SHARP VL-A111U, VL-AH131U, VL-AH151U, VL-AH161U Service Manual

VL-A111U/AH131U VL-AH151U/AH161U

SERVICE MANUAL

LIQUID CRYSTAL CAMCORDER

SERVICE MANUAL

SY1VL-A111U//

LIQUID CRYSTAL CAMCORDER Hi 8 NTSC

VL-A111U VL-AH131U VL-AH151U

MODELS

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified be used.

VL-AH161U

NTSC

MODELS VL-A111U/AH131U/AH151U/AH161U

1. IMPORTANT SERVICE NOTES......................................................................................................... 2

2. SPECIFICATIONS .............................................................................................................................. 5

3. PART NAMES AND FUNCTION ........................................................................................................ 6

4. DISASSEMBLY OF THE SET ............................................................................................................ 7

5. MECHANISM ADJUSTMENT........................................................................................................... 13

6. ADJUSTMENT OF THE ELECTRICAL CIRCUITS .......................................................................... 24

7. BLOCK DIAGRAMS.......................................................................................................................... 37

8. SCHEMATIC DIAGRAMS................................................................................................................. 46

9.PRINTED WIRING BOARD ASSEMBLIES ....................................................................................... 92

10.REPLACEMENT PARTS LIST ....................................................................................................... 103

11.PACKING OF THE SET.................................................................................................................. 120

CONTENTS

Page

SHARP CORPORATION

This document has been published to be used for after sales service only. The contents are subject to change without notice.

VL-A111U/AH131U

VTVM

AC SCALE

1.5k ohms 10W

CONNECT TO KNOWN EARTH GROUND

TO EXPOSED METAL PARTS

0.15 µF

TEST PROBE

VL-AH151U/AH161U

1. IMPORTANT SERVICE NOTES

BEFORE RETURNING THE VIDEO CAMERA RECORDER

Before returning the video camera recorder to the user, perform the following safety checks.

1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the video camera recorder.

2. Inspect all protective devices such as non-metallic control knobs, insulating materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor/capacitor networks, mechanical insulators etc.

3. To be sure that no shock hazard exists, check for leakage current in the following manner.

· Plug the AC line cord directly into a 120 volt AC outlet (Do not use an isolation transformer for this test).

· Using two clip leads, connect a l.5k ohm, 10 watt resistor paralleled by a 0.15µF capacitor in series with all exposed metal cabinet parts and a known ground, such as a water pipe or conduit.

· Use a VTVM or VOM with 1000 ohm per volt, or higher sensitivity or measure the AC voltage drop across the resistor (See Diagram).

· Move the resistor connection to all exposed metal parts having a return path to the chassis (antenna

connections, metal cabinet, screw heads, knobs and control shafts, etc.) and measure the AC voltage drop across the resistor. Reverse the AC plug (a non polarized adaptor plug must be used but only for the purpose of completing these checks) on the set and repeat the AC voltage measurements for each exposed metallic part. Any reading of 0.45V rms (this corresponds to 0.3mA rms AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the video camera recorder to the user.

AVANT DE RENDRE LE MAGNETOSCOPE Avant de rendre le magnétoscope à l’utilisateur, effectuer

les vérifications de sécurité suivantes.

1. Vérifier toutes les gaines de fil pour être sûr que les fils ne sont pas pincés ou que le matériel n’est pas coincé entre le châssis et les autres pièces métalliques dans le magnétoscope.

2. Vérifier tous les dispositifs de protection tels que les boutons de commande non métalliques, les matériaux d’isolement, le dos du coffret, les couvercles de compartiment et ajustement ou les boucliers, les réseaux de résistance / condensateur d’isolement, Ies isolateurs mécaniques, etc.

3. Pour être sûr qu’il n’y a aucun risque de choc électrique, vérifier le courant de fuite de la maniére suivante.

· Brancher le cordon d’alimentation secteur directement dans une prise de courant de 120 volts. (Ne pas utiliser de transformateur d’isolement pour cet essai).

· Utiliser deux fils à pinces et connecter une résistance de 10 watts 1,5 kohm en parallèle avec un condensateur de 0,15 µF en série avec des pièces du coffret métallique exposées et une masse de terre connue telle qu’un tuyau ou un conduit d’eau.

· Utiliser un VTVM ou VOM avec une sensibilité de 1000 ohms par volt ou plus ou mesurer la chute de tension CA entre la résistance (voir diagramme).

· Déposer la connexion de la résistance à toutes les pièces métalliques exposées ayant un parcours de

1. NOTES DE SERVICE IMPORTANTES

retour au châssis (connexions d’antenne, coffret métallique, tétes de vis, boutons et arbres de commande, etc.) et mesurer la chute de tension CA entre la résistance. Inverser la fiche CA (une fiche intermédiaire non polarisée doit être utilisée à seule fin de faire ces vérifications.) sur l’appareil et répéter les mesures de tension CA pour chaque piéce métallique exposée. Toute lecture de 0,45 V rms (ceci correspond à 0,3 mA rms CA) ou plus est excessive et signale un danger de choc qui doit être corrigé avant de rendre le magnétoscope à son utilisateur.

VTVM

ECHELLE CA

1.5KOHMS 10W

0.15 µF

SONDE D'ESSAI

VERS PIECES METALLIQUES EXPOSEES

CONNECTER A UNE MASSE DE TERRE CONNUE

VL-A111U/AH131U VL-AH151U/AH161U

WARNING :TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NO T EXPOSE

THIS APPLIANCE TO WET LOCATIONS.

CAUTION

RISK OF ELECTRIC SHOCK

DO NOT OPEN

CAUTION: TO REDUCE THE RISK OF ELECTRIC

SHOCK. DO NOT REMOVE COVER. NO USER·SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.

CAUTION

This symbol mark means following. For continued protection against fire hazard, replace only with same type fuse. (CP901; 2.5A 64V, CP902; 2.5A 64V, CP903; 2.5A 64V)

Camcorder

only

This symbol warns the user of uninsulated voltage within the unit that can cause dangerous electric shocks.

This symbol alerts the user that there are important operating and maintenance instructions in the literature accompanying this unit.

CAUTION

This symbol mark means following. "RISK OF FIRE– REPLACE FUSE AS MARKED." (F101; 2A 250V)

AC Adapter

only

1.5A 250V

ATTENTION:POUR REDUIRE LES RESQUES D'INCENDIE OU DE CHOC ELECTRIQUE,

NE PAS EXPOSER CET APPAREIL A LA PLUIE OU A L'HUMIDITE.

ATTENTION

RISQUE DE CHOC ELECTRIQUE

NE PAS OUVRIR

ATTENTION: AFIN DE REDUIRE LES RISQUES DE

CHOC ELECTRIQUE, NE PAS RETIRER LE COUVERCLE, AUCUN ORGANE INTERNE NE PEUT ETRE REPARE PAR L'UTIUSATEUR, CONFIER L'APPAREIL A UN DEPANNEUR QUALIFIE.

ATTENTION

Ce symbole signifie que l'on devra utiliser un fusible de même type (CP901; 2,5A 64V, CP902; 2,5A 64V, CP903; 2,5A 64V) pour assurer la sécurité.

Camcorder

seulement

Ce symbole signale à l'utilisateur la présence d'une tension non isolée à l'intérieur de l'appareil qui peut être la cause de secousses électriques dangereuses.

Ce symbole avertit l'utilisateur que des instructions importantes relatives à l'utilisation et àl'entretien se trouvent dans le manuel accompagnant l'appareil.

ATTENTION

La signification de ce symbole est la suivante. "RISQUE D' INCENDIE – REMPLACEZ LE FUSIBLE SELON L' INDICATION." (F101; 2A 250V)

Adaptateur CA

seulement

1,5A 250V

VL-A111U/AH131U VL-AH151U/AH161U

NICKEL-CADMIUM BATTERY

The following program is available in the United States. Please consult local environmental authorities concerning the availability of this or other programs in your area.

The RBRCTM Seal

SHARP participates in the RBRCTM* Nickel-Cadmium Battery Recycling Program in the United States. The RBRCTM Seal on our battery pack contained in our product indicates that SHARP is voluntarily participating in an industry program to collect and recycle these batteries. The RBRCTM program provides you with a convenient alternative to placing spent Nickel-Cadmium battery packs into the trash or municipal waste stream, which is illegal in some areas. At the end of their useful life, the Nickel-Cadmium battery can be dropped off at the nearest collection center for recycling. For information on the nearest collection center, call 1-800-8-BATTERY or your local recycling center. If you are located outside the United States, contact your local authorities for information concerning proper disposal and/ or recycling of this battery. SHARP’s involvement in this program is part of our commitment to protecting our environment and conserving natural resources. [Footnote] *RBRCTM is trademark of the Rechargeable Battery Recycling Corporation.

