Sharp SJ-P43N-SL, SJ-43N-BE, SJ-P47N-SL, SJ-47N-BE Service Manual

1
SJ-P43N/43N SJ-P47N/47N
SERVICE MANUAL
S6516SE47ATUFT
SHARP CORPORATION
TABLE OF CONTENTS
page
SPECIFICATIONS ............................................................................................................................................3
DIMENSIONS ...................................................................................................................................................6
LIST OF ELECTRICAL PARTS ........................................................................................................................9
WIRING DIAGRAM.........................................................................................................................................10
FUNCTIONS ...................................................................................................................................................14
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS .............................................................18
COOLING UNIT ..............................................................................................................................................25
REPLACEMENT PARTS LIST .......................................................................................................................27
Refrigerant; HFC-134a
Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.
DESTINATION .........................F
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
REFRIGERATOR-FREEZER
MODELS
SJ-P43N-SL SJ-43N-BE SJ-P47N-SL SJ-47N-BE
SJ-P43N SJ-P47N
SJ-43N SJ-47N
2
SJ-P43N/43N SJ-P47N/47N
Some household cleaning chemicals may affect the internal food liner and plastic parts resulting in splitting or cracks occurring. When cleaning all plastic parts inside this refrigerator, only use diluted dishwashing liquid(soapy water). Make sure that all plastic parts are thoroughly rinsed with water after cleaning.
CAUTIONS AND INFORMATIONS
1. Some foods froze in the refrigerator compartment.
2. Some plastic parts were cracked or split.
Cracking or crunching sound;
Sound produced by expansion and contraction of inner walls and internal parts during cooling.
Squeaking sound;
Sound produced by expansion and contraction of internal parts.
Sound of flowing fluid (gurgling sound, fizzing sound);
Sound of refrigerant flowing in pipes (sound may become louder from time to time).
3. IT IS NORMAL for the refrigerator to produce the following sounds.
Do not place food directly in front of cold air outlet. This may lead to the food freezing.
IN OUT
cold air flow
In case of following troubles, the cause is not related with the failure of refrigerator. Please mention the correct way to the customer for the use of refrigerator when the repairing.
3
SJ-P43N/43N SJ-P47N/47N
SPECIFICATIONS
Items SJ-P43N SJ-43N SJ-P47N SJ-47N Type 2-Door 2-Door Outer dimensions Height 1700mm(66.9") 1820mm(71.7") (Including spacer) Width 680mm(26.8") 680mm(26.8")
Depth 660mm(26.0") 660mm(26.0") Rated storage volume 347 liter (12.3cu.ft) 384 liter (13.6 cu.ft) (Rated volume) F: 99liter (3.5 cu.ft) F: 99 liter (3.5 cu.ft)
R: 248 liter(8.8 cu.ft) R: 285 liter(10.1 cu.ft)
Gross volume 370 liter (13.1cu.ft) 407 liter (14.4 cu.ft)
F: 107liter (3.8 cu.ft) F: 107 liter (3.8 cu.ft) R: 263 liter(9.3 cu.ft) R: 300 liter(10.6 cu.ft)
