Sharp R733 Schematic

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R
COOK & DEFR
OST
SERVICE MANUAL
COOK & DEFR
OST
GRILL AND
KG
MICROWAVE OVEN
S04273R733EHW
R-733
MODELS
R-733(W/B) R-733(Y/LB/LG/W)F
In interests of user-safety the oven should be restored to its original condition and only parts identical to those specified should be used.
TABLE OF CONTENTS
CAUTION MICROWAVE RADIATION, WARNING ............................................................. INSIDE COVER
GENERAL IMPORTANT INFORMATION .................................................................................................. 1
SERVICING ................................................................................................................................................ 2
PRODUCT SPECIFICATIONS ................................................................................................................... 5
APPEARANCE VIEW ................................................................................................................................. 6
OPERATION SEQUENCE .......................................................................................................................... 7
FUNCTION OF IMPORTANT COMPONENTS .......................................................................................... 8
TEST PROCEDURE ................................................................................................................................. 10
TOUCH CONTROL ASSEMBLY .............................................................................................................. 18
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ..................................................... 22
TEST DATA AT A GLANCE ..................................................................................................................... 26
MICROWAVE MEASUREMENT .............................................................................................................. 27
SCHEMATIC DIAGRAMS ......................................................................................................................... 28
PICTORIAL DIAGRAM ............................................................................................................................. 30
CONTROL PANEL CIRCUIT .................................................................................................................... 31
PRINTED WIRING BOARD DIAGRAM ................................................................................................... 32
PARTS LIST ............................................................................................................................................. 33
EXPLODED VIEW OF OVEN ....................................................................................................................36
CONTROL PANEL /DOOR PARTS ...........................................................................................................37
MISCELLANEOUS/PACKING AND ACCESSORIES ................................................................................ 38
SHARP CORPORATION
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CAUTION
MICROWAVE RADIATION
Personnel should not be exposed to the mircowave energy which may radiate from the magnetron or other microwave generating devices if it is improperly used or connected. All input and output micro­wave connections, waveguides, flanges and gaskets must be secured. Never operate the device with­out a microwave energy absorbing load attached. Never look into an open waveguide or antenna while the device is energised.
VARNING
MIKROVAGSSTRALING
Personal får inte utsättas för mikrovågsenergi som kan utstrala från magnetronen eller andre mikrovågsalstrande anordningar om dessa är felanslutna eller används på fel sätt. Alla in-och utgångsanslutningar för mikrovågor, vagledare, flänsar och packningar måste vara fast anslutna. Mikrovågsgeneratorn får inte arbeta utan att absorberande belastning är ansluten. Titta aldrig in i en öppen vågledare eller antenn när mikrovågsgeneratorn är påkopplad eller laddad.
VAROITUS
MIKROAALTOSATEILYA
Käyttäjä ei saa joutua alttiiksi mikroaaltoenergialle, jota voi säteillä magnetronista tai muusta mikroaaltoja kehittävästä laitteesta, jos sitä käytetään väärin tai jos se kytketään väärin. Kaikkien mikroaaltoliitäntöjen sekä syöttö-että ulostulopuolella, aaltoputkien laippojen ja tiivisteiden tulee olla varmistettuja. Mikroaaltouunia ei koskaan saa käyttää ilman kuormaa jossa mikroaaltoenergiaa kuluu. Avoimeen aaltoputkeen tai antenniin ei koskaan saa katsoa virran ollessa kytkettynä.
ADVARSEL
MIKRØBOLGESTRÅLING
Personell må ikke utsettes for mikrobølge-energi som kan utstråles fra magnetronen eller andre mikrobølge-generende deler dersom apparatet feilbetjenes eller blir feiltikoplet. Alle inn-og ut­tilkoplinger i forbindelse med mikrobølge-strålingen, bølgeledere, flenser og tetningsringer/pakninger må festes ordentlig. Aldri bruk apparatet med mindre en mikrobålge-absorberende last er plassert i ovnsrommet. Aldri se direkte inn i en åpen bølgeleder eller antenne imens apparatet er strømførende.
ADVARSEL
MIKRØBOLGEBESTRALING
Man bør ikke udsætte sig for mikrobølgebestråling fra magnetronen eller andre mikrobølgefrembringende anordninger, hvilket kan ske hvis apparatet er forkert tilsluttet eller bruges forkert. Alle mikrobølgeindgange og-udgange, bølgeledere, flanger og tætningsstrimler må være forsvarligt udført. Anvend aldrig ovnen uden en mikrobølgeabsorberende anordning. Se aldrig ind i en åben bølgeleder eller antenne, mens ovnen er i brug.
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SERVICE MANUAL
GRILL AND MICROWAVE OVEN
R-733(W/B)/ 733(W/Y/LB/LG/)F
GENERAL IMPORTANT INFORMATION
This Manual has been prepared to provide Sharp Corp. Service engineers with Operation and Service Information.
It is recommended that service engineers carefully study the entire text of this manual, so they will be qualified to render satisfactory customer service.
WARNING
Note: The parts marked "*" are used in voltage more than 250V. (Parts List)
Anm: Delar märket med "*" har en spänning överstigande 250V.
Huom: Huolto-ohjeeseen merkitty "tähdella" osat joissa jännite on yli 250 V.
Bemerk: Deler som er merket "asterisk" er utsatt for spenninger over 250V til jord.
Bemærk: "Dele mærket med stjerne benyttes med højere spænding end 250 volt.
WARNING
Never operate the oven until the following points are ensured. (A) The door is tightly closed. (B) The door brackets and hinges are not defective. (C) The door packing is not damaged. (D) The door is not deformed or warped. (E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service engineers.
All the parts marked ”*” on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to potentials above 250V.
All the parts marked " " on the parts list may cause undue microwave exposure, by themselves, or when they are damaged, loosened or removed.
Never operate the Grill with the oven outer cabinet removed. (Because air flow is eliminated, and the excess heat generated on adjacent components). It can cause permanent damage or a fire.
SHARP CORPORATION OSAKA, JAPAN
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SERVICING
WARNING TO SERVICE PERSONNEL
GB Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts will
result in electrocution. High voltage capacitor, Power transformer, Magnetron, High voltage rectifier assembly, High voltage harness.
REMEMBER TO CHECK 3D
1) Disconnect the supply.
2) Door opened, and wedged open.
3) Discharge high voltage capacitor.
WARNING :-BEWARE OF THE HIGH-VOLTAGE CAPACITOR CHARGE
The high-voltage capacitor remains charged for about 60 seconds after the oven has been switched off. Wait for 60 seconds and then short-circuit the connection of the high-voltage capacitor (that is, the connecting lead of the high-voltage rectifier) against the chassis,using a screw­driver with an insulated handle.
Sharp recommend that wherever possible fault-finding is carried out with the supply disconnected. It may in, some cases, be necessary to connect the supply after the outer case has been removed, in this event carry out and then disconnect the leads to the primary of the power transformer,before connecting the supply. Ensure that these leads remain isolated from other components and the oven chassis. (Use insulation tape if necessary.) When the testing is completed carry out 3D checks and reconnect the leads to the primary of the power transformer.
NL
Magnetronovens bevatten circuits die een zeer hoge spanning en stroom kunnen voortbrengen. Contact met de volgende onderdelen kan elektrocutie tot gevolg hebben. Hoogspanningscondensator, hoogspanningstransformator, magnetron, hoogspanningsgelijkrichter, hoogspannings kabelboom.
3D checks
VERGEET DE VOLGENDE 3 STAPPEN NIET
1) Haal de stekker uit het stopcontact.
2) Open de deur en zorg ervoor dat hij niet dicht kan vallen.
3) Ontlaad de hoogspanningscondensator.
PAS OP VOOR DE ELECTRISCHE LADING VAN DE HOOGSPANNINGSCONDENSATOR
De hoogspanningscondensator blijft nog ongeveer 60 seconden lang opgeladen, nadat de oven is uitgeschakeld. Wacht 60 seconden voordat u de verbinding van de hoogspannings-condensator (m.a.w. de verbindingsdraad van de hoogspanningsgelijkrichter) met een geïsoleerde schroevedraaier kortsluit tegen het chassis.
Sharp beveelt ten sterkste aan dat, voor zover mogelijk, defecten worden opgespoord wanneer de stekker uit het stopcontact is gehaald. Soms is het nodig om de stroomtoevoer weer tot stand te brengen nadat de buitenmantel verwijderd is. Herhaal dan de bovengenoemde 3 stappen en haal de electrische draden uit deprimaire zijde vande vermogenstransformator. Zorg ervoor dat deze draden geïsoleerd blijven van andere elementen en van het chassis van de oven. (Gebruik zo nodig isolatieband.) Wanneer de test is uitgevoerd, herhaalt u de
REMEMBER TO CHECK 4R
1) Reconnect all leads removed from components during testing.
2) Replace the outer case (cabinet).
3) Reconnect the supply.
4) Run the oven. Check all functions.
Microwave ovens should not be run empty. To test for the presence of microwave energy within a cavity, place a cup of cold water on the oven turntable, close the door and set the power to HIGH and set the microwave timer for two (2) minutes. When the two minutes has elapsed (timer at zero) carefully check that the water is now hot. If the water remains cold carry out the component being tested.
When all service work is completed, and the oven is fully assembled, the microwave power output should be checked and a microwave leakage test carried out.
bovenstaande 3 stappen en verbindt u de electrische draden weer aan de primaire zijde van de vermogenstransformator.
3D checks and re-examine the connections to
VERGEET DE VOLGENDE 4 STAPPEN NIET
1) Sluit de draden weer aan diezijn losgehaald voor de test.
2) Plaats de buitenmantel weer om het toestel heen (kabinet).
3) Stop de stekker weer in het stopcontact.
4) Zet de oven aan. Controleer alle functies.
Magnetronovens mogen niet leeg aangezet worden. Om te controleren of er microgolf-energie binnen de oven wordt geproduceerd, plaatst u een mok met koud water op de draaitafel van de oven, sluit de deur, zet de oven op HIGH en stelt de klok van de magnetron in op twee (2) minuten. Wanneer de twee minuten voorbij zijn (klok staat op nul), controleert u voorzichtig of het water heet is. Indien het water nog steeds koud is, herhaalt u de allereerste drie stappen en controleer nogmaals de aansluitingen naar de geteste onderdelen.
Wanneer alle reparaties zijn uitgevoerd en de oven weer in elkaar is gezet, moet de het magnetronvermogen worden gecontroleerd en moet worden gecontroleerd of er geen microgolflekkage is.
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SERVICING
Los hornos de microondas contienen circuitos eléctricos capaces de producir voltajes de alta tensión y descargas
E
eléctricas. Para evitar el riesgo de electrocución, absténgase de tocar los siguientes componentes: condensador de alta tensión, transformador de alta tensión, magnetrón, dispositivo del rectificador de alta tensión y arnés de alta tensión.
RECUERDE LA COMPROBACION 3D
1) Desconecte la alimentación.
2) Deje la puerta abierta y calzada.
3) Descargue el condensador de alto voltaje.
ADVERTENCIA SOBRE LA CARGA DEL CONDENSADOR DE ALTO VOLTAJE
El condensador de alto voltaje permanece cargado unos 60 segundos después de haber apagado el horno. Espere 60 segundos y luego ponga en cortocircuito la conexión del condensador de alto voltaje (esto es, del conductor de conexión del rectificador de alto voltaje) al chasis con un destornillador de mango aislado.
Se recomienda encarecidamente que siempre que sea posible la localización de fallos se realice con la alimentación desconectada. Puede ser que en algunos casos sea necesario conectar la alimentación después de haber retirado la carcasa exterior. En este caso, realice las comprobaciones 3D y luego desconecte los conductores del primario del transformador de alimentación. Asegúrese de que estos conductores permanezcan aislados de otros componentes y del chasis del horno. (Use cinta aislante si es necesario). Cuando termine la prueba efectúe las comprobaciones 3D y reconecte los conductores al primario del transformador de alimentación.
RECUERDE LA COMPROBACION 4C
1) Conecte todos los componentes desconectados de los componentes durante la prueba.
2) Coloque la carcasa exterior (cabina).
3) Conecte la alimentación.
4) Compruebe todas sus funciones despues de poner en marcha el horno.
Los hornos de microondas no deben funcionar vacíos. Para comprobar la presencia de energía de microondas dentro de una cavidad, coloque una taza de agua fría en el plato giratorio del horno, cierre la puerta y ponga la potencia en HIGH (alta) y coloque el temporizador en dos (2) minutos. Cuando transcurran los dos minutos (temporizador a cero) compruebe cuidadosamente que el agua se ha calentado. Si el agua permaneciese fría, efectúe las comprobaciones 3D y vuelva a examinar las conexiones de los componentes que han sido probados.
