16.REPLACEMENT PARTS LIST ....................................................................................................... 141
17.PACKING OF THE SET ................................................................................................................. 164
MODELS
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its
original condition and only parts identical to those specified
be used.
CONTENTS
VL-NZ100S/H/E
Page
SHARP CORPORATION
1
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
1. SPECIFICATIONS
Recording System: 2 rotary heads, helical scanning system
Specifications are subject to change without notice.
*Minimum illumination: Since there is no widely accepted testing procedure for determining minimum illumination
capability, lux ratings are comparable only between models from the same manufacturer.
2
2. PART NAMES
For details on the use of each control.
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
Stereo microphone
Zoom lens
Cassette compartment door
DC input jack
Cassette holder
Lithium battery
compartment door
Cassette compartment door release
GAMMA/
BRIGHTER
button
FADE button
SET button
Remote sensor
(NZ100S/H/E only)
Wrist strap loop
MENU button
Battery release
RECord START/STOP
button
MANUAL button
STILL button
Power switch
(CAMERA/VCR
select switch)
Speaker
Card slot cover
(VL-NZ80H
NZ100S/H/E only)
DV terminal
USB terminal
(NZ80H/
NZ100S/H/E only)
AV jack
Jack cover
Power Zoom Wide angle/
Telephoto control/
VOLume control
Operation button
LCD monitor
Earphones jack
(NZ80H/NZ100S/H/E only)
Tripod adapter socket
Media Selection switch
(TAPE/CARD selection switch)
(NZ80H/NZ100S/H/E)
GUIDE ON/OFF
switch(NZ50S/H/E/W)
Battery mounting surface
3
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
3. DISASSEMBLY OF THE SET
Note:
Before removing the cabinet, turn off the power supply, and ascertain that the battery have been removed.
1.
(c)
(c)
Battery Unit
1) Remove the battery unit.
2) Remove the 4 screws ((c)XiPSN17P03000).
3.
(c)
(h)
(h)
(c)
(i)
(c)
Radiation Angle
(c)
LCD Panel
(c)
FPC
1) Remove the 1 screw ((i)XiPSF17P03000) and 2 screws
((h)XiPSF17P02000).
2) Remove the 2 screws ((c)XiPSN17P03000) to detach the
VCR operation PWB. Then remove the FPC of the LCD panel
and FPC of the reflector to detach the LCD panel.
3) Remove the 3 screws ((c)XiPSN17P03000) to detach the
radiation angle.
2.
(q)
1) Remove the 1 screw ((q)LX-HZ0050TAFF) .
4.
Lid Lock Fitting
Tilte FPC
(c)
Main PWB
Connector
(i)
Battery Cover
(i)
(i)
(i)
(i)
1) Remove the 1 screw ((c)XiPSN17P03000) and disconnect
the tilt FPC to detach the main PWB.
2) Remove the lid lock fitting.
3) Remove the 3 screws ((i)XiPSF17P03000) to detach the
battery cover.
4) Remove the 2 screws ((i)XiPSF17P03000) and disconnect
the connector to detach the lens section.
4
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
5.
Mechanism
(k)
(k)
(k)
(m)
1) Take the mechanism out.
2) Remove the 3 floating screws A ((k)LX-BZ0251TAFD) and 1
floating screw B ((m)LX-BZ0253TAFN).
6.
7.
(i)
(c)
Microphone Cover
(o)
(i)
NZ50S/H/E/W
NZ80H/NZ100S/H/E
(h)
(c)
(i)
Camera Rear
Cabinet
(c)
1) Remove the 3 screws ((c)XiPSN17P03000), 4 screws
((i)XiPSF17P03000) and 1 screw ((h)XiPSF17P02000)
(NZ50S/H/E/W only) fixing the camera rear cabinet to detach it. (Note: When detaching the camera rear cabinet, pay
attention to the FPC of the camera operation unit.)
2) Remove the 2 screws ((i)XiPSF17P03000) and detach the
camera side cover in the direction of the arrow. (Note: When
detaching the side cover, pat attention to the lead wire of the
speaker.)
3) Remove the 1 screw ((i)XiPSF17P03000) and 1 screw
((o)XiPSN17P06000) and detach the microphone cover in
the direction of the arrow. (Note: When detaching the microphone cover, pay attention to the lead wire of the microphone.)
4) Remove the 2 screws ((c)XiPSN17P03000) and camera
front cabinet.
Camera Front
Cabinet
(c)
(i)
(i)
(i)
(i)
Camera Rear
Cabinet
(c)
Lithium Holder
(r)
(r)
Lithium PWB Unit
1) Remove the lithium holder and 2 screws ((r)XiPSN17P04000)
to detach the lithium PWB unit.
8.
(c)
Power SW Unit
1) Remove the 1 screw ((c)XiPSN17P03000) to detach the
power SW unit. (Note: When detaching the power SW unit,
pay attention to the FPC.)
2) Remove the 1 screw ((c)XiPSN17P03000) to detach the lens
unit.
(c)
5
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
4. MECHANISM ADJUSTMENT JIGS AND PARTS
4-1. Mechanism check adjustment jigs
<Note: The entries of list>
Configuration
1. Name
2. Part No.
3. Code
* Model, Uses Remarks
1. PB-use cassette
Torque meter
2. 9DASD-1015
3. DB
* 1mN·m/1.5mN·m
50 or more
ø2
No. 0 cross-bit
No. 00 cross-bit
1. Torque screwdriver
150mN·m
2. JiGTD1500RTDH
3. CB
1. Torque gauge
2. JiGTG0045
3. CN
*
For use in VS-REW wind-
ing torque measurement.
1. Master plane
2. 9EQMP-VLPD1
3. CL
* For checking reel base
height.
1. Torque gauge head
2. 9EQTGH-DH5000
3. BW
* For use with the torque
gauge listed left.
1. Height adjustment jig
2. 9DAHG-PD1
3. BZ
* For height adjusting.
1. Tension gauge 4N
2. JiGSG0400
3. BK
* For measurement of
pinch roller pressure.
1. Height adjustment
screwdriver
2. 9EQDRiVER-DH5
3. BC
*
For guide roller adjustment.
<Miscellaneous>
(1) Slide caliper
(2) Precision screwdrivers
1. Alignment tape – ( I )
2. VR3-GAZXS
3. CF
*
For tape running
adjustment.
1. Alignment tape – ( II )
2. VR3-JPZQS
3. CG
*
For SW point adjustment.
* 90ADVC-TAPEPAL can
use, too.
1. For hexagon nut
opposite side 3mm bit.
2. 95CM22001
3. BL
* For S guide hexagon
nut installation.
(Phillips head and slotted)
(3) Radio needle-nose pliers
(4) Tweezers
4-2. Parts for regular periodic inspection and maintenance
1. Oil
Cosmo Hydro HV22
2. 9EQ-Oil-HV22
3. AE
* Cosmo Petroleum K.K.
1. Cleaning paper
2. JiGDUSPER
3. AP
* DUSPER ∑ (SIGMA)
(Ozu Co., LTD.)
<How to make jigs for mechanism checking and adjustment>
(1)Reel hub for back tension measurement (Fig. 1)
1) Obtain a commercially available cassette tape reel hub.
(Disassemble the cassette tape and remove the tape from
the reel hub.)
2) Paste one end of a string (about 20cm long) to the reel hub
with (for example) cellophane tape.
