PARTS LIST ............................................................................................................................................. 33
EXPLODED VIEW OF OVEN ....................................................................................................................36
CONTROL PANEL /DOOR PARTS ...........................................................................................................37
MISCELLANEOUS/PACKING AND ACCESSORIES ................................................................................ 38
SHARP CORPORATION
Page 2
CAUTION
MICROWAVE RADIATION
Personnel should not be exposed to the mircowave energy which may radiate from the magnetron or
other microwave generating devices if it is improperly used or connected. All input and output microwave connections, waveguides, flanges and gaskets must be secured. Never operate the device without a microwave energy absorbing load attached.
Never look into an open waveguide or antenna while the device is energised.
VARNING
MIKROVAGSSTRALING
Personal får inte utsättas för mikrovågsenergi som kan utstrala från magnetronen eller andre
mikrovågsalstrande anordningar om dessa är felanslutna eller används på fel sätt. Alla in-och
utgångsanslutningar för mikrovågor, vagledare, flänsar och packningar måste vara fast anslutna.
Mikrovågsgeneratorn får inte arbeta utan att absorberande belastning är ansluten. Titta aldrig in i en
öppen vågledare eller antenn när mikrovågsgeneratorn är påkopplad eller laddad.
VAROITUS
MIKROAALTOSATEILYA
Käyttäjä ei saa joutua alttiiksi mikroaaltoenergialle, jota voi säteillä magnetronista tai muusta
mikroaaltoja kehittävästä laitteesta, jos sitä käytetään väärin tai jos se kytketään väärin. Kaikkien
mikroaaltoliitäntöjen sekä syöttö-että ulostulopuolella, aaltoputkien laippojen ja tiivisteiden tulee olla
varmistettuja.
Mikroaaltouunia ei koskaan saa käyttää ilman kuormaa jossa mikroaaltoenergiaa kuluu. Avoimeen
aaltoputkeen tai antenniin ei koskaan saa katsoa virran ollessa kytkettynä.
ADVARSEL
MIKRØBOLGESTRÅLING
Personell må ikke utsettes for mikrobølge-energi som kan utstråles fra magnetronen eller andre
mikrobølge-generende deler dersom apparatet feilbetjenes eller blir feiltikoplet. Alle inn-og uttilkoplinger i forbindelse med mikrobølge-strålingen, bølgeledere, flenser og tetningsringer/pakninger må
festes ordentlig.
Aldri bruk apparatet med mindre en mikrobålge-absorberende last er plassert i ovnsrommet. Aldri se
direkte inn i en åpen bølgeleder eller antenne imens apparatet er strømførende.
ADVARSEL
MIKRØBOLGEBESTRALING
Man bør ikke udsætte sig for mikrobølgebestråling fra magnetronen eller andre
mikrobølgefrembringende anordninger, hvilket kan ske hvis apparatet er forkert tilsluttet eller bruges
forkert. Alle mikrobølgeindgange og-udgange, bølgeledere, flanger og tætningsstrimler må være
forsvarligt udført.
Anvend aldrig ovnen uden en mikrobølgeabsorberende anordning. Se aldrig ind i en åben bølgeleder
eller antenne, mens ovnen er i brug.
Page 3
SERVICE MANUAL
GRILL AND MICROWAVE OVEN
R-733(W/B)/ 733(W/Y/LB/LG/)F
GENERAL IMPORTANT INFORMATION
This Manual has been prepared to provide Sharp Corp. Service engineers with Operation and Service
Information.
It is recommended that service engineers carefully study the entire text of this manual, so they will be qualified to
render satisfactory customer service.
WARNING
Note:The parts marked "*" are used in voltage more than 250V. (Parts List)
Anm:Delar märket med "*" har en spänning överstigande 250V.
Huom:Huolto-ohjeeseen merkitty "tähdella" osat joissa jännite on yli 250 V.
Bemerk:Deler som er merket "asterisk" er utsatt for spenninger over 250V til jord.
Bemærk:"Dele mærket med stjerne benyttes med højere spænding end 250 volt.
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service engineers.
All the parts marked ”*” on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to potentials above 250V.
All the parts marked "∆ " on the parts list may cause undue microwave exposure, by themselves, or when they
are damaged, loosened or removed.
Never operate the Grill with the oven outer cabinet removed. (Because air flow is eliminated, and the excess heat
generated on adjacent components). It can cause permanent damage or a fire.
SHARP CORPORATION
OSAKA, JAPAN
R-733 -
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Page 4
SERVICING
WARNING TO SERVICE PERSONNEL
GB Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts will
result in electrocution.
High voltage capacitor, Power transformer, Magnetron, High voltage rectifier assembly, High voltage harness.
REMEMBER TO CHECK 3D
1) Disconnect the supply.
2) Door opened, and wedged open.
3) Discharge high voltage capacitor.
WARNING :-BEWARE OF THE HIGH-VOLTAGE
CAPACITOR CHARGE
The high-voltage capacitor remains charged for about
60 seconds after the oven has been switched off. Wait for
60 seconds and then short-circuit the connection of the
high-voltage capacitor (that is, the connecting lead of the
high-voltage rectifier) against the chassis,using a screwdriver with an insulated handle.
Sharp recommend that wherever possible fault-finding is
carried out with the supply disconnected. It may in, some
cases, be necessary to connect the supply after the outer
case has been removed, in this event carry out
and then disconnect the leads to the primary of the power
transformer,before connecting the supply. Ensure that
these leads remain isolated from other components and
the oven chassis. (Use insulation tape if necessary.) When
the testing is completed carry out 3D checks and reconnect
the leads to the primary of the power transformer.
NL
Magnetronovens bevatten circuits die een zeer hoge spanning en stroom kunnen voortbrengen. Contact met
de volgende onderdelen kan elektrocutie tot gevolg hebben.
Hoogspanningscondensator, hoogspanningstransformator, magnetron, hoogspanningsgelijkrichter,
hoogspannings kabelboom.
3D checks
VERGEET DE VOLGENDE 3 STAPPEN
NIET
1)Haal de stekker uit het stopcontact.
2)Open de deur en zorg ervoor dat hij niet dicht
kan vallen.
3)Ontlaad de hoogspanningscondensator.
PAS OP VOOR DE ELECTRISCHE LADING VAN
DE HOOGSPANNINGSCONDENSATOR
De hoogspanningscondensator blijft nog ongeveer
60 seconden lang opgeladen, nadat de oven is
uitgeschakeld. Wacht 60 seconden voordat u de
verbinding van de hoogspannings-condensator
(m.a.w. de verbindingsdraad van de
hoogspanningsgelijkrichter) met een geïsoleerde
schroevedraaier kortsluit tegen het chassis.
Sharp beveelt ten sterkste aan dat, voor zover
mogelijk, defecten worden opgespoord wanneer de
stekker uit het stopcontact is gehaald. Soms is het
nodig om de stroomtoevoer weer tot stand te
brengen nadat de buitenmantel verwijderd is.
Herhaal dan de bovengenoemde 3 stappen en haal
de electrische draden uit deprimaire zijde vande
vermogenstransformator. Zorg ervoor dat deze draden
geïsoleerd blijven van andere elementen en van het
chassis van de oven. (Gebruik zo nodig isolatieband.)
Wanneer de test is uitgevoerd, herhaalt u de
REMEMBER TO CHECK 4R
1) Reconnect all leads removed from components during
testing.
2) Replace the outer case (cabinet).
3) Reconnect the supply.
4) Run the oven. Check all functions.
Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup
of cold water on the oven turntable, close the door and set
the power to HIGH and set the microwave timer for two (2)
minutes. When the two minutes has elapsed (timer at zero)
carefully check that the water is now hot. If the water remains
cold carry out
the component being tested.
When all service work is completed, and the oven is fully
assembled, the microwave power output should be checked
and a microwave leakage test carried out.
bovenstaande 3 stappen en verbindt u de electrische
draden weer aan de primaire zijde van de
vermogenstransformator.
3D checks and re-examine the connections to
VERGEET DE VOLGENDE 4 STAPPEN
NIET
1)Sluit de draden weer aan diezijn losgehaald
voor de test.
2)Plaats de buitenmantel weer om het toestel
heen (kabinet).
3)Stop de stekker weer in het stopcontact.
4)Zet de oven aan. Controleer alle functies.
Magnetronovens mogen niet leeg aangezet worden.
Om te controleren of er microgolf-energie binnen de
oven wordt geproduceerd, plaatst u een mok met koud
water op de draaitafel van de oven, sluit de deur, zet de
oven op HIGH en stelt de klok van de magnetron in op
twee (2) minuten. Wanneer de twee minuten voorbij
zijn (klok staat op nul), controleert u voorzichtig of het
water heet is. Indien het water nog steeds koud is,
herhaalt u de allereerste drie stappen en controleer
nogmaals de aansluitingen naar de geteste onderdelen.
Wanneer alle reparaties zijn uitgevoerd en de oven weer
in elkaar is gezet, moet de het magnetronvermogen
worden gecontroleerd en moet worden gecontroleerd of
er geen microgolflekkage is.
R-733 -
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Page 5
SERVICING
Los hornos de microondas contienen circuitos eléctricos capaces de producir voltajes de alta tensión y descargas
E
eléctricas. Para evitar el riesgo de electrocución, absténgase de tocar los siguientes componentes: condensador
de alta tensión, transformador de alta tensión, magnetrón, dispositivo del rectificador de alta tensión y arnés de
alta tensión.
RECUERDE LA COMPROBACION 3D
1) Desconecte la alimentación.
2) Deje la puerta abierta y calzada.
3) Descargue el condensador de alto voltaje.
ADVERTENCIA SOBRE LA CARGA DEL
CONDENSADOR DE ALTO VOLTAJE
El condensador de alto voltaje permanece cargado unos
60 segundos después de haber apagado el horno. Espere
60 segundos y luego ponga en cortocircuito la conexión
del condensador de alto voltaje (esto es, del conductor de
conexión del rectificador de alto voltaje) al chasis con un
destornillador de mango aislado.
