Sharp SM-AL2040 Schematic

SERVICE MANUAL

CODE: 00ZAL2040CS2E

DIGITAL MULTIFUNCTIONAL SYSTEM

AL-2030

AL-2050CS

AL-2040CS

MODEL AL-2050CS

CONTENTS

[1] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

[2] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1

[3] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . 4 - 1

[5] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1

[6] COPY PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1

[7] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1

[8] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1

[9] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1

[10] SIMULATION, TROUBLE CODES . . . . . . . . . . . . . . . . . . . . . . . 10 - 1

[11] USER PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1

[12] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1

[13] CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1

Parts marked with “ ” are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used

SHARP CORPORATION

for after sales service only. The contents are subject to change without notice.

CAUTION

This product is a class 1 laser product that complies with 21CFR 1040 of the CDRH standard and IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved on the eye’s retina, there is the danger of spot damage to the retina.

The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of servicing.

1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a unit, not as individual parts.

2) Do not look into the machine with the main switch turned on after removing the developer unit, toner cartridge, and drum cartridge.

3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing the optical system.

4) The middle frame contains the safety interlock switch.

Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

LASER WAVE – LENGTH : 770 ~ 795nm Pulse times : 12.88µs ± 12.88ns/7mm Out put power : MAX 0.2m

CAUTION

INVISIBLE LASER RADIATION,

WHEN OPEN AND INTERLOCKS DEFEATED.

AVOID EXPOSURE TO BEAM.

VORSICHT

UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEÖFFNET UND SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN.

VARO !

AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE ÄLÄ KATSO SÄTEESEEN.

ADVARSEL

USYNLIG LASERSTRÅLNING VED ÅBNING, NÅR SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE FOR STRÅLNING.

VARNING !

OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN. – STRÅLEN ÄR FARLIG.

At the production line, the output power of the scanner unit is adjusted to 0.18 MILLI-WATT PLUS 20 PCTS and is maintained constant by the operation of the Automatic Power Control (APC). Even if the APC circuit fails in operation for some reason, the maximum output power will only be 15 MILLI-WATT 0.1 MICRO-SEC. Giving and accessible emission level of 42 MICRO-WATT which is still-less than the limit of CLASS-1 laser product.

Caution

This product contains a low power laser device. To ensure continued safety do not remove any cover or attempt to gain access to the inside of the product. Refer all servicing to qualified personnel.

The foregoing is applicable only to the 220V model, 230V model and 240V model.

VAROITUS! LAITTEEN KÄYTTÄMINEN MUULLA KUIN TÄSSÄ KÄYTTÖOHJEESSA MAINITULLA TAVALLA SAATTAA ALTISTAA KÄYTTÄJÄN TURVALLISUUSLUOKAN 1 YLITTÄVÄLLE NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE.

VARNING - OM APPARATEN ANVÄNDS PÅ ANNAT SÄTT ÄN I DENNA BRUKSANVISNING SPECIFICERATS, KAN ANVÄNDAREN UTSÄTTAS FÖR OSYNLIG LASERSTRÅLNING, SOM ÖVERSKRIDER GRÄNSEN FÖR LASERKLASS 1.

LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT

CONTENTS

[1] GENERAL

1. Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

[2] SPECIFICATIONS

1. Basic Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2. Operation specifications . . . . . . . . . . . . . . . . . . . . . . . . 2-1

3. Copy performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

4. GDI Printer (AL-2030/2040CS) . . . . . . . . . . . . . . . . . . . 2-3

5. SPLC printer (AL-2050CS only). . . . . . . . . . . . . . . . . . .2-3

6. Scan function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

7. SPF (AL-2030/2040CS). . . . . . . . . . . . . . . . . . . . . . . . . 2-4

8. RSPF (AL-2050CS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

[3] CONSUMABLE PARTS

1. Supply system table. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

A. SEC/SECL (AL-2030/2040CS/2050CS). . . . . . . . . . 3-1

B. Brazil (AL-2030/2040CS) . . . . . . . . . . . . . . . . . . . . . 3-1

2. Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3. Production control number (lot No.) identification . . . . . 3-2

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

2. Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

3. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

4. Motors and solenoids. . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

5. Sensors and switches . . . . . . . . . . . . . . . . . . . . . . . . . .4-7

A. AL-2030/2040CS (For the AL-2030,

the 2nd cassette is not provided.) . . . . . . . . . . . . . . 4-7

B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9

B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . .4-11

A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . .4-11

B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

[5] UNPACKING AND INSTALLATION

1. Copier installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

2. Cautions on handling. . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

3. Checking packed components and accessories . . . . . . 5-1

4. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5. Removing protective packing materials. . . . . . . . . . . . . 5-2