3) Paste the weight of about 0.21N on the upper side reel hub.
(2)String for use in pinch roller snap-fit force measurement (Fig. 2)
1) Obtain an approximately 20cm length of commercially available string.
2) Tie the 2 ends together to form a loop.
1. Grease: Moly Coat
YM-103
2. 99FGREASE-YM103
* Dow corning
1. Screw lock (1401B)
* Three Bond
<Note:
The entries of list>
1. Cleaning liquid:
Industrial-use ethyl alcohol
* Commercially available item
1. Extremely thin cotton swab
* Commercially available item
Weight
Reel hub
Fig. 1
1. Dial tension gauge
2. 9DAPTG-10-10W
3. CA
* PTG-10
*
For Tu guide adjustment.
*
For T roller adjustment.
*
Bit shape (see figure below).
Tolerance ± 0.1
2
1.4
Tip thickness 0.5
3
Configuration
1. Name
2. Part No.
3. Code
* Model, Uses Remarks
String
String
Fig. 2
6
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
5. INSPECTION AND MAINTENANCE ITEMS AND INTERVALS
In order to keep the mechanical section always in good condition, perform the following inspection and maintenance at regular intervals.
In addition, after repair, perform the following maintenance items regardless of how long the user has been using the unit.
5-1. List of inspection and maintenance items
Inspection and
maintenance location
Tape running section (see section 7-3)
Drum section, Video head
(see section 7-3)
Tape running system
Timing belt
Pinch roller
Capstan motor
Swing arm
S reel base, Tu reel base
Center pulley shaft
Intermediate pulley shaft
Swing arm boss
Drive system
Intermediate gear A shaft,
Intermediate gear B shaft
[Screw lock] Three Bond 1401B
[Cleaning liquid] Industrial-use ethyl alcohol
Note:
Replace the drum ass'y if the
video head is cleaned but the
envelope still does not appear.
(When the envelope is normal,
refer to "10. USEFUL TIPS".)
• Replace if there is anything
abnormal.
• Lubricate with oil.
[Oil]
Cosmo Hydro HV22
Note:
• Replace if anything is abnormal
(including the noise).
• Replace any part that fails to
perform within the standard.
Remarks
Apply oil to the shaft, then
wipe lightly with a cloth.
5-2. Precautions
(1) When replacing any part, always replace the cut washer that was
removed with a new one.
(2) This mechanism does not have control adjustment. If the control
cannot be set as required, clean and or replace parts.
(3)On the oil
a) Always use the specified oil. (Using another kind of oil can cause
various kinds of trouble.)
b) Always use clean oil, without any mixed-in dirt, to lubricate bearings.
(Using oil with dirt mixed in can cause the bearings to wear or to
stick.)
c) One drop of oil is the amount shown in the Fig. 1, on the point of a
pin.
(4)Perform circuit repair, tape running adjustment, etc. with the cassette
controller assembly attached to the mechanism.
(5)When operating the mechanism separately, apply voltage to the
loading motor. However, the terminal voltage must be DC3V~4V.
(When the mechanism is connected to the main PWB, do not apply
external voltage to the loading motor. It may cause a trouble.)
(Forcing the gears to turn by hand entails danger of breakage.)
If the mechanism is separated from the unit, the capstan motor may rub
and be damaged if spacing under the mechanism is inadequate.
(6)To install the cassette controller, push section A in the Fig. 2. Do not
push anything else.
(7)Do not deform any of the mechanical parts.
Oil
1.5mm diameter or less
Fig. 1
Fig. 2
7
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
6. MECHANICAL ADJUSTMENTS AND CHECKS
The items discussed here relate to general on-site servicing (field servicing). Adjustments and replacements that require
sophisticated facilities, jigs and technology are omitted.
In addition, in order to maintain the characteristics that the unit has when it is new, not only are inspection and maintenance necessary,
but it is absolutely necessary that, for example, the tape not be damaged, and always use jigs for adjustments that require them.
<Precautions>
(1)Always set the power supply and state of the unit as follows Notes for mechanism adjustments and checks.
AC adapter used, with cassette controller assembly
AC adapter used, without cassette controller assembly (Independent Mechanism)
DC3V, without cassette controller assembly (Independent Mechanism)
(2) When the mechanism is connected to the main PWB, do not apply external voltage to the loading motor. It may cause a trouble.
(3) Always run the tape with the cassette controller assembly attached.
6-1. Checking the playback (recording) winding torque AC adapter used, with cassette controller assembly
(1)Set the torque cassette with the cassette controller assembly attached, then, in SP recording mode (playback mode if a signal has
already been recorded in SP mode on the tape), confirm that the torque on the winding side is within the standard.
<Winding torque standard in record (playback) mode>
(If there is torque ripple, read the center value.)
0.70 +0.4/-0.3mN·m, ripple 0.4mN·m or less
6-2. Checking the rewinding playback (VS-REW) winding torque
AC adapter used, without cassette controller assembly (Independent Mechanism)
(1)Remove the cassette controller assembly, press the DOWN switch, using the
adhesive tape and referring to 8-3, operate in the TEST mode (T01) to rewind,
and set the rewinding playback (VS-REW) mode.
(2)Set the torque gauge on the S reel base, press the front end of tension post with
your finger in the arrow A direction so as to ascertain that the winding torque is
as specified. (Check without rotating the torque gauge.)
1.6 ± 0.6mN·m, ripple 0.5mN·m or less
(3)After checking the winding torque remove the torque gauge, and remove the
adhesive tape used in item (1) above (refer to 8-3). The STANDBY mode is set
automatically.
Fig. 1. Removal of tension band when
measuring the rewinding playback (VS-REW) winding torque
6-3. Checking of reel base height DC3V, without cassette controller assembly (Independent Mechanism)
(1)Remove the cassette controller assembly (refer to 8-2).
(2)Referring to 8-1, apply DC3V to the loading motor and put the system into playback mode.
(3)Taking adequate care so that the master plane does not contact drum, running parts (guide roller, etc.), or the MIC contacts. Fit
the master plane holes to the 2 guides (A and B) in Fig. 2.
(4)Confirm that the heights of the S reel base reel receiving surface and the Tu reel base reel receiving surface below the master plane
top surface are within the set values, using, for example, a slide calliper (Fig. 3).
When checking the S reel base height, press the front end of tension post in the arrow A direction with your finger to release the
tension band, and then check the height in this state (Fig. 1).
(5)If the height is not within set values, replace the washer under the reel base, and adjust as specified.
Note: After the adjustment, make sure that the reel bases rotate smoothly.
Reel receiving
surfaces
2.4 ± 0.1
2.4 ± 0.1
Reel base height
setting values
Reel base height
Fig. 3
A
setting values
MIC contacts
Fig. 2
B
8
6-4. Back tension torque check and adjustment in record (playback) mode
AC adapter used, with cassette controller assembly
(1)Checking
Set the torque cassette (SD-1015), and make sure in the SP record mode that
the supply side torque is within the standard shown below (or in the playback
mode for the tape on which the signal has been SP-recorded).
<Standard>
(If torque ripple exists, read its center value.)
0.7 ± 0.1mN·m
(2)Adjustment (Fig. 4)
If the value is out of standard range, adjust, using the screw 1 shown in Fig. 4.
1. Loosen the screw 2 slightly.
2. Adjust to turning the screw 1. When back tension is too high, turn the screw
1 counterclockwise (CCW).