Se recomienda encarecidamente que siempre que sea
posible la localización de fallos se realice con la alimentación
desconectada. Puede ser que en algunos casos sea
necesario conectar la alimentación después de haber
retirado la carcasa exterior. En este caso, realice las
comprobaciones 3D y luego desconecte los conductores
del primario del transformador de alimentación. Asegúrese
de que estos conductores permanezcan aislados de otros
componentes y del chasis del horno. (Use cinta aislante si
es necesario). Cuando termine la prueba efectúe las
comprobaciones 3D y reconecte los conductores al primario
del transformador de alimentación.
RECUERDE LA COMPROBACION 4C
1) Conecte todos los componentes desconectados de
los componentes durante la prueba.
2) Coloque la carcasa exterior (cabina).
3) Conecte la alimentación.
4) Compruebe todas sus funciones despues de poner
en marcha el horno.
Los hornos de microondas no deben funcionar vacíos.
Para comprobar la presencia de energía de microondas
dentro de una cavidad, coloque una taza de agua fría
en el plato giratorio del horno, cierre la puerta y ponga
la potencia en HIGH (alta) y coloque el temporizador
en dos (2) minutos. Cuando transcurran los dos minutos
(temporizador a cero) compruebe cuidadosamente que
el agua se ha calentado. Si el agua permaneciese fría,
efectúe las comprobaciones 3D y vuelva a examinar
las conexiones de los componentes que han sido
probados.
Cuando haya terminado la intervención en el equipo y el
horno haya sido ensamblado de nuevo completamente,
deberá comprobar la potencia de salida de microondas
y realizar una prueba de fugas de microondas.
SV
VARNING FÖR LADDNINGEN I
HÖGSPÄNNINGSKONDENSATORN
Högspänningskondensatorn är laddad i 60 sekunder
efter det att ugnen stängts av. Vänta 60 sekunder och
korislut sedan kondensatoms anslutning (dvs
anslutningen till högspänningslikriktaren) till chassiet
med hjälp av en isolerad skruvmejsel.
Mikrovågsugnar innehåller kretsar som producerar mycket höga spänningar och strömmar.
Kontakt med följande komponenter kan leda till dödsfall:
Högspänningskondensator, transformator, magnetron, högspännings likriktare, högspännings kablage.
KOM IHÅG ATT KONTROLLERA 4 STEG
1) Anslut alla ledningar som använts vid testning
2) Sätt tillbaka ytterhöljet.
3) Anslut strömkällan på nytt.
4) Sätt på ugnen. Kontrollera alla funktioner.
Mikrovågsugnar får inte användas tomma. Kontrollera
mikrovågsstrålningen i olika delar av ugnen genom
att placera en kopp med kallt vatten på ugnens tallrik,
stäng dörren, ställ in HIGH och ställ in 2 minuter på
timern. När två minuter har gått (timem visar 0)
kontrollerar du om vattnet är varmt. Om vattnet
fortfarande är kallt utför Du 3 steg kontroller och
kontrollerar anslutningarna till varje enskild komponent
på nytt.
När all service är klar och ugnen ihopskruvad skall
ugnens uteffekt och eventuellt mikrovågsläckage
kontrolleras.
R-733 -
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Page 6
SERVICING
I
I forni a microonde contengono un circuito elettrico in grado di generare tensioni e correnti estremamente
elevate. L’eventuale contatto con i seguenti componenti può causare la folgorazione:
condensatore ad alta tensione; trasformatore ad alta tensione; magnetron; rettificatore alta tensione;
cablaggio ad alta tensione.
TRE OPERAZIONI IMPORTANTI PER
INCOMINCIARE
1) Scollegare l'alimentazione elettrica.
2) Verificare che la porta sia bloccata in posizione
aperta.
3) Scaricare il condensatore ad alta tensione.
ATTENZIONE AL CONDENSATORE AD ALTA
TENSIONE: PUO ESSERE CARICO
Il condensatore ad alta tensione rimane carico per
circa 60 secondi dopo lo spegnimento del forno.
Occorre quindi spettare 60 secondi prima di
cortocircuitare, utilizzando un cacciavite con
impugnatura isolata, il collegamento del
condensatore ad alta tensione (cioè del conduttore
di collegamento del raddrizzatore ad alta tensione)
sul telaio del forno.
Sharp raccomanda, nei limiti del possibile, che la ricerca
dei guasti avvenga in assenza di alimentazione elettrica.
In alcuni casi tuttavia, può essere necessario alimentare
l'apparecchio dopo aver rimosso la scatola esterna. In
questo caso eseguire i tre controlli sopra citati e quindi
scollegare i connettori dal primario del trasformatore.
Assicurarsi che tali connettori non vengano a contatto
con altri componenti, ne con il telaio del forno (fare uso,
se necessario, di nastro isolante). Al termine
dell'intervento, eseguire nuovamente i tre controlli e
ricollegare i conduttori al primario del trasformatore.
QUATTRO VERIFICHE IMPORTANTI DA NON
DIMENTICARE
1) Ricollegare tutti i conduttori staccati dai vari
componenti durante l'intervento.
2) Rimontare la scatola esterna.
3) Ripristinare l'alimentazione elettrica.
4) Rimettere in funzione il forno. Controllare tutte le
funzioni.
I forni a microonde non devono mai funzionare a vuoto.
Per verificare la presenza di energia da microonde
all'interno di una cavitá, mettere una tazza di acqua fredda
sul piatto rotante del forno, chiudere la porta, regolare la
potenza su HIGH ed impostate il temporizzatore su due
(2) minuti. Trascorsi i due minuti (temporizzatore a zero),
controllare accuratamente che ora l'acqua sia calda. Se
l'acqua è rimasta fredda, eseguire i tre controlli iniziali e
verificare nuovamente i collegamenti del componente in
questione.
Dopo aver portato a termine le operazioni di manutenzione
e rimontato il forno, è necessario controllare la potenza
delle microonde emesse ed eseguire un test per verificare
che non vi sia alcuna dispersione.
When troubleshooting the microwave oven, it is helpful
to follow the Sequence of Operation in performing the
checks. Many of the possible causes of trouble will
require that a specific test be performed. These tests are
given a procedure letter which will be found in the "Test
Procedure" section.
R-733 -
IMPORTANT: If the oven becomes inoperative because of
a blown fuse F8A in the monitored latch
switch - monitor switch circuit, check the
monitored latch switch and monitor switch
before replacing the fuse F8A.
4
Page 7
PRODUCT SPECIFICATIONS
SPECIFICATION
ITEM DESCRIPTION
Power Requirements230 Volts
50 Hertz
Single phase, 3 wire grounded
Power ConsumptionMicrowave cooking1.52 kW Approx. 7.1 A
Grill cooking1.25 kW Approx. 5.3 A
Dual cooking 2.7 kW Approx. 12.4 A
Power Output900W watts nominal of RF microwave energy
(measured by way of IEC 705) Operating frequency of 2450 MHz
Grill Heating Element Power Output1200W (600W x 2)
Case DimensionsWidth 520mm
Height 305mm including foot
Depth 413mm
Cooking Cavity DimensionsWidth 342mm
Height 207mm
Depth 368mm
Turntable diameter325mm
Control ComplementJog Touch Control
Clock(1:00-12:59 or 0:00-23:59)
Timer (90 minutes)
Microwave Power for Variable Cooking
Repetition Rate;
HIGH .................. Full power throughout the cooking time
MEDIUM HIGH ...................... approx. 70% of Full Power
MEDIUM ................................ approx. 50% of Full Power
MEDIUM LOW ....................... approx. 30% of Full Power
LOW ...................................... approx. 10% of Full Power
FUNCTION KEYS:
AUTO COOK key
MODE key
STOP key,
ROTARY knob
MINUTE PLUS/START key
Set WeightApprox. 18.7 kg
GENERAL INFORMATION
WARNING
THIS APPLIANCE MUST BE EARTHED
IMPORTANT
THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
GREEN-AND-YELLOW: EARTH
BLUE: NEUTRAL
BROWN: LIVE
As part of our policy of continuous improvement, we reserve the
right to alter design and specifications without notice
R-733 -
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Page 8
APPEARANCE VIEW
OVEN
1. Door
2. Door hinges
3. Grill Guide
4. Lamp filter
5. Waveguide cover
6. Contol panel
7. Coupling
8. Door open button
9. Door latches
10. Oven cavity
11. Safety door latches
12. Ventilation openings
13. Outer case
14. Rear back plate
15. Power supply cord
1. Place the roller stay on the coupling.
2. Then place the turntable on it.
AUTO-TOUCH CONTROL PANEL
COOK & DEFROST
COOK & DEFROST
Low rack
High rack
1
1. Display Window
2. Key Button
3. Start Button
4. Rotary Knob
5. Door Open Button
2
KG
R-733F
R-733 -
3
KG
4
R-733
5
6
Page 9
OPERATING SEQUENCE
OFF CONDITION
Closing the door activates all door interlock switches
(monitored latch switch and stop switch).
IMPORTANT
When the oven door is closed, the monitor switch contacts
COM - NC must be open.
When the microwave oven is plugged in a wall outlet
(230V 50Hz), the line voltage is supplied to the point
A1+A3 in the control unit.
Figure O-1 on page 28
1. The display flashes "88:88”.
2. To set any programmes or set the clock, you must first
touch the STOP pad.
3. “:” appears in the display.
NOTE: When the oven door is opened, the oven lamp
comes on at this time.
MICROWAVE COOKING CONDITION
HIGH COOKING
Enter a desired cooking time with the ROTARY knob and
start the oven by touching START button.
Function sequence Figure O-2 on page 28
CONNECTED COMPONENTSRELAY
Oven lamp, Fan motor, Turntable motorRY1
Grill heaterRY2
Power transformerRY3
1. The line voltage is supplied to the primary winding of
the power transformer. The voltage is converted to
about 3.3 volts A.C. output on the filament winding and
high voltage of approximately 2000 volts A.C. on the
secondary winding.
2. The filament winding voltage (3.3 volts) heats the
magnetron filament and the high voltage (2000 volts) is
sent to the voltage doubling circuit, where it is doubled
to negative voltage of approximately 4000 volts D.C.
3. The 2450 MHz microwave energy produced in the
magnetron generates a wave length of 12.24 cm. This
energy is channelled through the waveguide (transport
channel) into the oven cavity, where the food is placed
to be cooked.
4. When the cooking time is up, a single tone is heard
and the relays
position. The circuits to the oven lamp, power
transformer, fan motor and turntable motor are cut off.