6. Installing the TD cartridge . . . . . . . . . . . . . . . . . . . . . . .5-2

7. Loading paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

8. Power to copier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

9. Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

A. Before installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

B. Installing the software. . . . . . . . . . . . . . . . . . . . . . . . 5-4

C. Setting up Button Manager

(AL-2040CS/2050CS only). . . . . . . . . . . . . . . . . . . . 5-9

10. Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

A. USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

B. RJ45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

11. Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

12. Scanner moisture-proof kit. . . . . . . . . . . . . . . . . . . . . . 5-10

A. Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10

B. Precautions at installation . . . . . . . . . . . . . . . . . . . 5-10

C. Attachment method . . . . . . . . . . . . . . . . . . . . . . . .5-11

[6] COPY PROCESS

1. Functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

2. Outline of print process . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

3. Actual print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

[7] OPERATIONAL DESCRIPTIONS

1. Outline of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

2. Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2

A. Scanner unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

B. Optical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

3. Laser unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

A. Basic structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

B. Laser beam path. . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3

C. Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

4. Fuser section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3

A. General description . . . . . . . . . . . . . . . . . . . . . . . . .7-4

5. Paper feed section and paper transport section . . . . . .7-4

A. Paper transport path and general operations. . . . . . 7-4

6. Process unit new drum detection mechanism . . . . . . . . 7-7

7. SPF/RSPF section. . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7

A. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7

B. Document transport path and basic composition . . .7-8

C. Operational descriptions. . . . . . . . . . . . . . . . . . . . . .7-8

D. SPF/RSPF open/close detection

(book document detection) . . . . . . . . . . . . . . . . . . . .7-9

8. D-D (Duplex to Duplex) mode paper/ document transport (Duplex model)

(AL-2050CS only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

A. Initial state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9

B. Front copy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

C. Back copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10

9. Shifter (AL-2050CS only) . . . . . . . . . . . . . . . . . . . . . . .7-10

[8] DISASSEMBLY AND ASSEMBLY

1. High voltage section. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . .8-1

C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . .8-1

D. Charger wire cleaning. . . . . . . . . . . . . . . . . . . . . . . .8-1

E. Charger wire replacement . . . . . . . . . . . . . . . . . . . . 8-2

2. Operation panel section . . . . . . . . . . . . . . . . . . . . . . . . .8-2

A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . .8-2

C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . .8-3

3. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3

A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . .8-3

C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . .8-5

4. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . .8-5

C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . .8-8

5. Tray paper feed/transport section . . . . . . . . . . . . . . . . . 8-8

A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . .8-8

C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-14

6. Manual paper feed section. . . . . . . . . . . . . . . . . . . . . .8-14

A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . .8-14

C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-16

D. Pressure plate holder attachment. . . . . . . . . . . . . .8-16

7. Rear frame section. . . . . . . . . . . . . . . . . . . . . . . . . . . .8-16

A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . .8-16

C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-17

8 Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18

A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . .8-18

C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-18

9. Duplex motor section (AL-2040CS/2050CS only) . . . .8-18

A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-18

C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . .8-18

10. Reverse roller section (AL-2040CS/2050CS only) . . .8-18

A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-18

C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . .8-18

11. RSPF section (AL-2050CS only) . . . . . . . . . . . . . . . . . 8-19

A. Front cabinet, rear cabinet . . . . . . . . . . . . . . . . . . . 8-19

B. Upper door unit. . . . . . . . . . . . . . . . . . . . . . . . . . . .8-19

C. Document tray unit . . . . . . . . . . . . . . . . . . . . . . . . .8-19

D. Upper door open/close sensor . . . . . . . . . . . . . . . . 8-19

E. Reverse clutch, paper exit roller. . . . . . . . . . . . . . . 8-19

F. Drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20

G. Shutter solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21

H. Pickup roller, take-up roller. . . . . . . . . . . . . . . . . . . 8-21

I. Paper empty sensor . . . . . . . . . . . . . . . . . . . . . . . . 8-22

J. PS roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22

K. Upper transport roller . . . . . . . . . . . . . . . . . . . . . . . 8-23

L. Paper sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23

M. Lower transport roller . . . . . . . . . . . . . . . . . . . . . . . 8-23

N. Paper exit sensor . . . . . . . . . . . . . . . . . . . . . . . . . .8-24

12. SPF section (AL-2030/2040CS only). . . . . . . . . . . . . . 8-24

A. SPF motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

B. Pick-up roller, paper feed roller . . . . . . . . . . . . . . . 8-25

C. Paper exit roller . . . . . . . . . . . . . . . . . . . . . . . . . . .8-26

D. Set sensor, scan front sensor. . . . . . . . . . . . . . . . . 8-26

E. Transport roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26

13. 2nd cassette section (AL-2040CS/2050CS only) . . . .8-27

A. Paper sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27

B. Cassette detection switch. . . . . . . . . . . . . . . . . . . .8-28

C. Paper feed solenoid . . . . . . . . . . . . . . . . . . . . . . . .8-28

D. Transport roller. . . . . . . . . . . . . . . . . . . . . . . . . . . .8-28

E. Paper feed clutch . . . . . . . . . . . . . . . . . . . . . . . . . .8-28

F. 2nd paper feed roller . . . . . . . . . . . . . . . . . . . . . . . 8-28

[9] ADJUSTMENTS

1. Optical section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

A. Copy magnification ratio adjustment . . . . . . . . . . . .9-1

B. Image position adjustment . . . . . . . . . . . . . . . . . . . . 9-2

2. Copy density adjustment . . . . . . . . . . . . . . . . . . . . . . . . 9-4

A. Copy density adjustment timing . . . . . . . . . . . . . . . . 9-4

B. Note for copy density adjustment . . . . . . . . . . . . . . . 9-4

C. Necessary tool for copy density adjustment . . . . . . . 9-4

D. Features of copy density adjustment . . . . . . . . . . . . 9-4

E. Copy density adjustment procedure . . . . . . . . . . . . . 9-5

3. High voltage adjustment . . . . . . . . . . . . . . . . . . . . . . . . 9-5

A. Main charger (Grid bias). . . . . . . . . . . . . . . . . . . . . .9-5

B. DV bias check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

4. Duplex adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

A. Adjusting the paper reverse position in memory

for duplex copying . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

B. Adjusting trailing edge void in duplex copy mode . . 9-6

5. SPF/RSPF scan position automatic adjustment . . . . . . 9-7

6. SPF/RSPF mode sub scanning direction

magnification ratio adjustment. . . . . . . . . . . . . . . . . . . . 9-8

7. Automatic black level correction . . . . . . . . . . . . . . . . . . 9-8

[10] SIMULATION, TROUBLE CODES

1. Entering the simulation mode . . . . . . . . . . . . . . . . . . .10-1

2. Key rule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

3. List of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

4. Descriptions of various simulations . . . . . . . . . . . . . . .10-2

5. Trouble codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30

A. Trouble codes list . . . . . . . . . . . . . . . . . . . . . . . . .10-30

B. Details of trouble codes . . . . . . . . . . . . . . . . . . . .10-30

[11] USER PROGRAM

1. Functions that can be set with user programs . . . . . . .11-1

2. Toner save mode (AL-2030/2040CS) . . . . . . . . . . . . . 11-1

3. User programs (AL-2030/2040CS) . . . . . . . . . . . . . . .11-1

4. User programs (AL-2050CS) . . . . . . . . . . . . . . . . . . . . 11-2

A. Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-2

B. Print mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-4

[12] ELECTRICAL SECTION

1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

A. Overall block diagram. . . . . . . . . . . . . . . . . . . . . . .12-1

2. Actual wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . .12-3

A. AL-2030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3

B. AL-2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-5

C. AL-2050CS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7

D. AL-2040CS/2050CS . . . . . . . . . . . . . . . . . . . . . . . .12-9

3. Signal name list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9

[13] CIRCUIT DIAGRAM

1. MCU PWB (AL-2030/2040CS). . . . . . . . . . . . . . . . . . . 13-1

2. OPERATION PWB (AL-2030/2040CS) . . . . . . . . . . .13-14

3. MCU PWB (AL-2050CS) . . . . . . . . . . . . . . . . . . . . . .13-15

4. OPERATION PWB (AL-2050CS). . . . . . . . . . . . . . . . 13-31

[1] GENERAL

1. Major functions

Configurations

Item

CPM

PPM

Model AL-2030 20

AL-2040CS 20

AL-2050CS 20

(Letter)

CPM16PPM

CPM20PPM

(Letter)

SB/MB2

Tr ay

SPF

Descriptions of items

CPM: Copy speed (Copies Per Minute) PPM: Print speed (Print Per Minute) SB/MB: SB = Manual feed single bypass, MB = Manual feed multi-bypass 2 tray: Second cassette unit. SPF: Original feed unit R-SPF: Duplex original feed unit Color scanner: Color scanner function GDI printer: GDI printer function with USB SPLC printer: SPLC printer function E-SORT: Electronic sort function Duplex: Auto duplex copy/print function Shifter: Job separator function FAX: FAX function. Sharpdesk: Scanner utilities IEEE1284: Interface port (parallel) USB: Interface port (USB) RJ45: Interface port (Network) External NIC: Network expansion kit

Descriptions of table

: Standard provision : No function or no option available

Opt: Option

R-

SPF

Color

Scanner

(push)

GDI

printer

SPLC

printerE-SORT

Duplex Shifter FAX

Sharp

desk

IEEE 1284

USB RJ45

(2.0

Full)

(2.0

(print

Full)

only)

(2.0

(print

Hi)

only)

External

NIC

AL-2030

AL-2040CS

AL-2030/2040CS/2050CS GENERAL 1 - 1

AL-2050CS

[2] SPECIFICATIONS

1. Basic Specifications

Item Type Desktop Copy system Dry, electrostatic Segment (class) Digital personal copier Copier dimensions AL-2030 20-1/2" (W) x 17-5/8" (D) x 14-1/8" (H) (518mm (W) x 445mm (D) x 358mm (H))