CAUTION

BEFORE BATTERY DESTROY

NICKEL-METAL HYDRIDE BATTERY

LITHIUM or LITHIUM-ION BATTERY SEALED LEAD BATTERY

Battery disposal Contains the above (Rechargeable) Battery. Must be recycled or disposed of properly. Remove the Battery from the products and contact Federal or State Environmental Agencies for information on recycling and disposal options.

2. SPECIFICATIONS

Signal System: NTSC standard

Recording System: 2 rotary heads, helical scanning system

Cassette: 8 mm video tape, MP type

Recording/Playback Time: 120 minutes (P6-120)

Tape Speed: 14.345 mm/second

Pickup Device: 1/4" (6.4mm, effective size: 4.5 mm) CCD image sensor (with approx.

270,000 pixels including optical black)

Lens: 16 × power zoom lens (F1.4, f=4.0-64.0 mm), and full-range auto focus

Lens Filter Diameter: 46 mm

Monitor: VL-A111U/AH131U/AH151U : 3" (7.5 cm)

VL-AH161U : 3.5" (8.8 cm)full-color LCD screen (TFT active matrix)

Microphone: Electret monaural microphone

Color Temperature Compensation: Auto white balance with white balance lock

Minimum Illumination: 0.8 lux (5 lux measured by EIA standard)(with gain-up, F1.4)

Video Output Level: 1.0 Vp-p 75-ohm unbalanced Audio Output Level: –8 dBs, impedance less than 2.2 kohms

Speaker Output: 200 mW

Power Requirement: DC 3.6V (with battery pack)

DC 7.0V (with AC adapter)

Power Consumption: VL-A111U/AH131U/AH151U : 5.1W

VL-AH161U : zoom motor off and backlight in normal mode)

Operating Temperature: 32°F to 104°F(0°C to + 40°C)

Operating Humidity: 30% to 80% Storage Temperature: –4°F to 140°F(–20°C to +60°C) Dimensions (approx.): 7

/32" (W) × 4 9/32" (H) × 3 7/8" (D)

[183 mm (W) × 109 mm (H) × 99 mm (D)]

Weight (approx.): VL-A111U/AH131U/AH151U : 1.57 lbs (710g)

VL-AH161U : 1.58 lbs (715g) (without battery pack, lithium battery, video cassette, and lens cap)

5.2W (during camera recording in full auto mode with

VL-A111U/AH131U VL-AH151U/AH161U

AC Adapter/Battery Charger

Battery Pack BT-H22

UADP-0340TAZZ

Power Requirement: AC 110-240 V, 50/60 Hz

DC Output: 7.0 V

(CANADA AC120V only)

Power Consumption: 15 W

Dimensions (approx.): 2

/16"(W) × 115/32"(H) × 51/8"(D) [68 mm (W) × 37 mm (H) × 130 mm (D)]

Weight (approx.): 0.51lbs (233 g)

Specifications are subject to change without notice.

Dimensions (approx.): 2

DC Output: 3.6V

/8" (W) × 3/4" (H) × 2 7/32" (D) [54 mm (W) × 19 mm (H) × 56 mm (D)]

Weight (approx.): 0.30 lbs (136 g)

SERVICE INFORMATION (For the U.S.)

For the location of the nearest Sharp Authorized Service, or to obtain product literature, accessories, supplies or customer assistance, please call 1-800-BE SHARP (1-800-237-4277) or visit SHARP's website (http://www.sharp-usa.com).

VL-A111U/AH131U

When the cassette compartment door is open

Terminal cover

Microphone

Zoom lens

Speaker

AUDIO/VIDEO jack

DC IN jack

Shoulder strap loop

Lithium battery holder

Cassette holder

Lens hood

Cassette compartment door

release

Cassette compartment door

Front view

Bottom view

Rear view

Battery compartment door

Power Zoom Wide angle/

Telephoto control

VOLume control

DISPLAY button

Operation buttons

CHARGE

indicator

MENU button

LCD monitor screen

RECord START/STOP button

Shoulder strap

loop

FADE button

Hand strap

Tripod socket

Battery compartment door release

Power switch (CAMERA/VCR

select switch)

VL-AH151U/AH161U

3. PART NAMES AND FUNCTION

For details on the use of each control.

4. DISASSEMBLY OF THE SET

4-1. REMOVAL OF THE CAMERA SECTION

Note:

Before removing the cabinet, turn off the power supply, and ascertain that the battery has been removed.

(b)

Connector

(b)

Pull out

(a)

VL-A111U/AH131U VL-AH151U/AH161U

(d)

(1) Camera front cabinet

(a)

1. Remove one screw ((d)XiPSF20P04000), one screw ((b)LXHZ0018TAFF), two screws ((a)LX-HZ0018TAFN), and pull out the camera front cabinet (1).

Pull out

(a)

(b)

Connector

(d)

(2) Camera rear cabinet

(a)

2. Remove one screw ((b)LX-HZ0018TAFF), one screw ((d)XiPSF20P04000) and two screws ((a)LX-HZ0018TAFN) and pull out the camera rear cabinet (2) backwards.

Remove the FPC in the camera rear cabinet.

(c)

5. Remove the connector of the 6-cell detection switch, and remove two screws ((b)LX-HZ0018TAFF) fixing the battery catcher.

Pull out

(b)

Tilt frame C

(b)

6. Remove two screws ((b)LX-HZ0018TAFF) and pull out the camera side cover from the tilt frame C.

7. Remove the battery catcher from the camera side cover.

CCD connector

3. Firstly, remove the CCD connector from the Camera PWB, then remove one screw ((c)LX-HZ0045TAFN), on the reverse side in this figure (do not remove the lens holder in this section).

Pull out

Lens holder

Lens connector

4. Pulling the lens holder, pull out the lens upwards. Then, remove the lens connector.

(c)

Connector

8. Remove one connector of the camera PWB, and remove two

screws ((c)LX-HZ0045TAFN) fixing the PWB.

Ferrite

FPC

PSPAH0031TAZZ

Connector

9. After removing the camera PWB from the tilt frame C, remove the connector on the rear of the PWB.

VL-A111U/AH131U VL-AH151U/AH161U

4-2. DISASSEMBLY OF THE VCR MAIN BODY

<1. Removal of the VCR lid shaft>

Area A

(k)

(1) Remove one screw ((k)LX-HZ0063TAFN). <Detail of area A>

VCR lid

Frame V

VCR lid shaft

(2) The jig (example: slotted precision screwdriver) into contact

with the removal groove of the VCR lid shaft, and slide the screwdriver with care to prevent damaging the VCR lid and frame V.

VCR lid shaft

(b)

(2) Remove five screws ((b)LX-HZ0018TAFF).

Tilt frame C

(i)

(3) Turn the tilt frame C so that the screwdriver can be easily

inserted, and remove two screws ((i)XiPSN20P04000).

(i)

(3) Pull out the VCR lid shaft head which projects beyond the

surface of the VCR lid.

<2. Disassembly of the cabinet L>

VCR lid

VCR lid knob

(1) Slide the “VCR lid knob” in the arrow direction, and slide the

VCR lid in the arrow direction as far as the cabinet L fastening screw is visible. (Left figure) Since the connector of the microphone is still connected, take care to prevent excessively sliding the VCR lid.

(4) Remove one screw ((i)XiPSN20P04000).

Cabinet L

FPC connector

(5) Remove the cabinet L partway, and disconnect the FPC

connector.

VL-A111U/AH131U VL-AH151U/AH161U

<3. Removal of the VCR lid>

Microphone connector

Area B

(1) Disconnect the microphone connector.

Microphone connector

Microphone wire spacer

Caution for installation of the VCR lid

VCR lid

When installing the VCR lid, move the VCR lid in the arrow direction, keeping the VCR lid parallel to the main body as shown above.

<4. Removal of the AV unit and AV unit cover>

(b)

AV unit FPC

Wire fixing tape

AV unit wire

(2) Remove the connector cable from the hole of the microphone

wire spacer.

Microphone connector

Frame V

Microphone wire spacer

(3) Remove the microphone wire spacer from the Frame V.

VCR Lid

(1) Peel the wire fixing tape. (2) Remove the AV unit wire. (3) Remove the AV unit FPC. (4) Remove two screws ((b)LX-HZ0018TAFF) fixing the AV unit

and LCD holder.