5. When the door is opened during a cook cycle, the
switches come to the following condition.
The circuits to the power transformer, fan motor and
turntable motor are cut off when the primary latch
switch and stop switch are made open.
The oven lamp remains on even if the oven door is
opened after the cooking cycle has been interrupted,
because the relay
RY1 stays closed. Shown in the
display is the remaining time.
6. MONITOR SWITCH CIRCUIT
The monitor switch
SW2 is mechanically controlled by
oven door, and monitors the operation of the
monitored latch switch
SW1
6-1 When the oven door is open during or after the
cycle of cooking program, the monitored latch and
stop switches
first. After that the contacts (
SW1 + SW3 must open their contacts
COM - NC) of the
monitor switch SW2 can be closed.
6-2 When the oven door is closed, the contacts
(
COM - NC) of the monitor switch SW2 must be
opened. After that contacts of the monitored latch
and stop switches
SW1 + SW3 are closed.
6-3 When the oven door is opened and the contacts of
the monitored latch switch
SW1 remain closed, the
fuse F8A will blow, because the monitor switch is
closed and a short circuit is caused.
MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW
COOKING
When the microwave oven is preset for variable cooking
power, the line voltage is supplied to the power
transformer intermittently within a 48-second time base
through the relay contact which is coupled with the
current-limiting relay
microwave power are given.
SETTING
HIGH
MEDIUM
HIGH
MEDIUM
MEDIUM
LOW
LOW
RY3. The following levels of
48 sec. ON
36 sec. ON
26 sec. ON
16 sec. ON
8 sec. ON
12 sec. OFF
22 sec. OFF
32 sec. OFF
40 sec. OFF
Approx100% = 900Watts
Approx. 70% = 630Watts
Approx. 50% = 450Watts
Approx. 30% = 270Watts
Approx. 10% = 90Watts
R-733 -
NOTE: The ON/OFF time ratio does not exactly
correspond to the percentage of microwave
power, because approx. 3 seconds are needed
for heating up the magnetron filament.
7
Page 10
OPERATING SEQUENCE
GRILL COOKING CONDITION
In this condition the food is cooked by grill heater energy.
Program desired cooking time and grill mode using MODE
button and ROTARY knob. When the START button is
touched, the following operations occur:
Figure O-3 on page 29
1. The relay
RY1 and RY2 are energized.
2. The numbers of the digital readout start the count down
to zero.
3. Then the grill heating elements, turntable motor, oven
lamp and fan motor are energized.
4. Now , the food is grilled by the grill heater.
5. Upon completion of the selected cooking time, audible
signal sounds, and contacts of relays are opened, then
the activated components as item 4 are de-energized.
DUAL COOKING CONDITION
In this condition the food is cooked by both microwave
energy and grill heating elements energy simultaneously.
Figure O-4 on page 29
1. The contact of monitored latch switch
2. The relay
RY1, RY2 and RY3 are energized.
SW1 are closed.
3. The numbers of the digital readout start the count down
to zero.
4. Then following components are energized.
Power transformerGrill heating elements
MagnetronTurntable motor
H.V. capacitorFan motor
H.V. rectifierOven lamp
5. Now, the food is cooked by microwave and grill heating
elements energy simultaneously.
6. Upon completion of selected cooking time, audible signal
sounds, and contacts of relays are opened, then the
activated components as item 4 are de- energized.
7. When cooking in dual mode the microwave power is
limited to 70% (via the I.C.).
AUTO COOK PROGRAMME
Keep on touching the AUTO COOK pad until the desired
cooking programme appears in the display. Then using the
ROTARY knob, enter the weight and touch the START
button. The cooking modes and cooking time are automatically
computed and selected based on the programmes.
FUNCTION OF IMPORTANT COMPONENTS
DOOR OPEN MECHANISM
The door can be opened by pushing the door open button
on the control panel. When the door open button is pushed,
the open lever is moved upward, operating the latch head.
The latch head is moved upward, and released from the
latch hook. Now, the door can be opened.
DOOR
LATCH HOOK
LATCH
HEADS
DOOR OPEN BUTTON
MONITOR
SWITCH (SW2)
MONITORED
LATCH
SWITCH (SW1)
STOP
SWITCH
(SW3)
OPEN LEVER
MONITORED LATCH SWITCH SW1
STOP SWITCH SW3
1. When the oven door is closed, the contacts (
2. When the oven door is opened, the contacts (
MONITOR SWITCH SW2
1. When the oven door is closed, the contacts (
2. When the oven door is opened, the contacts (
3. If the oven door is opened and the contacts (
CAUTION: BEFORE REPLACING A BLOWN FUSE F1 F8
COM - NO)
must be closed.
COM - NO)
must be opened.
COM - NC)
must be opened and the contacts (COM - NO) must be
closed.
COM - NC)
must be closed and the contacts (
COM - NO) must be
closed.
COM - NO)
of the monitored latch switch SW1 fail to open, the fuse F1
F8A blows simultaneously with closing the contacts (
COM
- NC) of the monitor switch SW2.
TEST THE MONITORED LATCH SWITCH SW1
AND MONITOR SWITCH SW2 FOR PROPER
OPERATION. (REFER TO CHAPTER ”TEST
PROCEDURE”.)
Figure D-1. Door Open Mechanism
R-733 -
8
Page 11
FUNCTION OF IMPORTANT COMPONENTS
FUSE F1 F8A 250V
This fuse blows when monitored latch switch
SW1 remains
closed with the oven door open and when the contacts
(
COM + NC) of monitor switch SW2 closes.
1. If the wire harness or electrical components are short circuited, this fuse blows to prevent an electric shock or
fire hazard.
2. The fuse blows when the asymmetric rectifier, H.V.
rectifier, H.V. wire harness, H.V. capacitor, magnetron or
secondary winding of power transformer is shorted.
SPECIAL FUSE
F2 15A
If the wire harness or electrical components are shortcircuited, this fuse blows to prevent an electric shock or fire
hazard.
THERMAL CUT-OUT 125
°C TC1 (MG)
The thermal cut-out protects the magnetron against
overheating. If this temperature goes up higher than 125°C
because the fan motor is interrupted, or the ventilation
openings are blocked, the thermal cut-out
and line voltages to the power transformer
and the operation of the magnetron
defective thermal cut-out
TC1 must be replaced with a new
MG will be stopped. The
TC1 will open
T1 will be cut off
one.
NOISE FILTER
The noise filter prevents any radio frequency interference
that might flow back in the power circuit.
GRILL HEATING ELEMENT (GH)
The grill heating element
GH is located on the top of the
oven cavity assembly. The grill heating element emits heat
to grill foods.
ASYMMETRIC RECTIFIER
The asymmetric rectifier is a solid state device that prevents
current flow in both directions. And it prevents the temperature rise of the power transformer by blowing the fuse
F1
when the high voltage rectifier is shorted.
AB
D2D1
ASYMMETRIC
RECTIFIER
HIGH VOLTAGE RECTIFIER
C
The rated peak reverse voltage of D1 of the asymmetric
rectifier is 6 KV. The rated peak reverse voltage of D2 of the
asymmetric rectifier is 1.7 KV. D1 and D2 of the asymmetric
rectifier or high voltage rectifier are shorted when each peak
reverse voltage goes beyond the rated peak reverse voltage.
THERMAL CUT-OUT 160
°C TC2 (OVEN)
The thermal cut-out located on the top the oven cavity is
designed to prevent damage to the oven if the foods in the
oven catch fire due to over heating produced by improper
setting of cook time or failure of control unit. Under normal
operation, the oven thermal cut-out remains closed.
However, when abnormally high temperatures are reached
within the oven cavity, the oven thermal cut-out will open at
160°C, causing the oven to shut down. The defective
thermal cut-out
TC2 must be replaced with new one.
TURNTABLE MOTOR
The turntable motor drives the turntable roller assembly to
rotate the turntable.
FAN MOTOR
The fan motor drives a blade which draws in external cool
air. This cool air is directed through the air vanes surrounding
the magnetron and cools the magnetron. This air is then
channeled through the oven cavity to remove steam and
vapours given off from heating the food. It is then exhausted
through the exhaust air vents at the rear of the oven cavity.
The process of blowing the fuse
F1 will blow during a
fault condition.
1. The high voltage rectifier is shorted circuited during
microwave cooking.
2. The peak reverse voltage of D2 of the rectifier goes
beyond the rated peak reverse voltage of 1.7 KV in the
voltage doubler circuit.
3. D2 of the rectifier then breaks down and short-circuits.
4. A large electric current then flows through the high
voltage winding of the power transformer.
5. A large electric current >10A flows through the primary
winding of the power transformer.
6. The fuse
F1 blows due to its 8A current rating.
7. The power supply to the power transformer is cut off.
R-733 -
9
Page 12
TEST PROCEDURES
CONDITION
OFF
CONDITION
COOKING
CONDITION
(COMMON)
MICROWAVE
COOKING
CONDITION
GRILL
COOKING
CONDITION
DUAL
COOKING
CONDITION
TEST PROCEDURE
POSSIBLE CAUSE
AND
DEFECTIVE PARTS
PROBLEM
Fuse F2 15A blows when power
cord is plugged into wall outlet.
Fuse F8A blows when the door
is opened.
Oven lamp does not light when door
is opened. (Display appears.)
Home fuse blows when power
cord is plugged into wall outlet.
“88:88” does not appear in display
when power cord is plugged into
wall outlet.
Display does not operate properly
when STOP pad is touched.
Oven does not start when START
pad is touched. (Display appears.)
Oven lamp does not light.
(Turntable motor operates.)
Fan motor does not operate. (Oven
lamp light.)
Turntable motor assembly does not
operate. (Oven lamp light.)
Oven or electrical parts do not stop
when cooking time is 0 or STOP
pad is touched.
Oven goes into cook cycle but
shuts down before end of cooking
cycle.
Oven stops as soon as the START
pad is touched. (Except for Grill
Cooking)
Oven seems to be operating but
little or no heat is produced in oven
load. (Microwave power level is set
at ”HIGH”)
Oven does not operate properly
during the variable cooking condition
except ”HIGH” cooking condition.
(Oven operates properly at HIGH)
Oven goes into cook cycle but shuts
down before end of cooking cycle.