AL-2040CS 20-1/2" (W) x 17-5/8" (D) x 17-5/8" (H) (518mm (W) x 445mm (D) x 445mm (H)) AL-2050CS 20-1/2" (W) x 17-5/8" (D) x 18-1/8" (H) (518mm (W) x 445mm (D) x 459mm (H))

Weight (Approximately) AL-2030 37.9 lbs. (17.2Kg) TD cartridge not included

AL-2040CS 45.9 lbs. (20.8Kg) AL-2050CS 51.2 lbs. (23.2Kg)

2. Operation specifications

Section, item Details

Paper feed section

Paper exit section Exit way Face down

Originals Original set Center Registration (left edge)

Optical section

Paper feed system

Inch system

AB system Tray paper feed

Scanning section

Writing section

Tray paper feed section

Multi-bypass paper feed section

section

Multi-bypass paper feed section

Capacity of output tray 200 sheets

Max. original size 8-1/2" x 14" (A4) Original kinds sheet, book Original size detection None Scanning system 3 CCDs (RGB) sensor scanning by lighting white lamp CCD sensor Resolution 600 dpi Lighting lamp Type CCFL

Output data Output: R, G, B 1 or 8 bits/pixel / Input: A/D 16 bits (12

Writing system Writing to OPC drum by the semiconductor laser Laser unit Resolution 600 dpi

AL-2030 1 tray (250 sheet) + multi-bypass (50 sheet) AL-2040CS/2050CS 2 tray (500 sheet) + multi-bypass (50 sheet) Paper size 8-1/2" x 14", 8-1/2" x 13", 8-1/2 x 11", 8-1/2" x 5-1/2"

(Landscape) Paper weight 15 - 21 lbs. Paper feed capacity 250 sheets Kinds Standard paper, specified paper, recycled paper Remark User adjustment of paper guide available Paper size Max, feedable size: 8-1/2" x 14" / Min, feedable size:

Paper weight 15 - 34.5 lbs. Paper feed capacity 50 sheets Kinds Standard paper, specified paper, recycled paper, OHP,

Remark User adjustment of paper guide available Paper size A4, B5, A5 (Landscape) Paper weight 56 - 80g/m Paper feed capacity 250 sheets Kinds Standard paper, specified paper, recycled paper Remark User adjustment of paper guide available Paper size Max, feedable size: A4 / Min, feedable size: 89 x 140mm Paper weight 56 - 128g/m Paper feed capacity 50 sheets Kinds Standard paper, specified paper, recycled paper, OHP,

Remark User adjustment of paper guide available

Voltage 560Vrms Power consumption 2.8W

3.87" x 5.83"

Label, Envelop (Single copy)

(15 - 21 lbs.)

(15 - 34.5 lbs.)

Label, (Single copy)

bits actual)

AL-2030/2040CS/2050CS SPECIFICATIONS 2 - 1

Section, item Details

Image forming Photoconductor Type OPC (30ø)

Life 18k

Charger Charging system Saw-tooth charging with a grid, / (-) scorotron discharge

Transfer system (+) DC corotron system Separation system (-) DC corotron system

Developing Developing system Dry, 2-component magnetic brush development system Cleaning Cleaning system Counter blade system (Counter to rotation)

Fusing section Fusing system Heat roller system

Upper heat roller Type Teflon roller Lower heat roller Type Silicon rubber roller Heater lamp Type Halogen lamp

Voltage 120V Power consumption 800W

Electrical section Power source Voltage 120V

Frequency Common use for 50 and 60Hz

Power consumption Max. Less than 1000W

Average (during copying) 350Wh/H or less (AL-2030/2040CS)

380Wh/H or less (AL-2050CS) Average (stand-by) 80Wh/H or less Pre-heat mode 25Wh/H or less (AL-2030/2040CS)

28Wh/H or less (AL-2050CS) Auto power shut-off mode 8.8W or less (AL-2030/2040CS)

12.5W or less (AL-2050CS)

3. Copy performance

Section, item Details AL-2030/2040CS/2050CS

Copy magnification Fixed magnification

Manual steps (manual, photo) 5 steps Copy speed (CPM) First-copy time *1

Max. continuous copy quantity 99 Void Void area Leading edge 1 - 4mm

Warm-up time 0 sec. Immediately the ready lamp is lit. Power save mode reset time 0 sec. Immediately the ready lamp is lit. Paper jam recovery time 0 sec.

*1: The first-copy time is measured after the power save indicator turns off following power on, using the document glass with the polygon rotat-

ing in the copy ready state and "Selection of copy start state" set to ON in the user programs (8-1/2" x 11" (A4), paper fed from paper tray). The first-copy time may vary depending on machine operating conditions and ambient conditions such as temperature.

ratios

Zooming magnification ratios

(Approximately)

Inch system 8-1/2" x 11" (Landscape) AB system A4 (Landscape) AB system B5 (Landscape)

Image loss Leading edge same size: 3.0mm or less (OC) / 4mm or less (SPF/RSPF)

Same size 20

Trailing edge 4mm or less Side edge void area 0.5mm or more (per side)

4 Reduction + 3 Enlargement

(Inch system: 25, 50, 64, 78, 100, 129, 200, 400%)

(AB system: 25, 50, 70, 86, 100, 141, 200, 400%) 25 - 400% (376 steps in 1% increments) 50 - 200% when using SPF/RSPF (151 steps in 1% increments)

AL-2030/2040CS:

8.0 seconds (When user program 24 is set to OFF)

AL-2050CS:

10.7 seconds

(paper: A4 (8-1/2" x 11"), exposure mode: AUTO, copy ratio: 100%)

4.5mm or less (total of both sides)

Enlarge: 1.5mm or less (OC) / 3mm or less (SPF/RSPF) Reduction (50%): 6.0mm or less (OC) / 8mm or less (SPF/RSPF)

∗ Jam recovery condition: Recovery time from 60 sec of door open.

AL-2030/2040CS/2050CS SPECIFICATIONS 2 - 2

4. GDI Printer (AL-2030/2040CS)

Print speed Max. 16ppm (excluding bypass tray, paper size A4, 8.5" x 11") (Variable depending on the PC performance) Duplex Yes (AL-2040CS only) Memory 8MB (Duplex model: 16MB) Interface USB 2.0 (Full speed) (AL-2040CS only) Network Built-in NIC (10 Base) (AL-2040CS only) Emulation GDI MIB support No Resolution 600dpi *1 Supported OS Windows 98/Me, Windows 2000 Professional, Windows XP Home Edition/Professional, Windows Vista *2 WHQL support Yes *2 Application Status window

*1: Engine Resolution *2: By running change

5. SPLC printer (AL-2050CS only)

Print speed Max. 20ppm (Paper size: A4, excluding manual paper feed)

∗ Varies depending on the PC performance.