Cuando haya terminado la intervención en el equipo y el horno haya sido ensamblado de nuevo completamente, deberá comprobar la potencia de salida de microondas y realizar una prueba de fugas de microondas.
SV
VARNING FÖR LADDNINGEN I HÖGSPÄNNINGSKONDENSATORN
Högspänningskondensatorn är laddad i 60 sekunder efter det att ugnen stängts av. Vänta 60 sekunder och korislut sedan kondensatoms anslutning (dvs anslutningen till högspänningslikriktaren) till chassiet med hjälp av en isolerad skruvmejsel.
Mikrovågsugnar innehåller kretsar som producerar mycket höga spänningar och strömmar. Kontakt med följande komponenter kan leda till dödsfall: Högspänningskondensator, transformator, magnetron, högspännings likriktare, högspännings kablage.
KOM IHÅG ATT KONTROLLERA 4 STEG
1) Anslut alla ledningar som använts vid testning
2) Sätt tillbaka ytterhöljet.
3) Anslut strömkällan på nytt.
4) Sätt på ugnen. Kontrollera alla funktioner.
Mikrovågsugnar får inte användas tomma. Kontrollera mikrovågsstrålningen i olika delar av ugnen genom att placera en kopp med kallt vatten på ugnens tallrik, stäng dörren, ställ in HIGH och ställ in 2 minuter på timern. När två minuter har gått (timem visar 0) kontrollerar du om vattnet är varmt. Om vattnet fortfarande är kallt utför Du 3 steg kontroller och kontrollerar anslutningarna till varje enskild komponent på nytt.
När all service är klar och ugnen ihopskruvad skall ugnens uteffekt och eventuellt mikrovågsläckage kontrolleras.
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SERVICING
I
I forni a microonde contengono un circuito elettrico in grado di generare tensioni e correnti estremamente elevate. L’eventuale contatto con i seguenti componenti può causare la folgorazione:
condensatore ad alta tensione; trasformatore ad alta tensione; magnetron; rettificatore alta tensione; cablaggio ad alta tensione.
TRE OPERAZIONI IMPORTANTI PER INCOMINCIARE
1) Scollegare l'alimentazione elettrica.
2) Verificare che la porta sia bloccata in posizione aperta.
3) Scaricare il condensatore ad alta tensione.
ATTENZIONE AL CONDENSATORE AD ALTA TENSIONE: PUO ESSERE CARICO
Il condensatore ad alta tensione rimane carico per circa 60 secondi dopo lo spegnimento del forno. Occorre quindi spettare 60 secondi prima di cortocircuitare, utilizzando un cacciavite con impugnatura isolata, il collegamento del condensatore ad alta tensione (cioè del conduttore di collegamento del raddrizzatore ad alta tensione) sul telaio del forno.
Sharp raccomanda, nei limiti del possibile, che la ricerca dei guasti avvenga in assenza di alimentazione elettrica. In alcuni casi tuttavia, può essere necessario alimentare l'apparecchio dopo aver rimosso la scatola esterna. In questo caso eseguire i tre controlli sopra citati e quindi scollegare i connettori dal primario del trasformatore. Assicurarsi che tali connettori non vengano a contatto con altri componenti, ne con il telaio del forno (fare uso, se necessario, di nastro isolante). Al termine dell'intervento, eseguire nuovamente i tre controlli e ricollegare i conduttori al primario del trasformatore.
QUATTRO VERIFICHE IMPORTANTI DA NON DIMENTICARE
1) Ricollegare tutti i conduttori staccati dai vari componenti durante l'intervento.
2) Rimontare la scatola esterna.
3) Ripristinare l'alimentazione elettrica.
4) Rimettere in funzione il forno. Controllare tutte le funzioni.
I forni a microonde non devono mai funzionare a vuoto. Per verificare la presenza di energia da microonde all'interno di una cavitá, mettere una tazza di acqua fredda sul piatto rotante del forno, chiudere la porta, regolare la potenza su HIGH ed impostate il temporizzatore su due (2) minuti. Trascorsi i due minuti (temporizzatore a zero), controllare accuratamente che ora l'acqua sia calda. Se l'acqua è rimasta fredda, eseguire i tre controlli iniziali e verificare nuovamente i collegamenti del componente in questione.
Dopo aver portato a termine le operazioni di manutenzione e rimontato il forno, è necessario controllare la potenza delle microonde emesse ed eseguire un test per verificare che non vi sia alcuna dispersione.
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter which will be found in the "Test Procedure" section.
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IMPORTANT: If the oven becomes inoperative because of
a blown fuse F8A in the monitored latch switch - monitor switch circuit, check the monitored latch switch and monitor switch before replacing the fuse F8A.
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PRODUCT SPECIFICATIONS
SPECIFICATION
ITEM DESCRIPTION
Power Requirements 230 Volts
50 Hertz Single phase, 3 wire grounded
Power Consumption Microwave cooking 1.52 kW Approx. 7.1 A
Grill cooking 1.25 kW Approx. 5.3 A Dual cooking 2.7 kW Approx. 12.4 A
Power Output 900W watts nominal of RF microwave energy
(measured by way of IEC 705) Operating frequency of 2450 MHz Grill Heating Element Power Output 1200W (600W x 2) Case Dimensions Width 520mm
Height 305mm including foot
Depth 413mm Cooking Cavity Dimensions Width 342mm
Height 207mm
Depth 368mm Turntable diameter 325mm Control Complement Jog Touch Control
Clock(1:00-12:59 or 0:00-23:59)
Timer (90 minutes)
Microwave Power for Variable Cooking
Repetition Rate;
HIGH .................. Full power throughout the cooking time
MEDIUM HIGH ...................... approx. 70% of Full Power
MEDIUM ................................ approx. 50% of Full Power
MEDIUM LOW ....................... approx. 30% of Full Power
LOW ...................................... approx. 10% of Full Power
FUNCTION KEYS:
AUTO COOK key
MODE key
STOP key,
ROTARY knob
MINUTE PLUS/START key Set Weight Approx. 18.7 kg
GENERAL INFORMATION
WARNING THIS APPLIANCE MUST BE EARTHED
IMPORTANT
THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
GREEN-AND-YELLOW : EARTH BLUE : NEUTRAL BROWN : LIVE
As part of our policy of continuous improvement, we reserve the right to alter design and specifications without notice
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APPEARANCE VIEW
OVEN
1. Door
2. Door hinges
3. Grill Guide
4. Lamp filter
5. Waveguide cover
6. Contol panel
7. Coupling
8. Door open button
9. Door latches
10. Oven cavity
11. Safety door latches
12. Ventilation openings
13. Outer case
14. Rear back plate
15. Power supply cord
1. Place the roller stay on the coupling.
2. Then place the turntable on it.
AUTO-TOUCH CONTROL PANEL
COOK & DEFROST
COOK & DEFROST
Low rack
High rack
1
1. Display Window
2. Key Button
3. Start Button
4. Rotary Knob
5. Door Open Button
2
KG
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OPERATING SEQUENCE
OFF CONDITION
Closing the door activates all door interlock switches (monitored latch switch and stop switch).
IMPORTANT When the oven door is closed, the monitor switch contacts COM - NC must be open. When the microwave oven is plugged in a wall outlet (230V 50Hz), the line voltage is supplied to the point A1+A3 in the control unit.
Figure O-1 on page 28
1. The display flashes "88:88”.
2. To set any programmes or set the clock, you must first touch the STOP pad.
3. “:” appears in the display.
NOTE: When the oven door is opened, the oven lamp
comes on at this time.
MICROWAVE COOKING CONDITION
HIGH COOKING
Enter a desired cooking time with the ROTARY knob and start the oven by touching START button.
Function sequence Figure O-2 on page 28
CONNECTED COMPONENTS RELAY Oven lamp, Fan motor, Turntable motor RY1 Grill heater RY2 Power transformer RY3
1. The line voltage is supplied to the primary winding of the power transformer. The voltage is converted to about 3.3 volts A.C. output on the filament winding and high voltage of approximately 2000 volts A.C. on the secondary winding.
2. The filament winding voltage (3.3 volts) heats the magnetron filament and the high voltage (2000 volts) is sent to the voltage doubling circuit, where it is doubled to negative voltage of approximately 4000 volts D.C.
3. The 2450 MHz microwave energy produced in the magnetron generates a wave length of 12.24 cm. This energy is channelled through the waveguide (transport channel) into the oven cavity, where the food is placed to be cooked.
4. When the cooking time is up, a single tone is heard and the relays position. The circuits to the oven lamp, power transformer, fan motor and turntable motor are cut off.
5. When the door is opened during a cook cycle, the switches come to the following condition.
RY1 + RY3 go back to their home
CONDITION
SWITCH CONTACT COOKING (NO COOKING) Monitored latch switch COM-NO Closed Open Monitor switch COM-NC Open Closed
COM-NO Closed Open
Stop switch COM-NO Closed Open
DURING DOOR OPEN
The circuits to the power transformer, fan motor and turntable motor are cut off when the primary latch switch and stop switch are made open. The oven lamp remains on even if the oven door is opened after the cooking cycle has been interrupted, because the relay
RY1 stays closed. Shown in the
display is the remaining time.
6. MONITOR SWITCH CIRCUIT The monitor switch
SW2 is mechanically controlled by oven door, and monitors the operation of the monitored latch switch
SW1
6-1 When the oven door is open during or after the
cycle of cooking program, the monitored latch and stop switches first. After that the contacts (
SW1 + SW3 must open their contacts
COM - NC) of the
monitor switch SW2 can be closed.
6-2 When the oven door is closed, the contacts
(
COM - NC) of the monitor switch SW2 must be opened. After that contacts of the monitored latch and stop switches
SW1 + SW3 are closed.
6-3 When the oven door is opened and the contacts of
the monitored latch switch
SW1 remain closed, the fuse F8A will blow, because the monitor switch is closed and a short circuit is caused.
MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW COOKING
When the microwave oven is preset for variable cooking power, the line voltage is supplied to the power transformer intermittently within a 48-second time base through the relay contact which is coupled with the current-limiting relay microwave power are given.
SETTING
HIGH
MEDIUM HIGH
MEDIUM
MEDIUM LOW
LOW
RY3. The following levels of
48 sec. ON
36 sec. ON
26 sec. ON
16 sec. ON
8 sec. ON
12 sec. OFF
22 sec. OFF
32 sec. OFF
40 sec. OFF
Approx100% = 900Watts
Approx. 70% = 630Watts
Approx. 50% = 450Watts
Approx. 30% = 270Watts
Approx. 10% = 90Watts
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NOTE: The ON/OFF time ratio does not exactly
correspond to the percentage of microwave power, because approx. 3 seconds are needed for heating up the magnetron filament.
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OPERATING SEQUENCE
GRILL COOKING CONDITION
In this condition the food is cooked by grill heater energy. Program desired cooking time and grill mode using MODE button and ROTARY knob. When the START button is touched, the following operations occur:
Figure O-3 on page 29
1. The relay
RY1 and RY2 are energized.
2. The numbers of the digital readout start the count down to zero.
3. Then the grill heating elements, turntable motor, oven lamp and fan motor are energized.
4. Now , the food is grilled by the grill heater.
5. Upon completion of the selected cooking time, audible signal sounds, and contacts of relays are opened, then the activated components as item 4 are de-energized.
DUAL COOKING CONDITION
In this condition the food is cooked by both microwave energy and grill heating elements energy simultaneously.
Figure O-4 on page 29
1. The contact of monitored latch switch
2. The relay
RY1, RY2 and RY3 are energized.
SW1 are closed.
3. The numbers of the digital readout start the count down to zero.
4. Then following components are energized.
Power transformer Grill heating elements Magnetron Turntable motor H.V. capacitor Fan motor H.V. rectifier Oven lamp
5. Now, the food is cooked by microwave and grill heating elements energy simultaneously.
6. Upon completion of selected cooking time, audible signal sounds, and contacts of relays are opened, then the activated components as item 4 are de- energized.
7. When cooking in dual mode the microwave power is limited to 70% (via the I.C.).
AUTO COOK PROGRAMME
Keep on touching the AUTO COOK pad until the desired cooking programme appears in the display. Then using the ROTARY knob, enter the weight and touch the START button. The cooking modes and cooking time are automatically computed and selected based on the programmes.