Grill Heating element does not
operate.
Oven seems to be operating but
little or no heat is produced in oven
load. (Microwave power does not
seem to be generated properly)
Grill Heating element does not
operate.
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R-733 -
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Page 13
TEST PROCEDURES
PROCEDURE
LETTERCOMPONENT TEST
AMAGNETRON TEST
NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL
WHILE THE OVEN IS IN OPERATION.
CARRY OUT
Isolate the magnetron from high voltage circuit by removing all leads connected to filament terminal.
To test for an open circuit filament use an ohmmeter to make a continuity test between the magnetron
filament terminals, the meter should show a reading of less than 1 ohm.
To test for short filament to anode condition, connect ohmmeter between one of the filament terminals
and the case of the magnetron (ground). This test should be indicated an infinite resistance. If a low or
zero resistance reading is obtained then the magnetron should be considered faulty and replaced.
MICROWAVE OUTPUT POWER (IEC-705-1988)
The following test procedure should be carried out with the microwave oven in a fully assembled
condition (outer case fitted). Microwave output power from the magnetron can be measured by way of
IEC 60705, i.e. the temperature of a water load is measured to see how much energy is absorbed in a
given time. To measure the microwave output power in the microwave oven, the relation between the
calorie and watt is used. When P(W) heating works for t(second), approximately P x t/4.187 calorie is
generated. On the other hand, if the temperature of the water with V(ml) rises ∆T (°C) during this
microwave heating period, the calorie of the water is V x ∆T.
The formula is as follows;
Our condition for water load is as follows:
3D CHECK
P x t / 4.187 = V x ∆ TP (W) = 4.187 x V x ∆T / t
Room temperature..............around 20°CPower supply Voltage.........Rated voltage
Water load.........1000 g Initial temperature...........10 ± 2°C Heating time ...47+3=50 sec.
P = 90 x ∆T
Measuring condition:
1. Container
The water container must be a cylindrical borosilicate glass vessel having a maximum material
thickness of 3 mm and an outside diameter of approximately 190 mm.
2. Temperature of the oven and vessel
The oven and the empty vessel are at ambient temperature prior to the start of the test.
3. Temperature of the water
The initial temperature of the water is (10 ± 2)°C.
4. Select the initial and final water temperature so that the maximum difference between the final water
temperature and the ambient temperature is 5K.
5. Select stirring devices and measuring instruments in order to minimize addition or removal of heat.
6. The graduation of the thermometer must be scaled by 0.1°C at minimum and an accurate
thermometer.
7. The water load must be (1000 ± 5) g.
8. “t” is measured while the microwave generator is operating at full power. Magnetron filament heat-
up time is not included.
NOTE: The operation time of the microwave oven is “t + 3” sec. 3 seconds is the magnetron filament heat-
up time.
Measuring method:
1. Measure the initial temperature of the water before the water is added to the vessel.
(Example: The initial temperature T1 = 11°C)
2. Add the 1 litre water to the vessel.
3. Place the load on the centre of the shelf.
4. Operate the microwave oven at HIGH for the temperature of the water rises by a value ∆ T of
(10 ± 2) K.
5. Stir the water to equalize temperature throughout the vessel.
R-733 -
11
Page 14
TEST PROCEDURES
PROCEDURE
LETTERCOMPONENT TEST
6. Measure the final water temperature. (Example: The final temperature T2 = 21°C)
7. Calculate the microwave power output P in watts from above formula.
Initial temperature ......................................................................................................... T1 = 11°C
Temperature after (47 + 3) = 50 sec. ............................................................................ T2 = 21°C
Temperature difference Cold-Warm............................................................................ ∆T1 = 10°C
Measured output power
The equation is “P = 90 x ∆T” .................................................P = 90 x 10°C = 900 Watts Approx.
JUDGMENT: The measured output power should be within at least
power.
CAUTION: 1°C CORRESPONDS TO 90 WATTS. REPEAT MEASUREMENT IF THE POWER IS
INSUFFICIENT.
1000g
1000g
T1˚C
BPOWER TRANSFORMER TEST
WARNING: High voltages and large currents are present at the secondary winding and
filament winding of the power transformer. It is very dangerous to work near
this part when the oven is on. NEVER make any voltage measurements of the
high-voltage circuits, including the magnetron filament.
CARRY OUT 3D CHECKS
± 15 % of the rated output
1000g
T2˚C
Heat up for 50 sec.
Disconnect the leads to the primary winding of the power transformer. Disconnect the filament and
secondary winding connections from the rest of the HV circuitry. Using an ohmmeter, set on a low range,
it is possible to check the continuity of all three windings. The following readings should be obtained:-
a. Primary winding ............1.9 ohms approximately
b. Secondary winding .......13 ohms approximately
c. Filament winding ...........less than 1 ohm
If the reading obtained are not stated above, then the power transformer is probably faulty and should
be replaced.
CARRY OUT
4R CHECKS
CHIGH VOLTAGE RECTIFIER ASSEMBLY TEST
HIGH VOLTAGE RECTIFIER TEST
CARRY OUT
3D CHECKS.
Isolate the high voltage rectifier assembly from the HV circuit. The high voltage rectifier can be tested
using an ohmmeter set to its highest range. Connect the ohmmeter across the terminal B + C of the high
voltage rectifier and note the reading obtained. Reverse the meter leads and note this second reading.
The normal resistance is infinite in one direction and more than 100 kΩ in the other direction.
R-733 -
12
Page 15
TEST PROCEDURES
PROCEDURE
LETTERCOMPONENT TEST
CARRY OUT 4R CHECKS
ASYMMETRIC RECTIFIER TEST
CARRY OUT
3D CHECKS.
Isolate the high voltage rectifier assembly from the HV circuit. The asymmetric rectifier can be tested
using an ohmmeter set to its highest range. Connect the ohmmeter across the terminals A + B of the
asymmetric rectifier and note the reading obtained. Reverse the meter leads and note this second
reading. If an open circuit is indicated in both directions then the asymmetric rectifier is good. If an
asymmetric rectifier is shorted in either direction, then the asymmetric rectifier is faulty and must be
replaced along with the high voltage rectifier. When the asymmetric rectifier is defective, check whether
the magnetron, high voltage rectifier, high voltage wire or filament winding of the power transformer is
is also damaged.
CARRY OUT
4R CHECKS
NOTE: FOR MEASURING THE RESISTANCE OF THE RECTIFIER, THE BATTERIES OF THE
MEASURING INSTRUMENT MUST HAVE A VOLTAGE OF AT LEAST 6 VOLTS, BECAUSE
OTHERWISE AN INFINITE RESISTANCE MIGHT BE SHOWN IN BOTH DIRECTIONS.
DHIGH VOLTAGE CAPACITOR TEST
CARRY OUT 3D CHECKS
A. Isolate the high voltage capacitor from the circuit.
B. Continuity check must be carried out with measuring instrument which is set to the highest resistance
range.
C. A normal capacitor shows continuity for a very short time (kick) and then a resistance of about 10 MΩ
after it has been charged.
D. A short-circuited capacitor shows continuity all the time.
E. An open capacitor constantly shows a resistance about 10 MΩ because of its internal 10 MΩ
resistance.
F. When the internal wire is opened in the high voltage capacitor, the capacitor shows an infinite
resistance.
G. The resistance across all the terminals and the chassis must be infinite when the capacitor is normal.
If incorrect readings are obtained, the high voltage capacitor must be replaced.
AB
A
D2D1
ASYMMETRIC
RECTIFIER
HIGH VOLTAGE RECTIFIER
C
C
B
CARRY OUT
ESWITCH TEST
CARRY OUT
Isolate the switch to be tested and using an ohmmeter check between the terminals as described in the
following table.
Plunger OperationCOM to NOCOM to NC
ReleasedOpen circuitShort circuit
DepressedShort circuitOpen Circuit
If incorrect readings are obtained, make the necessary switch adjustment or replace the switch.
CARRY OUT
4R CHECKS
3D CHECKS
Table: Terminal Connection of Switch
4R CHECKS.
R-733 -
13
COM; Common terminal
NO;Normally open terminal
NC;Normally close terminal
Page 16
TEST PROCEDURES
PROCEDURE
LETTERCOMPONENT TEST
FTHERMAL CUT OUT TEST
CARRY OUT
3D CHECKS
Disconnect the leads from the terminals of the thermal cut-out. Then using an ohmmeter, make a
continuity test across the two terminals as described in the below.
CARRY OUT
Condition125°C (MAG)160°C (OVEN)
Temperature of ”ON” conditionThis is not resetable type This is not resettable type
(closed circuit)
Temperature of ”OFF” conditionAbove 125°CAbove 160°C
(open circuit)
Indication of ohmmeter (When roomClosed circuitClosed circuit
temperature is approx. 20°C.)
4R CHECKS
PARTS NAMETHERMAL CUT-OUTTHERMAL CUT-OUT
If incorrect readings are obtained replace the thermal cut-out.
An open circuit thermal cut-out (MG) indicates that magnetron has overheated, this may be due to
restricted ventilation, cooling fan failure or a fault condition within the magnetron or HV circuit.
An open circuit thermal cut-out (OVEN) indicates that the foods in the oven may catch fire, this may be
due to over heating produced by improper setting of the cooking timer or failure of the control panel.
An open circuit thermal cut-out (GRILL) indicates that the oven cavity has overheated, this may be due
to no load operation.
GBLOWN FUSE 15A F2
Table: Thermal Cut-out Test
CARRY OUT
3D CHECKS
If the fuse 15A is blown, there could be shorts or grounds in electrical parts or wire harness. Check them
and replace the defective parts or repair the wire harness.
CARRY OUT
4R CHECKS
CAUTION: Only replace fuse 15A with the correct value replacement
H
BLOWN FUSE F8A F1
CARRY OUT
If the fuse
3D CHECKS
F1 F8A is blown when the door is opened, check the monitored latch switch and monitor
switch.
If the fuse
F1 F8A is blown by incorrect door switching replace the defective switch(s) and the fuse F1
F8A
BLOWN FUSE F1 F8A
If the fuse
F1 is blown, there could be a short in the asymmetric rectifier or there is a ground in wire
harness. A short in the asymmetric rectifier may have occured due to short or ground in H.V. rectifier,
magnetron, power transformer or H.V. wire. Check them and replace the defective parts or repair the
wire harness.
