In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
This is a supplemental Service Manual for Models R-1490, R-1491 and R-1492. These models are quite similar to
base model R-1480,R-1481 and R-1482. Use this supplemental manual together with the Base Models Service
Manual (Refer No. is S3807R1480X//) for complete operation, service information, etc..
TABLE OF CONTENTS
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................1
GENERAL INFORMATION...................................................................................................................................4
TEST PROCEDURE ..............................................................................................................................................9
TOUCH CONTROL PANEL ASSEMBLY ............................................................................................................11
CONPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................13
CONTROL PANEL CIRCUIT ...............................................................................................................................16
PARTS LIST ........................................................................................................................................................17
PACKING AND ACCESSORIES .........................................................................................................................22
R-1492
Page
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
R-1490
R-1491
R-1492
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described
in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to releasing oven to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's
Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found
with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit
until the oven has been brought into compliance.
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with
following parts
fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions.
may result in a severe, possibly
Don't Touch !
Danger High Voltage
R-1490
R-1491
R-1492
Before Servicing
1. Disconnect the power supply cord, and then
remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60
seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the highvoltage capacitor (that is the connecting lead of the highvoltage rectifier) against the chassis with the use of an
insulated screwdriver.
Whenever troubleshooting is performed the power supply
must be disconnected. It may in, some cases, be necessary
to connect the power supply after the outer case has been
removed, in this event,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power
transformer.
5. Ensure that these leads remain isolated from other
components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power
transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is
installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during
testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is
installed.
4. Run the oven and check all functions.
Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup
of cold water on the oven turntable, close the door and set
the power to HIGH and set the microwave timer for two (2)
minutes. When the two minutes has elapsed (timer at zero)
carefully check that the water is now hot. If the water
remains cold carry out Before Servicing procedure and reexamine the connections to the component being tested.
When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and microwave leakage test should be carried out.
1
R-1490
R-1491
R-1492
MICROWAVE MEASUREMENT PROCEDURE
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven
should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition
by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external
surface of the oven.
2) Safety interlock switches Primary interlock relay and door sensing switch shall prevent microwave radiation emission in
excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission
in excess of 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing:
Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for
microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5˚C (68˚F) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.)
and made of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
is measured accurately.
4) Set the cooking control on Full Power Cooking Mode
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed,
replace it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement)
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on
the meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal
has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed
latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2,
and that the secondary interlock switch does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
2
R-1490
R-1491
R-1492
SERVICE MANUAL
OVER THE RANGE MICROWAVE OVEN
R-1490/ R-1491/1492
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service Information
for the SHARP OVER THE RANGE MICROWAVE OVEN, R-1490/ R-1491/ R1492.
The models R-1490, R-1491 and R-1492 is quite similar to base models R-1480/81/82
(Refer No. is S3807R1480X//).
It is recommended that service personnel carefully study the entire text of this manual and base model service manual so
that they will be qualified to render satisfactory customer service.
Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and
microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service personnel.
DANGER
Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing.
Service personnel - Do not contact the following parts while the appliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage
Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked “∆” on parts list may cause undue microwave exposure, by themselves, or when they are damaged,
loosened or removed.
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
3
R-1490
R-1491
R-1492
PRODUCT SPECIFICATION
ITEMDESCRIPTION
Power Requirements120 Volts / 14.3 Amperes
60 Hertz
Single phase, 3 wire grounded
Power Output950 watts (IEC-705 TEST PROCEDURE)
Operating frequency of 2450MHz
Convection Power Output1700 watts
Case DimensionsWidth 29-15/16"
Height 16-3/8"
Depth 15- 1/4" (Not including the door handle)
Cooking Cavity DimensionsWidth 20-1/4"
Height 8-3/16"
1.4 Cubic FeetDepth 14-1/2"
Hood lamp2 bulbs, 30W x 2, Incandescent light bulbs
Hood fanApprox. 300 C.F.M.