When back tension is too low, turn the screw 1 clockwise (CW).
3. After adjustment fix the angle with the screw 2. (At this time take care so as
to prevent excessive tightening.) Apply Screw Lock to the screw 1.
<Caution>
Screw tightening torque: 0.04N·m
6-5. Checking and adjustment of tension roller position in
record (playback) mode
DC3V, without cassette controller assembly (Independent Mechanism)
(1)Checking
Before winding the 60-min tape make sure that the tension roller is in the same
position as S guide as shown in Fig. 4.
If not, take out the tape and adjust in the following procedure.
(2)Adjustment (Fig. 5)
1. Set the playback mode without loading the tape.
2. Loosen the screw 3 slightly (to such an extent that the tension band holder
4 can be moved).
3. If the tension roller is inside from the specified position, shift the tension
band holder 4 in the arrow
the tension band holder in the arrow
(Proper shift must be 0.2 to 0.6mm outside from the specified position.)
4. Check the position by the procedure described in item (1) Checking above.
5. If the position is not specified position, adjust again.
direction. If the tension roller is outside, shift
A
direction, and fix with the screw 3.
B
Apply screwlock
Tension roller position (S guide standard)
Screw2
Screw1
CCW
CW
Fig. 4. Check (tape exists)
Tension roller position (S guide standard)
0.2~0.6mm (Standard)
Tension roller
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
0 ± 0.3
S guide
Tension band holder 4
Screw 3
6-6. Checking of supply S reel base no-load torque
DC3V, without cassette controller assembly (Independent Mechanism)
(1)Remove the cassette controller assembly, then apply DC3V to the loading
motor and put the system into L. start mode (refer to 8-1).
(2)Move the swing arm toward the Tu reel base side.
Be careful not to cause damage to the gears and other parts in the process.
(Fig. 6)
(3)Set a back tension measurement reel hub on the S reel base.
(4)Using a dial tension gauge, pull the string in the A direction, then confirm that the
tension is within the standard.
<FF back tension standard>
(If the tension fluctuates, read its center value.)
30mN or less
6-7. Checking of loading back tension
DC3V, without cassette controller assembly (Independent Mechanism)
(1)Remove the cassette controller assembly, then apply DC3V to the loading
motor and put the system into L. start mode. (refer to 8-1)
(2)Move the swing arm toward the S reel base side. Be careful not to cause
damage to the gears and other parts in the process. (Fig. 7)
(3)Set a back tension measurement reel hub on the Tu reel base.
(4)Using a dial tension gauge, pull the string in the A direction, then confirm that
the tension is within the standard.
Fig. 5. Position adjustment
(tape does not exist)
Move the swing arm
A
toward the Tu reel
base side.
Fig. 6. S reel base no-load torque
measurement method
9
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
<REW back tension standard>
(If the tension fluctuates, read its center value.)
15 ± 12mN
6-8. Checking of winding Tu reel base ratchet torque
DC3V, without cassette controller assembly (Independent Mechanism)
(1)Remove the cassette controller assembly, then apply DC3V to the loading
motor and put the system into standby mode. (refer to 8-1)
(2)Move the swing arm toward the S reel base side.
Be careful not to cause damage to the gears and other parts in the process.
(Fig. 8)
(3)Set a back tension measurement reel hub on the Tu reel base.
(4)Using a dial tension gauge, pull the string in the A direction, then confirm that
the tension is within the standard.
<Winding Tu reel base ratchet torque standard >
(If the tension fluctuates, read its center value.)
100mN or less
6-9. Checking of rewinding playback (VS-REW) back
tension
DC3V, without cassette controller assembly (Independent Mechanism)
(1)Remove the cassette controller assembly, then apply DC3V to the loading
motor and put the system into rewinding playback (VS-REW) mode. (refer to
8-1)
(2)Move the swing arm toward the S reel base side.
Be careful not to cause damage to the gears and other parts in the process.
(3)Set a torque gauge on the Tu reel base.
(4)Turning the torque gauge to counterclockwise (1 turn for 3 seconds), then
confirm that the torque is within the standard.
<Rewinding playback (VS-REW) back tension standard value>
(If the tension fluctuates, read its center value.)
0.70 +0.6/-0.3mN·m
Move the swing arm
toward the S reel
base side.
A
Fig. 7. Loading back tension measurement
method
6-10.Checking of pinch pressing force
DC3V, without cassette controller assembly (Independent Mechanism)
(1) Set the pinch roller pressing force measuring thread on the pinch lever
(position A , Fig. 9).
(2)Set the mechanism to the playback mode, press the pinch roller against the
capstan shaft.
(3)Fit the tension gauge to the pinch roller pressing force measuring thread, pull
in the arrow B direction shown in Fig. 11 to separate a little the pinch roller from
the capstan shaft.
(4)Gradually return the pinch roller, and when the pinch roller contacts parallel
the capstan shaft, read the value (see Fig. 10) to make sure that the value
conforms to the standard shown below.
<Standard>
1.8 +0.3/-0.5N
<Caution>
After making this measurement, quickly release the system from playback
mode and remove the pinch roller from the capstan shaft. (If the pinch roller
is left fitted onto the capstan shaft for a long time, the pinch roller will be
deformed.)
A
OK
NG
Move the swing arm
toward the S reel
base side.
A
Fig. 8. Winding Tu reel base ratchet torque
measurement method
Pinch roller
Right guide
Capstan shaft
B
Fig. 9
Fig. 10
Fig. 11
10
7. TAPE RUNNING ADJUSTMENT
7-1. Adjustment locations
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
<Replacement parts>
· T roller, arm
· Tu guide, arm
· Slide chassis
<Replacement parts other
than those shown above>
· S guide
· Pole base
· Guide roller
· Drum assembly
· Capstan motor, etc.
Adjust the height of only
replaced parts with the
adjusting jig.
Adjustment procedure 7-2
· After replacement of T roller or Tu guide adjust the height . (Adjust only the replaced parts.)
· After height adjustment do not turn the T roller. If crease is found on the tape of Tu guide, remove the crease by rotating. (As for details refer to the “Running rough adjustment”.)
· After height adjustment of T roller or Tu guide, apply Screw lock to an end of shaft.
(After replacement of S guide apply Screw lock to same point, too.)
Tu guide
T roller
Height setting
jig
Lower edge
fitting
Master plane
Fit height the par on low edge fitting.
After setting adjustment jigs, turn T roller
counterclockwise to 315°.
adjustment, for switch point adjustment), Master plane, Height adjustment jig.
<Method and description>
(1)Clean the tape running surface (especially, adequately clean
the drum surface and the lower drum helicam surface).
(2)Attach the cassette controller.
(3)Connect an oscilloscope to each TP on the relay circuit board.
(4)Turn the AC adapter power ON.
(5)Using the adjustment remote control unit, put the system TEST
mode T-05.
(6)Replay the alignment tape for running adjustment, and make
sure that the tape is running in the SP mode.
(7)Check the oscilloscope playback envelope, then, at +1/4 shift
and -1/4 shift, check whether all of it is flat. If it is not, perform
the following adjustment so that it becomes flat.
(Each time you push the PLAY key, the shift will change;
+1/4 shift → Normal → -1/4 shift → Normal , in order.)