First print time 8 sec. (without data transfer time) Duplex Yes ROPM Yes Memory 64MB Interface USB2.0 (Hi Speed) Network Built-in NIC (10 Base) Emulation SPLC (JBIG GDI) MIB support No Resolution 600dpi *1 Supported OS Windows 98/Me, Windows 2000 Professional, Windows XP Home Edition/Professional, Windows Vista WHQL support Yes *2 Application Status window

*1: Engine Resolution *2: Running change

6. Scan function

AL-2030/2040CS AL-2050CS Type Flat Bed Color Scanner Scanning system Original table/SPF Original table/RSPF Light source 3 CCDs (RGB) sensor scanning by lighting white lamp (2 pcs of CCFL) Resolution Optical: 600 x 1200dpi

Setting range: 50 - 9600dpi (Preview resolution is fixed at 75dpi) Originals Sheet type / Book type Output data R, G, B 1 or 8 bits/pixel Scan range OC / SPF : 8.5" (H) x 14.0" (V)

Original position: Left Center Scan speed OC / SPF : Max. 2.88ms/line OC / RSPF : Max. 2.88ms/line Protocol TWAIN / WIA (XP, Vista) / STI Interface USB2.0 (Full speed support) USB2.0 (Hi speed support) Scanner utility Button Manager / Sharpdesk / Composer Scan key/lamp Yes Duplex scan No Yes Supported OS Win 98 / Me / 2000 / XP / Vista *1 Void area No (User settable by PC) WHQL supported Yes *1

*1: By running change

OC / RSPF : 8.5" (H) x 14.0" (V) Original position: Left Center

AL-2030/2040CS/2050CS SPECIFICATIONS 2 - 3

7. SPF (AL-2030/2040CS)

Original capacity 50 sheets (15 - 23.9 lbs.) (56 - 90g/m

) Stacking Height: less than 6.5mm or 1/4" Original size 8-1/2" x 14" to 5-1/2" x 8-1/2" / A4 to A5 (Landscape) Original replacement speed 8-1/2" x 11" about 14 sheets (70%)

A4 about 14 sheets (70%)

Original placement Face up

Original weight 15 - 23.9lbs. (56 - 90g/m

) Mixed feeding (Paper size) No Original which cannot Thermal papers, originals with punch holes for files, be used folded paper, transparent originals such as

OHP films, stapled or clip used originals with cover up liquid used, Originals with tape sealed, originals with high level frictional coefficient such as photos or catalogs.

8. RSPF (AL-2050CS)

Original capacity 50 sheets (56 - 90g/m Original size 8-1/2" x 14" to 5-1/2" x 8-1/2" / A4 to A5 (Landscape) Original replacement speed 8-1/2" x 11" about 14 sheets (70%)

A4 about 13 sheets (65%)

Job speed (Tray1, Landscape) Single copy S to S About 14CPM (8-1/2" x 11") About 13CPM (A4)

S to D About 10CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~) D to S About 6CPM D to D About 6CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~)

Multi copy S to S About 20CPM

S to D About 13CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~) D to S About 16CPM

D to D About 13CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~) Original placement Face up Original weight 15 - 23.9lbs. (56 - 90g/m Mixed feeding No Original which cannot Thermal papers, originals with punch holes for files, be used folded paper, transparent

originals such as OHP films, stapled or clip used originals with cover up liquid used, Originals

with tape sealed, originals with high level frictional coefficient such as photos or catalogs.

[Conditions] Speed with tray 1, normal size, paper size of 8.5" x 11" (A4), and RSPF. *1: Indicates the speed from 1st to 30th sheet (i.e., 60th surface).

) or 6.5mm, 1/4" or less.

)

AL-2030/2040CS/2050CS SPECIFICATIONS 2 - 4

[3] CONSUMABLE PARTS

1. Supply system table

A. SEC/SECL (AL-2030/2040CS/2050CS)

No. Name Content Life Product name Package

1 Develop cartridge (Black) x 1 Toner/developer cartridge x 1 6K

(5% document)

2 Develop cartridge (Black) x 1 Toner/developer cartridge x 1 4K

(5% document)

3 Drum cartridge Drum cartridge 18K AL-100DR 5

B. Brazil (AL-2030/2040CS)

No. Name Content Life Product name Package

1 Develop cartridge (Black) Toner/developer cartridge x 1

Warranty card x 1

IC-Chip: No Stirring function: Yes

2 Drum cartridge Drum cartridge x 1

Warranty card x 1

6K (A4 5% document)

18K (A4 5% document)

2. Environmental

The environmental conditions for assuring the copy quality and the machine operations are as follows:

AL-100TD 5

AL-110TD 5

AL-100TDN 5

AL-100DR 5

(1) Normal operating condition

Temperature: 20°C - 25°C Humidity: 65 ± 5%RH

(2) Acceptable operating condition

Humidity (RH)

85%

60%

20%

10˚C 30˚C 35˚C

(3) Transport condition

Humidity (RH)

90%

(4) Supply storage condition

Humidity (RH)

90%

20%

–5˚C 45˚C

60%

15%

–25˚C 30˚C 40˚C

AL-2030/2040CS/2050CS CONSUMABLE PARTS 3 - 1

3. Production control number (lot No.) identification

Production month Production day Destination code (Dealer, distributor, OEM, etc.) Production place (SOCC: Fixed to B.) End digit of year Version No.

∗ Destination

Division No.

EX Destination A same pack G

B same pack H

Option Destination A P

The label on the drum cartridge shows the date of production. (SOCC production)

Production month Production day Destination code (Dealer, distributor, OEM, etc.) Production place (SOCC: Fixed to B.) End digit of year Version No.

Production control label attachment position

Production control label attachment position(*1)

Division No. Ex production 1 Option 2 Same pack 3

X000119Ver.A 1

Production month (1 - 9 = Jan. - Sep. 0 = Oct. X = Nov. Y = Dec.) Serial number of month Fixed to 1. Pack division (See table below) End digit of year Version No.

*1: The production control label is not attached to the cartridge of

a China product.

AL-2030/2040CS/2050CS CONSUMABLE PARTS 3 - 2

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES

4 5

1. Appearance

SPF/RSPF

Exit area

1 2

3 4

1 Document glass 2 Operation panel 3 Front cover 4 Paper tray 1 5 Paper tray 2 (AL-2040CS/2050CS only) 6 Multi-bypass tray

7 Side cover 8 Side cover open button 9 Bypass tray paper guides 10 Paper output tray 11 Paper output tray extension 12 Power switch 13 Handle 14 Power cord

Document feeder tray

Original guide

Document feeder cover

Peep hole (SPF only)

7 8

Interface

USB connector (AL-2030/2040CS)

Interface

USB connector (AL-2050CS㧕

LAN connector (AL-2040CS/2050CS only)

10 11

12 13 14

2. Internal

TD cartridge Drum cartridge

1 Front cover 2 Side cover 3 Fusing unit release lever

4 Transfer charger 5 Charger cleaner

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 1

3. Operation panel

A. AL-2030/2040CS

1234567 89 10 11 12 13

14 15 16 17 18

1 Original to copy key and indicators (AL-2040CS only) 2 Exposure mode selector key and indicators

Two-sided copies from one-sided originals. Turn on Long Edge or Turn on Short Edge

can be selected.

3 Light and dark keys and indicators

Use to adjust the MANUAL or PHOTO exposure level. Selected exposure level is shown by a lit indicator. Use to start and terminate user program setting.

5 SPF indicator 6 SPF misfeed indicator 7 Copy ratio selector key and indicators

Use to sequentially select preset reduction/enlargement copy ratios.

Selected copy ratio is shown by a lit indicator.

9 Display

Displays the specified copy quantity, zoom copy ratio, user program code, and error code.

11 ONLINE key and indicator

Lights up when the unit is used as a printer and scanner (AL- 2040CS only). *3

13 Power save indicator

Lights up when the unit is in a power save mode.

15 Paper feed location indicators

Light up to show the selected paper feed station.

17 Copy quantity keys

• Use to select the desired copy quantity (1 to 99).

• Use to make user program entries.

