Sharp R-230J, R-230JWR-230JWS Service Manual

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R-230J(W) R-230J(WS)
In interests of user-safety the oven should be restored to its original condition and only parts identical to those specified should be used.
MODELS
R-230J(W) R-230J(WS)
MICROWAVE OVEN
TABLE OF CONTENTS
Page
CAUTION, MICROWAVE RADIATION ............................................................................................................. 1
WARNING .......................................................................................................................................................... 1
PRODUCT SPECIFICATIONS ......................................................................................................................... 2
GENERAL INFORMATION ................................................................................................................................ 2
APPEARANCE VIEW ....................................................................................................................................... 3
OPERATION SEQUENCE ................................................................................................................................ 4
FUNCTION OF IMPORTANT COMPONENTS ................................................................................................ 5
SERVICING ....................................................................................................................................................... 6
TEST PROCEDURE ......................................................................................................................................... 8
TOUCH CONTROL PANEL ............................................................................................................................. 13
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ........................................................... 18
MICROWAVE MEASUREMENT .................................................................................................................... 24
WIRING DIAGRAM ......................................................................................................................................... 25
PICTORIAL DIAGRAM ................................................................................................................................... 26
CONTROL PANEL CIRCUIT ...........................................................................................................................27
PRINTED WIRING BOARD .............................................................................................................................28
PARTS LIST ................................................................................................................................................... 29
SHARP CORPORATION
SERVICE MANUAL
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R-230J(W) R-230J(WS)
29
PARTS LIST
* * * * *
*
∆
*
∆
*
*
Note: The parts marked "∆" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
ELECTRIC PARTS
1- 1 QACC-A141WRZZ Power supply cord 1 AR 1- 1 QACCAA048WRZZ Power supply cord (Interchangeable) 1 AS 1- 1 QACCAA045WRE0 Power supply cord (Interchangeable) 1 AT 1- 1 QACC-A138WRZZ Power supply cord (Interchangeable) for production use 1-­1- 1 QACC-A155WRZZ Power supply cord (Interchangeable) for production use 1-­1- 2 FPWBFA373WRKZ Noise filter 1 AX 1- 3 FH-DZA102WRKZ High voltage rectifier assy 1 AN 1- 3 FH-DZA106WRKZ High voltage rectifier assy (Interchangeable) 1 AQ 1- 3 FH-DZA088WRK0 High voltage rectifier assy (Interchangeable) 1 AP 1- 4 RC-QZA295WRZZ High voltage capacitor 1 AV 1- 4 RC-QZA218WRE0 High voltage capacitor (Interchangeable) for production use 1— 1- 5 QFS-CA027WRZZ Fuse T6.3A 1 AG 1- 6 QFS-IA004WRE0 High voltage fuse 0.6A 1 AK 1- 7 RMOTEA389WRE0 Fan motor 1 AW 1- 7 RMOTEA403WRZZ Fan motor (Interchangeable) 1 AZ 1- 8 RV-MZA306WRZZ Magnetron 1 BL 1- 8 RV-MZA261WRE0 Magnetron (Interchangeable) 1 BF 1- 9 RLMPTA083WRZZ Oven lamp 1 AM 1- 9 RLMPTA088WRZZ Oven lamp (Interchangeable) for production use 1-­1-10 QSW-MA137WRE0 1st. latch switch/ 2nd. interlock relay control switch 2 AH 1-11 QSW-MA138WRE0 Monitor switch 1 AH 1-12 RTRN-A706WRZZ Power transformer 1 BH 1-13 QFS-TA038WRE0 Temperature fuse 120C(Oven) 1 AK 1-14 RMOTDA253WRZZ Turntable motor 1 AV 1-14 RMOTDA173WRE0 Turntable motor (Interchangeable) 1 AX