<5. Disassembly of the LCD holder>

Tripod angle

(d)

(1) Remove three screws ((d)XiPSF20P04000) and pull out the

tripod angle.

Pull out

(b)

(4) Pull out the microphone wire cable with care to prevent it from

interfering with the mechanical parts, and remove the VCR lid.

(2) Remove three screws ((b)LX-HZ0018TAFF) on the tilt frame

Move the tilt frame V by a looseness of the tilt FPC.

VL-A111U/AH131U VL-AH151U/AH161U

<8. Removal of the Lithium PWB>

LCD unit

Connector

(b)

Inverter transformer

(3) Remove two screws ((b)LX-HZ0018TAFF) and two connec-

tors, and remove the LCD unit (with inverter) from the main body.

<6. Removal of the tilt unit>

Tilt frame C

Tilt frame V

Battery terminal unit

Lithium PWB

Main PWB

Connector

(1) Remove the connector of the Lithium PWB from the Main

PWB.

(2) Move the lithium unit in the direction of the arrow.

<9. Disassembly of the frame V>

(e)

Frame V

Mechanism unit

(e)

Connector

(1) Disconnect three connectors.

Remove the tilt unit from the cabinet of the main body.

<7. Removal of the speaker cover>

Connector

Main PWB

(1) Remove the connector of the speaker cover from the Main

PWB.

(b)

(1) Remove three screws ((e)LX-BZ0191TAFD) and one con-

nector, and remove the frame V from the main body.

<10. Removal of the cassette compartment lid>

(1) Using the slotted precision screwdriver, push and turn the

two claws (C and D) which fasten the cassette compartment lid, and the cassette compartment lid will be removed from the hook area of the cassette component.

(2) Turning the cassette compartment lid in the arrow direction,

lift it, and the claws A and B will be disengaged to remove the cassette compartment lid.

(2) Remove the screw ((b)LX-HZ0018TAFF) fixing the speaker

cover.

(3) Move the speaker holder in the direction of the arrow to

remove it.

Note:

Take care to prevent breaking the claws of the cassette compartment lid.

Claw C

VL-A111U/AH131U VL-AH151U/AH161U

Claw B

Claw D

View E

Claw A

View F

Note:

When fixing the cassette compartment lid, first engage the claws A and B, and then engage the claws C and D, confirm that the four claws (A, B, C and D) of the cassette compartment lid are securely engaged as shown in the view above.

<11. Disassembly of the LCD panel>

(2)

(1)

Claw (A)

Disengage the claw, and remove the LCD panel.

(3)

Claw (A)

Lugs

Arm(E)

(C)

FPC

Reflection sheet Light guide plate

Diffusion sheet

Prism sheet

Lugs

Claw (B)

(2)

(4)

Arm(D)

1. Disengage two claws (A), and remove the lamp inverter unit (1) from the LCD holder (2).

2. Remove the sheets from the LCD holder (2).

3. Pull the LCD glass retaining (3).

4. Remove the FPC from Arm(D) and (E).

5. Disengage the claw (B), and slide the LCD panel (4) in the (C) direction to remove the LCD holder (2).

Note:

When handling the prism sheet, diffusion sheet, light guide plate and reflection sheet do not touch any parts other than lugs and sides. With the light guide plate and reflection sheet between reflectors of lamp, install them together with the lamp ass'y.

VL-A111U/AH131U VL-AH151U/AH161U

4-3. REPLACEMENT OF CCD SENSOR

4-3-1. BEFORE REPLACEMENT

1) The CCD image sensor is more sensitive to electrostatic breakage than C-MOS LSI. Therefore sufficient means to prevent electrostatic damage must be taken when it is replaced.

• Ground the soldering iron.

• Ground also the human body, using the wrist strap(through an 1 Mohm resistor).

• Until the CCD sensor is mounted on the PWB, fit it to the conductive sponge, and short-circuit the foot lead.

2) Take utmost care so that the surface glass of CCD sensor and optical filter are not contaminated or damaged. If any contamination is found, for example fingerprint, wipe it off with silicon paper or clean chamois skin.

3) When replacing the CCD sensor, perform quick soldering with a soldering iron which is grounded to prevent static electricity.

Index Mark

JAPAN SHARP RJ2411

YYWWXXX

14 8

CCD bottom view

4-3-2. REMOVAL OF CCD

1) Unsolder the CCD sensor leads from the sensor PWB.

2) Take out the sensor PWB.

3) Remove the two screws (6), and remove the sensor holder and CCD sensor.

4-3-3. MOUNTING OF CCD

1) Place the lens unit upright (since the CCD sensor mount ID faces upward, care must be taken so as not to damage the front lens of unit), put the crystal filter first and then the dust protection rubber into the CCD holder of lens unit. Set the crystal unit with its thin side toward the lens unit.

2) Place the CCD sensor so that the its No. 1 pin is at the right lower (Positioning hole to be at right), and put the CCD sensor into the CCD holder. For smooth and tight fitting, press the right lower part of back of CCD sensor, and then press the left upper part.

Note: Pay attention to the direction of CCD sensor.

3) Place the sensor holder so that its two round markings be visible, and fix the sensor holder with the two screws ((6)LX-HZ0013TAFF).

4) Mount the sensor PWB so that the CCD sensor leads go thorough the PWB holes.

5) Solder the CCD sensor lead to the sensor PWB.

Note: Take care not to apply excessive heat.

CCD Sensor

Crystal

Sensor Holder

Lens Side

The THIN SIDE faces the lens

CCD Side

Rubber

The mark must be on this face.

Mark

(6)

5. MECHANISM ADJUSTMENT

5-1. MECHANISM CHECKING/ADJUSTING JIGS, TOOLS AND PARTS

5-1-1. Mechanism checking/adjusting jigs and tools

<Note: The entries of list>

VL-A111U/AH131U VL-AH151U/AH161U

Configuration

1. Name

2. Part No.

3. Code * Model, Application

1. Cassette torquemeter for PB

2. JiG8T-012

3. CV

* (10 g·cm/25 g·cm)

1. Master plane

2. JiGMP-MX7U

3. CG

For adjustment of Tu guide height and Si roller height and checking of reel disk height

1. Hex wrench *

For loosening or tight-

ening of Motor stator (1.3mm)

1. Cassette torquemeter for VS-REW

2. JiG8T-032

3. CV

* (50 g·cm/25 g·cm)

1. Height adjusting jig

2. 9DAGH-E31S

3. BM * For adjustment of Tu

guide height and Si roller height

1. Tension Band and Plate Adjusting Jig

2. JiGDRiVERMX7U2

3. BN

1. Torque gauge

2. JiGTG0045

3. CN * For measurement of loading brake torque

1. Tu guide height adjusting driver

2. 9EQDRiVER-V712

3. BL

1. Torque gauge head

2. JiGTH-MX7U

3. BS * For torque gauge listed left

1. Guide roller height adjusting driver

2. JiGDRiVERHMX7U

3. BU * Bit shape (See the figure above.)

1. Alignment tape

2. VR2ABOPS

3. BT

TAPE CONTENTS

VIDEO IMAGE AUDIO TIME MONOSCOPE L-CH 400Hz 30MIN

R-CH 1,000Hz

1. Torque driver (1.5 kg·cm)

2. JiGTD1500RT0H

3. CB

Tolerance±0.1

1.8

Edge

thickness 0.5

(1) Slide calipers (2) High-precision screw-

drivers (Phillips head, slotted head)

(3) Long-nose pliers

(with thin jaws)

(4) A pair of tweezers

5-1-2. Parts for periodic inspection and maintenance

1. Oil COSMOHYDRO HV100

* Cosmo Oil Co., Ltd.

1. Greases Morycoat YM-103/X5-6020

* Dow Corning

1. Screw locking agent (1401B)

* Three Bond

1. Cleaning liquid (Industrial-use ethyl alcohol)

* Commercially available

item

1. Cleaning paper

2. JiGDUSPER

3. AP * Dusper ∑ (Sigma) (Ozu Co., Ltd.)

<Note: The entries of list>

1. Superfine swab * Commercially available

item

Configuration

1. Name

2. Part No.

3. Code * Model, Application

VL-A111U/AH131U VL-AH151U/AH161U

5-2. ITEMS AND TIMINGS OF INSPECTION AND MAINTENANCE

The mechanism of VCR needs the following periodic inspection and maintenance in order that it maintains its high quality. Also, after the machine is repaired, execute the following maintenance and checks regardless of how long it has been used.

