Sharp SJ-48H-S, SJ-51H-S, SJ-55H-S Service Manual

SER VICE MANU AL
S0653SE55BPWI
SHARP CORPORATION
DESTINATION ......................... E, I
MODELS
REFRIGERATOR-FREEZER
SJ-48H-S SJ-51H-S SJ-55H-S
Refrigerant; HFC-134a
Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.
SJ-48H-S SJ-51H-S SJ-55H-S
This equipment complies with the requirements of Directives 89/336/EEC and 73/23/EEC as amended by 93/68/EEC.
page
ENERGY LABEL....................................................................................................................................................2
INSTALLATION......................................................................................................................................................2
SPECIFICATIONS .................................................................................................................................................3
THE FICHE ............................................................................................................................................................4
DESIGNATION OF VARIOUS PARTS.................................................................................................................. 5
LIST OF ELECTRICAL PARTS............................................................................................................................. 6
WIRING DIAGRAM ................................................................................................................................................7
FUNCTIONS ..........................................................................................................................................................9
MODIFICATION PROCEDURE OF THE DOOR OPEN SIDE ............................................................................ 12
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS ..................................................................14
COOLING UNIT ...................................................................................................................................................20
REPLACEMENT PARTS LIST............................................................................................................................ 22
TABLE OF CONTENTS
1
SJ-48H-S
6cm
6cm
9cm
Usage of "the ENERGY LABEL"
When displaying this refrigerator in the shop-window, attach the  "ENERGY LABEL" to it in the following procedure.
"ENERGY LABEL (DATA)"  (This label is in Operation manual)
"ENERGY LABEL (BASE)" of each language
Refrigerator
Data part
E
B
A
C
D
E
G
F
G
Fix the data part of  "ENERGY LABEL (DATA)"  on the data part of  "ENERGY LABEL (BASE)"
SJ-51H-S SJ-55H-S
ENERGY LABEL
INSTALLATION
Free standing type
To ensure adequate ventilation for this refrigerator, install with 6 cm space at the rear and both sides, with a minimum space of 9 cm above the refrigerator.
This refrigerator shall be used under the ordinary place condition between +5˚C and +43˚C of ambient temperature, and also not be left under -10˚C for long days. To be used this refrigerator within the range of the rated voltage ±10%.
2
SJ-48H-S SJ-51H-S SJ-55H-S
SPECIFICATIONS
Items SJ-48H SJ-51H SJ-55H Type 2-Door 2-Door 2-Door Outer dimensions Height 1620mm(63.8") 1700mm(66.9") 1820mm(71.7") (Including spacer) Width 735mm(28.9") 735mm(28.9") 735mm(28.9")
Depth 705mm(27.8") 705mm(27.8") 705mm(27.8")
Rated storage volume 434 liter (15.3 cu.ft) 464 liter (16.4 cu.ft) 509 liter (18.0 cu.ft)
F: 139 liter (4.9 cu.ft) F: 139 liter (4.9 cu.ft) F: 139 liter (4.9 cu.ft) R: 295 liter(10.4 cu.ft) R: 325 liter(11.5 cu.ft) R: 370 liter
Rated gross volume 475 liter (16.8 cu.ft) 505 liter (17.8 cu.ft) 550 liter (19.4 cu.ft)
F: 163 liter (5.8 cu.ft) F: 163 liter (5.8 cu.ft) F: 163 liter (5.8 cu.ft) R: 312 liter(11.0 cu.ft) R: 342 liter(12.0 cu.ft) R: 387 liter
Defrosting System Heater system
Start Automatic
Finish Automatic Temperature control Automatic (Adjustable) No-frost freezer Yes Interior lamp 1 Caster 4 Evaporating pan 1 Refrigerator Refrigerator shelf S 1 1 Compartment Refrigerator shelf L 1 1 2
Glass shelf 1
Fruit and Vegetable case
1 Egg pocket 1 Egg holder 2 Bottle pocket 2 Free pocket 1 2 Chilled case 1
Freezer Freezer shelf L 1 Compartment Freezer shelf S 1
Ice cube maker Twin ice cube maker Ice cube box 1
Deodorizing system No
COLOR
Items SJ-48H-S, SJ-51H-S, SJ-55H-S Outside color White Inside color White
SOURCE, RATING AND NET WEIGHT
Items SJ-48H SJ-51H SJ-55H Rated voltage (V) 220/230/240 Rated frequency (Hz) 50 Climate class T Rated input (W) 172/178/184 182/186/190 Rated input of heating elements (W) 137/150/163 Refrigerant (Charging quantity) HFC-134a(125g) HFC-134a(130g) Net Weight (kg) 79 84 88
OPTIONAL ITEM
SJ-L815HD (REFRIGERATOR HINGE KITS). For changing the door to left side opening.
