1783

C1784

C1785

R3208

R3207

C3006

D3008

D3009

C3005

R3011

R3017

R3018

R3013

R3014

R3012

C3002

C3003

C2264

C2263

FB 2261

      

7 – 8

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

[2] DMD Unit

DMD Unit (Side-A)

TH9102

R9102

C9102

C9101 R9103

C9318

C9507

C9313

C9315

R9303

R9305

C9316

C9311

C9309

C9301 C9302

D9302

D9301

C9306

R9301

C9314

C9307

IC9301

L9302

C9304

L9301

R9302

FB9301

C9303

FB9302

C9312

C9310

R9304

D9303

C9317

C9505

C9511

C9508

FB9303

C9503

C9510

C9502

C9504

C9509

C9506

C9513

C9512

SC9101

C9308

C9305

C9514

DMD Unit (Chip Parts Side-A)

C9501

654321

7 – 9

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

DMD Unit (Side-B)

654321

7 – 10

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L





 



(

)

BALLASUT POWER Unit (Side-A)

[3] BALLAST POWER Unit

712

LUG 702

T705

C737

C734

D718

D717

P704

C732

COLD

D716

C733

C731

D715

HOT

C730

C727

R922

R765

R746

D714

C726

C725

C738

R744

C728

IC703

R741

R714

D711

D709

R745

R739

T704

C704

R734

D712

R716

C721

T901

610

D913

JA101

C920

QP WB ND147W J N2

D910

C917

DUN TKD 147W E

TH901

D908

C911

Q901

L701

R905

SDG

Q903

R766

SDG

C901

T903

D911 D912

D914

R937

D907

C916

Q905

L902

CN901

(+)

(-)

C915

C914

CPU

Ver

L901

DCBAEFGH

7 – 11

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

R713

R709

C714

C735

LUG 701

L705

6.3A-250V

P701

FH701

R701

C707

C711

C712

T6.3AH

T704

RY701

R727

R724

Q702

C740

F701 250V

R719

C704

R722

F705

127

D703

Q704

FB 707

C709

C720

IC702

R720

C710

231

D701

FH702

VA701

C715

P702

R717

L702

L703

C901

      

7 – 12

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L





 



(

)

BALLASUT POWER Unit (Side-B)

T704

C717

C708 R712

R709

R710

C713

D705

R 718

D704

F705

C903

C720

R913

R917

R713

VA701

C715

P702

D701

C712

C711

L702

R701

C707

L703

C735

FH701

F701

T6.3AH

250V

FH702

C740

R719

R730

D719

Q702

R717

R703

R724

R721

D706

RY701

L705

R720

R704

R763

C714

FB 705

R727

R705

R731

D720

C710

R762

C703

R711

C705

C702

C706

IC902

R702

R732

R728

FB 706

D702

R725

Q704

FB 707

R764

C716

IC702

R715

R722

D707

D703

C709

132

C923

7 – 13

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

R708

R707

R706

D710

C721

D708

C921

R918

D915

D906

Q903

R766

C922

Q904

FB904

C901

R945

R946

R913

R917

SDG

C923

C704

C701

T901

610

R914

R907

R909

FB 903

SDG

L701

R944

R943

C723

R735

R716

Q901

R741

C904

C924

D712

R905

R745

R739

R734

R901

C724

D709

R902

R736

R911

R924

C728

R744

IC703

R714

C722

D711

R733

C905

R921

D908

R765

R746

D714

C725

Q705

1234

R912

R903

R923

C911

C738

C909

C718

C726

C727

R920

C910

C912

D713

R738

R737

C739

R904

R908

C719

C729

R743

Q706

56789

R922

R933

R934

C918

C925

R932 R931

R930

TH901

R935

D909

C913

R742

Q905

R749

C730

T705

D912

R740

R929

R928

R927

R926

R925

L902

71 2

D715

R748

R940

C919

Q907

R939

R 936

D914

D907

R947

Q906

R752

R 753

R948

D911

C916

C731

FB 702

R 942

R938

R 949

FB701

R754

C736

R941

R 937

C733

R751

C734

D718

D717

R757R758

R750

FB 704

R 760

R759

C737

R756

C732

R 755

IC704

D716

23 24 26

C902

D913

R950

T903

P704

JA101

C920

D910

L901

C914

C915

(-)