5-2-1. Inspection and maintenance list

Checking/Maintenance point

Tape travel system

Tape running route (Refer to Section 5-4)

Drum (Refer to Section 5-4)

Video head

Timing belt Pinch roller Capstan D.D. motor

Driving system

Relay Pulle shaft Pulle gear shaft

Drive gear shaft

Loading motor • Replace if failure (abnor-

Performance

Abnormal sound

check

PB/VS-REW take-up torque PB/VS-REW back tension torque Tu brake

500 1,000 1,500 2,000 3,000

★★★★★

Used time (hrs.)

★★★

∆∆∆

★★★

★★★ ★★★

★★★

Possible symptom

encountered

• Lateral noise

• Unclean head

• Screen shaking

• Improper S/N ratio

• No color appears.

• Tape does not run.

• Tape slackens.

• Screen shakes.

• Abnormal sound • Apply oil.

• Not ejectable

• The specific mode cannot be set.

Remarks

Rollers

• If abnormal rotation or deflection (significant) is found, replace the roller. Other than rollers

• Clean the tape contacting areas. Be sure to use the specified cleaning agent.

• Replace if failure is found.

(Oil : COSMOHYDRO

HV100) Note: After oil is applied to the drive gear shaft, slightly wipe it off with swab.

mal sound) is detected.

• If conformance to the

standard is not ensured, replace part.

Oil: COSMOHYDRO HV100 Greases: MORYCOAT YM-103/X5-6020 Screw locking agent: THREE BOND 1401B Cleaning liquid: Industrial ethyl alcohol

: Replace. : Clean. ∆ : Apply oil. ★ : Check.

5-2-2. Notes and cautions

(1) Any cut washers, once removed for parts replacement or for other

reason, must be replaced with new ones.

(2) The mechanism of this VCR does not involve any volume adjustment.

If the specified range is not satisfied, either cleaning or replacing the parts is required.

(3) Oils

a) Be sure to use the specified oils (different viscosity may cause

troubles).

b) For the bearings, be sure to use oil that is free form dust and other

foreign substances. (Dust or foreign substance contained in the oil may cause wear or seizure of the bearings.)

c) A drop of oil represents the amount of oil which is held on the needle

top as shown in Figure 1. (4) The circuit repair must be executed without removing the V frame. (5) For operating the mechanism alone, actuate it with the motor. The

terminal-to-terminal voltage must be DC4V or less.

(6) When installing the cassette control, press the part A shown in Figure

2. *Do not press other parts.

(7) Take care so that the whole mechanism is not deformed.

Oil

φ1.5 or less in diameter

Figure 1

Figure 2

VL-A111U/AH131U

4.4 ± 0.15

Reel support surface

4.4 ± 0.15

VL-AH151U/AH161U

5-3. MECHANISM CHECKS AND ADJUSTMENTS

The description given below relates to the general field services, but does not relate to the adjustment and replacement that require

high level equipment, jigs, and technical skills.

In order to maintain the initial characteristics of the machine, it is necessary to execute the maintenance and check and to prevent

damage to tapes and other parts. For adjustments which need jigs, be sure to use the jigs.

Notes and cautions

(1) For mechanism checks and adjustments, be sure to use the AC adapter as the power supply. (2) For running the tape, be sure to install the cassette control ass’y in advance. (If the cassette control ass’y is to be removed

subsequently after its installation.)

5-3-1. Checking the reel disk height

(1) Remove the cassette control ass’y. (2) Taking due care not to let the master plane touch the tape running areas such as the drum and the guide rollers, position the

master plane so that the two guides (A and B in Figure 1) are set in the holes of master plane, then properly set it in the mechanism.

(3) Using the slide callipers or the like, check that the distance from the upper surface of master plane to the reel support surface

of the S/Tu reel disk is within the specified range. (Figure 2)

Note:

When measuring, do not apply excessive force to the reel support surface of reel disk.

(4) If the measurement is not within the specified range, replace the reel disk ass’y. (5) Check the items (2) to (4) above in the following two modes.

a) Standby mode b) Playback (recording) mode

Figure 2Figure 1

5-3-2. Checking the take-up torque for playback (recording)

(1) Set the torque cassette (JiG8T-012) in position, and check in the SP-mode recording mode (tape recorded in SP mode) that

the torque at the tape taking-up side is within the standard range. Standard of take-up torque for SP-mode recording (playback):

9 ± 3 g·cm with ripples less than 4 g·cm

(If the torque ripples appear, read the center value of torque between the ripples.)

5-3-3. Checking and adjusting the back tension torque for playback (recording)

(1) Checking

Set the torque cassette (JiG8T-012) in position, and check in the SP-mode recording mode (tape recorded in SP mode) that the torque at the tape supply side is within the standard range. Standard of back tension torque for SP-mode recording (playback):

8 ± 2 g·cm with ripples of less than 2 g·cm (Torque ripple must be within 8 ± 2 g·cm)

(2) Adjustment

If the back tension torque is not within the standard range, adjust the tension spring hooking position. If the back tension is too high, hook the spring in the direction A. If the back tension is too low, hook the spring in the direction B.

Note:

After back tension torque adjustment be sure to check the tension pole position.

VL-A111U/AH131U VL-AH151U/AH161U

5-3-4. Checking and adjusting the tension pole position

(1) Check

When it begins to wind the P6-120 tape check whether the tension pole is in the specified position to the Si roller as shown in the figure. If it is not in the specified position, remove the cassette and adjust the position in the following procedure.

(2) Adjustment

1. Don’t set up any tape, and select the PB mode. (Refer to Item 5-5-1-(4).)

2. Slightly loosen the screw (a) (to such a strength as the T band holder B can be moved).

3. If the tension pole is in the inner position than specified, dislocate the T band holder B in the arrow (A) direction and if it is in the outer position, dislocate it in the arrow (B) position. Then, tighten the screw (a). (For reference, dislocate it 0.4 to 0.8 mm outer from the position specified above.) For the position adjustment, it is convenient to use the position adjustment screwdriver (JiGDRiVERMX7U2). (Set it in the hole (C).)

4. Check the position in the “(1) Check” procedure described above.

5. If it is not in the specified position, repeat the adjusting procedure 1 thru 3.

Notes:

• Tightening torque of screw (a) 70 mN·m

• To check the position, be sure to run the tape.

• If the cassette compartment assembly is removed, it makes the work easier. (Refer to Item 5-5-3.)

T Band Holder B

Screw (a)

3 – 0.5

Si roller

Tension pole

Hole (C)

(B)

(A)

5-3-5. Checking the take-up torque for rewind playback (VS-REW)

(1) Remove the cassette compartment ass'y and set to the sensor OFF mode. (2) Set the torque gauge (JiGTG0045) on the S reel disk, and check in the rewind playback (VS-REW) mode that the torque at the

supply side is within the specified range.

Standard of take-up torque in rewind playback (SP mode):

31 ± 5 g·cm with ripples less than 5 g·cm.

(If the torque ripples appear, read the center value of torque between the ripples.)

5-3-6. Checking the back tension torque for rewind playback (VS-REW)

(1) Set the torque cassette (JiG8T-032) in position, and check in the rewind playback (VS-REW) mode that the torque at the tape

take-up side is within the specified range. Standard of back tension torque in rewind playback (SP mode):

14 ± 5 g·cm with ripples less than 5 g·cm

(If the torque ripples appear, read the center value of torque between the ripples.)

5-4. ADJUSTMENT OF MECHANISM TAPE RUNNING SYSTEM

Upper flange

Lower flange

Height adjusting jig

Master plane (JiGMP-MX7U)

Rise waveform

REV OK Playback

REV NG Playback

5-4-1. Preparation for adjustment

(1) Clean the tape running areas (guide poles, rollers, drum,

Capstan shaft, Pinch roller) (Figure 1)

(2) Connect the oscilloscope to the following TPs.

RF output..... TL7410

H-SW-P ....... TL7417

GND............. TL7413

(3) Playback the alignment tape (VR2ABOPS). (4) Ascertain that each guide is free from remarkable curl. (5) Ascertain that the RF waveform of inlet and outlet sides is flat

on the oscilloscope (Figure 2, (a)). Unless the waveform is flat, (Figure 2, (b), (c)), make an adjustment as follows.