FUNCTION OF IMPORTANT COMPONENTS
DOOR OPEN MECHANISM
The door can be opened by pushing the door open button on the control panel. When the door open button is pushed, the open lever is moved upward, operating the latch head. The latch head is moved upward, and released from the latch hook. Now, the door can be opened.
DOOR
LATCH HOOK
LATCH HEADS
DOOR OPEN BUTTON
MONITOR SWITCH (SW2)
MONITORED LATCH SWITCH (SW1)
STOP SWITCH (SW3)
OPEN LEVER
MONITORED LATCH SWITCH SW1 STOP SWITCH SW3
1. When the oven door is closed, the contacts (
2. When the oven door is opened, the contacts (
MONITOR SWITCH SW2
1. When the oven door is closed, the contacts (
2. When the oven door is opened, the contacts (
3. If the oven door is opened and the contacts (
CAUTION: BEFORE REPLACING A BLOWN FUSE F1 F8
COM - NO)
must be closed.
COM - NO)
must be opened.
COM - NC) must be opened and the contacts (COM - NO) must be closed.
COM - NC)
must be closed and the contacts (
COM - NO) must be
closed.
COM - NO) of the monitored latch switch SW1 fail to open, the fuse F1 F8A blows simultaneously with closing the contacts (
COM
- NC) of the monitor switch SW2.
TEST THE MONITORED LATCH SWITCH SW1 AND MONITOR SWITCH SW2 FOR PROPER OPERATION. (REFER TO CHAPTER ”TEST PROCEDURE.)
Figure D-1. Door Open Mechanism
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Page 11
FUNCTION OF IMPORTANT COMPONENTS
FUSE F1 F8A 250V
This fuse blows when monitored latch switch
SW1 remains closed with the oven door open and when the contacts (
COM + NC) of monitor switch SW2 closes.
1. If the wire harness or electrical components are short­ circuited, this fuse blows to prevent an electric shock or
fire hazard.
2. The fuse blows when the asymmetric rectifier, H.V.
rectifier, H.V. wire harness, H.V. capacitor, magnetron or secondary winding of power transformer is shorted.
SPECIAL FUSE
F2 15A
If the wire harness or electrical components are short­circuited, this fuse blows to prevent an electric shock or fire hazard.
THERMAL CUT-OUT 125
°C TC1 (MG)
The thermal cut-out protects the magnetron against overheating. If this temperature goes up higher than 125°C because the fan motor is interrupted, or the ventilation openings are blocked, the thermal cut-out and line voltages to the power transformer and the operation of the magnetron defective thermal cut-out
TC1 must be replaced with a new
MG will be stopped. The
TC1 will open
T1 will be cut off
one.
NOISE FILTER
The noise filter prevents any radio frequency interference that might flow back in the power circuit.
GRILL HEATING ELEMENT (GH)
The grill heating element
GH is located on the top of the oven cavity assembly. The grill heating element emits heat to grill foods.
ASYMMETRIC RECTIFIER
The asymmetric rectifier is a solid state device that prevents current flow in both directions. And it prevents the tempera­ture rise of the power transformer by blowing the fuse
F1
when the high voltage rectifier is shorted.
AB
D2 D1
ASYMMETRIC RECTIFIER
HIGH VOLTAGE RECTIFIER
C
The rated peak reverse voltage of D1 of the asymmetric rectifier is 6 KV. The rated peak reverse voltage of D2 of the asymmetric rectifier is 1.7 KV. D1 and D2 of the asymmetric rectifier or high voltage rectifier are shorted when each peak reverse voltage goes beyond the rated peak reverse voltage.
THERMAL CUT-OUT 160
°C TC2 (OVEN)
The thermal cut-out located on the top the oven cavity is designed to prevent damage to the oven if the foods in the oven catch fire due to over heating produced by improper setting of cook time or failure of control unit. Under normal operation, the oven thermal cut-out remains closed. However, when abnormally high temperatures are reached within the oven cavity, the oven thermal cut-out will open at 160°C, causing the oven to shut down. The defective thermal cut-out
TC2 must be replaced with new one.
TURNTABLE MOTOR
The turntable motor drives the turntable roller assembly to rotate the turntable.
FAN MOTOR
The fan motor drives a blade which draws in external cool air. This cool air is directed through the air vanes surrounding the magnetron and cools the magnetron. This air is then channeled through the oven cavity to remove steam and vapours given off from heating the food. It is then exhausted through the exhaust air vents at the rear of the oven cavity.
The process of blowing the fuse
F1 will blow during a
fault condition.
1. The high voltage rectifier is shorted circuited during
microwave cooking.
2. The peak reverse voltage of D2 of the rectifier goes
beyond the rated peak reverse voltage of 1.7 KV in the voltage doubler circuit.
3. D2 of the rectifier then breaks down and short-circuits.
4. A large electric current then flows through the high
voltage winding of the power transformer.
5. A large electric current >10A flows through the primary
winding of the power transformer.
6. The fuse
F1 blows due to its 8A current rating.
7. The power supply to the power transformer is cut off.
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Page 12
TEST PROCEDURES
CONDITION
OFF CONDITION
COOKING CONDITION (COMMON)
MICROWAVE COOKING CONDITION
GRILL COOKING CONDITION
DUAL COOKING CONDITION
TEST PROCEDURE
POSSIBLE CAUSE
AND
DEFECTIVE PARTS
PROBLEM
Fuse F2 15A blows when power cord is plugged into wall outlet.
Fuse F8A blows when the door is opened.
Oven lamp does not light when door is opened. (Display appears.)
Home fuse blows when power cord is plugged into wall outlet.
88:88 does not appear in display when power cord is plugged into wall outlet.
Display does not operate properly when STOP pad is touched.
Oven does not start when START pad is touched. (Display appears.)
Oven lamp does not light. (Turntable motor operates.)
Fan motor does not operate. (Oven lamp light.)
Turntable motor assembly does not operate. (Oven lamp light.)
Oven or electrical parts do not stop when cooking time is 0 or STOP pad is touched.
Oven goes into cook cycle but shuts down before end of cooking cycle.
Oven stops as soon as the START pad is touched. (Except for Grill Cooking)
Oven seems to be operating but little or no heat is produced in oven load. (Microwave power level is set at HIGH)
Oven does not operate properly during the variable cooking condition except HIGH cooking condition. (Oven operates properly at HIGH)
Oven goes into cook cycle but shuts down before end of cooking cycle.
Grill Heating element does not operate.
Oven seems to be operating but little or no heat is produced in oven load. (Microwave power does not seem to be generated properly)
Grill Heating element does not operate.
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Page 13
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
A MAGNETRON TEST
NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL WHILE THE OVEN IS IN OPERATION.
CARRY OUT
Isolate the magnetron from high voltage circuit by removing all leads connected to filament terminal.
To test for an open circuit filament use an ohmmeter to make a continuity test between the magnetron filament terminals, the meter should show a reading of less than 1 ohm.
To test for short filament to anode condition, connect ohmmeter between one of the filament terminals and the case of the magnetron (ground). This test should be indicated an infinite resistance. If a low or zero resistance reading is obtained then the magnetron should be considered faulty and replaced.
MICROWAVE OUTPUT POWER (IEC-705-1988)
The following test procedure should be carried out with the microwave oven in a fully assembled condition (outer case fitted). Microwave output power from the magnetron can be measured by way of IEC 60705, i.e. the temperature of a water load is measured to see how much energy is absorbed in a given time. To measure the microwave output power in the microwave oven, the relation between the calorie and watt is used. When P(W) heating works for t(second), approximately P x t/4.187 calorie is generated. On the other hand, if the temperature of the water with V(ml) rises T (°C) during this microwave heating period, the calorie of the water is V x T.
The formula is as follows;
Our condition for water load is as follows:
3D CHECK
P x t / 4.187 = V x T P (W) = 4.187 x V x T / t
Room temperature..............around 20°C Power supply Voltage.........Rated voltage
Water load.........1000 g Initial temperature...........10 ± 2°C Heating time ...47+3=50 sec.
P = 90 x ∆T
Measuring condition:
1. Container The water container must be a cylindrical borosilicate glass vessel having a maximum material thickness of 3 mm and an outside diameter of approximately 190 mm.
2. Temperature of the oven and vessel The oven and the empty vessel are at ambient temperature prior to the start of the test.
3. Temperature of the water The initial temperature of the water is (10 ± 2)°C.
4. Select the initial and final water temperature so that the maximum difference between the final water temperature and the ambient temperature is 5K.
5. Select stirring devices and measuring instruments in order to minimize addition or removal of heat.
6. The graduation of the thermometer must be scaled by 0.1°C at minimum and an accurate thermometer.
7. The water load must be (1000 ± 5) g.
8. “t” is measured while the microwave generator is operating at full power. Magnetron filament heat- up time is not included.
NOTE: The operation time of the microwave oven is “t + 3” sec. 3 seconds is the magnetron filament heat-
up time.
Measuring method:
1. Measure the initial temperature of the water before the water is added to the vessel. (Example: The initial temperature T1 = 11°C)
2. Add the 1 litre water to the vessel.
3. Place the load on the centre of the shelf.
4. Operate the microwave oven at HIGH for the temperature of the water rises by a value ∆ T of (10 ± 2) K.
5. Stir the water to equalize temperature throughout the vessel.
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Page 14
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
6. Measure the final water temperature. (Example: The final temperature T2 = 21°C)
7. Calculate the microwave power output P in watts from above formula.
Initial temperature ......................................................................................................... T1 = 11°C
Temperature after (47 + 3) = 50 sec. ............................................................................ T2 = 21°C
Temperature difference Cold-Warm............................................................................ T1 = 10°C
Measured output power
The equation is P = 90 x T.................................................P = 90 x 10°C = 900 Watts Approx.
JUDGMENT: The measured output power should be within at least
power.
CAUTION: 1°C CORRESPONDS TO 90 WATTS. REPEAT MEASUREMENT IF THE POWER IS
INSUFFICIENT.
1000g
1000g
T1˚C
B POWER TRANSFORMER TEST
WARNING: High voltages and large currents are present at the secondary winding and
filament winding of the power transformer. It is very dangerous to work near this part when the oven is on. NEVER make any voltage measurements of the high-voltage circuits, including the magnetron filament.
CARRY OUT 3D CHECKS
± 15 % of the rated output
1000g
T2˚C
Heat up for 50 sec.
Disconnect the leads to the primary winding of the power transformer. Disconnect the filament and secondary winding connections from the rest of the HV circuitry. Using an ohmmeter, set on a low range, it is possible to check the continuity of all three windings. The following readings should be obtained:-
a. Primary winding ............1.9 ohms approximately
b. Secondary winding .......13 ohms approximately
c. Filament winding ...........less than 1 ohm
If the reading obtained are not stated above, then the power transformer is probably faulty and should be replaced.
CARRY OUT
4R CHECKS
C HIGH VOLTAGE RECTIFIER ASSEMBLY TEST
HIGH VOLTAGE RECTIFIER TEST
CARRY OUT
3D CHECKS.
Isolate the high voltage rectifier assembly from the HV circuit. The high voltage rectifier can be tested using an ohmmeter set to its highest range. Connect the ohmmeter across the terminal B + C of the high voltage rectifier and note the reading obtained. Reverse the meter leads and note this second reading. The normal resistance is infinite in one direction and more than 100 k in the other direction.
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Page 15
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
CARRY OUT 4R CHECKS
ASYMMETRIC RECTIFIER TEST
CARRY OUT
3D CHECKS.
Isolate the high voltage rectifier assembly from the HV circuit. The asymmetric rectifier can be tested using an ohmmeter set to its highest range. Connect the ohmmeter across the terminals A + B of the asymmetric rectifier and note the reading obtained. Reverse the meter leads and note this second reading. If an open circuit is indicated in both directions then the asymmetric rectifier is good. If an asymmetric rectifier is shorted in either direction, then the asymmetric rectifier is faulty and must be replaced along with the high voltage rectifier. When the asymmetric rectifier is defective, check whether the magnetron, high voltage rectifier, high voltage wire or filament winding of the power transformer is is also damaged.
CARRY OUT
4R CHECKS
NOTE: FOR MEASURING THE RESISTANCE OF THE RECTIFIER, THE BATTERIES OF THE
MEASURING INSTRUMENT MUST HAVE A VOLTAGE OF AT LEAST 6 VOLTS, BECAUSE OTHERWISE AN INFINITE RESISTANCE MIGHT BE SHOWN IN BOTH DIRECTIONS.