(13.1 cu.ft)
(13.6 cu.ft)
3
SJ-48H-S
1
NO.
2 3
4 5 6
8
9
11 12 13 14
Trade mark
Items
Description Remarks
Model name Type
Energy efficiency class Eco-award mark Energy consumption
(220V 50Hz at 25˚C)
Star rating of frozen food compartment
Temperature rise time Freezing capacity Climate class Noise
10 No frost
7
Net storage volume of fresh  frozen food storage compartment
SJ-48H
Category; 7 Refrigerator/ Freezer
E
T T T
41 dB(A)  re 1 pw
41 dB(A)  re 1 pw
41 dB(A)  re 1 pw
864
kWh/year
304 L
139 L
4-STAR
No frost
7 h
8 kg /24h
Net storage volume of fresh  food storage compartment
SJ-51H
Category; 7
Refrigerator/
Freezer
E
864
kWh/year
334 L
139 L
4-STAR
7 h
8 kg /24h
SJ-55H
Category; 7 Refrigerator/ Freezer
E
934
kWh/year
382 L
139 L
4-STAR
7 h
8 kg /24h
880/92 EN153
86/594/EEC  dB(A) re 1 pw
No frost No frost
THE FICHE (according to ANNEX : 94/2/EC)
SJ-51H-S SJ-55H-S
4
DESIGNATION OF VARIOUS PARTS
1 2 3
4 5
6
7
8
10 11 12 13 14
16
17 18
19 20
21 22
23
24
9
20
15
Upper hinge cover
Hot pipe
Freezer temp. control knob
Hot pipe
Evaporating pan cover
(Ventilating grille)
Evaporating pan
Adjustable leg ass'y
(Adjustable leg)
Fan motor
Propeller fan
Defrost thermostat Evaporator Defrost heater 
Damper thermostat Refrigerator temp. control knob Drain pipe
Vegetable case Compressor
Starting relay, Overload relay(Protector)
Caster
Sub condenser
Freezer compartment
Refrigerator compartment
Mark: Cold air flow
Timer
This figure shows SJ-51H.
The names in parenthesis are the denominations
used in the REPLACEMENT PARTS LIST.