Control ComplementTouch Control System
Clock ( 1:00 - 12:59 )
Timer (0 - 99 min. 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
P-HI..................................................Full power throughout the cooking time
P-90 .................................................................... approx. 90% of Full Power
P-80 .................................................................... approx. 80% of Full Power
P-70 .................................................................... approx. 70% of Full Power
P-60 .................................................................... approx. 60% of Full Power
P-50 .................................................................... approx. 50% of Full Power
P-40 .................................................................... approx. 40% of Full Power
P-30 .................................................................... approx. 30% of Full Power
P-20 .................................................................... approx. 20% of Full Power
P-10 .................................................................... approx. 10% of Full Power
P-0 .................................................... No power throughout the cooking time
CUSTOM HELP pad, COMPU DEFROST pad, COMPU COOK pad,
SENSOR COOKING pad, Number selection pads, POWER LEVEL pad
KITCHEN TIMER / CLOCK pad, MINUTE PLUS pad
TURNTABLE ON / OFF pad, STOP / CLEAR pad, START / TOUCH ON pad
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed
and grounded in accordance with the National Electrical Code and local codes and ordinances.
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the
electric current.
WARNING: Improper use of the grounding plug can result in a risk of electric shock.
4
R-1490
R-1491
R-1492
Electrical Requirements
The oven is equipped with a 3-prong grounding plug. DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE
GROUNDING PIN FROM THE PLUG.
The power supply cord and plug must be connected to a separate 120 Volt AC, 60 Hz, 15 Amp. or more branch circuit, using
a grounded receptacle. The receptacle should be located inside the cabinet directly above the Microwave Oven/Hood
system mounting location.
3-Pronged Plug
Grounded
Receptacle Box
Grounding Pin
3-Pronged Receptacle
CONTROL PANEL
S e n s o r C o o k i n g
PopcornReheat
Baked
potato
Custom
Help
Fresh
vegetables
Frozen
entrees
Frozen
vegetables
Ground
meat
Compu
Cook
Rice
Compu
Defrost
Fish/
seafood
12345
67890
Power
Level
Kitchen Timer
Clock
Minute
Plus
Turntable
On/Off
Work
Light
Stop
Clear
Night
Light
5
Start
Touch On
Fan
Hi/Lo
R-1490
R-1491
R-1492
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
SENSOR COOKING CONDITION
Using the INSTANT SENSOR function, the foods are cooked
or defrosted without figuring time, power level or quantity.
When the oven senses enough steam from the food, it
relays the information to its microprocessor which will calculate the remaining cooking time and power level needed for
best results.
When the food is cooked, water vapor is developed. The
sensor “senses” the vapor and its resistance increases
gradually. When the resistance reaches the value set according to the menu, supplementary cooking is started.
The time of supplementary cooking is determined by experiment with each food category and inputted into the LSI.
An example of how sensor works (Baked potato):
1. Potatoes at room temperature. Vapor is emitted very
slowly.
MICROWAVE
NOTE: During this first stage, do not open the door or touch
STOP/CLEAR pad.
4. When the sensor detects the vapor emitted from the
food, the display switches over to the remaining cooking
time and the timer counts down to zero.
At this time, the door may be opened to stir food, turn it
or season, etc.
5. When the timer reaches zero, an audible signal sounds.
The shut-off relay and cook relay are de-energized and
the power transformer, oven lamp, etc. are turned off.
6. Opening the door or touching the STOP/CLEAR pad, the
time of day will reappear on the display and the oven will
revert to an OFF condition.
2. Heat potatoes. Moisture and humidity is emitted rapidly.
You can smell the aroma as it cooks.
AH SENSOR
MICROWAVE
3. Sensor detects moisture and humidity and calculates
cooking time and variable power.
Cooking Sequence.
1. Touch one of the INSTANT SENSOR pads.
NOTE: The oven should not be operated on INSTANT
SENSOR immediately after plugging in the unit.
Wait two minutes before cooking on INSTANT
SENSOR.
2. The coil of shut-off relays (RY1 and RY3) are energized,
the oven lamp, turntable motor and cooling fan motor are
turned on, but the power transformer is not turned on.