*1: Drum cartridge replacement

The useful life of the drum cartridge is approximately 18,000 copies*. When the internal counter reaches approximately 17,000 copies, the drum replacement required ( ) indicator will light up indicating that replacement of the drum cartridge will be needed soon. For more information on purchasing the drum cartridge, please refer to the Operation Manual. When the indicator begins to blink, the unit will stop operating until the cartridge is replaced. Replace the drum cartridge at this time.

*: Based on copying onto letter size paper at 5% toned area.

*2: TD cartridge replacement

The TD cartridge replacement required ( ) indicator will light up when toner is needed. For more information on purchasing the TD cartridge. If copying is continued while the indicator is lit, copies will gradually become lighter until the unit stops and the indicator begins blinking.

Use to sequentially select the exposure modes: AUTO, MANUAL or PHOTO.

Selected mode is shown by a lit indicator.

4 Alarm indicators

Drum replacement required indicator *1 Misfeed indicator TD cartridge replacement required indicator *2

8 Copy ratio display (%) key

• Use to verify a zoom setting without changing the zoom ratio.

• Use to check the number of originals that must be returned to the document feeder tray if an original misfeed occurs while using the SPF.

10 SCAN key and indicator (AL-2040CS only) *3, *4

12 Start key and indicator

• Copying is possible when the indicator is on.

• Press to start copying

• Use to set a user program.

14 Tray select key

Use to select a paper feed station (paper tray 1, paper tray 2 (AL2040CS only) or multi-bypass tray).

16 ZOOM keys and indicator

Use to select any reduction or enlargement copy ratio from 25% to 400% in 1% increments. (When the SPF is being used, the zoom copy ratio range is 50% to 200%.)

18 Clear key

• Press to clear the display, or press during a copy run to terminate copying.

• Press and hold down during standby to display the total number of copies made to date.

*3: Indicators on the operation panel

The ONLINE indicator and the start ( ) indicator indicate the state of the printer or scanner.

SCAN indicator

ONLINE indicator

Start indicator

On: Indicates the unit is ready for copying or scanning is

being performed.

Blinking: The indicator blinks in the following situations:

• When a print job is interrupted.

• When reserving a copy job.

• When toner is being replenished during a copy or print job.

Start indicator

Power save indicator

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 2

Off: The indicator is off in the following situations:

• During copying or scanning.

• The unit is in the auto power shut-off mode.

• When a misfeed or error has occurred.

ONLINE indicator

The ONLINE key is pressed and on line and off line are changed.

On: Indicates the unit is ready for printing or scanning is

being performed. (On line) Blinking: Printing or data is being received from a computer. Off: Copying is being performed. (Off line)

Power save indicator

On: Indicates the unit is in a power save mode. Blinking: Indicates that the unit is initializing (when the side

cover is opened and closed or the power turned off

and on).

SCAN indicator (AL-2040CS only)

On: The SCAN ( ) key has been pressed and the unit

is in scanner mode. Blinking: A scan job is being executed from the computer, or

scan data is stored in the unit’s memory. Off: The unit is in the copy mode.

*4: Using the SCAN key to begin scanning

Note:

• Scanning is not possible during a copy job.

• If the SCAN ( ) key is pressed during a print job, the scan

job will be stored.

• When scanning an original that has been placed in the SPF,

only one original can be placed unless you are using Sharpdesk.

1) Press the SCAN ( ) key. The unit enters scan mode.

2) Place the original you wish to scan on the document glass/ SPF.

3) Press the right copy quantity key to display the number of the application that you wish to use for scanning.

The application numbers are initially as follows.

Application

number

SC1 Sharpdesk (Full color) (if installed) SC2 Sharpdesk (Monochrome) (if installed) SC3 E-mail (your standard e-mail program in the

Windows OS you are using) SC4 Fax (if a fax program is installed) SC5 OCR (if an OCR program is installed) SC6 Microsoft Word (if installed)

4) Press the start ( ) key. Scanning will start and the scanned data will be transferred

to the application.

Application launched

B. AL-2050CS

12 345

Display

READY TO COPY. 100% 8.5x11 0

67 8 1011 1312 14 1591617

1 [MODE SELECT] key / Mode indicators

Press this key to select the mode. The indicator of the selected mode lights (copy, printer, scanner indicators).

3 Numeric keys

Use these to enter the number of copies and other numerical settings.

The keys can also be used to select items in function setting menus.

5 Power save indicator

This lights up when the power save function is activated.

7 Error indicator

This lights steadily or blinks when a paper misfeed or other error occurs.

18 19

2 Display

This shows messages indicating the machine status and any problems that occur, as well as user programs and function setting menus.

4 [CLEAR] key ( )

Use this to clear the set number of copies, as well as cancel a job that is in progress. When a setting menu appears, use this key to move back to the previous menu level.

6 RSPF indicator

This lights up when an original is placed in the RSPF.

8 [TRAY SELECT] key ( )

Use to select the paper tray that has the desired paper for copying.

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 3

9 Tray location indicator

Indicates the selected paper tray. The indicator blinks when the tray is out of paper during operation or is not closed properly.

11 [2-SIDED COPY] key

Press to select the automatic two-sided copying mode.

10 [MENU] key

Press this key to select the paper size for copying, to configure a user program or to display the total count.

12 [E-SORT/SP.FUN] key

Press to select the sort function, 2 IN 1 copy function, or margin shift function.

13 [ ] key ( ), [ ] key ( ), [ENTER] key

Press the [ ] key ( ) or [ ] key ( ) to select an item in a function setting menu.

14 [EXPOSURE] key

Use to switch from auto exposure adjustment to text mode or photo mode.

Press the [ENTER] key to enter a selection.

15 [COPY RATIO] key

Press to select an enlargement or reduction ratio. To select a preset ratio setting, press the [COPY RATIO] key and

select the desired preset ratio. To select a ratio that is not preset,

16 [CLEAR ALL] key ( )

This returns all functions to the default settings. When pressed in a setting menu, this returns the settings and display to the initial state.

press the [COPY RATIO] key, select the preset ratio that is closest to the desired ratio, and then press the [ ] key ( ) or [ ] key ( ) to increase or decrease the ratio in increments of 1%.

17 [START] key ( ) / Ready indicator

18 Shows the current copy ratio. The ready indicator lights up when copying or scanning is possible.

To begin copying, press the [START] key ( ). The [START] key ( ) is also pressed to return to normal

operation from auto power shut-off mode.

19 Shows the selected paper size. 20 Shows the number of copies that has been entered with the

numeric keys.

21 A checkmark " " appears when the exposure has been

changed, or when two-sided copying, sort, 2 IN 1, or margin shift is selected.

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 4

4. Motors and solenoids

A. AL-2030/2040CS

No. Part name Control signal Function / Operation

1 Main motor MM Drives the copier. 2 Scanner motor MRMT Drives the optical mirror base (scanner unit). 3 Toner motor TM Supplies toner. 4 Cooling fan motor VFM Cools the optical, fusing section. 5 Resist roller solenoid RRS Resist roller rotation control solenoid 6 Paper feed solenoid CPFS1 Cassette Paper feed solenoid 1 7 Multi paper feed solenoid MPFS Multi manual pages feed solenoid 8 SPF motor SPFM Drives the single pass feeder 9 Duplex motor DMT Devices the duplex paper transport section (AL-2040CS only)

10 Paper feed solenoid CPFS2 Cassette Paper feed solenoid 2 (AL-2040CS only)

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 5

B. AL-2050CS

No. Part name Control signal Function / Operation

1 Main motor MM Drives the copier. 2 Scanner motor MRMT Drives the optical mirror base (scanner unit). 3 Toner motor TM Supplies toner. 4 Cooling fan motor VFM Ventilate the fuser section. 5 Resist roller solenoid RRS Resist roller rotation control solenoid 6 Paper feed solenoid CPFS1 Cassette Paper feed solenoid 1 7 Multi paper feed solenoid MPFS Multi manual pages feed solenoid 8 Drive motor SPMT Drives the RSPF.