Sup guide roller
Tension roller
Drum
S guide
Tu guide roller
Tu guide
Pinch roller
Reels
11
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
7-4. Running rough adjustment
(With cassette controller)
1) Su, Tu guide roller height adjustment
<Method and description>
(1)Loosen the guide roller lock screw, then tighten loosely so that
the roller turns easily.
(2)Replay an alignment tape, and adjust the Sup, Tu guide roller
so that the envelope sides of entrance and exit are flat.
(3)Perform ± 1/4 shift, then, as in the above case, adjust until the
envelope becomes flat.
* If running is difficult for the entrance changed, turn the T roller
to counterclockwise 180°. (refer to Fig. 1)
2) Check of V/SR envelope wave form
<Method and description>
(1)Confirm that the envelope waveform peaks in V/SR mode are
uniform.
(2) If they are not uniform, fine-adjust the guide roller and the Tu
guide.
3) Check of tape wrinkles
<Method and description>
(1)Check that the tape is not distorted between the Tu guide and
pinch in the PB mode and the V/SR mode.
-If crease is found, make an adjustment in the range of ±180°.
-After adjustment apply Screw Lock.
NG
±1/4 shift±1/4 shift
Entrance side
Turn to 180°
Exit side
Normal
T roller
Fig. 1
Adjust so that A B.
A
Pinch roller
B
Wrinkles
Tu guide
Deformation
Deformation
NG
•
•
4) Check the rising time of the envelope wave form
<Method and description>
(1)Check the rising time of the envelope when switching from V/SR mode to PB mode. (Within 5 sec)
(2)Check the rising time of the envelope when switching from STOP mode to PB mode. (Within 5 sec)
7-5. Final running adjustment
(With cassette controller)
1) Adjustment of Sup and Tu guide roller height
<Method and description>
(1)Perform ± 1/4 shift, then if the envelope wave's ratio of MAX.
to MIN. are 60% or less, adjust again the height of guide roller.
(Refer to Fig. 2)
(2)Finally adjust the lock screw of Sup and Tu guide roller.
(3)Once perform unloading and then loading to set the PB mode,
and make sure that the envelope waveform does not change.
2) Adjustment of playback SWP
<Method and description>
(1)Playback the alignment tape for switch point adjustment.
(2)Perform SWP automatic adjustment with adjustment remote control.
Fig. 2
* When replacing the mechanism and drum, adjust the phase and equalizer using the adjustment remote control.
(Refer to "9. ADJUSTING THE ELECTRICAL CIRCUITS".)
12
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
8. MECHANICAL SECTION ASSEMBLY AND PARTS REPLACEMENT
(DISASSEMBLY AND REASSEMBLY)
Mechanical section disassembly and reassembly are explained in this section.
For removal of the cabinet, etc., refer to 3. DISASSEMBLY OF THE SET.
<Precautions>
1. Always replace cut washers that have been removed, for example in parts replacement, with new ones.
When reassembling, be careful not to allow screws, washers or foreign matter to enter. They can cause mechanical misoperation.
2.
3. Use the cleaning liquid, oil, grease and screw lock that are specified below. Use of any other kind can cause mechanical
misoperation.
Oil: Cosmo Petroleum : Cosmo Hydro HV22 Screw lock: Three Bond :1401B
Grease: Dow Corning : Moly Coat YM-103 Cleaning liquid: Industrial-use ethyl alcohol
8-1. On the mechanical modes
When operating the mechanism separately, apply DC3~4V to the loading motor.
(When the mechanism is connected to the main PWB, do not apply external voltage to the loading motor. It may cause operational problems.)
(1)EJECT mode
The mechanism position to take out the cassette where the
EJECT lever is extremely shifted in the A direction. (It is
impossible to lock the cassette controller assembly in this
mode.)
EJECT lever
A
EJECT mode diagram
(3)LOADING START mode
This is the mode where the tape is wound around the winding
reel when a cassette with visible wind start leader tape is
loaded. (The brake shifter moves to the left, the S main brake
is separated from the S reel base and the Tu main brake is
separated from the Tu reel base.)
(2)STANDBY mode
The mechanism position to set the cassette where the slide
chassis is at the farthest position from the drum and the
EJECT lever is in counterclockwise rotated position (position
where the cassette controller assembly can be locked).
EJECT lever
Rotation
It is hardly seen since
it is concealed with
slide chassis.
Slide chassis
STANDBY mode diagram
(4)REWINDING (VSR) mode
The mechanism position to rewind the tape (fast rewinding
playback). The S and T pole base is pressed, the pinch roller
is pressed to the capstan shaft, the brake shifter VSR brake
section engages with the Tu reel base gear.
T pole base
S pole base
Capstan shaft
Pinch roller
S reel base
S main brake
Brake shifter
LOADING START mode diagram
VSR brake section
Tu reel base
Tu reel base
Tu main brake
REWINDING (VSR) mode diagram
13
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
(5)PLAYBACK (RECORD, FF, VSF) mode
The mechanism position for playback, record, FF and fast
feed playback.
The pinch roller is pressed to the capstan shaft, and the S/Tu
main brake is separated from the S/Tu reel base.
(6)STOP mode
The system is in the STOP (Rec Lock in CAMERA mode)
position; the S and the T pole bases are snap-fitted to the drum
base, the S brake is in contact with the S reel base, and the Tu
brake is in contact with the Tu reel base.
S pole base
T pole base
S reel base
S main brake
Pinch roller
Capstan shaft
Tu reel base
Tu main brake
(Not visible)
S reel base
S main brake
PLAYBACK mode diagram
(RECORD, FF, VSF)
STOP mode diagram
8-2. Cassette controller assembly
<Removing>
(1) Apply DC3V to the loading motor to enter the standby mode.
Press the lock lever in the arrow direction to raise the cassette controller. (See Fig. 1; A or B direction.)
(2) Turn the damper lever in the arrow
(3) Remove two screws
, and remove the down guide D in the arrow F direction. (See Figs. 3 and 4.)
E
Take care that the slide chassis is provided with the down guide positioning
(4) Slide the cassette controller in the arrow
and turn the cassette controller in the arrow
(5) Slide the cassette controller in the arrow
direction to release the engagement of the damper bar. (See Fig. 2.)
C
.
or
H
direction, remove the outer link shaft (both sides) toward the inside of the mechanism,
I
direction. (See Fig. 5.)
J
direction. (See Fig. 6.)
K
G
Tu reel base
Tu main brake
<Installing>
(1) Apply DC3V to the loading motor to enter the standby mode.
(2) For assembly, reverse the removing procedure (5) thru (2).
Tightening torque of two screws E: 40±4mN.m
Fig. 1.
Fig. 3.
Fig. 2.
Fig. 4.
Fig. 5.
Fig. 6.
14
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
8-3. How to operate with the circuit board without the cassette controller assembly.
In this method, if the procedure is followed incorrectly there is danger of damaging the mechanism and the tape, so except in special
cases, such as when measuring the VSR torque, do not perform this procedure. Normally operate this unit with the cassette controller
assembly attached.
Be sure to follow each caution mentioned.
(1) Apply DC3 ~ 4V to the loading motor to enter the standby mode.
(2) Securely press the movable piece
cellophane tape or similar to turn on SW. (Take care that the
movable piece turns only in the shown arrow direction.)
Note: To enter REC mode, press the pin of the recognition switch
(Unnecessary in other modes.)
(3) Set the test mode (T-01) with the adjustment remote controller
without putting the tape, and the mechanical operation will
become possible with the mode key.