      

7 – 14

CN901

C917

(+)

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

BALLAST POWER Unit (Chip Parts S ide-B)

R762

R711

C703

C705

R703 R704 R 705 R706

C706

C702

R702

R732

R728

R715

C713

R710

IC902

C708

R712

D722

D705

R718

D704

R708

R707

)

FB705

FB706

(

R721

D706 D707

R730 R731

R763 R764

D719 D720

R725

C903

C716

D702

C717

R917

C923





 



7 – 15

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

FB704

FB701

R708

R707

R706

D713

C719

R736

R735

D710

D708

C701

C724

C723

C722

C718

R738

Q705

R737

R733

C739

R749

C729

R743

Q706

R742

R740

R748

FB702

R759

R760

R757

R758

R752

R754

R753

C736

R756

R755

R751

IC704

R750

C921

R918

C903

D915

D906

R913

R917

C923

C922

R914

Q904

R907

R909

R944

R945

R946

R943

C904

C924

R901

FB903FB904

R911 R 912

R902 R903

R921 R923

R924

C905

R904

R908

R920

C910

C909

C912

D909

R933

R928

R934

R927

C918

R926

C925

R925

R932

R931

R930

R935

C913

Q906

R939

R929

R936

R942

R940

R941

C919

R947

R938

Q907

R948

R949

C902

R950

      

7 – 16

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

[4] BALLAST CONTROL Unit

BALLAST CONTROL Unit (Side A)

C7752

R7726

R7704 C7701 R7708

R7724R7725

C7709

C7713 R7721

C7718

C7719 R7731 C7717

C7707

R7712

IC7701

R7717

C7744

C7745

X7701

C7727

P7701

IC7707

C7734

C7736

C7733

D7712

R7761

R7787

C7746

C7741

C7742 C7728 R7793

C7739

C7737

R7772

R7775 R7776

R7770

R7769

Q7707

R7762

D7711

C7710

C7715

D7703

R7720 R7723

R7719

C7712

C7731

IC7709

R7755

D7715

D7714

D7713

BALLAST CONTROL Unit (Chip Parts Side A)

654321

7 – 17

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

BALLAST CONTROL Unit (Side B)

C7722

C7720

D7704

C7738

D7705

R7788

R7715

Q7711

Q7708

R7767

R7777

Q7709

R7765

C7740

R7773

R7763

R7792

C7743

C7721

R7771

R7791

R7774

R7778

R7764

R7789

R7790

R7794

R7796

R7760

R7743

R7795

C7730

R7786

R7757

R7758

R7709

R7702 R7703

C7702

R7705 R7710

C7705

C7704

R7753

R7711

R7752

R7707

C7703

R7730

R7706

R7713 R7718 C7711

R7732 R7727 C7716 R7766

R7734

Q7701C7706

Q7704

D7701

C7735

Q7702

R7701

R7733

R7728

Q7703

R7729

R7722

R7739

D7702

R7716

Q7705

C7708

R7714

R7735

Q7706

R7736

IC7704

R7759

R7756 R7785

R7751

R7750

R7754

R7748

R7745

R7749

R7744

R7746

D7706

R7737

R7741 R7742

R7747

C7724

IC7705

R7740

R7781

C7723

R7779 C7725 C7726

R7738

C7751

C7750

R7780

C7749

R7783R7784

BALLAST CONTROL Unit (Chip Parts Side B)

654321

7 – 18

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

[5] PHOTOSENSOR Unit

PHOTOSENSOR Unit (Side-A)

P1101

PHOTOSENSOR Unit (Side B)

R1110

IC1101

R1109

C1102

R1108 R1107

R1102

R1103

R1106

R1104

R1111

R1101

C1101

PHOTOSENSOR Unit (Chip Parts Side B)

654321

7 – 19

[6] R/C Unit

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

R/C RECEIVER Unit (Side-A)

R/C RECEIVER Unit (Side B)

654321

7 – 20

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

XR-10X-L

CHAPTER 8. WAVEFORMS

Service Manual

[1] WAVEFORMS

8 – 1

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

XR-10X-L

CHAPTER 9. SCHEMATIC DIAGRAM

[1] DESCRIPTION OF SCHEMATIC DIAGRAM

1. VOLTAGE MEASUREMENT CONDITION:

1. Voltages at test points are measured at the supply voltage of AC 100V/CROSS 10V-240. Signals are fed by a color bar signal generator for servicing purpose and the above voltages are measured with a 20k ohm/V tester.