Defrosting System Heater system
Start Automatic
Finish Automatic Temperature control Automatic (Adjustable) No-frost freezer Yes Interior lamp 1 Caster 2 Evaporating pan 1 Refrigerator R glass shelf ass'y 2 - 2 ­Compartment Refrigerator tray(plastic) - 2 - 2
V glass shelf ass'y 1 - 1 -
Vegetable tray(plastic) - 1 - 1
Vegetable case 1
V parting plate 1
R door pocket 1
Egg tray 1
R door pocket S 2
Bottle pocket 1
Bottle stopper 1
Door pocket 1
Fresh case 1 Freezer Freezer tray 1 Compartment Ice cube maker Twin ice cube maker
Ice storage box 1
Door pocket 2 Deodorizing unit 2 ( Honeycomb type) Plasmacluster Yes No Yes No
RATING
Items SJ-P43N SJ-43N SJ-P47N SJ-47N Rated voltage (V~) 110 Rated frequency (Hz) 60 Climate class ST Rated input (W) 129 Rated input of heating elements (W) 128 Refrigerant (Charging quantity) [Non-flammable]
HFC-134a(105g)
Insulation Blowing Gas
[Flammable]
Cyclo pentane (HC)
Net Weight (kg) 70 66 72 68
PLUG TYPE
Plug cord 2 pin Plug type A-1
Destination mark F
4
SJ-P43N/43N SJ-P47N/47N
COLOR
Items -BE -SL Outside color Beige Silver Inside color White
5
SJ-P43N/43N SJ-P47N/47N
DESIGNATION OF VARIOUS PAR TS
Upper hinge cover
Hot pipe
Freezer temp. control knob
Hot pipe
Foot cover
Adjustable leg ass’y
Fan motor Defrost thermostat Evaporator Defrost heater
Damper thermostat
Ionizer (Only for SJ-P43N,SJ-P47N)
Refrigerator temp. control knob Drain pipe
Vegetable case
Compressor Starting relay, Overload relay(Protector)
Caster
Freezer compartment
Refrigerator compartment
Mark: Cold air flow
Evaporating pan
Defrost timer
Panel P.W.B
(Only for SJ-P43N,SJ-P47N)
Main P.W.B (Only for SJ-P43N,SJ-P47N)
The names in parenthesis are the denominations used in the REPLACEMENT PARTS LIST.
1. Freezer temp. control knob
2. Freezer shelf(Freezer tray)
3. Ice cube maker
4. Ice cube box(Ice storage box)
5. Deodorizing unit
6. Fresh case
7. Refrigerator temp. control knob
8. Light(Lamp)
9. Refrigerator shelf
(R grass shelf ass'y / Refrigerator tray)
10. Lever (V-tray control knob)
(Only for SJ-43N,SJ-47N)
11. Shelf
(V grass shelf ass'y / Vegetable tray)
12. Vegetable crisper(Vegetable case)
13. Divider(V parting plate)
14. Evaporating pan
15. Casters
16. Foot cover(Ventilating grille)
17. Adjustable feet(Adjustable leg ass'y)
18. Fan switch
19. Fan & light switch
20. Utility pocket(Door pocket)
21. Magnetic door seal(Door packing)
22. Egg holder(Egg tray)
23. Egg pocket(R door pocket)
24. Small pocket(R door pocket S)
25. Bottle guard(Bottle stopper)
26. Bottle pocket
27. Plasmacluster panel
(Only for SJ-P43N,P47N)
Figure D-1. External Description
1
2 3
4 5
5
7 8
9
11
10
12 13
14 15 17
16
18 19
20
21
23 24
22
25 26
20 21
6
Plasmacluster
27
Figure D-2. Constructions
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SJ-P43N/43N SJ-P47N/47N
DIMENSIONS
OUTER DIMENSIONS AND CLEARANCE
Fig. E-1(SJ-P43N,SJ-43N)
Fig. E-2(SJ-P47N,SJ-47N)
680
680
470
660
90
more than
60
more than
60
more than
60
more than
5951022.5
1700
73
16 9.5
1260
1320
1210
(Unit : mm)
1
1: Not include the handle
90
more than
660
60
more than
680
5951142.5
1820
680
470
60
more than
60
more than
73
16
9.5
1260
1320
1210
(Unit : mm)
1
1: Not include the handle
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SJ-P43N/43N SJ-P47N/47N
INNER DIMENSIONS
The dimensions between shelves can be changed by setting the shelves on the other rails.