CABINET PARTS
2- 1 GCABUA817WRPZ Outer case cabinet 1 BD 2- 2 GLEGPA074WRE0 Foot 2 AC 2- 3 PCUSUA605WRPZ Cushion 1 AG
CONTROL PANEL PARTS
3- 1 FPNLCB821WRKZ Control panel frame with key unit [R-230J(W)] 1 BA 3- 1 FPNLCB822WRKZ Control panel frame with key unit [R-230J(WS)] 1 BA 3- 1-1 PSHEPB031WREZ Graphic sheet [R-230J(W)] 1 AW 3- 1-1 PSHEPB032WREZ Graphic sheet [R-230J(WS)] 1 AW 3- 1-2 QSW-KA044DRZZ Membrane switch 1 AQ 3- 2 JBTN-B258WRFZ Open button 1 AH 3- 3 MSPRCA050WRE0 Open button spring 1 AB 3- 4 DPWBFC244WRUZ Control unit 1 BF 3- 5 QCNC-A014WRZZ Rubber connector 1 AE 3- 6 RLCDSA106DRZZ Liquid crystal display 1 AQ 3- 7 XEPSD30P08XS0 Screw; 3mm x 8mm 2 AA
OVENPARTS
4- 1 PHOK-A122WRFZ Latch hook 1 AM 4- 2 LBNDKA038WRP0 Capacitor holder 1 AF 4- 3 NFANJA043WRE0 Fan blade 1 AK 4- 4 PDUC-A801WRWZ Fan duct 1 AR 4- 5 FOVN-A483WRTZ Oven cavity 1 BF 4- 6 GCOVHA425WRPZ Turntable motor cover 1 AK 4- 7 MLEVPA241WRFZ Switch lever 1 AG 4- 8 PCOVPA276WRE0 Waveguide cover 1 AM 4- 9 PCUSUA237WRP0 Cushion 2 AF 4-10 PPACGA176WREZ TTM packing 1 AC 4-11 PCUSUA278WRP0 Cushion 1 AB 4-12 PCUSGA389WRP0 Cushion 1 AG 4-13 PCUSUA461WRP0 Cushion 1 AB
DOORPARTS
5- 1 FDORFA348WRTZ Door panel assembly [R-230J(W)] 1 BC 5- 1 FDORFA390WRTZ Door panel assembly [R-230J(WS)] 1 BA 5- 2 GWAKPA943WRFZ Door frame 1 AW 5- 3 HPNL-A819WRRZ Door screen [R-230J(W)] 1 AR 5- 3 HPNL-A828WRRZ Door screen [R-230J(WS)] 1 AS 5- 4 LSTPPA205WRFZ Latch head 1 AF 5- 5 MSPRTA187WRE0 Spring 1 AC 5- 6 PSHEPA782WREZ Sealer film 1 AG 5- 7 GCOVHA424WRFZ Choke cover [R-230J(W)] 1 AK 5- 7 GCOVHA475WRFZ Choke cover [R-230J(WS)] 1 AK 5- 8 PCUSUA622WRPZ Cushion 1 AG
∆ ∆ ∆
∆
∆ ∆
∆
∆
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R-230J(W) R-230J(WS)
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HOW TO ORDER REPLACEMENT PARTS
To have your order filled prompty and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO. 3. PART NO. 4. DESCRIPTION
MISCELLANEOUS
6- 1 NTNT-A094WRE0 Turntable 1 AN 6- 2 FROLPA101WRKZ Turntable support 1 AR 6- 3 TCAUHA214WRR0 K caution label 1 AC 6- 4 FW-VZB889WREZ Main wire harness 1 AV 6- 5 TINSEB039WRRZ Instruction book 1 AM 6- 6 FW-VZB888WREZ Switch harness 1 AU
SCREWS,NUTS AND WASHERS
7- 1 XHPSD40P08K00 screw : 4 mm x 8 mm 5 AC 7- 2 XHTSD40P08RV0 Screw : 4mm x 8mm 4 AA 7- 3 XOTSD40P08000 Screw : 4mm x 8mm 10 AA 7- 4 LX-CZ0052WRE0 Special screw 2 AA 7- 5 LX-EZA042WRE0 Special screw 2 AB 7- 6 XHPSD30P06000 Screw : 3mm x 6mm 1 AA 7- 7 XHPSD40P08000 Screw : 4mm x 8mm 3 AA 7- 8 XOTSD40P12RV0 Screw : 4mm x 12mm 2 AA 7- 9 XOTSE40P08000 Screw : 4mm x 8mm 2 AA
Note: The parts marked "∆" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
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R-230J(W) R-230J(WS)
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1
A
B
C
D
E
F
G
H
A
B
C
D
E
F
G
H
2345 6
123456
OVEN AND CABINET PARTS
7-3
2-1
7-3
7-3
7-8
7-8
1-9
6-3
4-11
4-3
7-3
7-5
2-2
4-7
4-10
6-6
4-2
6-1
6-2
7-3
7-2
7-3
7-9
7-9
1-7
1-12
7-1
4-5
7-3
7-6
7-3
7-2
4-13
7-3
4-12
7-1
1-4
1-6
1-10
1-11
1-10
1-14
1-3
4-1
7-2
2-2
4-6
1-8
1-13
4-9
2-3
1-5
4-8
4-4
7-1
7-1
1-1
1-2
7-7
7-4
4-9
7-1
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R-230J(W) R-230J(WS)
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1
A
B
C
D
E
F
G
H
A
B
C
D
E
F
G
H
2345 6
123456
5-2
5-5
5-3
5-4
5-8
5-6
5-7
5-1
3-2
3-1-1
3-1
3-6
3-7
3-5
3-4
3-3
3-1-2
Before attaching Control unit to Control panel, foil side of Control unit must be cleaned by ethyl-alcohol.
6-4
Actual wire harness may be different than illustration.
6-6
DOOR PARTS
CONTROL PANEL PARTS
MISCELLANEOUS
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R-230J(W) R-230J(WS)
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PACKING AND ACCESSORIES
6-1 TURNTABLE TRAY
6-5 INSTRUCTION BOOK
6-2 TURNRTABLE SUPPORT
INTO THE OVEN CAVITY
Not replaceable items.
TRAY PAD ASSY
(CPADBA296WRKZ)
PACKING CASE
MICROWAVE OVEN
TOP PAD ASSEMBLY
FPADBA561WRKZ
WRAP COVER
SSAKHA014WRE0
SPAKCE103WREZ [R-230J(W)] SPAKCE104WREZ [R-230J(WS)]
BOTTOM PAD ASSEMBLY
FPADBA562WRKZ
DOOR PROTECT SHEET
SPADPA580WRE0
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