2. INDICATION OF RESISTOR & CAPACITOR:

RESISTOR

1. he unit of resistance “Ω” is omitted.

(K=kΩ=1000 Ω, M=MΩ).

2. All resistors are ± 5%, unless otherwise noted.

(J=± 5%, F= ± 1%, D= ± 0.5%)

3. All resistors are 1/10W, unless otherwise noted.

4. All resistors are Carbon type, unless otherwise noted.

: Solid : Cement

: Oxide Film : Special

Service Manual

: Metal Coating

CAPACITOR

1. All capacitors are µF, unless otherwise noted.

(P=pF=µµF).

2. All capacitors are 50V, unless otherwise noted.

3. All capacitors are Ceramic type, unless otherwise noted.

(ML): Mylar (TA): Tantalum

(PF): Polypro Film (ST): Styrol

CAUTION:

This circuit diagram is original one, therefore there may be a slight difference from yours.

SAFETY NOTES:

1. DISCONNECT THE AC PLUG FROM THE AC OUTLET BEFORE REPLACING PARTS.

2. SEMICONDUCTOR HEAT SINKS SHOULD BE REGARDED AS POTENTIAL SHOCK HAZARDS WHEN THE CHASSIS IS OPERATING.

IMPORTANT SAFETY NOTICE:

PARTS MARKED WITH “ ” ( ) ARE IMPORTANT FOR MAINTAINING THE SAFETY OF THE SET. BE SURE TO REPLACE THESE PARTS WITH SPECIFIED ONES FOR MAINTAINING THE SAFETY AND PERFORMANCE OF THE SET.

9 – 1





 

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(

)

MAIN Unit-1

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

[2] SCHEMATIC DIAGRAM

9 – 2

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

      

9 – 3

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 

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(

)

MAIN Unit-2

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

9 – 4

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

      

9 – 5

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

MAIN Unit-3

)

(

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 



9 – 6

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

      

9 – 7

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

MAIN Unit-4

)

(

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

9 – 8

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

      

9 – 9

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

 

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(

)

MAIN Unit-5

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

9 – 10

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

      

9 – 11

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L



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(

)

MAIN Unit-6 (XR-10X-L/11XC-L/HB007X-L/XG-MB50X-L)

9 – 12

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

      

9 – 13

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L





 

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(

)

MAIN Unit-6 (XR-10S-L)

9 – 14

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

      

9 – 15

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

MAIN Unit-7

)

(

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 

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9 – 16

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

      

9 – 17

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

MAIN Unit-8

)

(

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 



9 – 18

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

      

9 – 19





 

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(

)

DMD Unit-1

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 

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(

)

DMD Unit-1

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

9 – 20

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

      

9 – 21





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(

)

DMD Unit-2

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

9 – 22

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

      

9 – 23





 

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(

)

DMD Unit-3

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

9 – 24

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

      

9 – 25

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L





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(

)

BALLAST POWER Unit

9 – 26

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

AND SHADED COMPONENTS=SAFETY RELATED PARTS

      

9 – 27

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

BALLAST CONTROL Unit

)

(

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 

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9 – 28

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

AND SHADED COMPONENTS=SAFETY RELATED PARTS

458

      

9 – 29

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

PHOTO SENSOR Unit

)

(

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 

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9 – 30

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

      

9 – 31

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L



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

(

)

R/C RECEIVER Unit

9 – 32

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

      

9 – 33

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

— MEMO —

9 – 34

PartsGuide

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

PARTS GUIDE

Basic

MULTIMEDIA PROJECTOR

XR-10X-L

XR-10S-L

XR-11XC-L

XR-HB007X-L

MODELS

CONTENTS

[1] PRINTED WIRING BOARD

ASSEMBLIES

[2] DUNTKE004FMF0/1 (MAIN Unit)