Si roller

Tension pole

Sup tilted pole

Sup GR

Tu tilted pole A

Drum

Reel

VL-A111U/AH131U VL-AH151U/AH161U

Tu GR

Tu tilted pole B

Capstan shaft

Tu guide

Pinch roller

5-4-2. Adjusting the Sup GR and Tu GR

Tape running system (Figure 1)

(1) Turn the Sup and Tu guide rollers to get the flat waveform at the inlet and outlet sides.

Inlet side Outlet side

(a) Normal

(b) Inlet side waveform is disturbed.

Figure 2

5-4-3. Adjusting the Si roller height

After replacement of the Si roller preset and adjust the Si roller height. (1) Si roller height presetting

Adjust the height from the upper surface of mechanism chassis to the upper surface of lower flange with the aid of jig. Then lower it by 90° (clockwise).

Figure 3

(2) Adjusting the Si roller

1 Playback the tape to set the V/SR mode. 2 Ascertain that the tape is not folded on the lower flange (B) of Si roller. (Figure 4) If tape folding is found, turn the upper flange (A) of Si roller with the driver (clockwise) to eliminate the folding. 3 Playback the alignment tape (VR2ABOPS). 4 Adjust the Sup GR and Tu GR by the procedure described in section 4-2 above. 5 After V/S F,R perform playback so as to ascertain that the waveform rises horizontally within 2 seconds. 6 Unless the normal waveform is obtained (Figure 5), turn counterclockwise the upper flange (A) of Si roller, and repeat the step

(5) above. Repeat the steps (5) and (6) until the normal waveform is obtained. At this time ascertain that the inlet travel does not change in the normal playback state. If any change is found, adjust the Sup GR, and redo the step (5).

Si roller

Upper flange (A)

Tape must be free from folden

Figure 4

REV mode

Lower flange (B)

Figure 5

VL-A111U/AH131U

C 1/8A

Capstan shaft

Tu guide

Tape slackness

Tu GR

abcd

a b c d

Upper flange

Lower flange

Height setting jig

Master plane (JiGMP-MX7U)

VL-AH151U/AH161U

5-4-4. Adjusting the Tu guide

After replacement of Tu guide preset and adjust the height. (1) Tu guide height presetting

Adjust the height from the upper surface of mechanism chassis to the upper surface of lower flange with the aid of jig.

(Figure 6)

Figure 6

(2) Adjusting the Tu guide

(Figure 7)

1 Playback the alignment tape (VR2ABOPS). 2 Check that the tape runs at the same height near the capstan shaft in case of

V/S F and V/S R.

3 If the tape running position in case of V/S R is higher than the tape running

position in case of V/S F, turn clockwise the Tu guide nut. If the tape running position in case of V/S R is lower than the running position in case of V/S F, turn counterclockwise the Tu guide nut.

5-4-5. Checking the V/S F and R waveforms (Figure 8)

(1) Playback the alignment tape (VR2ABOPS), and set the V/S R mode. At this time

ascertain that the waveform crest pitch is kept constant for more than 5 seconds.

(2) Set the V/S F mode. At this time ascertain that the waveform crest pitch is kept

constant for more than 5 seconds. Unless the constant pitch is obtained, execute the checks of Section 4-2, 3, and

5-4-6. Checking after adjustment

(1) Envelope check

1 Playback the alignment tape (VR2ABOPS). 2 Ascertain that the envelope maximum to minimum ratio is 65% or more. (Figure 9) 3 Ascertain that the waveform does not change remarkably. (Figure 10)

MAX

MIN

Capstan shaft

Pinch roller

Nut

Figure 7

Figure 8

Figure 9

MIN

65 (%)

MAX

Figure 10

(2) Rise check

1 Playback the alignment tape (VR2ABOPS). 2 Once eject the cassette, and then load it again. 3 Set the playback mode, and ascertain that the RF waveform rises horizontally

within 2 seconds. At this time ascertain that there is no tape slackness near the pinch roller.

4 After V/S F, R and FF/REW execute playback, and ascertain that the RF

waveform rises horizontally within 2 seconds. At this time ascertain that there is no tape slackness near the pinch roller.

Tension pole

(3) Checking the tape running

1 When the tape is played back, ascertain that tape lift and tape curl of 0.3 mm

Si roller

or more do not occur at the lower flange of Si roller, upper flange of Sup GR, upper flange of Tu GR, and upper/lower flange of Tu guide.

2 In case of V/S F and R ascertain that no curl is found at each flange.

Drum

5-4-7. Checking and adjusting the playback switching point

Refer to the description of playback switching point adjustment in section of VCR circuit adjustment.

Sup GR

Tu GR

Tu tilted pole

Figure 11

Pinch roller

Figure 12

Sup tilted pole

Drum

Tu guide

VL-A111U/AH131U VL-AH151U/AH161U

5-5. MECHANISM ASSEMBLING AND PARTS REPLACEMENT

(DISASSEMBLING AND ASSEMBLING)

Below is given an explanation of assembling of mechanism and its parts replacement. The removal of cabinet and the PWB is explained in the relevant service manual.

Notes

1 After removal of cut washers be sure to replace them with new ones. 2 Do not place the mechanism upside down on the table. Otherwise, the mechanism part may be deformed or damaged, resulting

in malfunction.

3 When assembling, take care so that screw, washer or other foreign substance do not enter. Otherwise mechanism malfunction

may occur.

4 Be sure to use the specified cleaning liquid, oil, grease and screw lock as listed below. Otherwise mechanism malfunction may

occur. Oil: Cosmo Oil Co., Ltd.

COSMOHYDRO HV100

Grease: Dow Corning

MORYCOAT YM-103/X5-6020

Screw lock: THREE BOND

1401B

Cleaning liquid: Industrial-use ethyl alcohol

5-5-1. Mechanism modes

To actuate the mechanism, apply DC3 to 4V to the L motor. At this time the L motor connector must have been disconnected in advance. Below is given an explanation of the mechanism mode necessary for mechanism check, adjustment and replacement.

(1). EJ (Eject) mode (See Figure 1)

In this mode, it is mechanically positioned to eject the cassette. It is the position where the EJECT lever is moved the farthest in the direction A in the S/B mode. (In this mode, the cassette compartment assembly can not be locked.)

EJECT Lever

Slide chassis

EJ mode

Figure 1

(3). STOP mode (See Figure 3)

In the STOP mode the S and T pole bases are pressed in the STOP position (or Rec Lock position in CAMERA mode), and the S brake is in contact with the S reel disk.

(2). S/B (Standby) mode (See Figure 2)

When the cassette is loaded, the mechanism is set to the S/B mode. In this mode the slide chassis is most far from the drum and the Eject lever is in position shown in Figure 2 (in position where the cassette control ass’y can be locked).

Slide chassis

EJECT Lever

S/B mode

Figure 2

(4). PB mode (See Figure 4)

In this mode, it is positioned for the playback, record and so on. It is the mechanical position where the pinch roller is pressed against the capstan shaft to make the pinchpressing spring the most longest.

S pole base

S reel disk

S brake

STOP mode

Figure 3

T pole base

Capstan shaft

Pinch Spring

Pinch roller

PB mode

Figure 4

VL-A111U/AH131U

Recognition switch

Cap

Cassette control down switch

Light guide

Adhesive tape

Fixing screw

Drum base Earth spring

Upper/lower drum ass'y

Positioning hole

VL-AH151U/AH161U

5-5-2. Cassette control ass’y

(1) Set the unit to the EJECT mode, and let the housing stand upright. Or set the

unit to the STANDBY mode, press the lock lever in the arrow direction, and

let the housing stand upright. (See Fig. 5: in the direction pushing in the direction

, slightly lift the housing by hand to release the lock

or b) (When

lever.)

(2) Remove the four screws 2 and take out the down guide 3.

(3) Slide the two link support shafts

openings

(4) Deflect the roller shafts

on the slide chassis. (Be careful not to deform the inner links.)

on their respective slide chassis slits (two at

a little inward to get them out of the round openings

and the two roller shafts

to the round

and two at f).

(1) Set the unit to the STANDBY mode.

(2) Deflect the roller shafts

on the slide chassis. (Be careful not to deform the inner links.)

(3) Align the flanges of roller shafts

sliding the flanges, fit the support shafts

a little inward, and fit them into the round openings

with the slide chassis slits

in the slide chassis slits

. While

slide them until they reach the slits.

(4) Attach the down guide. (While pressing the guide in the direction

the screws until the gap

becomes zero.)

between the down guide 3 and the support shafts

Tightening torque: 70±7 mN·m (0.7±0.07 kg·cm)

5-5-3. Actuating the mechanism with the cassette

, tighten

Screw tightening torque (4 locations)

0.069±0.007 N·m (0.7±0.07kg·cm)

control ass’y removed

(1) Turn on the power supply with the cabinet and camera unit removed,

referring to the Service Manual (so as to actuate the mechanism).