D HIGH VOLTAGE CAPACITOR TEST
CARRY OUT 3D CHECKS
A. Isolate the high voltage capacitor from the circuit. B. Continuity check must be carried out with measuring instrument which is set to the highest resistance
range.
C. A normal capacitor shows continuity for a very short time (kick) and then a resistance of about 10 M
after it has been charged. D. A short-circuited capacitor shows continuity all the time. E. An open capacitor constantly shows a resistance about 10 MΩ because of its internal 10 MΩ
resistance. F. When the internal wire is opened in the high voltage capacitor, the capacitor shows an infinite
resistance. G. The resistance across all the terminals and the chassis must be infinite when the capacitor is normal. If incorrect readings are obtained, the high voltage capacitor must be replaced.
AB
A
D2 D1
ASYMMETRIC RECTIFIER
HIGH VOLTAGE RECTIFIER
C
C
B
CARRY OUT
E SWITCH TEST
CARRY OUT
Isolate the switch to be tested and using an ohmmeter check between the terminals as described in the following table.
Plunger Operation COM to NO COM to NC
Released Open circuit Short circuit
Depressed Short circuit Open Circuit
If incorrect readings are obtained, make the necessary switch adjustment or replace the switch.
CARRY OUT
4R CHECKS
3D CHECKS
Table: Terminal Connection of Switch
4R CHECKS.
R-733 -
13
COM; Common terminal NO; Normally open terminal NC; Normally close terminal
Page 16
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
F THERMAL CUT OUT TEST
CARRY OUT
3D CHECKS
Disconnect the leads from the terminals of the thermal cut-out. Then using an ohmmeter, make a continuity test across the two terminals as described in the below.
CARRY OUT
Condition 125°C (MAG) 160°C (OVEN)
Temperature of ”ON” condition This is not resetable type This is not resettable type (closed circuit)
Temperature of ”OFF” condition Above 125°C Above 160°C (open circuit)
Indication of ohmmeter (When room Closed circuit Closed circuit temperature is approx. 20°C.)
4R CHECKS
PARTS NAME THERMAL CUT-OUT THERMAL CUT-OUT
If incorrect readings are obtained replace the thermal cut-out.
An open circuit thermal cut-out (MG) indicates that magnetron has overheated, this may be due to restricted ventilation, cooling fan failure or a fault condition within the magnetron or HV circuit.
An open circuit thermal cut-out (OVEN) indicates that the foods in the oven may catch fire, this may be due to over heating produced by improper setting of the cooking timer or failure of the control panel.
An open circuit thermal cut-out (GRILL) indicates that the oven cavity has overheated, this may be due to no load operation.
G BLOWN FUSE 15A F2
Table: Thermal Cut-out Test
CARRY OUT
3D CHECKS
If the fuse 15A is blown, there could be shorts or grounds in electrical parts or wire harness. Check them and replace the defective parts or repair the wire harness.
CARRY OUT
4R CHECKS
CAUTION: Only replace fuse 15A with the correct value replacement
H
BLOWN FUSE F8A F1
CARRY OUT
If the fuse
3D CHECKS
F1 F8A is blown when the door is opened, check the monitored latch switch and monitor switch. If the fuse
F1 F8A is blown by incorrect door switching replace the defective switch(s) and the fuse F1
F8A
BLOWN FUSE F1 F8A
If the fuse
F1 is blown, there could be a short in the asymmetric rectifier or there is a ground in wire harness. A short in the asymmetric rectifier may have occured due to short or ground in H.V. rectifier, magnetron, power transformer or H.V. wire. Check them and replace the defective parts or repair the wire harness.
CARRY OUT
4R CHECKS
CAUTION: Only replace fuse with the correct value replacement.
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Page 17
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
I NOISE FILTER TEST
CARRY OUT
3D CHECKS
Disconnect the leads from the terminals of the noise filter. Using an ohmmeter, check between the terminals as described in the following table.
MEASURING POINTS INDICATION OF OHMMETER
Between N and L Approx. 680K ohm Between terminal N and WHITE Short circuit Between terminal L and RED Short circuit
If incorrect readings are obtained, replace the noise filter unit.
CARRY OUT
4R CHECKS
K MOTOR WINDING TEST
CARRY OUT
3D CHECKS
Disconnect the leads from the motor. Using an ohmmeter, check the resistance between the two terminals as described in the table below.
Fan motor Approximately 300 Turntable motor Approximately 14.5k
N
L
F8A
L(min) Cx ± 20% Cv ± 20%
1.0mH 0.22µF 0.0047µF
L
L
Cx
Table: Resistance of Motor
Motors Resistance
WHT
R2
Cy
R1: 10M ohm ± 20% R2: 680K ohm ± 20%
R1
RED
If incorrect readings are obtained, replace the motor.
CARRY OUT
4R CHECKS
L GRILL HEATING ELEMENT TEST
CARRY OUT
3D CHECKS
Before carrying out the following tests make sure the heating element is cool completely.
Resistance of heating element
1.
Disconnect the wire leads to the heating element to be tested. Using ohmmeter with low resistance range. Check the resistance across the terminals of the heating element as described in the following table.
Table: Resistance of heating element
Parts name Resistance
Grill heating element Approximately 22.5 x 2 = 45
2. Insulation resistance Disconnect the wire leads to the heating element to be tested, Check the insulation resistance between the element terminal and cavity using a 500V - 100M insulation tester. The insulation resistance should be more than 10M in the cold start.
If the results of above test 1 and/or 2 are out of above specifications, the heating element is probably faulty and sholud be replaced.
CARRY OUT
4R CHECKS
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Page 18
TEST PROCEDURES
PROCEDURE
LETTER
M TOUCH CONTROL PANEL ASSEMBLY TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore, unlike conventional microwave ovens, proper maintenance can not be performed with only a voltmeter and ohmmeter. In this service manual, the touch control panel assembly is in one unit and troubleshooting by unit replacement is described according to the symptoms indicated. Control Panel.
The following symptoms indicate a defective control unit.
1. Tact Switch. The following symptoms indicate a defective tact switch. Replace the tact switch.
a) When touching a tact switch, a certain tact switch produces no signal at all. b) When touching a tact switch, sometimes a tact switch produces no signal.
2. In connection with tact switches.
a) When touching a tact switch, a certain group of tact switch do not produce a signal. b) When touching a tact switch, no tact switch produce a signal.
3. Display problems.
a) At a certain digit, all or some segments do not light up. b) At a certain digit, brightness is low. c) Only one indicator does not light up. d) The corresponding segments of all digits do not light up; or they continue to light up. e) Wrong figure appears. f) A certain group of indicators do not light up. g) The figure of all digits flicker. h) When touching a tact switch, the control unit does not respond.
4. Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound. b) Cooking is not possible.
COMPONENT TEST
N TACT SWITCH TEST
1. Disconnect the oven from the power supply.
2. Discharge the high voltage capacitor.
3. Remove the control unit from the control panel.
4. By using an ohmmeter, check the tact switch operation.
5. When the tact switch is not depressed, an ohmmeter should indicate an open circuit. When the tact
switch is depressed, an ohmmeter should indicate a short circuit. If improper operation is indicated, the tact switch is probably defective and should be checked.
O RELAY TEST
Remove the outer case and check voltage between Pin No. 1 and Pin No. 3 of the 3 pin connector (A) on the control unit with an A.C. voltmeter. The meter should indicate rated voltage, if not check oven circuit.
RY1, RY2 and RY3 Relay Test These relays are operated by D.C. voltage Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated............. Defective relay.
DC. voltage not indicated....... Check diode which is connected to the relay coil. If diode is good,
RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS
RY1 Approx. 24.0V D.C. Oven lamp / Turntable motor / Cooling fan motor RY2 Approx. 18.0V D.C. Heating element RY3 Approx. 18.0V D.C. High voltage transformer
control unit is defective.
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Page 19
TEST PROCEDURES
PROCEDURE
LETTER
P PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD
(PWB) IS OPEN
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on the PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide given below for repair. Problem: POWER ON, indicator does not light up. CARRY OUT
3D CHECKS.
STEPS OCCURRENCE CAUSE OR CORRECTION
1 The rated AC voltage is not present at Check supply voltage and oven power cord.
POWER terminal of CPU connector (CN-A).
2 The rated AC voltage is present at primary Low voltage transformer or secondary circuit defective.
side of low voltage transformer. Check and repair.
3 Only pattern at "a" is broken. *Insert jumper wire J1 and solder.
4 Pattern at "a" and "b" are broken. *Insert the coil RCILF2003YAZZ between "c" and "d".
COMPONENT TEST
(CARRY OUT 3D CHECKS BEFORE REPAIR)
(CARRY OUT 3D CHECKS BEFORE REPAIR)
NOTE: *At the time of these repairs, make a
visual inspection of the varistor for burn­ing damage and examine the transformer with tester for the presence of layer short­circuit (check primary coil resistance). If any abnormal condition is detected, re­place the defective parts.
CARRY OUT 4R CHECKS.
D20
d
D21
RY1
RY2 OL / FM
/ TTM
51
a
AC
CN - A
(J1)
b
c
T1
VRS1
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Page 20
TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL
The touch control section consists of the following units as shown in the touch control panel circuit.
The principal functions of these units and the signals com­municated among them are explained below.
Tact Switch
Signals R60, R61, R62 and R63 generated in the LSI are sent to the tact switches. When a tact switch is touched, a signal is completed through the tact switch and passed back to the LSI through R53 to perform the function that was requested.
Control Unit
Control unit consists of LSI, power source circuit, relay circuit, back light circuit, synchronizing signal circuit, ACL circuit, buzzer circuit and indicator circuit.
1) LSI
This LSI controls the tact switch strobe signal, relay driving signal for oven function and indicator signal.
2) Power Source Circuit
This circuit generates voltage necessary in the control unite.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit audible sounds (key touch sound and completion sound).
6) Door Sensing Switch
A switch to "tell" the LSI if the door is open or closed.
7) Relay Circuit
To drive the magnetron, fan motor, turntable motor, grill heating element and light the oven lamp.
8) Indicator Circuit
This circuit consists of 4-digits, 12-segments and 3­common electrodes using a Liquid Crystal Display.
9) Encoder
The encoder converts the signal generated by LSI into the pulse signal, and the pulse signal is returned to the LSI.
10) Back Light Circuit
A circuit to drive the back light (Light emitting diodes LED1-LED4)
Symbol Voltage Application
VC +5V LSI(IC1)
3) Synchronizing Signal Circuit
The power source synchronizing signal is available in order to compose a basic standard time in the clock circuit. It accompanies a very small error because it works on commercial frequency.
4) ACL Circuit
A circuit to generate a signals which resets the LSI to the initial state when power is supplied.
R-733 -
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Page 21
DESCRIPTION OF LSI
A
B
0.1 sec.
2 sec.
H : +5V
L: 0V
H : +5V
L: 0V
LSI(IZA855DR)
The I/O signal of the LSI(IZA855DR) are detailed in the following table.
Pin No. Signal I/O Description
1-3 SEG21- OUT Terminal not used.
SEG23
4 COM1 OUT
5 COM2 OUT
6 COM3 OUT
7 COM4 OUT Terminal not used. 8 VLC IN
9 VSS IN
10 XIN IN
11 XOUT OUT
12-15 K00-K03 IN
16 TEST IN Connected to VC. 17 RESET IN
18 HOLD IN/OUT Connected to VDD. 19 INT2 IN Signal synchronized with commercial power source frequency.
Common data signal: COM1.
Connected to LCD (Pin No. 1)
Common data signal: COM2.
Connected to LCD (Pin No. 2)
Common data signal: COM1.
Connected to LCD (Pin No. 3)
Signal synchronized with commercial power source frequency. Signal similar to VSS.
Power source voltage: 0V.
VSS voltage of power source circuit input.
Internal clock oscillation frequency setting input.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit with respect to XOUT terminal.
Internal clock oscillation frequency control output.
Output to control oscillation input of XIN.
Terminal to change functions according to the Model.
DC voltage in accordance with the Model in operation is applied to set up its function.
Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is supplied. Temporarily set to "L" level the moment power is supplied, at this time the LSI is reset. Thereafter set at "H" level.
This is the basic timing for time processing of LSI.
20.0 msec
H : +5V
L : 0V
20 R81 IN Signal coming from encoder.
When the encoder is turned, the contacts of encoder make pulse signals. And pulse signals are input into R81.
21 INT1 IN
Signal coming from encoder.