[3] DUNTKD140WEF0 (DMD Unit)

[4] DUNTKD141WEF4

(PHOTO SENSOR Unit)

[5] DUNTKD147WEF6

(BALLAST POWER Unit)

XG-MB50X-L

[7] DUNTKD164WEF4

(R/C RECEIVER Unit)

[8] CABINET AND MECHANICAL

PARTS

[9] OPTICAL MECHANISM PARTS

[10] SUPPLIED ACCESSORIES

[11] PACKING PARTS

(NOT REPLACEMENT ITEM)

[6] DUNTKD148WEF4

(BALLAST CONTROL Unit)

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

[12] SERVICE JIGS AND EQUIPMENT

(USE FOR SERVICING)

This document has been published to be used for after sales service only. The contents are subject to change without notice.

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

NO. PARTS CODE

PRICE

RANK

NEW

MARK

PAR T

DELIVERY

[1] PRINTED WIRING BOARD ASSEMBLIES

N DUNTKE004FMF0 CN N J MAIN Unit (10S-L) N DUNTKE004FMF1 CN N J MAIN Unit (10X-L/11XC-L/MB50X-L/HB007X-L) N DUNTKD140WEF0 BT N J DMD Unit N DUNTKD141WEF4 AP N J PHOTO SENSOR Unit N DSETUD147FMG1 BZ N J BALLAST POWER Ass'y (with Ballast Control Unit)

N Not Available - -

N DUNTKD148WEF4 BE N J BALLAST CONTROL Unit N DUNTKD164WEF4 AN N J R/C RECEIVER Unit

BALLAST POWER Unit Order the BALLAST POWER Ass'y (DSETUD147FMG1) when replacing power ballast unit (DUNTKD147WEF6).

[2] DUNTKE004FMF0/1 (MAIN Unit)

C1701 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1702 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1703 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1704 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C1705 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1710 VCEAPF0JW226MY AB J Capacitor 22 6.3V Electrolytic C1711 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1712 VCEAPF1CW336MY AD J Capacitor 33 16V Electrolytic C1717 VCCCCY1HH220JY AA J Capacitor 22p 50V Ceramic C1718 VCCCCY1HH220JY AA J Capacitor 22p 50V Ceramic C1721 VCEAPF1EW106MY AC J Capacitor 10 25V Electrolytic C1722 RC-KZA066WJZZY AB J Capacitor 1 25V Ceramic C1723 RC-KZA066WJZZY AB J Capacitor 1 25V Ceramic C1724 RC-KZA066WJZZY AB J Capacitor 1 25V Ceramic C1725 RC-KZA066WJZZY AB J Capacitor 1 25V Ceramic C1726 VCEAPF1EW106MY AC J Capacitor 10 25V Electrolytic C1727 VCEAPF1EW106MY AC J Capacitor 10 25V Electrolytic C1728 VCEAPF1EW106MY AC J Capacitor 10 25V Electrolytic C1729 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1741 RC-KZA101WJZZY AC J Capacitor 10 6.3V Ceramic C1742 RC-KZA101WJZZY AC J Capacitor 10 6.3V Ceramic C1743 VCKYCY1AB105KY AB J Capacitor 1 10V Ceramic C1745 VCKYCY1HB332KY AA J Capacitor 3300p 50V Ceramic C1746 VCKYCY1HB103KY AA J Capacitor 0.01 50V Ceramic C1748 VCAAPD1AJ686MY AE J Capacitor 68 10V Electrolytic C1749 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1750 RC-KZA041WJZZY AC J Capacitor 10 10V Ceramic C1751 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C1752 VCKYCY1HB102KY AA J Capacitor 1000p 50V Ceramic C1753 RC-KZA041WJZZY AC J Capacitor 10 10V Ceramic C1754 VCKYCY1HB102KY AA J Capacitor 1000p 50V Ceramic C1755 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1760 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1761 VCEAPF1CW336MY AD J C1762 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1763 VCEAPF1EW106MY AC J Capacitor 10 25V Electrolytic C1764 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C1765 RC-KZA101WJZZY AC J Capacitor 10 6.3V Ceramic C1766 VCEAPF0JW226MY AB J Capacitor 22 6.3V Electrolytic C1767 RC-KZA101WJZZY AC J Capacitor 10 6.3V Ceramic C1768 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1769 VCKYCY1AB105KY AB J Capacitor 1 10V Ceramic C1770 VCEASH0JN476MY AC J Capacitor 47 6.3V Electrolytic C1771 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1773 VCKYCY1HB152KY AA J Capacitor 1500p 50V Ceramic C1774 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1775 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C1778 VCAAPD1AJ686MY AE J Capacitor 68 10V Electrolytic C1779 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1780 RC-KZA041WJZZY AC J Capacitor 10 10V Ceramic C1781 RC-KZA041WJZZY AC J Capacitor 10 10V Ceramic C1782 VCCCCY1HH220JY AA J Capacitor 22p 50V Ceramic C1784 VCCCCY1HH220JY AA J Capacitor 22p 50V Ceramic C1785 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1791 VCEAPF1CW336MY AD J Capacitor 33 16V Electrolytic C1792 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1793 VCEAPF1CW336MY AD J Capacitor 33 16V Electrolytic C1794 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C1795 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C1796 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C1797 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C1798 VCEAPF1CW336MY AD J Capacitor 33 16V Electrolytic C2001 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2002 VCKYCY1HB103KY AA J Capacitor 0.01 50V Ceramic C2003 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2004 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2006 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2007 C2009 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2010 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2012 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2014 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2015 VCEAPF0JW107MY AC J Capacitor 100 6.3V Electrolytic

VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic

Capacitor 33 16V Electrolytic

DESCRIPTION

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

NO. PARTS CODE

PRICE RANK

NEW

MARK

PAR T

DELIVERY

[2] DUNTKE004FMF0/1 (MAIN Unit)

C2016 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2018 RC-KZA101WJZZY AC J Capacitor 10 6.3V Ceramic C2019 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2020 RC-KZA101WJZZY AC J Capacitor 10 6.3V Ceramic C2021 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2022 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2025 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2027 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2028 RC-KZA101WJZZY AC J Capacitor 10 6.3V Ceramic C2030 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2031 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2032 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2033 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2034 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2035 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2201 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2202 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2203 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2204 VCSNDE0GP107MY AF J Capacitor 100 4V (AL) C2205 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2206 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2207 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2208 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2209 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C2210 VCSNDE0GP107MY AF J Capacitor 100 4V (AL) C2211 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C2212 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C2213 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C2214 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C2215 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C2216 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C2217 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C2218 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C2219 VCKYCY1CB104KY AB J C2220 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C2221 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C2222 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C2223 VCSNDE0GP107MY AF J Capacitor 100 4V (AL) C2231 VCEASH0JN476MY AC J Capacitor 47 6.3V Electrolytic C2232 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2241 RC-KZA101WJZZY AC J Capacitor 10 6.3V Ceramic C2242 VCKYCY1HF103ZY AA J Capacitor 0.01 50V Ceramic C2245 VCKYCY1HF103ZY AA J Capacitor 0.01 50V Ceramic C2246 VCKYCY1HF103ZY AA J Capacitor 0.01 50V Ceramic C2247 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C2248 VCCCCY1HH4R0CY AA J Capacitor 40p 50V Ceramic C2250 VCCCCY1HH101JY AA J Capacitor 100p 50V Ceramic C2251 VCKYCY1HF103ZY AA J Capacitor 0.01 50V Ceramic C2252 VCKYCY1HF103ZY AA J Capacitor 0.01 50V Ceramic C2253 VCKYCY1HF103ZY AA J Capacitor 0.01 50V Ceramic C2254 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2261 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2262 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C2263 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2264 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2551 VCCCCY1HH101JY AA J Capacitor 100p 50V Ceramic C2552 VCCCCY1HH101JY AA J Capacitor 100p 50V Ceramic C2553 VCCCCY1HH101JY AA J Capacitor 100p 50V Ceramic C2554 VCCCCY1HH101JY AA J Capacitor 100p 50V Ceramic C2555 VCCCCY1HH101JY AA J Capacitor 100p 50V Ceramic C2556 VCCCCY1HH101JY AA J Capacitor 100p 50V Ceramic C2557 VCCCCY1HH101JY AA J Capacitor 100p 50V Ceramic C2561 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2562 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2563 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2564 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C2565 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3001 C3002 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C3003 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C3004 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C3005 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3006 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C3051 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3052 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C3053 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C3054 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C3055 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3057 RC-KZA101WJZZY AC J Capacitor 10 6.3V Ceramic C3101 VCEAPF0JW227MY AD J Capacitor 220 6.3V Electrolytic C3102 VCEAPF0JW227MY AD J Capacitor 220 6.3V Electrolytic C3103 VCEAPF0JW227MY AD J Capacitor 220 6.3V Electrolytic C3104 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3151 VCCCCY1HH820JY AA J Capacitor 82p 50V Ceramic C3152 VCCCCY1HH820JY AA J Capacitor 82p 50V Ceramic

VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic

Capacitor 0.1 16V Ceramic

DESCRIPTION

XR-10X-L/XR-10S-L/XG-MB50X-L/XR-11XC-L/XR-HB007X-L

NO. PARTS CODE

PRICE

RANK

NEW

MARK

PAR T

DELIVERY

[2] DUNTKE004FMF0/1 (MAIN Unit)

C3153 VCCCCY1HH221JY AA J Capacitor 220p 50V Ceramic C3154 VCCCCY1HH221JY AA J Capacitor 220p 50V Ceramic C3201 VCKYCY1EB473KY AA J Capacitor 0.047 25V Ceramic C3202 VCKYCY1EB473KY AA J Capacitor 0.047 25V Ceramic C3203 VCKYCY1EB473KY AA J Capacitor 0.047 25V Ceramic C3205 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3206 VCKYCY1EB473KY AA J Capacitor 0.047 25V Ceramic C3207 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C3208 VCKYCY1EB473KY AA J Capacitor 0.047 25V Ceramic C3209 VCKYCY1EB473KY AA J Capacitor 0.047 25V Ceramic C3210 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3211 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3213 VCEAPF0JW226MY AB J Capacitor 22 6.3V Electrolytic C3216 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3217 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3218 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3219 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3220 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3221 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3222 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3223 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3225 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3226 RC-KZA101WJZZY AC J Capacitor 10 6.3V Ceramic C3227 RC-KZA101WJZZY AC J Capacitor 10 6.3V Ceramic C3301 VCEAPF1CW226MY AB J Capacitor 22 16V Electrolytic C3302 VCCCCY1HH151JY AA J Capacitor 150p 50V Ceramic C3303 VCCCCY1HH681JY AB J Capacitor 680p 50V Ceramic C3304 VCCCCY1HH681JY AB J Capacitor 680p 50V Ceramic C3306 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3311 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3312 VCCCCY1HH151JY AA J Capacitor 150p 50V Ceramic C3313 VCCCCY1HH681JY AB J Capacitor 680p 50V Ceramic C3314 VCCCCY1HH681JY AB J Capacitor 680p 50V Ceramic C3315 VCKYCY1EF104ZY AA J C3321 VCEAPF1CW226MY AB J Capacitor 22 16V Electrolytic C3322 VCCCCY1HH151JY AA J Capacitor 150p 50V Ceramic C3323 VCCCCY1HH681JY AB J Capacitor 680p 50V Ceramic C3324 VCCCCY1HH681JY AB J Capacitor 680p 50V Ceramic C3326 VCKYCY1CB104KY AB J Capacitor 0.1 16V Ceramic C3351 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3352 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3353 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3354 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3355 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3356 VCCCCY1HH220JY AA J Capacitor 22p 50V Ceramic C3357 VCCCCY1HH220JY AA J Capacitor 22p 50V Ceramic C3358 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3359 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3360 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3361 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3366 VCEAPF0JW226MY AB J Capacitor 22 6.3V Electrolytic C3367 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3368 VCEAPF1CW336MY AD J Capacitor 33 16V Electrolytic C3369 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C3370 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C3501 VCCCCY1HH101JY AA J Capacitor 100p 50V Ceramic C3502 VCCCCY1HH101JY AA J Capacitor 100p 50V Ceramic C3503 VCEAPF1HW105MY AB J Capacitor 1 50V Electrolytic C3504 VCEAPF1HW105MY AB J Capacitor 1 50V Electrolytic C3505 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3506 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C3513 VCEAPF1HW105MY AB J Capacitor 1 50V Electrolytic C3514 VCEAPF1HW105MY AB J Capacitor 1 50V Electrolytic C3515 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C3523 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C3524 VCEAPF1CW106MY AB J Capacitor 10 16V Electrolytic C3531 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3532 C3533 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3535 VCEAPF0JW107MY AC J Capacitor 100 6.3V Electrolytic C3536 VCEAPF1HW105MY AB J Capacitor 1 50V Electrolytic C3537 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3538 VCEAPF0JW227MY AD J Capacitor 220 6.3V Electrolytic C3539 VCKYCY1AB105KY AB J Capacitor 1 10V Ceramic C3540 VCKYCY1AB105KY AB J Capacitor 1 10V Ceramic C3541 VCKYCY1AB105KY AB J Capacitor 1 10V Ceramic C3545 VCKYCY1AB105KY AB J Capacitor 1 10V Ceramic C3552 VCEAPF1CW107MY AC J Capacitor 100 16V Electrolytic C3553 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3554 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3555 VCKYCY1AB105KY AB J Capacitor 1 10V Ceramic C3556 VCEAPF1EW106MY AC J Capacitor 10 25V Electrolytic C3557 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3561 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic C3562 VCKYCY1EF104ZY AA J Capacitor 0.1 25V Ceramic