(2) Put the cap on the light guide. (3) Press the cassette control down switch through the adhesive tape in

the arrow direction so as to turn it on. At this time take care to avoid it in contact with the cassette. Keep the switch pressed (if the switch is turned off, unloading occurs).

Note: To set the Rec mode, press the pin (marked with the asterisk *)

of recognition switch (this operation is not necessary in other modes).

, and

Lock Lever

Down Guide

Screw

Figure 5. Lock lever section

Figure 6

5-5-4. Drum and Drum base

*The upper drum and the lower drum have been replaced until now, respectively. However, for this model, they are replaced as the upper/lower drum ass'y. When replacing the drum, put on gloves and be careful not to damage it.

(1) Drum base (Common to both types)

Remove the three fixing screws to remove the drum base as shown in the Figure 1.

<Reassembling> Follow steps opposite to the drum disassembling method. (1) Drum base

Adjust the positioning pins and secure the drum base with screws. (3 pcs.)

(2) Drum ass'y

Install the drum ass'y to the main chassis and secure it with screws. (3 pcs.)

(3) Tape guide

Adjust the positioning pins and secure the tape guide with a screw. (1 pc.)

Figure 1

5-5-5. Phase matching

The phase of the following parts must be matched as shown in the figure below. (Ascertain that the marks and round holes align.)

(1) Lo relay gear (2) Main cam (3) Sub-cam (4) Mode switch

Phase matching mark (Round hole)

VL-A111U/AH131U VL-AH151U/AH161U

Lo relay gear

Mode switch

5-6. MECHANISM ASSEMBLING METHOD

(1) Adjust the phase of each part. (2) Install screws and washers. (3) Install the segment gear, T arm guide, the M-function

lever and the eject lever.

T arm guide

Segment gear

M-function lever

Move claw to rear side.

Phase matching mark ( Mark)

Phase matching mark (Round hole)

Move claw to rear side.

Item Tightening torque Quantity a S Tight M1.4 x 3 70mN·m (0.7kgf·cm) 1 B ø0.8-ø3-t0.2 1

VL-A111U/AH131U

Make sure not to deform the arm.

VL-AH151U/AH161U

(4) Install the loading block assembly and the capstan motor. (5) Install the drive gear. At this time, pay attention to the

direction of gear. (The small gear must be located in the chassis side.)

Loading motor

Capstan motor

Move FF downwards

Install the motor under this plate.

(7) Install the guide rail assembly taking care to position it

correctly.

(6) Install the guide rail assembly.

A S Tight M1.4 x 2.5 70mN·m 1 a S Tight M1.4 x 3 70mN·m 4

Insert the part in the rail and slide it down.

Drive gear Position the smaller gear towards the chassis.

Item Tightening torque Quantity

Make sure not to deform the arm.

Item Tightening torque Quantity A S Tight M1.4 x 2.5 70mN·m 2 B S Tight M1.4 x 4 40mN·m 1

C ø0.8-ø3-t0.2 1 D ø2.1-ø5-t0.25 1

a S Tight M1.4 x 3 70mN·m 1

Align the marks on the parts.

Square Hollow Mark

Round Hole

Triangle Mark

Insert the part in the rail and slide it down.

Segment gear

Edge A

Su arm Ass'y

T Lo arm Ass'y

VL-A111U/AH131U VL-AH151U/AH161U

(8) Install the drum assembly in the chassis. (9) Install the tape guide in the drum assembly. (10) Install the Si roller.

Si roller

Roller spring

Tape guide

Drum assembly

(11) Install the slide chassis.

T arm guide

Slide this part towards the T arm. Place the slide chassis on the guide rail.

Main cam pin

Sup reel base

Insert the main cam pin into the hole of cam of slide chassis.

Chassis drawing

Item Tightening torque Quantity A M1.4 x 1.5 ø4.5 40mN·m 1 B M1.4 x 1.5 ø3.5 40mN·m 3

(12) Install in the following order: T guide lever spring, T guide

lever, pinch lever.

(13) Install the swing arm.

Pinch lever

(14) Install the right guide holder.

Tu guide lever

Hang on a hook

Tu guide lever SPR

Hang on a hook

Take care of position.

Pinch lever The pinch lever

is positioned on the stopper.

Stopper

Secure on back side

Claw

Swing arm

Claw

Take care not to bend the tension band during assembly or disassembly.

Item Tightening torque Quantity A S tight M1.7 x L5.3 100mN·m 3 B S tight M1.7 x L2.5 60mN·m 1

Item Tightening torque Quantity A S tight M1.4 x 2.5 70mN·m 1 B CW ø0.8-ø3-t0.2 70mN·m 1

VL-A111U/AH131U VL-AH151U/AH161U

6. ADJUSTMENT OF THE ELECTRICAL CIRCUITS

6-1. BEFORE ADJUSTMENT

· Electric circuit adjustment becomes necessary, in most cases, when any of the wear mechanical parts or the video head has been replaced. Before starting the electric circuit adjustment, be sure to check that the mechanical parts work well (i.e., the mechanical parts have all been perfectly adjusted). In case a trouble or troubles are found in the electric circuitry, be sure to pinpoint the cause(s) by using the measuring instruments described below. After locating the trouble spot(s), then proceed to repair, replacement or adjustment. Do not change the positions of the controls when adequate measuring instruments are not available.

· In order to implement a higher-density, smaller machine, most of the electric circuit parts used on the Circuit Boards are of smallsized, surface-mounted type. For replacing part(s) as after-sales, service, work with a soldering iron as speedily as possible. The heat resistance of the surface-mounted components is poor, when compared with the larger-sized discrete parts used for television sets and stationary decks, owning to their small sizes. Therefore, exercise due care to avoid long-time exposure of the pins of these parts to the heat of the soldering iron which may possibly damage them. Such care should be exercised especially for chip-layer capacitor replacement. It is advisable to use a temperature-controlled ceramic soldering iron (temperature at the tip: 250 C, contacting time: less than 5 seconds).

6-2. If adjustment is required

The electric circuit needs to be adjusted if:

1 The mechanism (including H/A PWB) is replaced. 2 The lens (including CCD PWB) is replaced. 3 The LCD panel is replaced. 4 The main PWB is replaced.

PROM on the IC705 and IC002 are replaced.

5 E

6-3. E2PROM setting

6-3-1. Data setting procedure

0) Remove the backup battery (CR2025).

1) Move the switch on the main unit to VCR for “VTR ADJ”, and to CAMERA for “CAM ADJ”.

2) Example: For “VTR ADJ” (Basic operations are the same as “CAM ADJ”.)

1 After pressing the “CONTINUE” key on the service remote control (RRMCG0033TASA), press the “VTR ADJ” key. 2 Select the corresponding address using the “FF” or “REW” key on the service remote control, and confirm it with the “PLAY” key. 3 Select the target data with the “FF” or “REW” key and press the “PLAY” key to confirm the selection. 4 If you want to change other address data sequentially, press the “STOP” key and repeat steps 2 and 3.

123

VTR ADJ 0000

Flashing

3) Data is written in E

PROM by entering the stand-by mode and removing the AC adapter and battery.

6-3-2. [When IC705 is replaced]

1) Following the procedures to change E2PROM data, enter and confirm the address data in (Table 1) and (Table 2).

2) Perform adjustment of electric circuit, head switching, recording current, audio circuit, and LCD circuit in this order.

6-3-3. [When IC002 is replaced]

1) Following the procedures to change E2PROM data, enter and confirm the address data in (Table 3).

2) Perform adjustment of the lens and then camera signal process.