CARRY OUT
4R CHECKS
CAUTION: Only replace fuse with the correct value replacement.
R-733 -
14
Page 17
TEST PROCEDURES
PROCEDURE
LETTERCOMPONENT TEST
INOISE FILTER TEST
CARRY OUT
3D CHECKS
Disconnect the leads from the terminals of
the noise filter.
Using an ohmmeter, check between the
terminals as described in the following table.
MEASURING POINTSINDICATION OF OHMMETER
Between N and LApprox. 680K ohm
Between terminal N and WHITEShort circuit
Between terminal L and REDShort circuit
If incorrect readings are obtained, replace the noise filter unit.
CARRY OUT
4R CHECKS
KMOTOR WINDING TEST
CARRY OUT
3D CHECKS
Disconnect the leads from the motor. Using an ohmmeter, check the resistance between the two
terminals as described in the table below.
Fan motorApproximately 300Ω
Turntable motorApproximately 14.5kΩ
N
L
F8A
L(min)Cx ± 20%Cv ± 20%
1.0mH0.22µF0.0047µF
L
L
Cx
Table: Resistance of Motor
MotorsResistance
WHT
R2
Cy
R1: 10M ohm ± 20%
R2: 680K ohm ± 20%
R1
RED
If incorrect readings are obtained, replace the motor.
CARRY OUT
4R CHECKS
LGRILL HEATING ELEMENT TEST
CARRY OUT
3D CHECKS
Before carrying out the following tests make sure the heating element is cool completely.
Resistance of heating element
1.
Disconnect the wire leads to the heating element to be tested. Using ohmmeter with low resistance
range. Check the resistance across the terminals of the heating element as described in the following
table.
Table: Resistance of heating element
Parts nameResistance
Grill heating elementApproximately 22.5Ω x 2 = 45Ω
2. Insulation resistance
Disconnect the wire leads to the heating element to be tested, Check the insulation resistance
between the element terminal and cavity using a 500V - 100MΩ insulation tester. The insulation
resistance should be more than 10MΩ in the cold start.
If the results of above test 1 and/or 2 are out of above specifications, the heating element is probably
faulty and sholud be replaced.
CARRY OUT
4R CHECKS
R-733 -
15
Page 18
TEST PROCEDURES
PROCEDURE
LETTER
MTOUCH CONTROL PANEL ASSEMBLY TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance can not be performed with only a voltmeter
and ohmmeter.
In this service manual, the touch control panel assembly is in one unit and troubleshooting by unit
replacement is described according to the symptoms indicated.
Control Panel.
The following symptoms indicate a defective control unit.
1. Tact Switch.
The following symptoms indicate a defective tact switch. Replace the tact switch.
a) When touching a tact switch, a certain tact switch produces no signal at all.
b) When touching a tact switch, sometimes a tact switch produces no signal.
2. In connection with tact switches.
a) When touching a tact switch, a certain group of tact switch do not produce a signal.
b) When touching a tact switch, no tact switch produce a signal.
3. Display problems.
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light up.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
h) When touching a tact switch, the control unit does not respond.
4. Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Cooking is not possible.
COMPONENT TEST
NTACT SWITCH TEST
1. Disconnect the oven from the power supply.
2. Discharge the high voltage capacitor.
3. Remove the control unit from the control panel.
4. By using an ohmmeter, check the tact switch operation.
5. When the tact switch is not depressed, an ohmmeter should indicate an open circuit. When the tact
switch is depressed, an ohmmeter should indicate a short circuit. If improper operation is indicated,
the tact switch is probably defective and should be checked.
ORELAY TEST
Remove the outer case and check voltage between Pin No. 1 and Pin No. 3 of the 3 pin connector (A)
on the control unit with an A.C. voltmeter.
The meter should indicate rated voltage, if not check oven circuit.
RY1, RY2 and RY3 Relay Test
These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated............. Defective relay.
DC. voltage not indicated....... Check diode which is connected to the relay coil. If diode is good,
RY1Approx. 24.0V D.C.Oven lamp / Turntable motor / Cooling fan motor
RY2Approx. 18.0V D.C.Heating element
RY3Approx. 18.0V D.C.High voltage transformer
control unit is defective.
R-733 -
16
Page 19
TEST PROCEDURES
PROCEDURE
LETTER
PPROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD
(PWB) IS OPEN
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on the
PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide given below
for repair.
Problem: POWER ON, indicator does not light up.
CARRY OUT
3D CHECKS.
STEPSOCCURRENCECAUSE OR CORRECTION
1The rated AC voltage is not present atCheck supply voltage and oven power cord.
POWER terminal of CPU connector (CN-A).
2The rated AC voltage is present at primaryLow voltage transformer or secondary circuit defective.
side of low voltage transformer.Check and repair.
3Only pattern at "a" is broken.*Insert jumper wire J1 and solder.
4Pattern at "a" and "b" are broken.*Insert the coil RCILF2003YAZZ between "c" and "d".
COMPONENT TEST
(CARRY OUT 3D CHECKS BEFORE REPAIR)
(CARRY OUT 3D CHECKS BEFORE REPAIR)
NOTE: *At the time of these repairs, make a
visual inspection of the varistor for burning damage and examine the transformer
with tester for the presence of layer shortcircuit (check primary coil resistance). If
any abnormal condition is detected, replace the defective parts.
CARRY OUT 4R CHECKS.
D20
d
D21
RY1
RY2
OL / FM
/ TTM
51
a
AC
CN - A
(J1)
b
c
T1
VRS1
R-733 -
17
Page 20
TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL
The touch control section consists of the following units as
shown in the touch control panel circuit.
The principal functions of these units and the signals communicated among them are explained below.
Tact Switch
Signals R60, R61, R62 and R63 generated in the LSI are
sent to the tact switches.
When a tact switch is touched, a signal is completed through
the tact switch and passed back to the LSI through R53 to
perform the function that was requested.
Control Unit
Control unit consists of LSI, power source circuit, relay
circuit, back light circuit, synchronizing signal circuit, ACL
circuit, buzzer circuit and indicator circuit.
1) LSI
This LSI controls the tact switch strobe signal, relay
driving signal for oven function and indicator signal.
2) Power Source Circuit
This circuit generates voltage necessary in the control
unite.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audible sounds (key touch sound and completion sound).
6) Door Sensing Switch
A switch to "tell" the LSI if the door is open or closed.
7) Relay Circuit
To drive the magnetron, fan motor, turntable motor, grill
heating element and light the oven lamp.
8) Indicator Circuit
This circuit consists of 4-digits, 12-segments and 3common electrodes using a Liquid Crystal Display.
9) Encoder
The encoder converts the signal generated by LSI into the
pulse signal, and the pulse signal is returned to the LSI.
10) Back Light Circuit
A circuit to drive the back light (Light emitting diodes
LED1-LED4)
SymbolVoltageApplication
VC+5VLSI(IC1)
3) Synchronizing Signal Circuit
The power source synchronizing signal is available in
order to compose a basic standard time in the clock
circuit. It accompanies a very small error because it
works on commercial frequency.
4) ACL Circuit
A circuit to generate a signals which resets the LSI to the
initial state when power is supplied.
R-733 -
18
Page 21
DESCRIPTION OF LSI
A
B
0.1 sec.
2 sec.
H : +5V
L: 0V
H : +5V
L: 0V
LSI(IZA855DR)
The I/O signal of the LSI(IZA855DR) are detailed in the following table.
Pin No.SignalI/ODescription
1-3SEG21-OUTTerminal not used.
SEG23
4COM1OUT
5COM2OUT
6COM3OUT
7COM4OUTTerminal not used.
8VLCIN
9VSSIN
10XININ
11XOUTOUT
12-15K00-K03IN
16TESTINConnected to VC.
17RESETIN
18HOLDIN/OUTConnected to VDD.
19INT2INSignal synchronized with commercial power source frequency.
Common data signal: COM1.
Connected to LCD (Pin No. 1)
Common data signal: COM2.
Connected to LCD (Pin No. 2)
Common data signal: COM1.
Connected to LCD (Pin No. 3)
Signal synchronized with commercial power source frequency.
Signal similar to VSS.
Power source voltage: 0V.
VSS voltage of power source circuit input.
Internal clock oscillation frequency setting input.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit
with respect to XOUT terminal.
Internal clock oscillation frequency control output.
Output to control oscillation input of XIN.
Terminal to change functions according to the Model.
DC voltage in accordance with the Model in operation is applied to set up its function.
Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is supplied. Temporarily
set to "L" level the moment power is supplied, at this time the LSI is reset. Thereafter
set at "H" level.
This is the basic timing for time processing of LSI.
20.0 msec
H : +5V
L : 0V
20R81INSignal coming from encoder.
When the encoder is turned, the contacts of encoder make pulse signals. And pulse
signals are input into R81.
21INT1IN
Signal coming from encoder.
Signal similar to R81. Pulse signals are input into INT1.
22R83OUTTerminal not used.
23R90IN
To input signal which communicates the door open/close information to LSI.
Door open "L" level signal (0V). Door close "H" level (+5V)
24-25R91-R92OUTTerminal not used.
26VDDINConnected to GND.
27R40OUT
Signal to sound buzzer (2.0 kHz).
A: key touch sound.
B: Completion sound.
R-733 -
19
Page 22
DESCRIPTION OF LSI
Pin No.SignalI/ODescription
28R41OUTGrill heating element driving signsl.
To turn on and off the grill heating element
relay (RY2). "L" level during grill cooking
or dual cooking; "H" level otherwise.
29R42OUT
Magnetron high-voltage circuit driving signal.
To turn on and off the cook
relay (RY3). In 100% POWER
operation, the signals hold "L"
level during microwave cooking and "H" level while not cooking. In other cooking modes
(70%, 50%, 30%, 10%) the signal turns to "H" level and "L"
level in repetition according to
the power level.
ON/OFF time ratio in Micro cooking
(a. 32second time base)
30R43OUTOven lamp, fan motor and turntable motor driving signal.
To turn on and off shut off relay (RY1). The
20.0 msec
square waveform voltage is delivered to
the RY1 driving circuit.
During cooking
31-33R50-R52OUTTerminal not used.