Signal similar to R81. Pulse signals are input into INT1. 22 R83 OUT Terminal not used. 23 R90 IN
To input signal which communicates the door open/close information to LSI.
Door open "L" level signal (0V). Door close "H" level (+5V) 24-25 R91-R92 OUT Terminal not used.
26 VDD IN Connected to GND. 27 R40 OUT
Signal to sound buzzer (2.0 kHz).
A: key touch sound.
B: Completion sound.
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Page 22
DESCRIPTION OF LSI
Pin No. Signal I/O Description
28 R41 OUT Grill heating element driving signsl.
To turn on and off the grill heating element relay (RY2). "L" level during grill cooking or dual cooking; "H" level otherwise.
29 R42 OUT
Magnetron high-voltage circuit driving signal.
To turn on and off the cook relay (RY3). In 100% POWER operation, the signals hold "L" level during microwave cook­ing and "H" level while not cook­ing. In other cooking modes (70%, 50%, 30%, 10%) the sig­nal turns to "H" level and "L" level in repetition according to the power level.
ON/OFF time ratio in Mi­cro cooking (a. 32second time base)
MICRO ON OFF COOK 100% 32sec. 0sec. 70% 24sec. 8sec. 50% 18sec. 14sec. 30% 12sec. 20sec. 10% 6sec. 26sec.
ON
During
cooking
(Grill or dual)
ON/OFF time ratio in Mi­cro cooking (a. 48second time base)
MICRO ON OFF COOK 100% 48sec. 0sec. 70% 36sec. 12sec. 50% 26sec. 22sec. 30% 16sec. 32sec. 10% 8sec. 40sec.
OFF
H.
L
GND
30 R43 OUT Oven lamp, fan motor and turntable motor driving signal.
To turn on and off shut off relay (RY1). The
20.0 msec
square waveform voltage is delivered to the RY1 driving circuit.
During cooking
31-33 R50-R52 OUT Terminal not used. 34 R53 IN
Signal coming from tact switch.
When either of tact switches SW60-SW63 is touched, a corresponding signal out of R60, R61, R62 and R63 will be input into R53. When no key is touched, the signal is held at "H" level.
35 R60 OUT
Tact switch strobe signal.
Signal applied to tact switch section. A pulse signal is input to R53 terminal while the tact switch SW60 is touched.
36 R61 OUT
Tact switch strobe signal.
Signal applied to tact switch section. A pulse signal is input to R53 terminal while the tact switch SW61 is touched.
37 R62 OUT
Tact switch strobe signal.
Signal applied to tact switch section. A pulse signal is input to R53 terminal while the tact switch SW62 is touched.
38 R63 OUT
Tact switch strobe signal.
Signal applied to tact switch section. A pulse signal is input to R53 terminal while the tact switch SW63 is touched.
39-42 R70-R73 OUT Terminal not used. 43-54 SEG0 - OUT
Segment data signal.
SEG11 Connected to LCD.
The relation between signals are as follows:
LSI signal (Pin No.) LCD (Pin No.) LSI signal (Pin No.) LCD (Pin No.)
SEG 0 (1) ............................. S12(4) SEG 6 (7) .......................... S6(10)
SEG 1 (2) ............................. S11(5) SEG 7 (8) .......................... S5(11)
SEG 2 (3) ............................. S10(6) SEG 8 (9) .......................... S4(12)
SEG 3 (4) ............................... S9(7) SEG 9 (10) ........................ S3(13)
SEG 4 (5) ............................... S8(8) SEG 10 (11) ...................... S2(14)
SEG 5 (6) ............................... S7(9) SEG 11 (12) ...................... S1(15)
H : +5V
L : 0V
55-57 SEG12- OUT Terminal not used.
SEG14
58 VDD IN
Power source voltage input terminal.
Connected to GND.
59-64 SEG15- OUT Terminal not used.
SEG20
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Page 23
TOUCH CONTROL
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the circuits. When handling these parts, the following precautions should be strictly followed. CMOS LSI have extremely high impedance at its input and output terminals. For this reason, it is easily influenced by the surrounding high voltage power source, static electricity charge in clothes, etc., and sometimes it is not fully protected by the built-in protection circuit. In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them in aluminium foil. Also wrap PW boards containing them in aluminium foil.
2) When soldering, ground the technician as shown in the figure and use grounded soldering iron and work table.
approx. 1M ohm
2. Shapes of Electronic Components
B
C
E
Transistor 2SB1238
C
E
B
Transistor DTA123ES KRA223M KRC243M
3. Servicing of Touch Control Panel
We describe the procedures to permit servicing of the touch control panel of the microwave oven and the precautions you must take when doing so. To perform the servicing, power to the touch control panel is available either from the power line of the oven itself or from an external power source.
(1) Servicing the touch control panel with power
supply of the oven : CAUTION:
THE HIGH VOLTAGE TRANSFORMER OF THE MICROWAVE OVEN IS STILL LIVE DURING SERV­ICING AND PRESENTS A HAZARD .
Therefore, when checking the performance of the touch control panel, put the outer cabinet on the oven to avoid touching the high voltage transformer, or unplug the primary terminal (connector) of the high voltage transformer to turn it off; the end of such connector must be insulated with an insulating tape. After servicing, be sure to replace the leads to their original locations.
A. On some models, the power supply cord between
the touch control panel and the oven itself is so short that the two can't be separated.
For those models, check and repair all the controls (sensor-related ones included) of the touch control
panel while keeping it connected to the oven.
B. On some models, the power supply cord between
the touch control panel and the oven proper is so long enough that they may be separated from each other. For those models, therefore, it is possible to check and repair the controls of the touch control panel while keeping it apart from the oven proper; in this case you must short both ends of the door sensing switch (on PWB) of the touch control panel with a jumper, which brings about an operational state that is equivalent to the oven door being closed. As for the sensor-related controls of the touch control panel, checking them is possible if the dummy resistor(s) with resistance equal to that of the controls are used.
(2) Servicing the touch control panel with power
supply from an external power source:
Disconnect the touch control panel completely from the oven proper, and short both ends of the door sensing switch (on PWB) of the touch control panel, which brings about an operational state that is equivalent to the oven door being closed. Connect an external power source to the power input terminal of the touch control panel, then it is possible to check and repair the controls of the touch control panel; it is also possible to check the sensor-related controls of the touch control panel by using the dummy resistor(s).
4. Servicing Tools
Tools required to service the touch control panel assembly.
1) Soldering iron: 30W (It is recommended to use a soldering iron with a grounding terminal.)
2) Oscilloscope: Single beam, frequency range: DC ­10MHz type or more advanced model.
3) Others: Hand tools
5. Other Precautions
1) Before turning on the power source of the control unit, remove the aluminium foil applied for preventing static electricity.
2) Connect the connector of the key unit to the control unit being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnormal voltage due to static electricity etc. is not applied to the input or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to PWB, making sure that all connections are tight.
5) Be sure to use specified components where high precision is required.
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COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WARNING: Avoid possible exposure to microwave energy. Please follow the instructions below before
operating the oven.
1. CARRY OUT
2. Make sure that a definite "click" can be heard when the microwave oven door is unlatched. (Hold the door in a closed position with one hand, then push the door open button with the other, this causes the latch heads to rise, it is then possible to hear a "click" as the door switches operate.)
3. Visually check the door and cavity face plate for damage (dents, cracks, signs of arcing etc.)
Carry out any remedial work that is necessary before operating the oven. Do not operate the oven if any of the following conditions exist:
Please refer to OVEN PARTS, CABINET PARTS, DOOR PARTS, when carrying out any of the following removal procedures:
3D CHECKS.
1. Door does not close firmly.
2. Door hinge, support or latch hook is damaged.
3. The door gasket or seal is damaged.
4. The door is bent or warped.
5. There are defective parts in the door interlock system.
6. There are defective parts in the microwave generating and transmission assembly.
7. There is visible damage to the oven.
Do not operate the oven:
1. Without the RF gasket (Magnetron).
2. If the wave guide or oven cavity are not intact.
3. If the door is not closed.
4. If the outer case (cabinet) is not fitted.
OUTER CASE REMOVAL
To remove the outer case, proceed as follows.
1. Disconnect oven from power supply.
2. Open the oven door and wedge it open.
3. Remove the screws from rear and along the side edge of case.
4. Slide the entire case back about 3cm to free it from retaining clips on the cavity face plate.
5. Lift the entire case from the oven.
6. Discharge the H.V. capacitor before carrying out any further work.
7. Do not operate the oven with the outer case removed.
N.B.; Step 1, 2 and 6 form the basis of the
CAUTION: DISCHARGE HIGH VOLTAGE CAPACITOR
BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING.
3D checks.
HIGH VOLTAGE COMPONENTS REMOVAL (HIGH VOLTAGE CAPACITOR AND HIGH VOLTAGE RECTIFIER ASSEMBLY)
To remove the components, proceed as follows.
1. CARRY OUT
2. Disconnect all the leads and terminals of high voltage rectifier assembly from high voltage capacitor.
3. Remove one (1) screw holding earth side terminal of high voltage rectifier assembly, and remove capacitor holder.
4. Remove one (1) screw holding capacitor holder to the oven cavity.
5. Release the capacitor holder from the duct.
3D CHECKS
6. Remove the capacitor from the capacitor holder.
7. Now high voltage rectifier assembly and capacitor should be free.
CAUTION: WHEN REPLACING HIGH VOLTAGE
RECTIFIER ASSEMBLY, ENSURE THAT THE CATHODE (EARTH) CONNECTION IS SECURELY FIXED TO THE CAPACITOR HOLDER WITH AN EARTHING SCREW.
POWER TRANSFORMER REMOVAL
1. CARRY OUT 3D CHECKS
2. Disconnect the filament leads of the power transformer from high voltage capacitor and the magnetron.
3. Disconnect the H.V. wire A from the power transformer.
4. Disconnect the main wire harness from the power transformer.
5. Remove the two (2) screws and one (1) washer holding the transformer to base plate.
6. Remove the transformer.
7. Now, the power transformer is free.
MAGNETRON REMOVAL
1. CARRY OUT 3D CHECKS.
2. Remove the air separate duct from the chassis support and the air intake duct.
3. Disconnect the H.V. wire B and filament lead of the transformer from the magnetron.
4. Remove the one (1) screw holding the chassis support to the magnetron.
5. Move the air intake duct to left.
6. Remove the air deflector from the magnetron.
7. Carefully remove four (4) screws holding magnetron to waveguide, when removing the screws hold the magnetron to prevent it from falling.
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8. Remove the magnetron from the waveguide with care so that the magnetron antenna is not hit by any metal object around the antenna.
CAUTION: WHEN REPLACING THE MAGNETRON,
BE SURE THE R.F. GASKET IS IN PLACE AND THE MAGNETRON MOUNTING SCREWS ARE TIGHTENED SECURELY.
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COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
FAN MOTOR REMOVAL
1. CARRY OUT 3D CHECKS
2. Remove the one (1) screw holding the noise filter to the chassis support.
3. Release the noise filter from the tabs of the fan duct.
4. Disconnect the wire leads from the fan motor.
5. Remove the one (1) screw holding the capacitor holder to the oven cavity back plate.
6. Remove the one (1) screw holding the fan duct to the oven cavity back plate.
CONTROL PANEL REMOVAL
1. CARRY OUT
2. Disconnect the main harness and stop switch harness from the control panel.
3D CHECKS
TURNTABLE MOTOR REMOVAL
1. Disconnect the oven from power supply.
2. Remove the turntable motor cover by snipping of material in four corners.
3. Where the corners have been snipped off bend corner areas flat. No sharp edge must be evident after removal of TT motor cover.
7. Release the tabs of the capacitor holder from the fan duct.
8. Remove the fan duct from the oven.
9. Remove the fan blade assembly from the fan motor.
10.Remove the two (2) screws holding the fan motor to the fan duct.
11.Now, the fan motor is free.
3. Lift up the control panel assembly and pull it forward. Now, the control panel assembly is free.
4. Disconnect the wire lead from turntable motor and remove the 2 screws holding the turntable motor.
5. Turntable motor is now free.
6. After replacement use the one (1) screw provided with the turntable motor assembly to fit the turntable motor cover.
TURNTABLE COUPLING REMOVAL
1. Remove the turntable motor, refer to “Turntable Motor Removal”.
2. Pull the coupling out of the hole in the oven cavity.
3. At that time the turntable coupling will be free.
CAUTION: REPLACE THE PACKING AT THE SAME
TIME WHEN REPLACING THE COUPLING. BECAUSE THE PACKING MAY BE DAMAGED WHEN PULLING OUT THE COUPLING.