Fig. E-3(SJ-P43N)
Fig. E-4(SJ-43N)
502
502
502
321
531
502
518
242
242
510
526
225
232
89
89
112
99
99
246
307
307
349
188
229
210
118
(172.5)
(133)(172)
226
126
82
539
536
536
508.5
(Unit: mm)
502
502
502
321
531
524
524
502
518
242
242
510
526
225
232
89
89
112
99
99
246
269
269
320
188
229
210
118
(168.5)
(125)
(165)
226
126
82
526
508.5
(Unit: mm)
8
SJ-P43N/43N SJ-P47N/47N
(Unit: mm)
502
321
502
502
502
518
531
524
524
526
242
242
510
225
232
89
89
112
99
99
246
269
269
320
188
229
210
118
(218.5)
(175)
(185)
226
126
82
526
628.5
(Unit: mm)
307
349
(183)
(192)
307
(222.5)
536
536
539
502
321
502
502
502
518
531
526
242
242
510
225
232
89
89
112
99
99
246
188
229
210
118
226
126
82
628.5
Fig. E-5(SJ-P47N)
Fig. E-6(SJ-47N)
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SJ-P43N/43N SJ-P47N/47N
LIST OF ELECTRICAL PARTS
ITEMS TYPE NAME RATING SPECIFICATIONS Thermostat MM1-8149 125V 6A (At normal notch)
250V 3A ON/OFF : -20 / -25˚C Defrost thermostat S101 250V 8A Open/Close : 8 / 1˚C Thermo. fuse SF70E 250V 10A Working temp. : 70˚C Fan motor 3R00171 110-120V 60Hz Working with ø100 fan Defrost heater MM1-4266 115V 94.5 140W at 115V Door switch DSD-5 125V 0.5A 4 terminals push-button type Damper thermostat MM1-6173 Open/Close : 5 / 0˚C Defrost timer TMDFX04FB2 110-127V Integration type
50/60Hz Cycle time : 12h/10h(50/60Hz)
Delay time : 4m48s/4m(50/60Hz) Lamp socket 250V 1A E-12(Hard plastic body type) Lamp 110V 15W E-12 Compressor FL1568PF 110V/60Hz Cooling capacity : 210W (60Hz)
Main coil : 1.99
Aux. coil : 3.27
(at 75˚C)
Starting relay P5T0SAT 5.6 Overload relay(Protector) 3.6C36C1 Open/ Close : 130/60˚C Running Capacitor 250V 14µF— Ionizer-K
(Plasmacluster unit)
FTRN-A014CBKZ DC12V 3.5kV p-p
(Only for SJ-P43N,P47N)
Common
Main coil
Aux. coil
10
SJ-P43N/43N SJ-P47N/47N
WIRING DIAGRAM
Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.
Figure W-1. Wiring Diagram (SJ-P43N,P47N)
Figure W-2. Wiring Diagram (SJ-43N,47N)
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SJ-P43N/43N SJ-P47N/47N
Figure W-3. Electric Accessories Layout (SJ-P43N,P47N)
Cabinet ass’y
E.V. cover ass’y
Lead EV-cover ass’y
Fan motor
F-thermostat
Def thermo. ass’y
Fuse ass’y
FM
Def. heater ass’y
Door switch
2 (PUSH OPEN)
3 (PUSH CLOSE)
4 (PUSH OPEN)
1 (NEUTRAL)
1
2
1
2
1
2
1
2
1
2
3
4
1
5
2
6
3
7
4
8
1
5
2
6
3
7
4
8
GY-1
OR-1
R-1
BR-1
Y-1
W-1
BL-1
BL-2
BR-2
SB-1
(SB-1)
BK-1
(W-1)
Y-2
(OR-1)
R lamp box ass’y
Lamp 15W
Lamp socket
L
GY
BR
OR
Y
R
P
BL
BK
SB
G-Y
W
: GRAY
: BROWN (live)
: ORANGE
: YELLOW
: RED
: PINK
: BLUE (neutral)
: BLACK
: SKY-BLUE
: GREEN-YELLOW (earth)
: WHITE
1
2
3
4
OR-4
BR-6
BL-3
GY-3
PWB
HARNESS
MAIN
PWB
1
2
3
1
2
1
2
1
2
1
2
1
2
CLUSTER
HARNESS PU
CLUSTER
HARNESS
Plasmacluster unit
(Ionizer-K)
1
2
3
1
2
3
CAB
HARNESS
1
2
3
PANEL
PWB
F-Door
DOOR HARNESS
BL
1
2
3
4
1
2
3
4
Terminal box Terminal box B
TM
Defrost timer
(Y-1)
(Y-2)
(R-1)
(BK-1)
GY-2
Compressor
C
M
A
Starting
relay
Source plug / cord
BROWN
BLUE
GRAY
ORANGE
Terminal block
Overload relay
(Protector)
1
Running capacitor
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