34R53IN
Signal coming from tact switch.
When either of tact switches SW60-SW63 is touched, a corresponding signal out
of R60, R61, R62 and R63 will be input into R53. When no key is touched, the signal
is held at "H" level.
35R60OUT
Tact switch strobe signal.
Signal applied to tact switch section. A pulse signal is input to R53 terminal while the
tact switch SW60 is touched.
36R61OUT
Tact switch strobe signal.
Signal applied to tact switch section. A pulse signal is input to R53 terminal while the
tact switch SW61 is touched.
37R62OUT
Tact switch strobe signal.
Signal applied to tact switch section. A pulse signal is input to R53 terminal while the
tact switch SW62 is touched.
38R63OUT
Tact switch strobe signal.
Signal applied to tact switch section. A pulse signal is input to R53 terminal while the
tact switch SW63 is touched.
39-42R70-R73OUTTerminal not used.
43-54SEG0 -OUT
Segment data signal.
SEG11Connected to LCD.
The relation between signals are as follows:
LSI signal (Pin No.)LCD (Pin No.)LSI signal (Pin No.)
LCD (Pin No.)
SEG 0 (1) ............................. S12(4)SEG 6 (7) .......................... S6(10)
SEG 1 (2) ............................. S11(5)SEG 7 (8) .......................... S5(11)
SEG 2 (3) ............................. S10(6)SEG 8 (9) .......................... S4(12)
SEG 3 (4) ............................... S9(7)SEG 9 (10) ........................ S3(13)
SEG 4 (5) ............................... S8(8)SEG 10 (11) ...................... S2(14)
SEG 5 (6) ............................... S7(9)SEG 11 (12) ...................... S1(15)
H : +5V
L : 0V
55-57SEG12-OUTTerminal not used.
SEG14
58VDDIN
Power source voltage input terminal.
Connected to GND.
59-64SEG15-OUTTerminal not used.
SEG20
R-733 -
20
Page 23
TOUCH CONTROL
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the
circuits. When handling these parts, the following
precautions should be strictly followed. CMOS LSI have
extremely high impedance at its input and output
terminals. For this reason, it is easily influenced by the
surrounding high voltage power source, static electricity
charge in clothes, etc., and sometimes it is not fully
protected by the built-in protection circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them
in aluminium foil. Also wrap PW boards containing
them in aluminium foil.
2) When soldering, ground the technician as shown in
the figure and use grounded soldering iron and work
table.
approx. 1M ohm
2. Shapes of Electronic Components
B
C
E
Transistor
2SB1238
C
E
B
Transistor
DTA123ES
KRA223M
KRC243M
3. Servicing of Touch Control Panel
We describe the procedures to permit servicing of the
touch control panel of the microwave oven and the
precautions you must take when doing so.
To perform the servicing, power to the touch control
panel is available either from the power line of the oven
itself or from an external power source.
(1) Servicing the touch control panel with power
supply of the oven :
CAUTION:
THE HIGH VOLTAGE TRANSFORMER OF THE
MICROWAVE OVEN IS STILL LIVE DURING SERVICING AND PRESENTS A HAZARD .
Therefore, when checking the performance of the
touch control panel, put the outer cabinet on the oven
to avoid touching the high voltage transformer, or
unplug the primary terminal (connector) of the high
voltage transformer to turn it off; the end of such
connector must be insulated with an insulating tape.
After servicing, be sure to replace the leads to their
original locations.
A. On some models, the power supply cord between
the touch control panel and the oven itself is so
short that the two can't be separated.
For those models, check and repair all the controls
(sensor-related ones included) of the touch control
panel while keeping it connected to the oven.
B. On some models, the power supply cord between
the touch control panel and the oven proper is so
long enough that they may be separated from each
other. For those models, therefore, it is possible to
check and repair the controls of the touch control
panel while keeping it apart from the oven proper;
in this case you must short both ends of the door
sensing switch (on PWB) of the touch control panel
with a jumper, which brings about an operational
state that is equivalent to the oven door being
closed. As for the sensor-related controls of the
touch control panel, checking them is possible if
the dummy resistor(s) with resistance equal to that
of the controls are used.
(2) Servicing the touch control panel with power
supply from an external power source:
Disconnect the touch control panel completely from
the oven proper, and short both ends of the door
sensing switch (on PWB) of the touch control panel,
which brings about an operational state that is
equivalent to the oven door being closed. Connect an
external power source to the power input terminal of
the touch control panel, then it is possible to check and
repair the controls of the touch control panel; it is also
possible to check the sensor-related controls of the
touch control panel by using the dummy resistor(s).
4. Servicing Tools
Tools required to service the touch control panel assembly.
1) Soldering iron: 30W
(It is recommended to use a soldering iron with a
grounding terminal.)
2) Oscilloscope: Single beam, frequency range: DC 10MHz type or more advanced model.
3) Others: Hand tools
5. Other Precautions
1) Before turning on the power source of the control unit,
remove the aluminium foil applied for preventing static
electricity.
2) Connect the connector of the key unit to the control unit
being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnormal
voltage due to static electricity etc. is not applied to the
input or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to PWB,
making sure that all connections are tight.
5) Be sure to use specified components where high
precision is required.
R-733 -
21
Page 24
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WARNING: Avoid possible exposure to microwave energy. Please follow the instructions below before
operating the oven.
1. CARRY OUT
2. Make sure that a definite "click" can be heard when the
microwave oven door is unlatched. (Hold the door in a
closed position with one hand, then push the door open
button with the other, this causes the latch heads to rise,
it is then possible to hear a "click" as the door switches
operate.)
3. Visually check the door and cavity face plate for damage
(dents, cracks, signs of arcing etc.)
Carry out any remedial work that is necessary before
operating the oven.
Do not operate the oven if any of the following conditions
exist:
Please refer to ‘OVEN PARTS, CABINET PARTS, DOOR PARTS’, when carrying out any of the following removal procedures:
3D CHECKS.
1. Door does not close firmly.
2. Door hinge, support or latch hook is damaged.
3. The door gasket or seal is damaged.
4. The door is bent or warped.
5. There are defective parts in the door interlock system.
6. There are defective parts in the microwave generating
and transmission assembly.
7. There is visible damage to the oven.
Do not operate the oven:
1. Without the RF gasket (Magnetron).
2. If the wave guide or oven cavity are not intact.
3. If the door is not closed.
4. If the outer case (cabinet) is not fitted.
OUTER CASE REMOVAL
To remove the outer case, proceed as follows.
1. Disconnect oven from power supply.
2. Open the oven door and wedge it open.
3. Remove the screws from rear and along the side edge
of case.
4. Slide the entire case back about 3cm to free it from
retaining clips on the cavity face plate.
5. Lift the entire case from the oven.
6. Discharge the H.V. capacitor before carrying out
any further work.
7. Do not operate the oven with the outer case removed.
N.B.; Step 1, 2 and 6 form the basis of the
CAUTION: DISCHARGE HIGH VOLTAGE CAPACITOR
BEFORE TOUCHING ANY OVEN
COMPONENTS OR WIRING.
3D checks.
HIGH VOLTAGE COMPONENTS REMOVAL
(HIGH VOLTAGE CAPACITOR AND HIGH VOLTAGE RECTIFIER ASSEMBLY)
To remove the components, proceed as follows.
1. CARRY OUT
2. Disconnect all the leads and terminals of high voltage
rectifier assembly from high voltage capacitor.
3. Remove one (1) screw holding earth side terminal of
high voltage rectifier assembly, and remove capacitor
holder.
4. Remove one (1) screw holding capacitor holder to the
oven cavity.
5. Release the capacitor holder from the duct.
3D CHECKS
6. Remove the capacitor from the capacitor holder.
7. Now high voltage rectifier assembly and capacitor
should be free.
CAUTION: WHEN REPLACING HIGH VOLTAGE
RECTIFIER ASSEMBLY, ENSURE THAT THE
CATHODE (EARTH) CONNECTION IS
SECURELY FIXED TO THE CAPACITOR
HOLDER WITH AN EARTHING SCREW.
POWER TRANSFORMER REMOVAL
1. CARRY OUT 3D CHECKS
2. Disconnect the filament leads of the power transformer
from high voltage capacitor and the magnetron.
3. Disconnect the H.V. wire A from the power transformer.
4. Disconnect the main wire harness from the power
transformer.
5. Remove the two (2) screws and one (1) washer holding
the transformer to base plate.
6. Remove the transformer.
7. Now, the power transformer is free.
MAGNETRON REMOVAL
1. CARRY OUT 3D CHECKS.
2. Remove the air separate duct from the chassis support
and the air intake duct.
3. Disconnect the H.V. wire B and filament lead of the
transformer from the magnetron.
4. Remove the one (1) screw holding the chassis support
to the magnetron.
5. Move the air intake duct to left.
6. Remove the air deflector from the magnetron.
7. Carefully remove four (4) screws holding magnetron to
waveguide, when removing the screws hold the
magnetron to prevent it from falling.
R-733 -
8. Remove the magnetron from the waveguide with care
so that the magnetron antenna is not hit by any metal
object around the antenna.
CAUTION: WHEN REPLACING THE MAGNETRON,
BE SURE THE R.F. GASKET IS IN PLACE
AND THE MAGNETRON MOUNTING
SCREWS ARE TIGHTENED SECURELY.
22
Page 25
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
FAN MOTOR REMOVAL
1. CARRY OUT 3D CHECKS
2. Remove the one (1) screw holding the noise filter to the
chassis support.
3. Release the noise filter from the tabs of the fan duct.
4. Disconnect the wire leads from the fan motor.
5. Remove the one (1) screw holding the capacitor holder
to the oven cavity back plate.
6. Remove the one (1) screw holding the fan duct to the
oven cavity back plate.
CONTROL PANEL REMOVAL
1. CARRY OUT
2. Disconnect the main harness and stop switch harness
from the control panel.
3D CHECKS
TURNTABLE MOTOR REMOVAL
1. Disconnect the oven from power supply.
2. Remove the turntable motor cover by snipping of material
in four corners.
3. Where the corners have been snipped off bend corner
areas flat. No sharp edge must be evident after removal
of TT motor cover.
7. Release the tabs of the capacitor holder from the fan
duct.