OVEN LAMP REMOVAL
1. CARRY OUT 3D CHECKS
2. To remove the wire from the lamp holder press down the terminal tab and pull.
3. Lift up the oven lamp socket.
4. Now, the oven lamp socket is free.
GRILL HEATING ELEMENTS REMOVAL
PACKING
Figure C-1. Turntable Coupling
Lock
Socket
Figure C-2. Oven lamp
COUPLING
T.T.M SUPPORT ANGLE
Bulb
1. CARRY OUT 3D CHECKS.
2. Remove the one (1) screw holding the exhaust duct to the oven cavity.
3. Remove the exhaust duct from the oven cavity.
4. Disconnect the wire leads from the grill heating elements.
5. Lay down the two (2) tabs holding the heater reflector to the oven cavity.
6. Remove the heater reflector from the oven cavity by sliding it toward the magnetron.
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7. Make the tabs of grill heater angle straight.
8. Remove the grill heater angle, grill heating elements and the short terminal together from the heater reflector.
9. Remove the grill heater angle from the grill heating elements.
10.Remove the two (2) screws holding the short terminal to the grill heating elements.
11.Now, the grill heating elements are free.
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COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
MONITOR
SWITCH(SW2)
MONITORED LATCH
SWITCH (SW1)
TAB
TAB
STOP SWITCH
(SW3)
PRIMARY LATCH SWITCH, STOP SWITCH AND MONITOR SWITCH REMOVAL
1. CARRY OUT
3D CHECKS.
2. Remove the control panel assembly referring to CONTROL PANEL REMOVAL.
3. Disconnect the leads from all switches.
4. Remove the two (2) screws holding the latch hook to the oven cavity.
5. Remove the latch hook.
6. Push the retaining tab slightly and remove the switch.
MONITORED LATCH SWITCH, STOP SWITCH AND MONITOR SWITCH ADJUSTMENT
If the monitored latch switch, stop switch and monitor switch do not operate properly due to a mis-adjustment, the following adjustment should be made.
1. CARRY OUT
3D CHECKS
2. Loosen the two (2) screws holding the latch hook to the oven cavity front flange.
3. With door closed, adjust the latch hook by moving it back and forward, or up and down. In and out play of the door allowed by the latch hook should be less than 0.5 mm. The horizontal position of the latch hook should be placed where the monitor switch has activated with the door closed. The vertical position of the latch hook should be placed where the monitored latch switch and stop switch have activated with the door closed.
4. Secure the screws with washers firmly.
5. Make sure of the monitored latch switch, stop switch and monitor switch operation. If those switches have not activated with the door closed, repeat steps 1-4.
After adjustment, make sure of following:
1. In and out play of door remains less than 0.5 mm when latched position. First check latch hook position, pushing and pulling the door toward the oven face. The results (play of the door) should be less than 0.5 mm.
2. The contacts (COM - NO) of monitored latch switch and stop switch interrupt the circuit before the door can be opened.
3. The contacts (COM - NC) of the monitor switch close when the door is opened.
4. Re-install outer case and check for microwave leakage around the door with an approved microwave survey meter. (Refer to Microwave Measurement Procedure.)
DOOR
LATCH HOOK
LATCH HEADS
DOOR OPEN BUTTON
MONITOR SWITCH (SW2)
MONITORED LATCH SWITCH (SW1)
STOP SWITCH (SW3)
OPEN LEVER
Figure C-4Latch Switches Adjustment
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COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
POWER SUPPLY CORD REPLACEMENT
Removal
1. CARRY OUT 3D CHECKS.
2. Remove the single (1) screw holding the green/yellow wire to the cavity.
3. Disconnect the leads of the power supply cord from the noise filter, referring to the Figure C-5 (a).
4. Release the power supply cord from the rear cabinet.
5. Now, the power supply cord is free.
Oven cavity back plate
Blue wire
Brown wire
Figure C-5 (a) Replacement of Power Supply Cord
Power supply cord
Chassis support
Re-install
1. Insert the moulding cord stopper of power supply cord into the square hole of the rear cabinet, referring to the Figure C-5 (b).
2. Install the earth wire lead of power supply cord and the earth angle to the cavity with one (1) screw and tight the screw.
3. Connect the brown and blue wire leads of power supply cord to the noise filter correctly, referring to the Pictorial Diagram.
POWER SUPPLY CORD
MOULDING CORD STOPPER
OVEN CAVITY BACK PLATE
GROMMET MOULDING
DOOR REPLACEMENT
REMOVAL
1. Disconnect the oven from the power supply.
2. Push the open button and open the door slightly.
3. Insert an putty knife (thickness of about 0.5mm) into the gap between the choke cover and door frame as shown in Figure C-7 to free engaging parts.
4. Release choke cover from door panel.
5. Now choke cover is free.
PUTTY KNIFE
CHOKE COVER
DOOR FRAME
Figure C-7. Door Disassembly
6. Lift the door upwards.
7. Now, door sub assembly is free from oven cavity.
8. Remove the four (4) screws holding the door panel to the door frame.
9. Release door panel from six (6) tabs of door frame by sliding door panel upward.
10.Now, door panel is free.
11.Slide latch head upward and remove it from door frame with releasing latch spring from door frame and latch head.
12.Now, latch head and latch spring are free.
13.Remove the two (2) screws holding the glass stopper to
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SQUARE HOLE
Figure C-5 (b) Replacement of Power Supply Cord
the door frame.
14.Remove the glass stopper from the door frame.
15.Slide the front door glass leftwards and then slide upwards to release the tabs holding it.
16.Now, the front door glass is free
RE-INSTALL
1. Re-install the front door glass to the door frame as follows.
a) Insert the upper edge of the front door glass into the six
(6) tabs of the door frame.
b) Slide the front door glass downwards and insert the
lower edge of the front door glass into the six (6) tabs of the door frame.
c) Slide the front door glass rightwards and insert the
right edge of the front door glass into the one (1) tab of the door frame.
2. Re-install the glass stopper to the door frame as follows.
a) Re-install the glass stopper to the door frame so that
the two (2) holes of the glass stopper meet the two (2) pins of the door frame.
b) Hold the glass stopper to the door frame with the two
(2) screws.
3. Re-install the latch spring to the latch head. Re-install the latch spring to the door frame. Re-install latch head to door frame.
4. Re-install door panel to door frame by fitting six (6) tabs of door frame to six (6) holes of door panel.
5. Hold the door panel to the door frame with four (4)
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COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
screws.
6. Located door panel hinge pins into cavity hinge location holes.
7. Re-install choke cover to door panel by clipping into position.
Note: After any service to the door; (A) Make sure that the monitor switch, monitored latch
switch and stop switch are operating properly. (Refer to chapter "Test Procedures".).
(B) An approved microwave survey meter should be
used to assure compliance with proper microwave radiation emission limitation standards. (Refer to Microwave Measurement Procedure.)
After any service, make sure of the following :
1. Door latch heads smoothly catch latch hook through latch holes and that latch head goes through centre of latch hole.
2. Deviation of door alignment from horizontal line of cavity face plate is to be less than 1.0mm.
3. Door is positioned with its face pressed toward cavity face plate.
4. Check for microwave leakage around door with an approved microwave survey meter. (Refer to Microwave Measurement Procedure.)
Note: The door on a microwave oven is designed to act
as an electronic seal preventing the leakage of microwave energy from oven cavity during cook cycle. This function does not require that door be
air-tight, moisture (condensation)-tight or light-tight. Therefore, occasional appearance of moisture, light or sensing of gentle warm air movement around oven door is not abnormal and do not of themselves, indicate a leakage of microwave energy from oven cavity.
Upper Oven
Pin
Hinge
Upper Oven Hinge
Door Panel
Choke Cover
Lower
Pin
Oven Hinge
Figure C-6. Door Replacement
Lower Oven Hinge
TEST DATA AT A GLANCE
Parts Symbol Value / Data Fuse F1 F8A / 250V
Special fuse F2 F15A / 250V Thermal cut-out (MG) TC1 125°C Thermal cut-out (OVEN) TC2 160°C Oven lamp OL 200–250 V 25W E14 High voltage capacitor C 1.07µF AC 2100V Magnetron MG Filament < 1
Power transformer T Filament winding < 1
TEST POINT ON CONTROL UNIT
In/Out put terminal Test Point Volt power plug and close the door.) Input terminal (Power supply) A1-A3 230V Approx. 1043 ohm. Input terminal (Stop switch) B1–B2 0.7 ohm. Output terminal (Oven lamp, A5–A3 230V Approx. 165 ohm.
Fan motor, Turntable motor) Output terminal (Power transformer) No. of RY3–A3 230V Approx. 2.6 ohm. Output terminal (Earth) B2–Chassis 0.7 ohm.
Filament – chassis ohm.
Secondary winding Approx. 13 Primary winding Approx. 1.9
Resistance (Disconnect the
WARNING: DISCONNECT THE PLUG WHEN MEASURING RESISTANCE.
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Page 29
MICROWAVE MEASUREMENT
After adjustment of door latch switches, monitor switch and door are completed individually or collectively, the following leakage test must be performed with a survey instrument and it must be confirmed that the result meets the requirements of the performance standard for microwave oven.
REQUIREMENT
The safety switch must prevent microwave radiation emission in excess of 5mW/cm2 at any point 5cm or more from external surface of the oven.
PREPARATION FOR TESTING:
Before beginning the actual test for leakage, proceed as follows;
1. Make sure that the test instrument is operating normally as specified in its instruction booklet. Important: Survey instruments that comply with the requirement for instrumentations as prescribed by the performance standard for microwave ovens must be used for testing.
Recommended instruments are: NARDA 8100 NARDA 8200 HOLADAY HI 1500 SIMPSON 380M
2. Place the oven tray into the oven cavity.
3. Place the load of 275 ± 15ml of water initially at 20 ± 5°C in the center of the oven tray. The water container should be a low form of 600 ml beaker with inside diameter of approx. 8.5cm and made of an electrically non-conductive material such as glass or plastic. The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage is measured accurately.
4. Close the door and turn the oven ON with the timer set for several minutes. If the water begins to boil before the survey is completed, replace it with 275ml of cool water.
5. Move the probe slowly (not faster that 2.5cm/sec.) along the gap.
6. The microwave radiation emission should be measured at any point of 5cm or more from the external surface of the oven.
mW cm
mW cm
SHARP
2
2
Microwave leakage measurement at 5 cm distance
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27
Page 30
SCHEMATIC DIAGRAMS
NOTE:CONDITION OF OVEN
1. Door closed
2. Cooking mode at microwave position
3. Timer at zero
F1:
FUSE
L
F8A
EARTH
FUSE
15A
0.22 / 250V
N
10M / 0.5W
0.0047 / 250V
680K / 0.5W
NOISE SUPPRESSION COIL
0.0047 / 250V
F2
230V~50Hz
BRN / 15
G-Y / 15
BLU / 15
NOTE: * COMPONENTS
WITH POTENTIALS
ABOVE 250V
OVEN
THERMAL
MAG
THERMAL
CUT-OUT
CUT-OUT
160ß C
125ß C
A1
RY2
COM
A3
NO
COM
RY3
NO
A5
OVEN LAMP
SW1:
MONITORED
LATCH
OL
FAN MOTOR
FM
NO
SWITCH
B1
SW3:
RY1
B2
STOP
SW
Figure O-1. Oven Schematic-OFF Condition
TURN TABLE
MOTOR
TTM
GRILL HEATER
SW2:
MONITOR
SWITCH
NO
NO
POWER TRANSFORMER
*
H.V.
*
CAPACITOR
1.07 F
AC2100V
ASYMMETRIC
*
RECTIFIER
MAGNETRON
*
H.V. RECTIFIER
*
230V~50Hz
BRN / 15
BLU / 15
G-Y / 15
F1:
FUSE
F8A
L
OVEN
THERMAL
CUT-OUT
MAG
THERMAL
CUT-OUT
160ß C
125ß C
EARTH
FUSE
15A
0.22 / 250V
N
10M / 0.5W
0.0047 / 250V
680K / 0.5W
NOISE SUPPRESSION COIL
0.0047 / 250V
F2
A1
COM
A3
RY2
NO
COM
RY3
NO
POWER TRANSFORMER
*
H.V.