(4) For ejection, remove the tape of (2).
of the down SW with
L
Movable piece
.
M
of down SW.
Side view
Rotary direction of
movable
piece
8-4. Phase matching
Fig. 7. LOADING START mode
Referring to Figs. 8 and 9, align the phase for the following parts.
(1) Eject lever (2) Eject control lever (3) Mode SW (4) Main cam (5) Sub cam
Note: Before disassembly, sufficiently check the marker position.
Note: When installing the joining gears, verify that the phase matching holes of the main cam and subcam are aligned to the hole of
the chassis.
Note: After the phase is aligned, turn the mode SW with hand, and verify that it turns nearly one turn.
(After verification, return it to the original position.)
Eject
control lever
Eject lever
Phase matching hole
(for chassis)
Phase matching hole
(for gear)
Fig. 8
Mode switch
Phase matching
mark
Main cam
Phase matching hole
(for chassis)
15
Coupling
gear
Fig. 9
Sub cam
Phase matching hole
(for chassis)
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
8-5. Reassembly
8-5-1. Reassembly in side of the main chassis.
Note) Numbers before part names are given as a guide to the order of assembly.
As for greasing/oiling/cleaning places refer to the attached drawings (Grease/Oil application side of the main chassis).
1.
2.
Pinch control lever
Mode SW
303
463
A-3
EJECT control lever
EJECT lever
360
Groove grease
A-2
A-1
Main cam
304
302
Pinch drive lever
361
Main chassis Ass'y(Front surface)
301
LM/Mode FPC
465
Item
Tightening torque
Quantity
AS Tight · M1.4 x L370mN·m3
Cam groove grease
Coupling
gear
370
AHC cam
369
Shifter drive lever
B
Ass'y
305
371
Sub cam
4.
5.
T arm control
lever stopper
363
Phase match check
E
E
H/A PWB angle
315
Center pulley
Ass'y
Drive belt
367
Item
459
Intermediate gear angle
sub Ass'y
F
312
364
365
421
Intermediate gear
stopper
366
Intermediate pulley
Ass'y
Capstan FPC stopper
311
C
Tightening torque
CSpecial screw ·40mN·m1
M1.4 x L1.6
ES Tight · M1.4 x L470mN·m2
FS Tight · M1.4 x L270mN·m1
G
G
Enter part of
convexity rear
surfacer
Guide rail sub Ass'y
Phase match check
Guide rail sub Ass'y
(Rear surface)
Quantity
3.
T arm control lever
Groove grease
Groove grease
309
Loading lever
306
Item
Tightening torque
Quantity
BCWø1.2-ø3.0-t0.251
Loading motor Ass'y
461
Loading motor
D
fitting Ass'y
Slide chassis
C
guide
386
Item
Capstan motor
462
C
Tightening torque
Quantity
CSpecial screw ·40mN·m2
M1.4 x L1.6
Special screw with step
D
·70mN·m1
M1.4 x L6.25
16
G
Special head screw ·
Item
Tightening torque
Quantity
40mN·m2
M1.4 x L1.5
6.
Sup pole base Ass'y
S loading arm
Ass'y
307
S pressure spring
395
372
S loading gear
I
451
H
Guide roller Ass'y
454
Tu loading arm Ass'y
H
396
373
Tu loading gear
Item
Tu pole base
452
Ass'y
I
Guide rail
362
308
Tu pressure spring
Tightening torque
Quantity
HCWø0.7-ø2.2-t0.252
ISpecial screw ·5mN·m2
M1.2 x L1.8
(Tentative tightening)
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
8-5-2. Reassembly in side of the Slide chassis.
Note) Numbers before part names are given as a guide to the order of assembly.
As for greasing/oiling/cleaning places refer to the attached drawings (Grease/Oil application side of the slide chassis)
1.
Slide adjustment
angle
Grease
376
S cassette stay
K
382
Tu pole
381
383
352
Tu guide
arm
Ass'y
393
Tu guide
arm SPR.
Tightening torque
397
Guide
adjustment
SPR.
H
Note1)
344
J
F
Grease
353
Brake shifter
Ass'y
331
Slide chassis Ass'y
Item
T roller upper
flange
T roller bottom
flange
FS Tight · M1.4 x L240mN·m1
HCWø0.7-ø2.2-t0.251
JSpecial screw ·40mN·m1
M1.2 x L1
Note 1: Use the No. 00 bit.
K
Special head screw ·
40mN·m1
M1.4 x L2
Sensor FPC cover
502
466
Damper
Spring
Quantity
2.
T roller upper
382
flange
T roller Ass'y
Tu reel base
Ass'y
457
415
458
H
455
T roller inner
384
T roller bottom
383
flange
39
7
Guide adjustment
SPR.
S guide hexagon
428
nut
385
S guide sleeve
Pinch lever Ass'y
Grease
Pinch lever
394
return SPR.
Tension arm Ass'y
354
456
N
T spring
hanging
ANG
356
K
B
Tu main
brake
375
O
411
415
M
T arm SPR.
H
N
351
392
411
O
391
Main brake
SPR.
S reel base Ass'y
Main brake SPR.
Fit the main brake SPR from
above, and close with the hook.
F
Swing arm release
lever fixing screw
Swing arm
release lever
Swing arm
release SPR.
420
357
390
Tension band
Ass'y
S main brake
391
L
374
Note 1: Take care for scratch and hit mark on 381, 382 , 383 , 384 and
455 . Handle the tension band with care against deformation.
Note 2: After lightly tightening 428 arm area against deformation,
apply screw-lock on the tip of the shaft.
Item
Tightening torque
Quantity
BCWø1.2-ø3.0-t0.251
FS Tight · M1.4 x L240mN·m1
HCWø0.7-ø2.2-t0.252
Special head screw ·
K
40mN·m1
M1.4 x L2
Special screw with step
L
·40mN·m1
M1.4 x L1
Type 2 minuteness
M
40mN·m1
M1.4 x L1
NCWø0.7-ø1.8-t0.12
OWø1.2-ø2.5-t0.32
17
VL-NZ50S/H/E/W/NZ80H
Grease
(Rear surface,
groove side surface)
470
453
399
398
438
314
A
A
A
F-3
F-4
F-5
F-2
F-1
PB guide SPR.
Drum base Ass'y
Grease
(Front surface, rear surface,
groove side surface)
Tightening torque
50mN·m
Drum Installation screw
Drum fixing SPR
Drum Ass'y
Mechanism fixing angle
VL-NZ100S/H/E
8-5-3. Main chassis assembly and slide chassis assembly assembling method
(1)Enter the coupling mode. (In this position, the cam groove of the T arm operation lever in the figure is parallel to the side of the main
chassis, and the poll base is slightly moved.)
(2)Insert the slide chassis side operation pins (
main chassis side, move the slide chassis in the arrow direction, using
into the groove of slide chassis, and install with the 4 screws.
tension arm, 2 Tu guide arm, 3 pinch lever) in the position shown below at the
1
A
to D as guides, insert the loading lever operation pin
1.
C
C
C
B
A
1
D
Item
C
Special screw ·
C
C
2
3
Tightening torque
40mN·m4
Quantity
3.
M1.4 x L1.6
2.