8. Remove the fan duct from the oven.
9. Remove the fan blade assembly from the fan motor.
10.Remove the two (2) screws holding the fan motor to the
fan duct.
11.Now, the fan motor is free.
3. Lift up the control panel assembly and pull it forward.
Now, the control panel assembly is free.
4. Disconnect the wire lead from turntable motor and
remove the 2 screws holding the turntable motor.
5. Turntable motor is now free.
6. After replacement use the one (1) screw provided with
the turntable motor assembly to fit the turntable motor
cover.
TURNTABLE COUPLING REMOVAL
1. Remove the turntable motor, refer to “Turntable Motor
Removal”.
2. Pull the coupling out of the hole in the oven cavity.
3. At that time the turntable coupling will be free.
CAUTION: REPLACE THE PACKING AT THE SAME
TIME WHEN REPLACING THE
COUPLING. BECAUSE THE PACKING
MAY BE DAMAGED WHEN PULLING OUT
THE COUPLING.
OVEN LAMP REMOVAL
1. CARRY OUT 3D CHECKS
2. To remove the wire from the lamp holder press down the
terminal tab and pull.
3. Lift up the oven lamp socket.
4. Now, the oven lamp socket is free.
GRILL HEATING ELEMENTS REMOVAL
PACKING
Figure C-1. Turntable Coupling
Lock
Socket
Figure C-2. Oven lamp
COUPLING
T.T.M
SUPPORT
ANGLE
Bulb
1. CARRY OUT 3D CHECKS.
2. Remove the one (1) screw holding the exhaust duct to
the oven cavity.
3. Remove the exhaust duct from the oven cavity.
4. Disconnect the wire leads from the grill heating elements.
5. Lay down the two (2) tabs holding the heater reflector to
the oven cavity.
6. Remove the heater reflector from the oven cavity by
sliding it toward the magnetron.
R-733 -
7. Make the tabs of grill heater angle straight.
8. Remove the grill heater angle, grill heating elements
and the short terminal together from the heater reflector.
9. Remove the grill heater angle from the grill heating
elements.
10.Remove the two (2) screws holding the short terminal to
the grill heating elements.
11.Now, the grill heating elements are free.
23
Page 26
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
MONITOR
SWITCH(SW2)
MONITORED LATCH
SWITCH (SW1)
TAB
TAB
STOP SWITCH
(SW3)
PRIMARY LATCH SWITCH, STOP SWITCH AND MONITOR SWITCH REMOVAL
1. CARRY OUT
3D CHECKS.
2. Remove the control panel assembly referring to
“CONTROL PANEL REMOVAL”.
3. Disconnect the leads from all switches.
4. Remove the two (2) screws holding the latch hook to the
oven cavity.
5. Remove the latch hook.
6. Push the retaining tab slightly and remove the switch.
MONITORED LATCH SWITCH, STOP SWITCH AND MONITOR SWITCH ADJUSTMENT
If the monitored latch switch, stop switch and monitor switch
do not operate properly due to a mis-adjustment, the
following adjustment should be made.
1. CARRY OUT
3D CHECKS
2. Loosen the two (2) screws holding the latch hook to the
oven cavity front flange.
3. With door closed, adjust the latch hook by moving it back
and forward, or up and down. In and out play of the door
allowed by the latch hook should be less than 0.5 mm.
The horizontal position of the latch hook should be
placed where the monitor switch has activated with the
door closed. The vertical position of the latch hook
should be placed where the monitored latch switch and
stop switch have activated with the door closed.
4. Secure the screws with washers firmly.
5. Make sure of the monitored latch switch, stop switch and
monitor switch operation. If those switches have not
activated with the door closed, repeat steps 1-4.
After adjustment, make sure of following:
1. In and out play of door remains less than 0.5 mm when
latched position. First check latch hook position, pushing
and pulling the door toward the oven face. The results
(play of the door) should be less than 0.5 mm.
2. The contacts (COM - NO) of monitored latch switch and
stop switch interrupt the circuit before the door can be
opened.
3. The contacts (COM - NC) of the monitor switch close
when the door is opened.
4. Re-install outer case and check for microwave leakage
around the door with an approved microwave survey
meter. (Refer to Microwave Measurement Procedure.)
DOOR
LATCH HOOK
LATCH
HEADS
DOOR OPEN BUTTON
MONITOR
SWITCH (SW2)
MONITORED
LATCH
SWITCH (SW1)
STOP
SWITCH
(SW3)
OPEN LEVER
Figure C-4Latch Switches Adjustment
R-733 -
24
Page 27
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
POWER SUPPLY CORD REPLACEMENT
Removal
1. CARRY OUT 3D CHECKS.
2. Remove the single (1) screw holding the green/yellow
wire to the cavity.
3. Disconnect the leads of the power supply cord from the
noise filter, referring to the Figure C-5 (a).
4. Release the power supply cord from the rear cabinet.
5. Now, the power supply cord is free.
Oven cavity
back plate
Blue wire
Brown wire
Figure C-5 (a) Replacement of Power Supply Cord
Power supply cord
Chassis
support
Re-install
1. Insert the moulding cord stopper of power supply cord
into the square hole of the rear cabinet, referring to the
Figure C-5 (b).
2. Install the earth wire lead of power supply cord and the
earth angle to the cavity with one (1) screw and tight the
screw.
3. Connect the brown and blue wire leads of power supply
cord to the noise filter correctly, referring to the Pictorial
Diagram.
POWER SUPPLY
CORD
MOULDING
CORD
STOPPER
OVEN CAVITY
BACK PLATE
GROMMET
MOULDING
DOOR REPLACEMENT
REMOVAL
1. Disconnect the oven from the power supply.
2. Push the open button and open the door slightly.
3. Insert an putty knife (thickness of about 0.5mm) into the
gap between the choke cover and door frame as shown
in Figure C-7 to free engaging parts.
4. Release choke cover from door panel.
5. Now choke cover is free.
PUTTY KNIFE
CHOKE COVER
DOOR FRAME
Figure C-7. Door Disassembly
6. Lift the door upwards.
7. Now, door sub assembly is free from oven cavity.
8. Remove the four (4) screws holding the door panel to the
door frame.
9. Release door panel from six (6) tabs of door frame by
sliding door panel upward.
10.Now, door panel is free.
11.Slide latch head upward and remove it from door frame
with releasing latch spring from door frame and latch
head.
12.Now, latch head and latch spring are free.
13.Remove the two (2) screws holding the glass stopper to
R-733 -
SQUARE HOLE
Figure C-5 (b) Replacement of Power Supply Cord
the door frame.
14.Remove the glass stopper from the door frame.
15.Slide the front door glass leftwards and then slide upwards
to release the tabs holding it.
16.Now, the front door glass is free
RE-INSTALL
1. Re-install the front door glass to the door frame as follows.
a) Insert the upper edge of the front door glass into the six
(6) tabs of the door frame.
b) Slide the front door glass downwards and insert the
lower edge of the front door glass into the six (6) tabs
of the door frame.
c) Slide the front door glass rightwards and insert the
right edge of the front door glass into the one (1) tab of
the door frame.
2. Re-install the glass stopper to the door frame as follows.
a) Re-install the glass stopper to the door frame so that
the two (2) holes of the glass stopper meet the two (2)
pins of the door frame.
b) Hold the glass stopper to the door frame with the two
(2) screws.
3. Re-install the latch spring to the latch head. Re-install the
latch spring to the door frame. Re-install latch head to door
frame.
4. Re-install door panel to door frame by fitting six (6) tabs of
door frame to six (6) holes of door panel.
5. Hold the door panel to the door frame with four (4)
25
Page 28
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
screws.
6. Located door panel hinge pins into cavity hinge location
holes.
7. Re-install choke cover to door panel by clipping into
position.
Note: After any service to the door;
(A) Make sure that the monitor switch, monitored latch
switch and stop switch are operating properly. (Refer
to chapter "Test Procedures".).
(B) An approved microwave survey meter should be
used to assure compliance with proper microwave
radiation emission limitation standards. (Refer to
Microwave Measurement Procedure.)
After any service, make sure of the following :
1. Door latch heads smoothly catch latch hook through latch
holes and that latch head goes through centre of latch
hole.
2. Deviation of door alignment from horizontal line of cavity
face plate is to be less than 1.0mm.
3. Door is positioned with its face pressed toward cavity face
plate.
4. Check for microwave leakage around door with an
approved microwave survey meter. (Refer to Microwave
Measurement Procedure.)
Note: The door on a microwave oven is designed to act
as an electronic seal preventing the leakage of
microwave energy from oven cavity during cook
cycle. This function does not require that door be
air-tight, moisture (condensation)-tight or light-tight.
Therefore, occasional appearance of moisture,
light or sensing of gentle warm air movement
around oven door is not abnormal and do not of
themselves, indicate a leakage of microwave energy
from oven cavity.
Upper
Oven
Pin
Hinge
Upper Oven
Hinge
Door Panel
Choke Cover
Lower
Pin
Oven
Hinge
Figure C-6. Door Replacement
Lower Oven
Hinge
TEST DATA AT A GLANCE
PartsSymbolValue / Data
FuseF1F8A / 250V
Special fuseF2F15A / 250V
Thermal cut-out (MG)TC1125°C
Thermal cut-out (OVEN)TC2160°C
Oven lampOL200–250 V 25W E14
High voltage capacitorC1.07µF AC 2100V
MagnetronMGFilament < 1Ω
Power transformerTFilament winding < 1Ω
TEST POINT ON CONTROL UNIT
In/Out put terminalTest PointVoltpower plug and close the door.)
Input terminal (Power supply)A1-A3230VApprox. 1043 Ω ohm.
Input terminal (Stop switch)B1–B2–0.7 ohm.
Output terminal (Oven lamp,A5–A3230VApprox. 165Ω ohm.
Fan motor, Turntable motor)
Output terminal (Power transformer)No. of RY3–A3230VApprox. 2.6 ohm.
Output terminal (Earth)B2–Chassis–0.7 ohm.
WARNING: DISCONNECT THE PLUG WHEN MEASURING RESISTANCE.
R-733 -
26
Page 29
MICROWAVE MEASUREMENT
After adjustment of door latch switches, monitor switch and
door are completed individually or collectively, the following
leakage test must be performed with a survey instrument
and it must be confirmed that the result meets the
requirements of the performance standard for microwave
oven.