SJ-48H-S SJ-51H-S SJ-55H-S
Figure D-1. External Description
1. Freezer shelf (LARGE)
(Freezer tray L)
2. Freezer temp. control knob
3. Freezer shelf (SMALL)
(Freezer tray S)
4. Ice cube maker
5. Ice cube box
(Ice storage box)
6. Chilled case
7. Light (Lamp)
8. Refrigerator temp. control knob
9. Reversible shelf (SMALL)
(Ref. tray ass'y)
(SJ-51H, SJ-55H only)
10. Reversible shelf (LARGE)
(Ref. tray L ass'y)
(SJ-48H 1, SJ-51H 1, SJ-55H 2)
11. Three position adjustable shelf
12. Glass shelf
13. Fruit and Vegetable crisper
(Vegetable case)
14. Evaporating pan & Cover
15. Caster
16. Adjustable feet
(Adjustable leg ass'y)
17. Fan switch
18. Fan & light switch
19. Freezer pocket
20. Magnetic door seal
21. Egg holder
22. Egg pocket
23. Free pocket
(SJ-48H 1, SJ-51H 1, SJ-55H 2)
24. Bottle pocket
(F door pocket HS)
(Door packing)
(Egg tray)
(Egg pocket HS)
(Utility pocket HS)
(Bottle pocket HS)
(Free set shelf)
Figure D-2. Constructions
5
SJ-48H-S
Aux. coil
Common
Main coil
LIST OF ELECTRICAL PARTS
ITEMS TYPE NAME RATING SPECIFICATIONS F-Thermostat MM1-8025 250V 3A (At normal notch)ON/OFF : -17/-22˚C Defrost thermo. US-602S 250V 8A Open/Close : 10/1˚C Thermo. fuse MGT4A50072 250V 10A Working temp. : 72˚C Fan motor 3R00044B 220 - 240V 50Hz Working with ø100 fan Defrost heater MM6-4015 at 230V 150W
(220-240V) Door switch MM1-7B01 250V 0.25A 3 terminals push-button type Damper thermostat MM1-6129 Open/Close : 0.5/-4˚C Defrost timer TMDF904FD2 220-240V Integration type
50Hz Cycle time : 10.8 hours(50Hz)
Delay time : 4.3 min.(50Hz) Lamp socket 250V 1A E-12(Hard plastic body type) Lamp 240V 10W E-12
SJ-51H, SJ-55H
Compressor GL-99BH 220-240V/50Hz Cooling capacity : 210kcal/h(50Hz)
Main/Aux. coil : 8.5/15.0(at 20˚C)
140N320-T Protector 4TM308NFBYY Open/ Close : 120/61˚C Running capacitor 400VAC 6µF
SJ-48H
Compressor GL-90BH 220-240V/50Hz Cooling capacity : 192kcal/h(50Hz)
Main/Aux. coil : 8.8/17.7(at 20˚C)
140N320-T Protector 4TM276NFBYY Open/ Close : 120/61˚C Running capacitor 400VAC 6µF
SJ-51H-S SJ-55H-S
Starting relay PTH490D35AS 14Ω±20%
Starting relay PTH490D35AS 14Ω±20%
COIL POSITION OF COMP.
6
WIRING DIAGRAM
THERMOSTAT
TIMER
(R)
(G)
(Bk)
THERMO. FUSE
OVERLOAD RELAY
DEFROST HEATER
STARTING RELAY
(P)
(W)
INTERIOR LIGHT
FAN MOTOR
(S-B)
(G-Y)
(O)
DOOR SWITCH
DEFROST THERMOSTAT
(Bk)
C M A
N
3PIN PLUG/ CORD
(B)
COMPRESSOR
L
FM
TM
(Br)
RUNNING CAPACITOR
CONNECTED IN TERMINAL BOX CONNECTOR
G Br O Y R P B Bk S-B G-Y W
: GRAY : BROWN (live) : ORANGE : YELLOW : RED : PINK : BLUE (neutral) : BLACK : SKY-BLUE : GREEN-YELLOW (earth) : WHITE
L N
Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.
SJ-48H-S SJ-51H-S SJ-55H-S
Figure W-1. Wiring Diagram
7
SJ-48H-S
Fan motor
C1(LR-09-1V)
Defrost thermo.