9 Duplex motor DMT Devices the duplex paper transport section 10 Paper feed solenoid CPFS2 Cassette Paper feed solenoid 2 11 Shifter motor SFTM Drives the shifter. 12 Reverse clutch SRVC Reverses the rotating direction of the roller. 13 Paper feed solenoid (RSPF) SPUS Feeds paper.

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 6

5. Sensors and switches

A. AL-2030/2040CS

(For the AL-2030, the 2nd cassette is not provided.)

No. Name Signal Type Function Output

1 Scanner unit home position

sensor 2 POD sensor POD Transmission sensor Paper exit detection "H" at paper pass 3 PPD2 sensor PPD2 Transmission sensor Paper transport detection 2 "L" at paper pass 4 Cassette detection switch CED1 Micro-switch Cassette installation detection "H" at cassette insertion 5 PPD1 sensor PPD1 Transmission sensor Paper transport detection 1 "L" at paper pass 6 Door switch DSW Micro-switch Door open/close detection

7 Drum reset switch DRST Micro-switch New drum detection switch Instantaneously "H" at

8 SPF sensor SPID/

9 SPPD sensor SPPD Transmission sensor Paper transport detection "L" at paper pass

10 2nd cassette DSW Micro-switch 2nd cassette door open detection

11 PPD3 sensor PPD3 Transmission sensor Paper transport detection 3 "L" at paper pass

MHPS Transmission sensor Scanner unit home position detection "H" at home position

(safety switch for 24V)

Transmission sensor Paper entry detection

SD SW

Cover open/close detection

(AL-2040CS only)

1 or 0V of 24V at door open

insertion of new drum "L" at paper pass

1 or 0V of 5V at door open

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 7

B. AL-2050CS

No. Name Signal Type Function Output

1 Scanner unit home position

7 Drum reset switch DRST Micro-switch New drum detection switch Instantaneously "H" at

8 Paper empty sensor SPID Transmission sensor Paper entry detection "H" paper empty 9 Paper exit sensor SRJD Transmission sensor Paper exit detection "H" paper empty

10 2nd cassette DSW Micro-switch 2nd cassette door open detection 1 or 0V of 5V at door open 11 PPD3 sensor PPD3 Transmission sensor Paper transport detection 3 "L" at paper pass 12 Paper sensor SPPD Transmission sensor Paper transport detection "H" paper empty 13 Upper door open/close sensor SCOD Transmission sensor Cover open/close detection "L" open

MHPS Transmission sensor Scanner unit home position detection "H" at home position

(safety switch for 24V)

1 or 0V of 24V at door open

insertion of new drum

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 8

6. PWB unit

A. AL-2030/2040CS

No. Name Function

1 Exposure lamp invertor PWB Exposure lamp (CCFL) control 2 Main PWB (MCU) Copier control 3 Operation PWB Operation input/display 4 High voltage PWB High voltage control 5 CCD sensor PWB For image scanning 6 LSU motor PWB For polygon motor drive 7 TCS PWB For toner sensor control 8 LSU PWB For laser control 9 NIC PWB Network print control (AL-2040CS only)

10 Power PWB AC power input, DC voltage control

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 9

B. AL-2050CS

No. Name Function

10 Power PWB AC power input, DC voltage control

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 10

7. Cross sectional view

A. AL-2030/2040CS

15 16

9 10

No. Part name Function and operation

1 Scanner unit Illuminates the original with the copy lamp and passes the reflected light to the lens unit (CCD). 2 Exposure lamp Exposure lamp (CCFL) Illuminates original 3 LSU (Laser unit) Converts the original image signal into laser beams and writes onto the drum. 4 Paper exit roller Roller for paper exit 5 Main charger Provides negative charges evenly to the drum surface. 6 Heat roller Fuses toner on the paper. (Teflon roller) 7 Pressure roller Fuses toner on the paper. (Silicon rubber roller) 8 Drum Forms images. 9 Transfer unit Transfers images onto the drum.

10 Pickup roller Picks up the manual feed paper. (In multi feed only) 11 Manual paper feed tray Tray for manual feed paper 12 Manual paper feed roller Transport the paper from the manual paper feed port. 13 PS roller unit Takes synchronization between the lead edge and the rear edge of the paper. 14 Paper feed roller Picks up a sheet of paper from the cassette. 15 Pickup roller Picks up documents. 16 Separation roller Separates documents to feed properly. 17 PS roller Feeds documents to the scanning section. 18 Paper exit roller Discharges documents.

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 11

B. AL-2050CS

15 16 1718

41 2

19 20

14 13

No. Part name Function and operation

10 Pickup roller Picks up the manual feed paper. (In multi feed only) 11 Manual paper feed tray Tray for manual feed paper 12 Manual paper feed roller Transport the paper from the manual paper feed port. 13 PS roller unit Takes synchronization between the lead edge and the rear edge of the paper. 14 Paper feed roller Picks up a sheet of paper from the cassette. 15 Pickup roller Picks up documents. 16 Separation roller Separates documents to feed properly. 17 Upper transport roller Transports of a document. 18 Paper exit roller Discharges documents. 19 Lower transport roller Transports of a document. 20 PS roller Feeds documents to the scanning section.

AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 12

[5] UNPACKING AND INSTALLATION

1. Copier installation

Improper installation may damage the copier. Please note the following during initial installation and whenever the copier is moved.

Caution: If the copier is moved from a cool place to a warm place,

condensation may form inside the copier. Operation in this condition will cause poor copy quality and malfunctions. Leave the copier at room temperature for at least 2 hours before use.

Do not install your copier in areas that are:

• damp, humid, or very dusty

• exposed to direct sunlight

• poorly ventilated

2. Cautions on handling

Be careful in handling the copier as follows to maintain the performance of this copier.

Do not drop the copier, subject it to shock or strike it against any object.

Do not expose the drum cartridge to direct sunlight. Doing so will damage the surface (green portion) of the drum car-

tridge, causing poor print quality.

• subject to extreme temperature or humidity changes, e.g., near an air conditioner or heater.

The copier should be installed near an accessible power outlet for easy connection.

Be sure to connect the power cord only to a power outlet that meets the specified voltage and current requirements.

Also make certain the outlet is properly grounded. Be sure to allow the required space around the machine for servic-

ing and proper ventilation.

8" (20cm)

Store spare supplies such as drum cartridges and TD cartridges in a dark place without removing from the package before use.

If they are exposed to direct sunlight, poor print quality may result. Do not touch the surface (green portion) of the drum cartridge. Doing so will damage the surface of the cartridge, causing poor

print quality.

3. Checking packed components and accessories

Open the carton and check if the following components and accessories are included.

Operation manual

Software CD-ROM

Drum cartridge (installed in unit)

(10cm)

4" (10cm)

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 1

TD cartridge

4. Unpacking

Be sure to hold the handles on both sides of the unit to unpack the unit and carry it to the installation location.