REQUIREMENT
The safety switch must prevent microwave radiation
emission in excess of 5mW/cm2 at any point 5cm or more
from external surface of the oven.
PREPARATION FOR TESTING:
Before beginning the actual test for leakage, proceed as
follows;
1. Make sure that the test instrument is operating normally
as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for
instrumentations as prescribed by the performance
standard for microwave ovens must be used for testing.
3. Place the load of 275 ± 15ml of water initially at 20 ± 5°C
in the center of the oven tray. The water container
should be a low form of 600 ml beaker with inside
diameter of approx. 8.5cm and made of an electrically
non-conductive material such as glass or plastic.
The placing of this standard load in the oven is important
not only to protect the oven, but also to insure that any
leakage is measured accurately.
4. Close the door and turn the oven ON with the timer set
for several minutes. If the water begins to boil before the
survey is completed, replace it with 275ml of cool water.
5. Move the probe slowly (not faster that 2.5cm/sec.) along
the gap.
6. The microwave radiation emission should be measured
at any point of 5cm or more from the external surface of
the oven.
51
50 SEG 7
49 SEG 6
48 SEG 5
47 SEG 4
46 SEG 3
45 SEG 2
44 SEG 1
43 SEG 0
42 R73
41 R72
40 R71
39 R70
38 R63
37 R62
IC1 IZA855DR
36 R61
35 R60
34 R53
33 R52
27R40
28R41
29R42
30R43
31R50
32R51
SEG 8
LIQUID CRYSTAL DISPLAY
S 9
S 8
S 7
S 6
S 5
S 4
S 3
S 2
S 1
S12
S11
S10
C 2
C 3
1min
STOP
SW60+SW61
C 1
SW62
1
AUTO COOK
R60 4.7k
SW63
Figure S-2. Control Panel Circuit
Page 34
PRINTED WIRING BOARD DIAGRAM
QKITPA018URE0
0
LD4
WH-1
F
3
R64
R63
R62
R61
SW63
112
CN - G
SW62
SW61
B
10
SW60
R52
R53
MICRO
R60
Q24
11
D22
E
E
Q23
R21
B
Q20
LD1LD2LD3
C1S1
R68
R67
R66
R65
2
CR60
CN - B
1
B
C20
E
E
C21
12
(J10)
D23
Q22
E
E
Q1
1
E
Q40
6
D30
B
B
B
R50
R51
2
R20
32
R30
Q21SP1
C3
ZD20
191
20
C30
C51
C50
5
R31
C6
7
R40
9
C2
S
WH-2
5133
52
DIP
WH-1
64
WH-2
E
C4
IC1
CF1
(J6)
(J4)
C5
4
R4
Q2
R3
C1
C7
P
(J2)
B
ZD2
Q3
B
(J8)
(J3)
(J5)
(J7)
R10
E
8
(J9)
R5
ZD1
R2
R1
D2
D1
D3
D4
RY3
(J11)
R22
GRILL
RY2
SW50
BCA
D21
RY1
OL/FM
/TTM
51
Figure S-3. Printed Wiring Board
R-733 -
32
D20
AC
(J1)
T1
VRS1
CN - A
Page 35
PARTS LIST
Note: The parts marked “*” are used in voltage more than 250V.The parts marked "∆" may cause undue microwave exposure
“§” MARK: SPARE PARTS-DELIVERY SECTION
REF. NO.PART NO.
ELECTRIC PARTS
C RC-QZA252WRE0 U High voltage capacitor1AP
FMRMOTEA361WRE0U Fan motor1AT
F2QFS-B0019MRE0U Fuse 15A1AC
F1QFS-CA025WRE0U F8A Fuse1AC
GHFHET-A040WRK1U Grill heating element assembly1BB
Note: The parts marked ”*” are used in voltage more than 250V.The parts marked "∆" may cause undue microwave exposure
“§” MARK: SPARE PARTS-DELIVERY SECTION
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER2. REF. NO.
3. PART NO.4. DESCRIPTION
R-733 -
34
Page 37
PARTS LIST
Note: The parts marked ”*” are used in voltage more than 250V.The parts marked "∆" may cause undue microwave exposure
“§” MARK: SPARE PARTS-DELIVERY SECTION
REF. NO.
OVEN PARTS
4-1DOVN-A007URKOU Oven cavity1BP
4-2LBNDKA107WRP1U Capacitor holder1AD
4-3PHOK-A078WRF5U Latch hook1AH
4-4NFANJA001URE0U Fan blade1AF
4-5PDUC-A637WRF2U Fan duct1AL
4-6LANGFA155WRP7U Chassis support1AF
4-7PPACGA108WRE0U Packing1AC
4-8PCUSUA365WRP1U Baseplate cushion1AA
4-9MLEVPA001URF3U Open lever1AE
4-10NCPL-A042WRF1U Coupling1AD
4-11PCOVPA308WRE1U Waveguide cover1AE
4-12PFILWA042WRP0U Lamp filter1AB
4-13PDUC-A606WRF1U Air intake duct1AK
4-15PDUC-A514WRP0U Air duct1AH
4-16QTANNA006WRE0U Earth plate1AB
4-17PDUC-A612WRP0U Exhaust duct1AQ
4-18GCABDA063WRP0U Back plate1AQ
4-20PSPAGA001WRE0U Vibration proof cushion1AA
DOOR PARTS
∆
5-1DDORFA752WRK0U Door panel assembly1AY
∆
5-2GCOVHA352WRF2U Choke cover1AH
5-3GWAKPB011URR0U Door frame (B)1AT
∆
∆
5-3GWAKPW021URR0U Door frame (W)1AT
∆
5-3GWAKPY005URR0U Door frame (Y)F1AT
∆
5-3GWAKPL004URR0U Door frame (LB)F1AT
∆
5-3GWAKPG010URR0U Door frame (LG)F1AT
5-4PGLSPA020URR0U Door glass1AX
∆
5-5LSTPPA147WRF1U Latch head1AE
5-6MSPRTA141WRE0U Latch spring1AA
5-7PSHEPA424WRE2U Door film1AG
5-8FDORFA287WRT0U Door panel sub assembly1AW
5-9XCPSD30P06000U Screw 3mm x 6mm6AA
5-10LSTPPA003URF0U Glass stopper1AB
6-6FW-VZA056URE0U Main wire harness1AW
6-7TCAUHA006URR0U Combined caution label1AE
6-9FAMI-A072WRK2U High rack1AY
6-10FAMI-A073WRK3U Low rack1AX
6-11FW-VZA031URE0U Stop switch harness1AE
6-12TLABMA044URR1U Menu label (W)1AE
6-12TLABMA077URR0U Menu label (B)1AE
6-13LHLDKA008WRF0U P. clip1AA
SCREW, NUT AND WASHER
7-1 XHPSD40P08K00 J Screw 4mm x 8mm 2AA
7-2XHTSD40P08RV0J Screw 4mm x 8mm3AA
7-3XEPSD40P25000J Screw 4mm x 25mm2AA
7-4XBPWW30P05K00J Screw 3mm x 5mm2AA
7-5LX-LZA011WRE0U S S Rivet2AB
7-6XWWSD50-06000J Washer 4mm x 0.6mm1AA
7-7XOTSD40P12RV0J Screw 4mm x 12mm22AA
7-8XCPSD30P06000J Screw 3mm x 6mm1AA
7-9XOTSF40P12000J Screw 4mm x 12mm (B)4AA
7-9XOTSE40P12000J Screw 4mm x 12mm (W)4AA
7-10XFPSD50P10KS0J Screw 4mm x 10mm2AB
7-11LX-EZA045WRE0J TTM cover screw1AA
*
R-733 -
35
Page 38
EXPLODED VIEW OF OVEN
CABINET AND UNIT CHASSIS PARTS
6-7
2-1
7-9
7-4
GH
4-16
X2
4-17
7-7
4-18
7-7
7-7
7-7
4-15
7-7
TC3
4-8
4-11
4-7
2-3
4-12
4-1
X2
TTM
7-1
7-5
4-10
TC2
F1
F2
7-8
4-3
7-7
7-7
6-13
7-2
4-4
4-13
7-9
1-3
7-7
SW2
x4
0L
7-7
7-2
7-7
7-10
T
TC1
7-9
7-7
1-3
MG
4-9
7-6
SW1
7-1
SW3
4-5
1-2
7-7
4-6
1-5
7-3
x2
FM
C
4-2
1-1
7-2
7-7
2-2
NOTE: In the event of removing the
turntable motor cover this part
should be refitted using screw
connection: LX-EZA045WRE0(7-11)
7-7
R-733 -
7-7
36
4-20
7-7
6-2
6-1
Page 39
CONTROL PANEL / DOOR PARTS
5-4
5-3
5-2
5-7
5-5
5-6
5-1
5-9
5-8
5-10
5-9 x 2
CONTROL PANEL PARTS
3-10
3 - 7
3 - 3
3 - 2
3-1D
3 - 5
3-1F
3-1E
3 - 1
3-11
3 - 4
3 - 8
3 - 6
DOOR PARTS
3 - 9
R-733 -
37
Page 40
MISCELLANEOUS / PACKING AND ACCESSORIES
6-9
6-11
6-5
6-10
6-6
Actual wire harness may be different than illustration.
PACKING PAD KIT
TRAY HOLDER
(SPADFA298WRE0)
*
TURNTABLE TRAY
HIGH RACK
LOW RACK
COOK BOOK &
INSTRUCTION BOOK
(CPADBA146WRK0)
*
POLYETHENE BAG
(SSAKHA041WRE0)
*
DOOR PROTECTION SHEET
(SPADPA020WRE0)
*
TURNTABLE SUPPORT
TRAY PAD
*
Not Replaceable Items.
*
R-733 -
38
PACKING CASE
(SPAKCA369URR0) R-733 (W)
*
(SPAKCA370URR0) R-733 (B)
*
(SPAKCA390URR0) R-733 (Y)F
*
(SPAKCA368URR0) R-733 (W)F
*
(SPAKCA388URR0) R-733 (LB)F
*
(SPAKCA389URR0) R-733 (LG)F
*
SHARP CORP 2000 Printed in the U.K.
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