VTR ADJ 0003 00

VTR ADJ 0003 60

Flashing stops with “PLAY” key

6-3-4. Setting value

Table 1) When IC705 is replaced

MODEL

VTR

ADJ

A111U AH131U AH151U AH161U

ADD. DATA DATA DATA DATA

Model

Destination

Specification

Menu 1

Menu 2

01 00 00 00 00 09 FF FF FF FF 02 01 01 01 01 0A FE FE FE FE 03 60 00 00 00 0B 9F FF FF FF 04 00 00 00 00

0C FF FF FF FF

05 00 00 00 00

0D FF FF FF FF

Table 2) When IC705 is replaced

VTR ADJ DATA

ADD. A111U AH131U AH151U AH161U 1 007 02 02 02 02 2 01E 10 10 - 3 022 08 08 88 88 4 025 03 03 - 5 02F 40 40 40 40 6 050 8F 8F 8F 95 7 051 8A 8A 8A 90 8 053 - - - 74 9 088 - - - 55 10 0AE - - - 08 11 0BF FE FE - 12 0CB - - - 5A 13 0D6 0D 0D - 14 0E7 70 70 - 15 151 28 28 - 16 160 51 51 - 17 166 4C 4C 4C 4C 18 176 03 03 03 03 19 189 75 75 - 20 1A6 E9 E8 - 21 1B2 48 48 - 22 210 E0 E0 - 23 211 51 51 - 24 212 02 02 - 25 213 28 28 - 26 214 92 92 - 27 215 0E 0E - 28 216 01 01 - 29 217 48 48 - 30 228 04 04 - 31 229 5F 5F - 32 22A 52 52 - 33 22B 86 86 - 34 22C 5F 5F - 35 22D 5A 5A - 36 22E 44 44 - 37 22F 5F 5F - 38 230 52 52 - 39 231 86 86 - 40 232 04 04 - -

○○○○○○○○○○○○○○○○○○○○○○○○

VTR ADJ DATA

41 233 67 67 - 42 234 52 52 - 43 235 86 86 - 44 236 E0 E0 - 45 237 61 61 - 46 238 E0 E0 - 47 239 87 87 - 48 23A 60 60 - 49 23B 01 01 - 50 23C 40 40 - 51 23D 0E 0E - 52 23E 02 02 - 53 23F 00 00 - 54 240 21 21 - 55 241 96 96 - 56 242 FC F0 - 57 243 51 51 - 58 244 72 72 - 59 245 00 00 - 60 246 00 00 - 61 247 00 00 - 62 248 E0 E0 - 63 249 87 87 - 64 24A 60 60 - 65 24B 01 01 - 66 24C 20 20 - 67 24D 0E 0E - 68 24E 08 08 - 69 24F 00 00 - 70 250 40 40 - 71 251 8E 8E - 72 252 01 01 - 73 253 00 00 - 74 354 31 31 - 75 255 96 96 - 76 256 96 96 - 77 257 0E 0E - 78 258 72 72 - 79 259 00 00 - -

* Before starting PWB adjustment, write the stipulated ADD DATA in EEP_ROM and confirm it.

Table 3) When IC002 is replaced

CAM DATA

ADJ A111U AH151U

ADD. AH131U AH161U 1 0A9 - 01 2 0AA - 9F 3 0AB - 30 4 0AC 01 30 5 0AD 9F 6 0AE 30 7 0AF 30 8 0CA - FE 9 0DD FE 10 1B2 44 11 1B3 22 12 1B4 CC

ADD A111U AH131U AH151U AH161U

VL-A111U/AH131U VL-AH151U/AH161U

CAM DATA

ADJ A111U AH151U

ADD. AH131U AH161U 13 1B5 09 14 1E4 - 42 15 22D 1D 16 22E 13 17 22F 23 18 245 02 19 246 1F 20 323 70 88 21 324 00 22 325 7B 71 23 326 59 63

VL-A111U/AH131U VL-AH151U/AH161U

6-4. TEST mode

TEST No. Title Contents

1 Sensor Off All the sensors are off except for the cassette control switch, DEW sensor, and battery

sensor. 2 Mecha Adjustment mode ATF sampling is restricted to the central part. 3 Shut Off Adjustment Shutoff voltage value is written in E2PROM. 4 Error Display — 5 PASS mode Track shift (1/4 shift) 6 Cam Adjustment mode — 7 VCR Adjustment mode — 8 Head Switching Point ADJ. If “TEST 8” is selected for normal tape playback, Head Switching Pint is automatically

adjusted.

Note: If “T-03” is selected in the CAM mode while a recordable tape is loaded, the unit starts recording automatically.

1 Select No with “FF” or “REW” key. 2 Confirm with “PB” key.

T-01

6-5. Battery shutoff voltage adjustment

1) Supply power to the main unit, using the variable-voltage DC power supply (range of 2.5V to 5.0V).

2) Set the CAM/OFF/VCR SW to CAM to switch to the camera mode.

3) Load a recordable tape and set the main unit to CAM REC. PAUSE.

4) Set the main unit to TEST mode No. 3, and start recording.

5) Measure voltage between TL2911(+) and TL2914(GND), and adjust the supply voltage to 3.1V.

6) The adjustment is complete if "BATTERY" is displayed on the monitor screen for a second when the PLAY key of operation unit is pressed.

7) The adjustment is regarded as proper if the auto shut-off is actuated after the warning is displayed when the TEST mode is cancelled.

* In case of automatic adjustment of shut-off voltage, adjustment is impossible if voltage is above 3.1V ± 0.2V.

If the adjustment is made at 2.9V or below, the low-voltage operation may become unstable.

6-6. VCR section adjustments

6-6-1. VCR section adjustments jigs

• Measuring instruments: *Color monitor TV set *Oscilloscope *DC cable (AC adapter accessory)

*Digital voltmeter *Frequency counter *Video extension cables *DC power supply *Signal generator *Vector scope *Audio generator (CR oscillator) *AV output cable (accessory) *AC adapter *Alignment tape (JiGWR5-5NSP) *Video recording tape (JiGWR5-8NSE) (For Y/C, audio and servo adjustments)

VL-A111U/AH131U VL-AH151U/AH161U

12345

1. Extension Cable Inverter~VCR (7pin

2. QCNW-1265TAZZ

3. AX

1. Operation Unit

2. QSW-Z0287TAZZ

3. AW

1. Service remote control

2. RRMCG0033TASA

3. BT

1. Extension Cable Camera~VCR (20pin)

)

2. QCNW-1774TAZZ

3. BH

1. Battery Terminal Unit

2. QTANZ0146TAZZ

3. AK

1. Extension Cable Camera~VCR (24pin)

2. QCNW-1382TAZZ

3. BD

1. Extension Cable MECHA~VCR (70pin)

2. QCNW-1534TAZZ

3. BS

insulating sleeve

1. AV Jack Unit

2. RUNTK0352TAZZ

1. Connector fitting and withdrawing extractor

3. AS

· Alignment Tape

JiGWR5-5NSP (NTSC) .... Normal 8 TAPE (MONO)

JiGWR5-8NSE (NTSC) ... Hi8 TAPE (MONO)

* Y/C Audio Alignment

Configuration

1. Name 2. Part No. 3. Code

4. Note *Model, Uses Remarks

AV JACK UNIT

DC-IN

MECHA UNIT

1. Extension Cable LCD~ VCR (24pin)

2. QCNW-1382TAZZ

3. BD

1. Connector fitting and withdrawing tweezers

2. 9EQPiNSET06GE

3. BR

VCR UNIT

CAMERA UNIT

AV OUT

LCD UNIT

INVERTER

6-6-2. Procedure for VCR section adjustments

As the following explains all the procedures required for one series of adjustment for a VCR section, some of the items below are not necessary depending on the contents of its repair or adjustment.

E2PROM setting in 6-3-2. Adjustment of battery shutoff voltage in 6-5.

Recording current adjustment

Supply voltage adjustment/check

Head Switching Point adjustment

AUDIO circuit adjustment

LCD circuit /panel adjustment

VL-A111U/AH131U VL-AH151U/AH161U

6-6-3. VCR circuit adjustment

* Before adjusting the VCR circuit, make sure that the fixed value in 6-3-2 is written in

E2PROM.

· Test points on the video circuit board.

6-6-3-1. Supply voltage adjustment/check

POWER CIRCUIT ADJUSTMENT PROCEDURE

Turn on power

1. Adjust to CAM 15V

2. Check P-CON 4.9V

3. Check P-CON 3.3V

4. Check P-CON 3.1V

5. Check DSP 2.65V

6. Check DSP 1.85V

7. Check LCD 13.2V

8. Check LCD 7V

9. Check LCD -15.2V

POWER CIRCUIT ADJUSTMENT METHOD

Æ Input 7V from DC Jack, and set the power switch to the camera side. ` Do not fail to fix the back light unit before adjusting them.

1. Adjustment to CAM 15V

6. Checking of DSP 1.85V

Make an adjustment so that the digital voltmeter indicates 15V ± 0.05V.

Measuring instrument Digital voltmeter Measuring terminal TL905 Adjustment address 32h(VTR ADJ) Standard 15V ± 0.05V

2. Checking of P-CON 4.9V

Ascertain that the digital voltmeter indicates 4.9V ± 0.1V.