355
Reel cover Ass'y
Oil
FPC cover
377
P
Swing arm Ass'y
N
313
Item
A
Tightening torque
Quantity
AS Tight · M1.4 x L340mN·m1
NCWø0.7-ø1.8-t0.11
Type 1 minuteness
P
M1.4 x L1
40mN·m1
Item
Tightening torque
Quantity
AS Tight · M1.4 x L370mN·m3
FS Tight · M1.4 x L270mN·m5
4.
Q
Quantity
Q
Type 2 minuteness
M1.4 x L2
Item
Q
500
Head amplifier PWB unit
501
H/A FPC shield plate
Q
Tightening torque
40mN·m3
18
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
GREASE/OIL APPLICATION
Including groove
side surface
(Applied)
Rear surface · groove
side surface
Drum base assembly
Intermediate gear angle
Pinch control lever
Front surface · rear
surface · groove
side surface
Side of the main chassis
(Applied)
Main cam
S loading arm
Enabled after
assembling
Capstan FPC stopper
From rear
surface side
From rear
surface side
Enabled after
assembling
T arm control lever
Loading lever
Tu loading arm
: Oiling(Cosmo Hydro HV22)
O
: Greasing(Moly Coat YM-103)
G
: Greasing(Moly Coat YM-103)
Swing arm
After joining the main chassis
and slide chassis
8-6. Removing the cassette
(1)Apply DC3V to the loading motor unload slightly.
(2)After the tape is slackened, turn the rotor (lower side of mechanism)
of capstan motor to tighten the tape. (Arrow direction, Fig. 1)
(3) Repeat the operations (1) and (2). After the pole base has been
completely unloaded, ascertain that the tape is not loose.
(4)Finally apply again DC3V to the loading motor, so that the cassette
controller ejects.
(5)Take out the cassette.
Note) DC3V is applied to the loading motor as shown Fig 1. Then, the
mechanism moves in the unloading direction.
Enabled after
Brake shifter
assembling
Slide adjustment angle
Side of the slide chassis
Sensor FPC wiring
Loading motor
Minus pole
Plus pole
Pinch lever
: Oiling
O
: Greasing
G
: Greasing
Part A
Capstan motor rotor rotation direction
(from rear side of mechanism)
Sensor FPC
19
Fig. 1
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
9. ADJUSTING THE ELECTRICAL CIRCUITS
Before starting the electric circuit adjustment
• The adjustment methods described herein are used, in most cases, when the expendable mechanical parts, including
the video head, have been replaced, at which time the electrical circuits need to be readjusted. Before adjusting the
electrical circuits, make sure that the mechanism works properly (i.e., the mechanism is properly adjusted). Incase of
the occurrence of any problem to the electrical circuits, be sure to use the specified measuring instruments to locate
the area to which the problem is occurring, and then take the necessary action, including repair, replacement or
adjustment, exactly as instructed in the electrical adjustment methods that will follow.
Do not attempt to make adjustments without using the proper measuring instruments.
• This machine is configured so that the electrical circuits inside its PWB unit are composed, for the most part, of highdensity, small surface-mounted component parts for downsized machine body.
To perform repair service or parts replacement, do so using a soldering iron, but in as short a time as possible; this is
because surface-mounted component parts are generally so small in size and susceptible to heat, as compared with
the large discrete parts used in TV sets, desk-top video decks, etc., that attempting to heat their electrodes for a longer
time than is necessary with a soldering iron may result in their becoming defective.
This applies particularly when replacing the laminated chip capacitors.
For this purpose, ceramic soldering irons with a temperature regulator are recommended (iron tip temperature 250°C
and soldering time 5 seconds or shorter).
VL-NZ50S/H/E/W/NZ80H/NZ100S/H/E Specifications of service jigs
No.Connection sectionConnector REF. No.
1H/A_PWB–H/A_FPCP306–80B-BQCNW-1832TAZZBV
2H/A_FPC–Main –SC330180B-BCPWBH2876TA01 Product unit useAS
3Main–Battery TerminalSC900←20B-BQTANZ0152TAZZ Product unit useAN
4Main–LCD PanelSC2801–LCD Panel24QCNW-1382TAZZ orBD
5Main–Inverter PWBSC2802–SC98019NQPWBHB196WJZZAD
6Inverter–Lamp UnitSC9802–LAMP4Direct connection : High tension caution—
7Main–Operation PWBSC701–SC20016QPWBHB197WJZZ Product unit useAD
8Main–AIO PWBSC1202–SC260433
9Main–Card PWBSC1204–SC150227
10 Main–Cam HeadSC1201–SC5333
12 Power/Snap SW–Mic Unit SC2701←4RMiCC0108TAZZ Product unit useAP
13 AIO–Power/Snap SW Unit SC2601←10QSW-ZA004WJZZ Product unit useAW
14 AIO–Zoom Ope SW UnitSC2602←11QSW-ZA003WJZZ Product unit useAY
15 AIO–SpeakerP601←2VSP0020P-918N Product unit useAL
16 Cam Head–LensSC551←24Direct connection—
17 Cam Head–CCD PWBSC101–SC2133QPWBHB194WJZZ Product unit useAD
18 Cam Head–Turn SW UnitP51←2QSW-Z0376TAZZ Product unit useAF
19 Cam Head–MainP52–P120312QCNW-2060TAZZ Product unit useAD
20 TP Jig for EnvelopeSC3302←10PB-BRUNTKA003WJZZBF
confirmation
21 Main–DC Terminal_PWBP901–P29006QCNW-A392WJZZAE
No. of pins
New or
Continuation
QCNW-1274TAZZAZ
CPWBHB195WJ01(NZ80/NZ100)
CPWBHB247WJ01(NZ50) Product unit use
CPWBHB195WJ01(NZ80/NZ100)
CPWBHB247WJ01(NZ50) Product unit use
CPWBHB195WJ01(NZ80/NZ100)
CPWBHB247WJ01(NZ50) Product unit use
Part cord
Price
code
AU
AR
AU
AR
AU
AR
20
VL-NZ50S/H/E/W/NZ80H/NZ100S/H/E Service jig configuration
ModeVCR ADJ mode
Procedure1) Using the 12 command, set the VCR adjustment mode.
2
2) Using the 20 command, give the E
PROM write permission.
3) Set the system code with the 22 command for each type.
4) Using the command, set write inhibition.
5) Using the command, cancel the adjustment mode.
2
Examples• During E
PROM (IC705) replacement.
• Manual adjustment
ModeVCR ADJ mode
Procedure1) Set the CAM/OFF/VCR selection switch to VCR.
2) Press “CONTINUE” → ”VCR adjustment” on the remote controller to set the VCR adjustment mode.
(At this time an indication “VCR ADJ” appears at the left lower side.)
Enter a setting corresponding to the address.
<Setting method>
3) Adjust the address by moving up and down the blinking numeral with the FF and REW key, and fix the address
by pressing the PB key.
4) Adjust to the setting by moving up and down the blinking numeral with the FF or REW key, and set data by
pressing the PB key.
5) Press the STOP key to set the address set state.
6) Repeat the operations 3), 4) and 5) as much as input addresses. After completion of input of all items hold
down the “CONTINUE” key to cancel the VCR adjustment mode.
7) Set the CAM/OFF/VCR selection switch to OFF.
Examples• During E
2
PROM (IC705) replacement.
2. HSWP adjustment
ModeVCR ADJ mode
Procedure1) Play back the alignment tape in the video mode.
2) Press the "CONTINUE" and "HSWP ADJ" keys on the adjustment remote control in this order.