F-thermostat
Thermo. fuse
Defrost heater
Door switch
FREEZER
REFRIGERATOR
(RC-box ass'y)
(C-part. ass'y)
(E.V cov. ass'y)
MACHINE ROOM
Defrost timer
Lamp
C2(ELR-02V)
C3(ELR-06V)
C4(LR-09-1V)
3(Push close) 4(Push open)
(O)
Terminal box
Source plug
Running capacitor
(G-Y)
Overload
relay
Terminal cover
Starting relay
Compressor
CE-2
(Br)
CE-5
(B)
CE-2
(G)
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3
121
2
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
FM
3 1 4
1
L
3 2 4 1
TM
C M
A
1 L E
N
(G)
(P)
(B)
(Br)
(R)
(Bk)
(W)
(W)
(Y)
(O)
(B)
(S-B)
(R)
(Bk)
(G)
(Y) (S-B)
(P) (Br)
G Br O Y R P B Bk S-B G-Y W
: GRAY : BROWN (live) : ORANGE : YELLOW : RED : PINK : BLUE (neutral) : BLACK : SKY-BLUE : GREEN-YELLOW (earth) : WHITE
SJ-51H-S SJ-55H-S
Figure W-2. Electric Accessories Layout
8
1. ADJUSTABLE TEMPERATURE CONTROL
SETTING OF REFRIGERATOR TEMP. CONTROL KNOB
Refrigerator temperature
Chilled room temperature
CHILLED
ZONE
(Coldest)
MED MIN
Approx.
0˚c
Approx.
-3˚c
Approx.
3˚c
Approx.
1˚c
Approx.
6˚c
Approx.
4˚c
The values shown above refer to the case where the freezer temp. control knob is set at "MED".
SETTING OF FREEZER TEMP. CONTROL KNOB
Freezer temperature
MAX
(Coldest)
MED MIN
Approx.
-21˚C
Approx.
-18˚C
Approx.
-15˚C
KNOB SETTING
MAX
(Coldest)
MIN
PURPOSE
For making ice rapidly or fast freezing.
For storing frozen food for a short period (up to one month). When frozen food or ice cream is not stored.
For normal freezing.
MED
When restocking with fresh food.
KNOB SETTING
MED
CHILLED ZONE (Coldest)
MIN
PURPOSE
For keeping freshness of food longer.
For normal operation. When the refrigerator provides excessive cooling.
When the refrigerator does not provide sufficient cooling.
MIN
MAX
MED
1
2
3
4
5
6
7
Coldest
FREEZER TEMP. CONTROL
MIN
MED
1
2
3
4
5
6
7 Coldest
CHILLED ZONE
REFRIGERATOR TEMP. CONTROL
(1) Temperature control of freezer
Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and allows the freezer temperature to keep at a suitable temperature. However adjust the freezer temp. control knob as follows depending upon the storing condition of foods.
Figure F-1.
(2) Temperature control of refrigerator
Damper-thermostat senses temperature of the refrigerator and changes the opening angle of the damper automatically. However, as the Damper-thermostat has no function to switch on or off the compressor and cool air circulating fan, the freezer temperature control causes temperature in the refrigerator to vary to some extent. However, adjust the refrigerator temp. control knob as follows depending upon the cooling condition.
FUNCTIONS
SJ-48H-S SJ-51H-S SJ-55H-S
Figure F-2.
NOTE: The refrigerator temperature is affected also by the freezer temperature. If the freezer temp. control
knob is set at the position "MAX", the temperature tends to be lower than the following values, and if set at near the position "MIN", temperature tends to be higher. If the refrigerator is operated for a long time with the freezer temperature control sets the "MAX" position, foods stored in the refrigerator compartment may also freeze. When refrigerator temperature control sets to the "CHILLED ZONE", some foods stored may freeze. In this case adjust control set back to the "MED" position. When refrigerator temperature control sets to the "CHILLED ZONE", some foods stored in fresh cases may also become frozen.
(3) Reference value of temperature
The values shown above refer to the measurement carried out center area and 1/3 of overall height from the bottom at each of the refrigerator and the freezer after machine has been operated at an ambient temperature of 30˚C with no food stored and the door closed until the temperature is stabilized. The values vary depending upon frequency of opening and closing the door, ambient temperature, amount of stored foods and manner of storing foods.
9
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