CAPACITOR
1.07 F
AC2100V
*
NO
NO
ASYMMETRIC
RECTIFIER
*
B1
SW3:
A5
OVEN LAMP
SW1:
MONITORED
LATCH
OL
NO
SWITCH
TURN TABLE
MOTOR
TTM
FAN MOTOR
FM
GRILL HEATER
SW2:
MONITOR
SWITCH
RY1
B2
STOP
SW
MAGNETRON
*
H.V. RECTIFIER
*
Figure O-2. Oven Schematic-Microwave Cooking Condition
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SCHEMATIC DIAGRAMS
NOTE:CONDITION OF OVEN
1. Door closed
2. Cooking mode at microwave position
3. Timer at zero
L
F1:
FUSE
F8A
EARTH
FUSE
15A
0.22 / 250V
N
10M / 0.5W
680K / 0.5W
NOISE SUPPRESSION COIL
F2
230V~50Hz
BRN / 15
G-Y / 15
BLU / 15
NOTE: * COMPONENTS
WITH POTENTIALS
ABOVE 250V
0.0047 / 250V
0.0047 / 250V
OVEN
THERMAL
CUT-OUT
MAG
THERMAL
CUT-OUT
160ß C
125ß C
A1
COM
A3
RY2
NO
COM
RY3
NO
A5
SW1:
MONITORED
OL
OVEN LAMP
NO
LATCH
SWITCH
TURN TABLE
FAN MOTOR
FM
B1
SW3:
RY1
B2
STOP
SW
Figure O-3. Oven Schematic-Grill Condition
* MAGNETRON
* POWER TRANSFORMER
MOTOR
TTM
GRILL HEATER
SW2:
MONITOR
SWITCH
NO
NO
CAPACITOR
1.07 F
AC2100V
* H.V.
* ASYMMETRIC
RECTIFIER
* H.V. RECTIFIER
230V~50Hz
BRN / 15
BLU / 15
G-Y / 15
L
F2
FUSE
15A
EARTH
N
10M / 0.5W
0.22 / 250V
NOISE SUPPRESSION COIL
0.0047 / 250V
680K / 0.5W
0.0047 / 250V
F1:
FUSE
F8A
OVEN
THERMAL
MAG
THERMAL
CUT-OUT
CUT-OUT
A3
A1
COM
RY2
160ß C
125ß C
NO
COM
RY3
NO
A5
OVEN LAMP
SW1:
MONITORED
LATCH
OL
NO
SWITCH
TURN TABLE
MOTOR
TTM
FAN MOTOR
FM
GRILL HEATER
SW2:
B1
SW3:
RY1
B2
STOP
SW
Figure O-4. Oven Schematic-Dual Cooking Condition
MONITOR
SWITCH
NO
NO
POWER TRANSFORMER
*
H.V.
*
CAPACITOR
1.07 F
AC2100V
ASYMMETRIC
*
RECTIFIER
MAGNETRON
*
H.V. RECTIFIER
*
R-733 -
29
Page 32
PICTORIAL DIAGRAM
R-733 -
30
GRILL HEATER
CONTROL PANEL
CN-B
GRN
RED
RY*3 NO
COM
WHT
ORG
BLK
BLU WHT
RED
MON SW.
MON LATCH SW.
WHT
BRN
BLK WHT
WHT BLK
BLU GRY
ORG WHT
BRN BLK
BLU BLU
TC1: MAG C/O
OVEN LAMP
WHT
BRN BLU
GRY
RED
WHT
BRN
BLU
TC2: OVEN C/O
BRN
LIVE
BRN
NEUTRAL
BLU
EARTH
G/Y
RED
MG: MAGNETRON
POWER SUPPLY CORD
BLU
BRN
FM: FAN MOTOR
ASYMMETRIC RECTIFIER
CN-A
RY*2 NO
COM
BLK
BLU RED
BLK
BLU
STOP SW.
GRN
TTM: TURNTABLE MOTOR
RED
RED BLU
WHT
Figure S-1. Pictorial Diagram
T: HVT
WHT
BRN
HV WIRE B
HV WIRE A
HV RECT
C: HV CAPACITOR
Page 33
CONTROL PANEL CIRCUIT
R-733 -
31
AC230V 50Hz
OVEN LAMP FAN MOTOR TURNTABLE MOTOR
HEATER
HIGH VOLTAGE TRANSFORMER
NOTE
VRS1
T1
10G471K
A 3
(J1)
A 1
A 5
RY1
OJ-SH-124LM
NO
RY2
RY3
Q20
B1238
R22
1/2w
D21
91
D22
COM
VRB18
NO
COM
VRB18SP
: IF NOT SPECIFIED 1/4w ± 5% : IF NOT SPECIFIED 1SS270A : IF NOT SPECIFIED 0.01µF / 16v
D1
3
ZD20
11ES1·4
D2
D20
R20 1k
HZ20-1
D4
D3
Q23 KRC243M
Q21 KRA223M
+
C1 0.1µ/50v
C20
Q22 KRA223M
D23
2
C2 470µ/50v
R1
R2
510
510
1w
1w
SP1
Q24 KRA101M
+
10µ/50v
B 2 B 1
DOOR SWITCH
C3
0.1µ/50v
Q1 KRA101M
R40 3.3k
Q40 KRA101M
+
C21
0.1µ/50v
R32 10k
4
D30
ZD1 HZ5C2
ZD2
HZ4A2
C4
R21 4.7k
R30 15k
R31 4.7k
Q2 DTA123ES
R4 4.7k
R3 4.7k
C30
+
C5
CF1 4MHz
R10 4.7k
(J3) (J5) (J7) (J9)
C6 10µ/50v
C7 0.1µ/50v
(J2)
(J4)
(J6)
2
(J8)
2
Q3 B1238
R5 240
WH-1
WH-2
C50
C51
SW50
LD1 LD2 LD3 LD4
SEG20 6420R81
63 SEG19
62 SEG18
61 SEG17
1SEG21 2SEG22 3SEG23 4COM1 5COM2 6COM3 7COM4 8VLC 9VSS 10XIN 11XOUT 12K00 13K01 14K02 15K03 16TEST 17RESET 18HOLD 19INT2
21INT1
22R83
23R90
R51 4.7k
R50 4.7k
BC
A
60 SEG16
59 SEG15
58 VDD
24R91
25R92
26VDD
R52 100k
R53 100k
57 SEG14
56 SEG13
55 SEG12
54 SEG11
53 SEG10
52 SEG 9
51 50 SEG 7 49 SEG 6 48 SEG 5 47 SEG 4 46 SEG 3 45 SEG 2 44 SEG 1 43 SEG 0 42 R73 41 R72 40 R71 39 R70 38 R63 37 R62
IC1 IZA855DR
36 R61 35 R60 34 R53 33 R52
27R40
28R41
29R42
30R43
31R50
32R51
SEG 8
LIQUID CRYSTAL DISPLAY
S 9
S 8
S 7
S 6
S 5
S 4
S 3
S 2
S 1
S12
S11
S10
C 2
C 3
1min
STOP
SW60+SW61
C 1
SW62
1
AUTO COOK
R60 4.7k
SW63
Figure S-2. Control Panel Circuit
Page 34
PRINTED WIRING BOARD DIAGRAM
QKITPA018URE0
0
LD4
WH-1
F
3
R64
R63 R62
R61
SW63
112
CN - G
SW62
SW61
B
10
SW60
R52 R53
MICRO
R60
Q24
11
D22
E
E
Q23
R21
B
Q20
LD1 LD2 LD3
C1 S1
R68
R67 R66
R65
2
CR60
CN - B
1
B
C20
E
E
C21
12
(J10)
D23
Q22
E
E
Q1
1
E
Q40
6
D30
B
B
B
R50
R51
2
R20
32
R30
Q21SP1
C3
ZD20
191
20
C30
C51
C50
5
R31
C6
7
R40
9
C2
S
WH-2
51 33
52
DIP
WH-1
64
WH-2
E
C4
IC1
CF1
(J6)
(J4)
C5
4
R4
Q2
R3
C1
C7
P
(J2)
B
ZD2
Q3
B
(J8)
(J3) (J5) (J7) R10
E
8
(J9)
R5
ZD1
R2
R1
D2 D1 D3
D4
RY3
(J11)
R22
GRILL
RY2
SW50
BCA
D21
RY1
OL/FM /TTM
51
Figure S-3. Printed Wiring Board
R-733 -
32
D20
AC
(J1)
T1
VRS1
CN - A
Page 35
PARTS LIST
Note: The parts marked * are used in voltage more than 250V. The parts marked "" may cause undue microwave exposure “§” MARK: SPARE PARTS-DELIVERY SECTION
REF. NO. PART NO.
ELECTRIC PARTS
C RC-QZA252WRE0 U High voltage capacitor 1 AP FM RMOTEA361WRE0 U Fan motor 1 AT F2 QFS-B0019MRE0 U Fuse 15A 1 AC F1 QFS-CA025WRE0 U F8A Fuse 1 AC GH FHET-A040WRK1 U Grill heating element assembly 1 BB
* MG RV-MZA264WRE0 U Magnetron 1 BK
OL RLMPTA066WRE0 U Oven lamp 1 AK SW1 QSW-MA131WRE0 U Monitored latch switch 1 AK SW2 QSW-MA133WRE0 U Monitor switch 1 AN SW3 QSW-MA131WRE0 U Stop switch 1 AK
* T RTRN-A016URE1 U Power transformer 1 BH
TC1 RTHM-A098WRE0 U Thermal cut-out 125°C (Magnetron) 1 AH TC2 RTHM-A100WRE0 U Thermal cut-out 160°C (Oven) 1 AH TTM RMOTDA227WRE0 U Turntable motor assy 1 AU
* 1-1 FH-DZA035WRE0 U H.V. rectifier assembly 1 AP
1-2 FPWBFA309WRE2 U Noise filter 1 AT 1-3 QACCVA004URE1 U Power supply cord 1 AQ
CABINET PARTS
2-1 GCABUA469WRT0 U Outer case cabinet R-733(W)F R-733(W) 1 AX 2-1 GCABUA445WRP0 U Outer case cabinet R-733(B) 1 AX 2-1 GCABUA039URP0 U Outer case cabinet R-733(Y)F 1 AW 2-1 GCABUA040URP0 U Outer case cabinet R-733(LB)F 1 AW 2-1 GCABUA044URP0 U Outer case cabinet R-733(LG)F 1 AX 2-2 GLEGPA028WRE0 U Foot 4AA 2-3 GDAI-A219WRP5 U Base Plate 1 AS
§
DESCRIPTION
QTY CODE
*
*
*
*
CONTROL PANEL PARTS
3- 1 DPWBFA123URK0 U Control unit 1 BN 3- 1A QCNCMA430DRE0 U 3-pin connector (CN-A) 1 AC 3- 1B QCNCMA414DRE0 U 2-pin connector (CN-B) 1 AB 3- 1C QW-QZA003URE2 U Lead wire (WH-1, WH-2) 2 AB 3- 1D RLCDSA036DRE0 U Liquid crystal display 1 AP 3- 1E LHLD-A002URF1 U LED holder 1 AC 3- 1F PSHEPA569WRE0 U LED sheet 1 AC C1 RC-KZA087DRE0 U Capacitor 0.1 uF 50V 1 AB C2 RC-EZA323DRE0 U Capacitor 470 uF 50V 1 AA C3 RC-KZA087DRE0 U Capacitor 0.1 uF 50V 1 AB C4-5 VCKYD41CY103N U Capacitor 0.01 uF 16V 2 AA C6 RC-EZA322DRE0 U Capacitor 10 uF 50V 1 AB C7 RC-KZA087DRE0 U Capacitor 0.1 uF 50V 1 AB C20 RC-EZA322DRE0 U Capacitor 10 uF 50V 1 AB C21 RC-EZA302DRE0 U Capacitor 0.1 uF 50V 1 AB C30 VCKYD41CY103N U Capacitor 0.01 uF 16V 1 AA C50-51 VCKYD41CY103N U Capacitor 0.01 uF 16V 2 AA CF1 RCRS-A012DRE0 U Ceramic resonator 1 AD D1-4 VHD11ES1///-1 U Diode (11ES1) 4 AB D20-23 VHD1SS270A/-1 U Diode (1SS270ATA) 4 AA D30 VHD1SS270A/-1 U Diode (1SS270ATA) 1 AA IC1 RH-IZA022DRZZ J LSI 1AP LD1-4 VHPSLZ781C9-3 U Light emitting diode 4 AC Q1 VSKRA101M//-3 U Transistor (KRA101M) 1 AA Q2 VSDTA123ES/-3 U Transistor (DTA123ES) 1 AB Q3 VS2SB1238//-3 U Transistor (2SB1238) 1 AD Q20 VS2SB1238//-3 U Transistor (2SB1238) 1 AD Q21-22 VSKRA223M//-3 U Transistor (KRA223M) 2 AB Q23 VSKRC243M//-3 U Transistor (KRC243M) 1 AB Q24 VSKRA101M//-3 U Transistor (KRA101M) 1 AA Q40 VSKRA101M//-3 U Transistor (KRA101M) 1 AA R1-2 VRS-B13AA511J U Resistor 510 ohm 1W 2 AB R3-4 VRD-B12EF472J U Resistor 4.7k ohm 1/4W 2 AA R5 VRD-B12EF241J U Resistor 240 ohm 1/4W 1 AA R10 VRD-B12EF472J U Resistor 4.7k ohm 1/4W 1 AA R20 VRD-B12EF102J U Resistor 1.0k ohm 1/4W 1 AA R21 VRD-B12EF472J U Resistor 4.7k ohm 1/4W 1 AA
R-733 -
33
Page 36
PARTS LIST
Note: The parts marked * are used in voltage more than 250V. The parts marked "" may cause undue microwave exposure “§” MARK: SPARE PARTS-DELIVERY SECTION
REF. NO. PART NO.