→ This executes the HSWP adjustment.
When the adjustment is successful, the LCD lights up [OK] and the cassette is automatically ejected. If not
properly adjusted, the LCD lights up [NG].
Examples• During mechanism replacement. • During E
2
PROM replacement (IC302 inside the head amplifier circuit board).
24
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
3. SHUT OFF adjustment
ModeVCR ADJ mode
Procedure1) Load a recordable tape, and set the camera mode. (Set TL911 to GND or SW901 to ON.)
Press the "CONTINUE" and then the "TEST SEL" on the remote control for adjustment to enter the TEST mode (T-01 blinks).
2)
3) Select T-03 with the FF or REW key and then press the PB key.
4) Observing the power voltage from TL2905(-), set it so that TL904(+) obtains 5.95V ± 50mV.
5) Press the MENU button on the main unit. Turn off the power and the adjustment is completed.
2
Examples• During microcomputer (IC701) , REGULATOR (IC704) or E
PROM (IC705) replacement.
ADJUSTING THE ELECTROMAGNETIC CONVERSION CIRCUIT SYSTEM
1. PLL VCO adjustment
ModeVCR ADJ mode
Procedure1) Playback the alignment tape (or a self-recorded tape).
2) Call the adjustment mode (V-ADJ).
3) Set the address "2A" and call the data.
4) Set the called data with the FF/REW key to the point where the playback screen appears.
(At this time, the screen full of block noise is OK.)
Examples• During E2PROM replacement. • During circuit board (Main) replacement.
2. Phase and equalizer adjustment → (Performed in the VCR mode)
ModeVCR ADJ mode
Procedure1) Load a self-recorded tape into the deck.
2) After playback for 3 minutes, select the test mode 0F using the remote control for adjustment to start the
automatic adjustment. (The following sequence is automatically performed.)
The built-in VI/O
colour bar is recorded.
VS REW
PB
Phase and
equalizer are
adjusted
automatically.
OK:
Blue LCD comes on.
Judgment
NG:
Red LCD comes on.
Tape is EJECT.
3) ON/OFF does a power source.
4) Error rate check
Select and fix the TEST MODE 0B on the adjustment remote control.
* Perform this adjustment with the self-recording/playback in the LP mode.
For phase, vary the data for the address 26 and 2B, and for equalizer, vary the data for the address 25 and 27,
to set the error rate is made as small as possible.
Error rate
Synchronization error 20 or less
Error rate200 or less (SP Mode)
330 or less (LP Mode)
Phase Equalizer
H ch side2B27
L ch side2625
Synchronization error
H
L
Examples• During mechanism replacement. • During circuit board (Main) replacement. • During E2PROM replacement.
25
VL-NZ50S/H/E/W/NZ80H
5
VL-NZ100S/H/E
ADJUSTING THE VIDEO I/O CIRCUIT SYSTEM
(Wiring board diagram: Main Side A)
R2914
FB2801
R2858
R2857
R913
TL903
TL900
TL902
C901
D2906
R2906 R2918
Q907
SC900
TL904
TL905
TL906
Q2902
D2904
D2901
R2907
D2905
Q2901
D2903
Q2906
Q2903
C973
L916
R2913
CP2
CP1
C930
C990
Q911
R950
R951
C992
L917
C974
C980
R990
R996
R989
R988
C971
Q908
1. PCO D/A-Y adjustment
Test pointTL1479 (connected to oscilloscope)Address VCR ADJ 566/567
ModeVCR STOP mode
Procedure1) Connect the AVS cable and then connect it to the monitor (TO).
2) Call the adjustment mode (V-ADJ).
3) Set the address to "566", and call the date.
(100% white signal is output.)
4) Vary the data with the FF and REW keys to set the signal appearing at TL1479 to 1.0Vp-p ± 0.05Vp-p.
5) Write a value subtracting -6h from the adjustment data of the address 566h in the address 567h.
R2915
C2901
R2860
R2910
C2903
TL901
D2908
R2908
R2909
Q2905
R2902
R2904
R2901
R2903
R2905
TL2902
R2917
C2902
IC2901
R5706
R5704
C57
R5C
R1480
TL2905
TL2907
TL2906
TL997
P901
TL2904
D2902
Q2904
TL2903
TL2901
TL1471
TL1470
R1483
TL1479
R2911
R2919
VA1402
TL1472
VA1401
TL1478
FB5702
TL1479
PCO D/A-Y
J5701
FL5701
1.0±0.05
Examples• During E2PROM(IC705) replacement. • During IC4401 replacement. • During IC1401 replacement.
26
ADJUSTING THE LCD CIRCUIT
C
6
L
T
0
R
R4467
C
R
R
* To make this adjustment, set the backlight switch to the "NORMAL" position.
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
(Wiring board diagram: Main Side A)
TL2801(C OUT)
C2816
C2815
TL8828
R2823
C2824
R152 C165
D2801
R2802
R2801
COMMON PULSE
D2802C2803
D2800
C2801 R2818
TL2800
Q2800
C2802
R2803
R2812
R2814
C2806
C2814
R2820
Q2801
R2829
C7823
C2805
C7806
C2804
R153
R2821
C2807
R2815
C2800
TL2801
R2819
R2813
R2811
IC2803
R2807
TL2825
TL2824
R2853
C460
C2823
R2840
R2856
R2852
R2851
C2828
IC407
C463 C462R415
TL919
C2826
L2803
C2827
L2802
TL8827
TL2826
SC2801
R2830
C2822
C2813
R2825
C2812
R2824
R2822
Q2802
L2801
L2800
IC408
L151
TL2800
COMMON PULSE
C2825
P1203
C2811
C2810
IC2800
C2809
C167
R158
R157
IC152
C1
R156
SW901
C430
R416
C405
R412
R411
R406
C407
C404
R407
TL3320
C418
C421
R431
TL402
TL418
R432
R418
C475
C410
TL4429
C476
C451
R443
C452
IC405
R446
R442
R441
C450
R440
TL3337
TL3319
TL3318
TL3317
TL3321
TL3301
TL3322
TL3323
R478
C419
C474
C472
X401
L471
IC452
(Wiring board diagram: Main Side B)
TL201
TL202
TL7820
VCO free-run
TL7825(R OUT)
DAC full-scale
TL7824(G OUT)
DAC full-scale
TL7823(B OUT)
DAC full-scale
TL4434
C218
TL203
C217
C220
R246
R219
TL4439
TL207
R7824
R7825
R4415
L7800
C7822
R7823
C4417
C7800
R4401 C4427
C4404
C7826
C7802
R7828
L1401
C7824
R7831
C7804
C1401
L1431
C1431
L1450
C1458
Q1450
R1454
R1455
C1450
IC202
TL4438
TL4437
C7811
C7812 R7812
R7810
C4418
C4428
C7809
C7801
C7805
C7808
TL7825
C7803
TL7824
R7827
TL7823
R7830
R7826C4408
R7829
Q1431
R7800
C7813
Q1452
TL210
TL206
R4414
TL4440
C7820
TL209
D7810
R7821
R7820
C7821
TL211
TL7820
R7822
C4495
L7810
R4495
R7819
R4403
C7807
TL4403
R7811 C7810R4451
C7814
C7815
C7816
C7817
R1452
R1451
R4486R4488
Q1451
C4485
Q4481
Adjustment procedure and connecting same as the VCR section.