5. Removing protective packing materials

1) Remove all pieces of tape shown in the illustration below. Then

open the SPF/RSPF and remove protective materials. After that, take out the bag containing the TD cartridge.

AL-2040CS/2050CS

2) Remove the CAUTION tape from the front cover and remove the two protective pins from the fusing unit by pulling the strings upward one at a time.

Protective pins

CAUTION tape

3) Push gently on both sides of the front cover to open the cover.

4) Remove the TD cartridge from the bag. Remove the protective paper. Hold the cartridge on both sides and shake it horizontally four or five times. Hold the tab of the protective cover and pull the tab to your side to remove the cover.

4 or 5 times

AL-2030

2) Release the scan head locking switch. The scan head locking switch is under the document glass. If the switch is locked ( ), the unit will not operate. Unlock the

switch ( ) as shown below.

Grasp here and turn in the direction of the arrow.

(A)

Lock Unlock

To lock the scan head locking switch, hold up the catch in illustration (A) and turn the center knob counter-clockwise 90 degrees until you hear a click.

6. Installing the TD cartridge

1) Open the multi-bypass tray, and then open the side cover.

5) Gently insert the TD cartridge until it locks in place while pushing the lock release button.

Lock release button

6) Close the front cover and then the side cover by pressing the round projections near the side cover open button.

Caution: When closing the covers, be sure to close the front cover

securely and then close the side cover. If the covers are closed in the wrong order, the covers may be damaged.

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 2

7. Loading paper

1) Raise the handle of the paper tray and pull the paper tray out until it stops.

2) Remove the pressure plate lock. Rotate the pressure plate lock in the direction of the arrow to remove it while pressing down the pressure plate of the paper tray.

3) Store the pressure plate lock which has been removed in step

2). To store the pressure plate lock, rotate the lock to fix it on the relevant location.

Pressure plate lock

4) Adjust the paper guides on the paper tray to the copy paper width and length. Squeeze the lever of paper guide (A) and slide the guide to match with the width of the paper. Move paper guide (B) to the appropriate slot as marked on the tray.

Paper guide (B)

5) Fan the paper and insert it into the tray. Make sure the edges go under the corner hooks.

Note: Do not load paper above the maximum height line ( ).

Exceeding the line will cause a paper misfeed.

6) Gently push the paper tray back into the unit.

Paper guide (A)

8. Power to copier

Ensure that the power switch of the unit is in the OFF position. Plug the other end of the power cord into the nearest outlet. Turn the power switch on the left side of the unit to the "ON" position. The start ( ) indicator will light up and other indicators which show the initial settings of the operation panel will also light up to indicate the ready condition.

9. Software

The CD-ROM that accompanies the machine contains the following software:

Printer driver (AL-2030)

The printer driver enables you to use the printer function of the machine.

The printer driver includes the Print Status Window. This is a utility that monitors the machine and informs you of the printing status, the name of the document currently being printed, and error messages.

Please note that the printing over a network connection is not possible.

MFP driver (AL-2040CS/2050CS)

Printer driver

The printer driver enables you to use the printer function of the machine.

Please note that the Print Status Window does not operate when the machine is used as a network printer.

Scanner driver*

The scanner driver allows you to use the scanning function of the machine with TWAIN-compliant and WIA-compliant applications.

Sharpdesk* (AL-2040CS/2050CS)

Sharpdesk is an integrated software environment that makes it easy to manage documents and image files, and launch applications.

Button Manager* (AL-2040CS/2050CS)

Button Manager allows you to use the scanner menus on the machine to scan a document.

*: The scanning feature can only be used with computers that are

connected to the machine by a USB cable. If you are connected to the machine by a LAN connection, only the printer function can be used.

A. Before installation

Hardware and software requirements

Check the following hardware and software requirements in order to install the software.

Computer type

Operating system*

Display 800 x 600 dots (SVGA) display with 256 colors

Hard disk free space

Other hardware requirements

IBM PC/AT or compatible computer equipped with a USB 2.0*

Windows 98, Windows Me, Windows 2000

3 *4

Professional*

(or better) (AL-2030/2040CS) 1024 x 768 dots resolution and 16-bit color or

higher is recommended. (AL-2050CS) 150 MB or more

An environment on which any of the operating systems listed above can fully operate

/1.1*2 or 10Base-T LAN interface

, Windows XP*5, Windows Vista*

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 3

*1: The machine’s USB connector will transfer data at the speed

specified by the USB 2.0 (Hi-Speed) only if the Microsoft USB

2.0 driver is installed in the computer.

*2: Compatible with Windows 98, Windows Me, Windows 2000

Professional, Windows XP or Windows Vista preinstalled model standardly equipped with a USB port.

*3: Printing is not available in MS-DOS mode. *4: The machine does not support printing from a Macintosh envi-

ronment.

*5: Administrator’s rights are required to install the software using

the installer.

Installation environment and usable software

The following table shows the drivers and software that can be installed for each version of Windows and interface connection method.

Cable

Operating

system

USB Windows 98/

Me/2000/XP/

Vista*

LAN Windows 98/

Me/2000/XP/

Vista*

Printer

driver

Available*

Scanner

driver

Button

Manager

Available

Not Available*

Sharpdesk

*1: By running change *2: The printer driver that is installed will vary depending on the

type of connection between the machine and your computer.

*3: Although it is possible to install Button Manager and Sharpdesk

on Windows 98/Me/2000/XP/Vista, neither Button Manager nor the scanner function of Sharpdesk can actually be used. (AL2030/2040CS)

B. Installing the software

Note:

• If you need to use a different connection method after installing

the software using a USB or network connection, you must first uninstall the software and then install it using the new connection method.

• In the following explanations it is assumed that the mouse is con-

figured for right hand operation.

• The scanner function only works when using a USB cable.

• If an error message appears, follow the instructions on the screen

to solve the problem. After the problem is solved, the installation procedure will continue. Depending on the problem, you may have to click the "Cancel" button to exit the installer. In this case, reinstall the software from the beginning after solving the problem.

(1) Using the machine with a USB connection

1) The USB cable must not be connected to the machine. Make sure that the cable is not connected before proceeding.

If the cable is connected, a Plug and Play window will appear. If this happens, click the "Cancel" button to close the window and disconnect the cable.

Note: The cable will be connected in step 13).

2) Insert the CD-ROM into your computer’s CD-ROM drive.

3) Click the "start" button, click "My Computer", and then doubleclick the CD-ROM icon.

• In Windows Vista, click the "Start" button, click "Computer",

and then double-click the CD-ROM icon.

• In Windows 98/Me/2000, double-click "My Computer", and

then double-click the CD-ROM icon.

4) Double-click the "setup" icon. In Windows Vista, if a message screen appears asking you for

confirmation, click "Allow".

5) The "SOFTWARE LICENSE" window will appear. Make sure that you understand the contents of the software license, and then click the "Yes" button.

Note: You can show the "SOFTWARE LICENSE" in a different

language by selecting the desired language from the language menu. To install the software in the selected language, continue the installation with that language selected.

6) Read the "Readme First" in the "Welcome" window and then click the "Next" button.

(AL-2030)

7) To install all of the software, click the "Standard" button and go to step 12).

To install particular packages, click the "Custom" button and go to next step.

8) Click the "Printer Driver" button. Click the "Display Readme" button to show information on pack-

ages that are selected.

9) Select "Connected to this computer" and click the "Next" button.