7. Checking of LCD 13.2V

Ascertain that the digital voltmeter indicates 13.2V ± 0.2V.

Measuring instrument Digital voltmeter Measuring terminal TL901 Adjustment address Standard 4.9V ± 0.1V

3. Checking of P-CON 3.3V

Ascertain that the digital voltmeter indicates 3.3V ± 0.1V.

8. Checking of LCD 7V

Ascertain that the digital voltmeter indicates 7V + 0.4/-0.5V.

Measuring instrument Digital voltmeter Measuring terminal TL903 Adjustment address Standard 3.3V ± 0.1V

4. Checking of P-CON 3.1V

Ascertain that the digital voltmeter indicates 3.1V ± 0.1V.

9. Checking of LCD -15.2V

Ascertain that the digital voltmeter indicates -15.2V ± 1V.

Measuring instrument Digital voltmeter Measuring terminal TL9718 Adjustment address Standard 3.1V ± 0.1V

5. Checking of DSP 2.65V

Ascertain that the digital voltmeter indicates 2.65V ± 0.25V.

10.Checking of CAM -8V

Ascertain that the digital voltmeter indicates -8V ± 0.5V. Measuring instrument Digital voltmeter Measuring terminal TL916 Adjustment address Standard 2.65V ± 0.25V

10. Check CAM -8V

Æ Turn off power.

Ascertain that the digital voltmeter indicates 1.85V ± 0.15V.

Measuring instrument Digital voltmeter Measuring terminal TL910 Adjustment address Standard 1.85V ± 0.15V

Measuring instrument Digital voltmeter Measuring terminal TL907 Adjustment address Standard 13.2V ± 0.2V

Measuring instrument Digital voltmeter Measuring terminal TL904 Adjustment address Standard 7V + 0.4/-0.5V

Measuring instrument Digital voltmeter Measuring terminal TL906 Adjustment address Standard -15.2V ± 1V

Measuring instrument Digital voltmeter Measuring terminal TL909 Adjustment address Standard -8V ± 0.5V

VL-A111U/AH131U

3H 3H

V sync signal

3H 3H

V sync signal

VL-AH151U/AH161U

6-6-3-2. Head Switching Point Adjustment

1)Play back the alignment tape (JiGWR5-5NSP)

2) Press the “CONTINUE” key and “TEST SEL.” key on the adjustment remote control to set the test mode. (At this time the numeral of “T-01” blinks.)

3) Using the “FF” and “REW” keys, select “T-08”, and press "PLAY" key to set the SW-P adjustment mode.

Measuring instrument Mode Playback Adjustment address 30h Tape Alignment tape (JiGWR5-5NSP)

4)When the adjustment is completed, "HSWP" is displayed and the tape is ejected. When the adjustment is not proper, "NG" is displayed in the red frame of the LCD.

Only when the satisfactory result was not obtained by the adjusting method described above, perform the following adjustment.

1)Connect each signal to the oscilloscope.

1ch: SEP Y OUT ......TL1453

2ch: H-SW-P ............ TL7417

GND: GND ................. TL1454

2) Play back the alignment tape (JiGWR5-5NSP)

3)Press the “CONTINUE” key and “VTR ADJ” key on the adjustment remote control to set the VCR adjustment mode.

4)Select the address 30h, set the sync slope of oscilloscope to (–), and adjust the data with “REW” and “FF” so that the interval between the trigger point and the V sync signal is set to 6H, and fix the data with the “PLAY” button. (See Figure 6.1.1.)

5)Then, set the sync slope to (+), and ascertain that the interval between the trigger point and the V sync signal has been set to 6H. (See Figure 6.1.2.)

6)Keep the STOP key pressed for about 3 seconds to exit from the adjustment mode.

Figure 6.1.1

Oscilloscope

Figure 6.1.2

6-6-3-3. Y/C recording current adjustment

1. Y recording current adjustment

· Hi-8model (AH131U/AH151U/AH161U) VTR ADJ Mode Address Measuring point Adjustment standard Measuring instrument

REC Y current adjustment (Hi-8)

REC Y current

VCR STOP

adjustment (Nor 8)

· Nor8model (VL-A111U) VTR ADJ Mode Address Measuring point Adjustment standard Measuring instrument

REC Y current adjustment (Nor 8)

VCR STOP

(1) Enter the VCR STOP mode. (2) Select the above applicable address with the adjustment remote control. (3) Measurement signal is output to TL9413. (4) Adjust the amplitude so as to get the adjustment standard value at TL9413(Sig) and TL9414(Gnd).

2. C recording current adjustment

· Hi-8model (AH131U/AH151U/AH161U) VTR ADJ Mode Address Measuring point Adjustment standard Measuring instrument

REC C current adjustment (Hi-8)

REC C current

VCR STOP

adjustment (Nor 8)

· Nor8model (VL-A111U) VTR ADJ Mode Address Measuring point Adjustment standard Measuring instrument

REC C current adjustment (Nor 8)

VCR STOP

3F ME 130±5mVP-P 40 MP 95±5mVP-P 41 ME 125±5mVP-P

TL9413(Sig) TL9414(Gnd)

42 MP 120±5mVP-P

TL9413(Sig) TL9414(Gnd)

MP 120±5mVP-P

43 ME 115±5mVP-P 44 MP 105±5mVP-P 45 ME 135±5mVP-P

TL9413 (Sig) TL9414 (Gnd)

46 MP 120±5mVP-P

TL9413 (Sig) TL9414 (Gnd)

MP 120±5mVP-P

Oscilloscope

Standard value

Oscilloscope

Standard value

VL-A111U/AH131U

G R

VL-AH151U/AH161U

6-6-3-4. Adjustment of audio circuit

1. Adjustment of filter f0

Measuring instrument Oscilloscope Mode PB Input signal (tape) JiGWR5-5NSP Measuring terminal TL605/AUDIO.OUT Adjustment address 33 (VTR ADJ) Set value Clear the waveform

Audio check (Check of recording/playback using the same unit)

(1) In the camera mode, perform recording with the sound input to the microphone. (2) Play back the recorded portion to check that the recorded sound is heard from the output terminal or built-in speaker. (3) If excessive noise is recorded, repeat steps (1) - (6) and check the recording/playback again.

1) Set the alignment tape (JiGWR5-5NSP).

2) Using the adjustment remote control (RRMCG0033TASA), set the VCR adjustment mode, and set the address “33” with the operation switch ("FF", "REW" key).

3) Play back the standard tape.

4) Using the operation switch ("FF", "REW" key), make an adjustment so that the most clear playback waveform is obtained on TL605.

5) Press the operation switch ("PLAY" key) to write the data.

6) Press the operation switch ("STOP" key) to exit from the address “33”. (The address “33” blinks.)

6-6-3-5. Adjustment of LCD display circuit

1. Inverter input Voltage Setting

VTR ADJ

Address Data(3 type) Data(3.5 type)

50 8F 95 51 8A 90 52 6F 74

2. Dac full-Scalle adjustment

Measuring point TL1801 (G-OUT) Address(VTR ADJ) 039 Mode VCR Adjusting method 1) Set the data of address 082 to 80, address 0A2 to 00, address 0A5 to 80.

2)Connect TL3804 to P-CON 3.1V.

3)Connect the Digital voltmeter to TL801 and adjust the DC volt.

4)Set the data of address 082 to 40, address 0A2 to 28. (Restore) Adjustment standard 0.78V ± 10mV Remarks ———————

3. R-W/B adjustment

Measuring point TL3814 (G-OUT) TL3813 (R-OUT) Address(VTR ADJ) 090 Mode VCR Adjusting method 1) Set the data of address 082 at the address 80.

2)TL3814 (G-OUT): Oscilloscope CH1 TL3813 (R-OUT): Oscilloscope CH2

3)Adjust P-P of TL3813 to make it larger then TL3814 by 0.15V.

4)Set the data of address 082 at the address 40. (Restore)

Adjustment standard ±0.1Vp-p Remarks ———————

4. B-W/B adjustment

Measuring point TL3814 (G-OUT) TL3815(B-OUT)

Address(VTR ADJ) 092 Mode VCR Adjusting method 1) Set the data of address 082 at the address 80.

2)TL3814 (G-OUT): Oscilloscope CH1 TL3815 (B-OUT): Oscilloscope CH2

3)Adjust P-P of TL3815 to make it larger then TL3814 by 0.1V.

4)Set the data of address 082 at the address 40. (Restore)

Adjustment standard ±0.1Vp-p

Remarks ———————

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