CONTROL PANEL PARTS CONTIN....
R22 VRD-RM2HD910J U Resistor 91k ohm 1/4W 1 AH R30 VRD-B12EF153J U Resistor 15k ohm 1/4W 1 AA R31 VRD-B12EF472J U Resistor 4.7k ohm 1/4W 1 AA R32 VRD-B12EK103J U Resistor 10k ohm 1/4W 1 AA R40 VRD-B12EF332J U Resistor 3.3k ohm 1/4W 1 AA R50-51 VRD-B12EF472J U Resistor 4.7k ohm 1/4W 2 AA R52-53 VRD-B12EF104J U Resistor 100k ohm 1/4W 2 AA R60 VRD-B12EF472J U Resistor 4.7k ohm 1/4W 1 AA RY1 RRLY-A080DRE0 U Relay (OJ-SH-124LM) 1 AG RY2 RRLY-A093DRE0 U Relay (VRB18) 1 AM RY3 RRLY-A092DRE0 U Relay (VRB18SP) 1 AP SP1 RALM-A014DRE0 U Buzzer (PKM22EPT-THAI) 1 AG SW50 RVR-BA018WRE0 U Encoder 1AH SW60-63 QSW-PA004DRE0 U Tact switch 4 AB T1 RTRNPA112DRE0 U Transformer 1 AP VRS1 RH-VZA034DRE0 U Varistor (10G471K) 1 AD ZD1 VHEHZ5C2///-1 U Zener diode (HZ5C2) 1 AB ZD2 VHEHZ4A2///-1 U Zener diode (HZ4A2) 1 AB ZD20 VHEHZ201///-1 U Zener diode (HZ20-1) 1 AB 3- 2 GMADIA005URF0 U Display window 1 AE 3- 3 HPNLCB030URR0 U Control panel frame [R-733(B)] 1 AP 3- 3 HPNLCW048URR0 U Control panel frame [R-733(W)] 1 AP 3- 3 HPNLCY012URR0 U Control panel frame [R-733(Y)F] 1 AP 3- 3 HPNLCW047URR0 U Control panel frame [R-733(W)F] 1 AP 3- 3 HPNLCL019URR0 U Control panel frame [R-733(LB)F] 1 AP 3- 3 HPNLCG018URR0 U Control panel frame [R-733(LG)F] 1 AP 3- 4 JBTN-L017URF0 U Key button [R-733(W)] 1 AD 3- 4 JBTN-A100URF0 U Key button [R-733(B)] 1 AD 3- 4 JBTN-0011URF0 U Key button [R-733(Y/W/LB/LG)F] 1 AC 3- 5 JBTN-L013URF0 U Start button [R-733(W)] 1 AD 3- 5 JBTN-A101URF0 U Start button [R-733(B)] 1 AE 3- 5 JBTN-0013URF0 U Start button [R-733(Y/W/LB/LG)F] 1 AE 3- 6 JKNBKA018URF0 U Rotary knob [R-733(W)F] 1 AD 3- 6 JKNBKA040URF0 U Rotary knob [R-733(B)] 1 AD 3- 6 JKNBKY007URF0 U Rotary knob [R-733(Y)F] 1 AD 3- 6 JKNBKL006URF0 U Rotary knob [R-733(LB)F] 1 AD 3- 6 JKNBKG005URF0 U Rotary knob [R-733(LG)F] 1 AD 3- 7 JBTN-A019URF0 U Open button [R-733(B)] 1 AE 3- 7 JBTN-A017URF0 U Open button [R-733(W)F] 1 AE 3- 7 JBTN-Y003URF0 U Open button [R-733(Y)F] 1 AE 3- 7 JBTN-L018URF0 U Open button [R-733(LB)F] 1 AE 3- 7 JBTN-G005URF0 U Open button [R-733(LG)F] 1 AE 3- 8 LSTPPA005URF0 U Stopper 1AC 3- 9 MSPRCA045WRE0 U Open button spring 1 AA 3- 10 PSHEPA003URE0 U Display window film 1 AD 3- 11 XEPSD30P10XS0 U Screw; 3mm x 10mm 5 AA
§
DESCRIPTION QTY CODE
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO.
3. PART NO. 4. DESCRIPTION
R-733 -
34
Page 37
PARTS LIST
Note: The parts marked * are used in voltage more than 250V. The parts marked "" may cause undue microwave exposure “§” MARK: SPARE PARTS-DELIVERY SECTION
REF. NO.
OVEN PARTS
4-1 DOVN-A007URKO U Oven cavity 1 BP 4-2 LBNDKA107WRP1 U Capacitor holder 1 AD 4-3 PHOK-A078WRF5 U Latch hook 1 AH 4-4 NFANJA001URE0 U Fan blade 1 AF 4-5 PDUC-A637WRF2 U Fan duct 1 AL 4-6 LANGFA155WRP7 U Chassis support 1 AF 4-7 PPACGA108WRE0 U Packing 1AC 4-8 PCUSUA365WRP1 U Baseplate cushion 1 AA 4-9 MLEVPA001URF3 U Open lever 1 AE 4-10 NCPL-A042WRF1 U Coupling 1 AD 4-11 PCOVPA308WRE1 U Waveguide cover 1 AE 4-12 PFILWA042WRP0 U Lamp filter 1 AB 4-13 PDUC-A606WRF1 U Air intake duct 1 AK 4-15 PDUC-A514WRP0 U Air duct 1 AH 4-16 QTANNA006WRE0 U Earth plate 1 AB 4-17 PDUC-A612WRP0 U Exhaust duct 1 AQ 4-18 GCABDA063WRP0 U Back plate 1 AQ 4-20 PSPAGA001WRE0 U Vibration proof cushion 1 AA
DOOR PARTS
5-1 DDORFA752WRK0 U Door panel assembly 1 AY
5-2 GCOVHA352WRF2 U Choke cover 1 AH 5-3 GWAKPB011URR0 U Door frame (B) 1 AT
∆ ∆
5-3 GWAKPW021URR0 U Door frame (W) 1 AT
5-3 GWAKPY005URR0 U Door frame (Y)F 1 AT
5-3 GWAKPL004URR0 U Door frame (LB)F 1 AT
5-3 GWAKPG010URR0 U Door frame (LG)F 1 AT 5-4 PGLSPA020URR0 U Door glass 1 AX
5-5 LSTPPA147WRF1 U Latch head 1 AE 5-6 MSPRTA141WRE0 U Latch spring 1 AA 5-7 PSHEPA424WRE2 U Door film 1 AG 5-8 FDORFA287WRT0 U Door panel sub assembly 1 AW 5-9 XCPSD30P06000 U Screw 3mm x 6mm 6 AA 5-10 LSTPPA003URF0 U Glass stopper 1 AB
PART NO. §
DESCRIPTION
QTY CODE
∆ ∆
∆ ∆
∆ ∆
MISCELLANEOUS
6-1 FROLPA002URK0 U Roller stay assembly 1 AM 6-2 NTNT-A051WRE0 U Turntable 1 AN 6-3 TINS-A127URR0 U Instruction book 1 AM
* 6-5 QW-QZA210WRE1 U H.V. wire B 1 AD
6-6 FW-VZA056URE0 U Main wire harness 1 AW 6-7 TCAUHA006URR0 U Combined caution label 1 AE 6-9 FAMI-A072WRK2 U High rack 1 AY 6-10 FAMI-A073WRK3 U Low rack 1 AX 6-11 FW-VZA031URE0 U Stop switch harness 1 AE 6-12 TLABMA044URR1 U Menu label (W) 1 AE 6-12 TLABMA077URR0 U Menu label (B) 1 AE 6-13 LHLDKA008WRF0 U P. clip 1AA
SCREW, NUT AND WASHER
7-1 XHPSD40P08K00 J Screw 4mm x 8mm 2 AA
7-2 XHTSD40P08RV0 J Screw 4mm x 8mm 3 AA 7-3 XEPSD40P25000 J Screw 4mm x 25mm 2 AA 7-4 XBPWW30P05K00 J Screw 3mm x 5mm 2 AA 7-5 LX-LZA011WRE0 U S S Rivet 2 AB 7-6 XWWSD50-06000 J Washer 4mm x 0.6mm 1 AA 7-7 XOTSD40P12RV0 J Screw 4mm x 12mm 22 AA 7-8 XCPSD30P06000 J Screw 3mm x 6mm 1 AA 7-9 XOTSF40P12000 J Screw 4mm x 12mm (B) 4 AA 7-9 XOTSE40P12000 J Screw 4mm x 12mm (W) 4 AA 7-10 XFPSD50P10KS0 J Screw 4mm x 10mm 2 AB 7-11 LX-EZA045WRE0 J TTM cover screw 1 AA
*
R-733 -
35
Page 38
EXPLODED VIEW OF OVEN
CABINET AND UNIT CHASSIS PARTS
6-7
2-1
7-9
7-4
GH
4-16
X2
4-17
7-7
4-18
7-7
7-7
7-7
4-15
7-7
TC3
4-8
4-11
4-7
2-3
4-12
4-1
X2
TTM
7-1
7-5
4-10
TC2
F1
F2
7-8
4-3
7-7
7-7
6-13
7-2
4-4
4-13
7-9
1-3
7-7
SW2
x4
0L
7-7
7-2
7-7
7-10
T
TC1
7-9
7-7
1-3
MG
4-9
7-6
SW1
7-1
SW3
4-5
1-2
7-7
4-6
1-5
7-3
x2
FM
C
4-2
1-1
7-2
7-7
2-2
NOTE: In the event of removing the turntable motor cover this part should be refitted using screw connection: LX-EZA045WRE0(7-11)
7-7
R-733 -
7-7
36
4-20
7-7
6-2
6-1
Page 39
CONTROL PANEL / DOOR PARTS
5-4
5-3
5-2
5-7
5-5
5-6
5-1
5-9
5-8
5-10
5-9 x 2
CONTROL PANEL PARTS
3-10
3 - 7
3 - 3
3 - 2
3-1D
3 - 5
3-1F
3-1E
3 - 1
3-11
3 - 4
3 - 8
3 - 6
DOOR PARTS
3 - 9
R-733 -
37
Page 40
MISCELLANEOUS / PACKING AND ACCESSORIES
6-9
6-11
6-5
6-10
6-6
Actual wire harness may be different than illustration.
PACKING PAD KIT
TRAY HOLDER
(SPADFA298WRE0)
*
TURNTABLE TRAY
HIGH RACK
LOW RACK
COOK BOOK & INSTRUCTION BOOK
(CPADBA146WRK0)
*
POLYETHENE BAG
(SSAKHA041WRE0)
*
DOOR PROTECTION SHEET
(SPADPA020WRE0)
*
TURNTABLE SUPPORT
TRAY PAD
*
Not Replaceable Items.
*
R-733 -
38
PACKING CASE
(SPAKCA369URR0) R-733 (W)
*
(SPAKCA370URR0) R-733 (B)
*
(SPAKCA390URR0) R-733 (Y)F
*
(SPAKCA368URR0) R-733 (W)F
*
(SPAKCA388URR0) R-733 (LB)F
*
(SPAKCA389URR0) R-733 (LG)F
*
SHARP CORP 2000 Printed in the U.K.
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