VCEAPF1HW105MY AB J Capacitor 1 50V Electrolytic

Capacitor 0.1 25V Ceramic

DESCRIPTION

Sharp XR10XL, XR-10S-L, XR-11XC-L, XR-HB007X-L, XG-MB5 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SAFETY PRECAUTION

IMPORTANT SERVICE SAFETY NOTES

Precautions for using lead-free solder

Employing lead-free solder

Using lead-free wire solder

Soldering

CHAPTER 1. OPERATION MANUAL

[1] Specifications

[2] Parts Name and Basic Operation

[3] DIMENSIONS

[4] Regarding the lamp

CHAPTER 2. REMOVING OF MAJOR PARTS

[1] Removing the lamp door and the lamp unit

[2] Removing the top body

[3] Removing the main PWB unit

[4] Removing the speaker, fan, and power supply ballast unit

[5] Removing the optical mechanism unit and RC light receiver PWB

[6] Removing the photosensor PWB unit, blower fan, DMD PWB, and DMD

CHAPTER 3. THE OPTICAL UNIT OUTLINE

[1] THE OPTICAL UNIT OUTLINE

1. Layout for proper setup of the optical components and parts (top view) (Schematic diagram)

2. When the DMD unit has been replaced

CHAPTER 4. ELECTRICAL ADJUSTMENT

[1] ELECTRICAL ADJUSTMENT

[2] Adjustment mode process menu

1. Adjustment of ballast unit output power (lamp power)

2. Adjustment method

CHAPTER 5. TROUBLE SHOOTING TABLE

[1] TROUBLE SHOOTING TABLE

CHAPTER 6. BLOCK DIAGRAM/OVERALL WIRING DIAGRAM

[1] BLOCK DIAGRAM

[2] OVERALL WIRING DIAGRAM

CHAPTER 7. PRINTED WIRING BOARD

[1] MAIN Unit

[2] DMD Unit

[3] BALLAST POWER Unit

[4] BALLAST CONTROL Unit

[5] PHOTOSENSOR Unit

[6] R/C Unit

CHAPTER 8. WAVEFORMS

[1] WAVEFORMS

CHAPTER 9. SCHEMATIC DIAGRAM

1. VOLTAGE MEASUREMENT CONDITION:

2. INDICATION OF RESISTOR & CAPACITOR:

[2] SCHEMATIC DIAGRAM