Follow the on-screen instructions. When "The installation of the SHARP software is complete."

appears, click the "OK" button and go to step 12). Caution:

• If you are using Windows Vista and a security warning win-

dow appears, be sure to click "Install this driver software anyway".

• If you are running Windows 2000/XP and a warning message

appears regarding the Windows logo test or digital signature, be sure to click "Continue Anyway" or "Yes".

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 4

(AL-2040CS/2050CS)

7) To install all of the software, click the "Standard" button and go to step 12).

To install particular packages, click the "Custom" button and go to next step.

Installing the Utility Software

11) Click the "Button Manager" or the "Sharpdesk" button. Click the "Display Readme" button to show information on pack-

ages that are selected. Follow the on-screen instructions.

8) Click the "MFP Driver" button. Click the "Display Readme" button to show information on pack-

ages that are selected.

9) The files required for installation of the MFP driver are copied. Follow the on-screen instructions. When "The installation of the SHARP software is complete."

appears, click the "OK" button. Caution:

• If you are using Windows Vista and a security warning win-

dow appears, be sure to click "Install this driver software anyway".

• If you are running Windows 2000/XP and a warning message

appears regarding the Windows logo test or digital signature, be sure to click "Continue Anyway" or "Yes".

10) You will return to the window of step 8). If you wish to install Button Manager or Sharpdesk, click the "Utility Software" button.

If you do not wish to install the Utility Software, click the "Close" button and go to step 12).

Note: After the installation, a message prompting you to restart

your computer may appear. In this case, click the "Yes" button to restart your computer.

Caution: In Windows 98/Me/2000, if the following screen

appears, click the "Skip" button or the "Continue" button as appropriate to continue the Sharpdesk installation.

If "Skip" is selected, the Sharpdesk installation will continue without installing Sharpdesk Imaging.

If "Continue" is selected, Sharpdesk Imaging will be installed. If Imaging for Windows is installed on your computer, Sharpdesk Imaging will overwrite Imaging for Windows.

12) When installing is finished, click the "Close" button. Caution:

• If you are using Windows Vista and a security warning win-

dow appears, be sure to click "Install this driver software anyway".

• If you are running Windows 2000/XP and a warning message

appears regarding the Windows logo test or digital signature, be sure to click "Continue Anyway" or "Yes".

A message will appear instructing you to connect the machine to your computer. Click the "OK" button.

Note: After the installation, a message prompting you to restart

your computer may appear. In this case, click the "Yes" button to restart your computer.

13) Make sure that the power of the machine is turned on, and then connect the USB cable (p.5-6).

Windows will detect the machine and a Plug and Play screen will appear.

14) Follow the instructions in the plug and play window to install the driver.

Follow the on-screen instructions. Caution:

• If you are using Windows Vista and a security warning win-

dow appears, be sure to click "Install this driver software anyway".

• If you are running Windows 2000/XP and a warning message

appears regarding the Windows logo test or digital signature, be sure to click "Continue Anyway" or "Yes".

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 5

Note: A "USB 2.0 Composite Device" installation window may

appear prior to this procedure. In this case, follow the instructions in the window to install the USB 2.0 Composite Device.

This completes the installation of the software.

• If you installed Button Manager, set up Button Manager as explained in "Setting up the Button Manager" (p.5-9).

• If you installed Sharpdesk, the Sharpdesk setup screen will appear. Follow the instructions in the screen to set up Sharpdesk.

(2) Connecting a USB cable

Follow the procedure below to connect the machine to your computer.

A USB cable for connecting the machine to your computer is not included with the machine. Please purchase the appropriate cable for your computer.

Caution:

• USB is available with a PC/AT compatible computer that was originally equipped with USB and had Windows 98, Windows Me, Windows 2000 Professional, Windows XP Professional or Windows XP Home Edition preinstalled.

• Do not connect the USB cable before installing the printer driver. The USB cable should be connected during installation of the printer driver.

1) Insert the cable into the USB connector on the machine.

6) The "SOFTWARE LICENSE" window will appear. Make sure that you understand the contents of the software license, and then click the "Yes" button.

Note: You can show the "SOFTWARE LICENSE" in a different

language by selecting the desired language from the language menu. To install the software in the selected language, continue the installation with that language selected.

7) Read the "Readme First" in the "Welcome" window and then click the "Next" button.

Note: To set the IP address of the machine, follow the steps

below. If the machine is already connected to the network and its IP address has been set, go to "LPR (TCP/IP) direct printing" (p.5-7).

Set the IP Address

This setting is only required once when using the machine on a network.

8) Click the "Set the IP Address" button.

(AL-2030/2040CS) (AL-2050CS)

2) Insert the other end of the cable into your computer’s USB port.

(3) Using the machine as a network printer

(AL-2040CS/2050CS only)

Note:

• Interface cables for connecting the machine to your computer are not included with the machine. Please purchase the appropriate cable for your computer.

• If you intend to use the machine as a scanner, it must be connected to your computer with a USB interface cable. The scanner function cannot be used if the machine is connected with a LAN cable.

1) Insert the LAN cable into the LAN connector on the machine.

Use a network cable that is shielded.

2) Turn on the machine.

3) Insert the CD-ROM into your computer's CD-ROM drive.

4) Click the "start" button, click "My Computer", and then double-

click the CD-ROM icon.

• In Windows Vista, click the "Start" button, click "Computer", and then double-click the CD-ROM icon.

• In Windows 98/Me/2000, double-click "My Computer", and then double-click the CD-ROM icon.

5) Double-click the "setup" icon. In Windows Vista, if a message screen appears asking you for

confirmation, click "Allow".

9) The printer or printers connected to the network will be detected.

Click the printer to be configured (the machine) and click the "Next" button.

Note:

• The "Ethernet Address" is indicated on the left side of the

machine near the LAN connector.

• If the machine can not be recognized, enter the Ethernet

Address and click the "Initialize" button to initialize the IP address. Follow the on-screen instructions to click the "OK" button and then the "Search" button. If the machine is still not recognized, disable your computer’s firewall and then repeat the installation from the beginning.

AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 6

+ 142 hidden pages

Sharp SM-AL2040 Schematic

Specifications and Main Features

Frequently Asked Questions

User Manual

[1] GENERAL

1. Major functions

[2] SPECIFICATIONS

1. Basic Specifications

2. Operation specifications

3. Copy performance

4. GDI Printer (AL-2030/2040CS)

5. SPLC printer (AL-2050CS only)

6. Scan function

7. SPF (AL-2030/2040CS)

8. RSPF (AL-2050CS)

[3] CONSUMABLE PARTS

1. Supply system table

A. SEC/SECL (AL-2030/2040CS/2050CS)

B. Brazil (AL-2030/2040CS)

2. Environmental

3. Production control number (lot No.) identification

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1. Appearance

2. Internal

3. Operation panel

A. AL-2030/2040CS

B. AL-2050CS

4. Motors and solenoids

A. AL-2030/2040CS

B. AL-2050CS

5. Sensors and switches

B. AL-2050CS

6. PWB unit

A. AL-2030/2040CS

B. AL-2050CS

7. Cross sectional view

A. AL-2030/2040CS

B. AL-2050CS

[5] UNPACKING AND INSTALLATION

1. Copier installation

2. Cautions on handling

3. Checking packed components and accessories

4. Unpacking

5. Removing protective packing materials

6. Installing the TD cartridge

7. Loading paper

8. Power to copier

9. Software

A. Before installation

B. Installing the software