1. VCO free-run adjustment
Test pointTL7820Address VCR ADJ 32
ModeVCR AV input
Procedure1) Set the data of the addresses 523/524/525/526 to A9/90/80/80, respectively. (White 100%)
2) Connect the digital voltmeter to TL7820, and adjust DC voltage value to the specified adjustment value with
VCR ADJ 32.
3) Return the data of the addresses 523/524/525/526 to the initial values. (Initial values: A1/10/80/80)
Adjustment2.00 ± 0.1V
rating
Examples• During E2PROM (IC705) replacement. • During VIO ENG (IC4401) replacement.
TL208
R4407
TL4424
D4451
C4451
IC4401
C7818
L4425
214
C208
C207
C211
FB203
TL212
C213
X4451
C4426 C4424
TL4428
TL4405
TL4426
TL4404
R4408
C4482
R4487
Q4482
C210
FB202
FB204
C205
C203
R4453
L4451
C4454
R4454
D4452
R4456
R4494 C4416 C4419
C4494
R4474
R4478
R4476
IC7
C206
IC4461
C4465
R4469
Q4462
R4468
C4464
R4464
C4403
C4423
C4435
C4415
C4436
R4435
C4422
R4436
Q4432
C4413
C4414
C4410
C4421
R4404
C4409
C4407
C4420
TL4406
TL3334
R4477
Q4471
2. DAC full-scale adjustment
Test pointTL7825(R OUT), TL7824(G OUT), TL7823(B OUT)
AddressVCR ADJ 5E0(R), VCR ADJ 5DF(G), VCR ADJ 5DE(B)
ModeVCR AV input
Procedure1) Set the VCR ADJ 585/59A/5D0 to 00/77/00. (At this time, LCD can not be displayed.)
2) With the VCR ADJ 5E0, adjust the output voltage of TL7825 and the DC voltage value of the digital voltmeter to
the specified adjustment values.
3) Similarly with the VCR ADJ 5DF/5DE, adjust the output voltage of TL7824/7823 and the DC voltage value of
the digital voltmeter to the specified adjustment values. (Same as Item (2))
4) Return the VCR ADJ 585/59A/5D0 to the initial value. (Initial values: C5/7F/28)
Adjustment0.78V ± 10mV
rating
Examples• During E2PROM (IC705) replacement. • During VIO ENG (IC4401) replacement.
3. COMMON PULSE adjustment
Test pointTL2801(C OUT)AddressVCR ADJ 29(C)
ModeVCR AV input
Procedure1) Connect TL2800 to GND.
2) With VCR ADJ 29, adjust the output voltage of TL2801 and the DC voltage value of the digital voltmeter to the
Adjustment6.95V ± 50mV
rating
Examples• During E
specified adjustment values.
2
PROM (IC705) replacement.
27
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
4. COM-BIAS adjustment
Test pointLCD panel display surfaceAddressVCR ADJ 33
ModeVCR AV input
Procedure1) Set the data of the address 582 to AF.
2) Set up the illuminance meter (TOPCON IM-3) on the LCD panel surface. (The outside light must not enter.)
3) Minimize the ripple of the output waveform of the illuminance meter.
4) Return the data of the address 582 to the initial value. (Initial value: 40)
AdjustmentMinimum
rating
RemarkMake this adjustment after 5-minute or longer aging.
Examples• During LCD Panel replacement. • During IC705 replacement.
Response time : 0.6sec
5. White Balance adjustment
Test pointLCD panel display surfaceAddressVCR ADJ 586, VCR ADJ 588
ModeVCR AV input
Procedure1) Set the data of the address 582 to AF.
2) Input the white 40% signal to the standard monitor, and adjust it to become equal to that of the screen.
3) Return the data of the address 582 to the initial value. (Initial value: 40)
AdjustmentStandard monitor
rating
RemarkMake this adjustment after 5-minute or longer aging.
Examples• During LCD monitor replacement. LCD Panel • During IC4401, IC705 replacement.
28
ADJUSTING THE MIC AMP CIRCUIT
6
L
C642
(Wiring board diagram: AIO Side B)
TL609
EE level check
Frequency character check
TL607(GND)
EE level check
Frequency character check
TL2692(INT MIC L)
EE level check
Frequency character check
TL2691(INT MIC R)
EE level check
Frequency character check
TL607
TL2674
TL2680
SC2601
TL2672
C2611
TL2692
TL2691
TL2673
TL2675
TL2671
1
TL608
EE level check
Frequency character check
TL609
TL608
C639
R608
C619
R614
R629
C620
R641 R609
C613
C612
C614
R642 R613
C610C609
R643
C2610
R612C617
TL605
C616
C615
TL606
R611
0
R616
R615
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
R624
R623R625
R619R617
618
R630
R631
C634
C627
C631
R628
C624C622
R627 R620
C629
C628
IC601
TL2
C637
R632
C633
C636
TL2644
T
C625
6
1. EE level check
Measuring instrumentValve voltmeterTest pointTL608, TL609
ModeP-ON (CAM)Adjustment rating-8dBs ± 3dB
Test signal1kHz -54dBs sine wave
Procedure1) Input 1kHz, -54dBs sine wave into TL2692(INT MIC L) and TL2691(INT MIC R).
2) Make sure that the signal level of TL608 Audio-L out and TL609 Audio-R out is within the standard
limits.
Test signal100Hz, 10kHz -54dBs sine wave
Procedure1) Input 100Hz, -54dBs sine wave and then 10kHz, -54dBs sine wave into TL2692(INT MIC L) and
TL2691(INT MIC R).
2) At this time make sure that the signal level of TL608 Audio-L out and TL609 Audio-R out is within the
standard limits (1kHz standard).
Remark TL607: GND
(1kHz standard)
100Hz: -9dBs ± 3dB
10kHz: -1dBs ± 3dB
29
VL-NZ50S/H/E/W/NZ80H
VL-NZ100S/H/E
DV INTERFACE (IEEE1394) ID SETTING
This unit has a DV interface function conforming to IEEE1394. Therefore, each individual ID number must be used for each unit. Since this
ID is written on the E
Address 180, 17F, 17EModeVCR
Adjustment rating ID number obtained from the URL below
Procedure1) Refer to the ID code application below.
Examples• During E
■ ID code is acquired
1. Connect with the EUI48/64 ID code control system.
(1) Start the Internet Explorer or Netscape Navigator.
(2) Access the following address.
(URL:http://www.rcg.kami.sharp.co.jp/quics/e_index.html)
Select the "EUI48/64 ID code control system" from the "Service" item.
Note: If you want to establish a connection by directly inputting the URL, please input the following.
2
PROM (IC302) on the head amp PWB, the ID must be newly written when replacing this IC or the head amp PWB.
2) Set the data acquired in step 1) to the corresponding address in the VCR adjustment mode.
* Download an ID number or write it on the main unit according to the notice from the AV Systems Group
"Issue No. S8-001".
2
PROM (IC302: on the H/A unit) replacement. • During the H/A unit (RAMP-0035TAN4) replacement.
URL:http://www1.rcg.kami.sharp.co.jp:7000/adrs_agt/adrs_dba/ide00010.main
The login screen will appear.
(3) For the [User ID], input the [Password].
Click on [Login].
(4) Click on [EUI 64 (IEEE 1394)] from the
[1. Application for acquisition of ID].
Click
30
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