3. After about 32 seconds, the cook relay (RY2) is energized.
The power transformer is turned on, microwave energy
is produced and first stage is started.
The 32 seconds is the cooling time required to remove
any vapor from the oven cavity and sensor.
6
CAVITY
THERMAL CUT-OUT
MAGNETRON
TEMPERATURE FUSE
R-1490
R-1491
R-1492
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
FUSE
20A
120 V AC.
60 Hz
BLKWHT
GRN
GND
HOOD FAN
THERMAL
CUT OUT
B7
B5
B3
B1
HOOD
MOTOR
CAVITY
THERMAL CUT-OUT
CONTROL UNIT
RY4
RY5
High
N.C.
Low
HOOD
CAPACITOR
A1 A3B9A7A5N.O.
HOOD
LAMP
SSR
RY3RY1
TTM
HLHL
TURNTABLE
MOTOR
FAN
SECONDARY
INTERLOCK
SWITCH
Figure O-1. Oven Schematic-Off Condition
MAGNETRON
TEMPERATURE FUSE
COM.N.O.
FM
MOTOR
PRIMARY
RY2
COM.
OL
OVEN LAMP
F1
F2
F3
INTERLOCK
RELAY
E1
E2
STM
STIRRER
MOTOR
AH SENSOR
POWER
TRANSFORMER
DOOR
SENSING
SWITCH
HIGH VOLTAGE
CAPACITOR
0.94µF
HIGH VOLTAGE
MONITOR
SWITCH
RECTIFIER
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. COOKING TIME PROGRAMMED
3. VARIABLE COOKING CONTROL "HIGH"
4. "START" PAD TOUCHED
MAGNETRON
FUSE
20A
120 V AC.
60 Hz
BLKWHT
GRN
GND
HOOD FAN
THERMAL
CUT OUT
CONTROL UNIT
B7
B5
B3
B1
HOOD
MOTOR
RY4
RY5
High
N.C.
Low
HOOD
CAPACITOR
A1 A3B9A7A5N.O.
HOOD
LAMP
SSR
HLHL
Figure O-2. Oven Schematic-Cooking Condition
RY3RY1
TTM
TURNTABLE
MOTOR
FAN
MOTOR
SECONDARY
INTERLOCK
SWITCH
COM.N.O.
OVEN LAMP
FM
COM.
OL
PRIMARY
INTERLOCK
RELAY
RY2
STM
STIRRER
MOTOR
F1
F2
F3
E1
E2
AH SENSOR
DOOR
SENSING
SWITCH
MONITOR
SWITCH
POWER
TRANSFORMER
HIGH VOLTAGE
CAPACITOR
0.94µF
HIGH VOLTAGE
RECTIFIER
MAGNETRON
7
R-1490
R-1491
R-1492
TROUBLESHOOTING GUIDE
Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many
of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter which
will be found in the "Test Procedure "section.
IMPORTANT: If the oven becomes inoperative because of a blown monitor fuse, check the monitor switch, relay (RY1)
primary interlock relay (RY2), door sensing switch and secondary interlock switch before replacing the
monitor fuse. If monitor fuse is replaced, the monitor switch must also be replaced. Use part FFS-BA016/
KiT as an assembly.
IMPORTANT: Whenever troubleshooting is performed with the power supply cord disconnected. It may in, some cases,
be necessary to connect the power supply cord after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
TEST PROCEDURE
CONDITION
SENSOR
COOKING
CONDITION
POSSIBLE CAUSE
DEFECTIVE PARTS
PROBLEM
The oven stops and "ERROR" is displayed or does not end during Sensor Cooking
condition. (Oven does not shut off after a cup of water is boiling by Sensor Cooking.)
Oven stops at 32 seconds after starting.
AND
LQCK
CONTROL UNIT
AH SENSOR
SHORTED OR OPENED WIRING
NOTE: For additional troubleshooting procedures, please refer back to the R-1480 base model Service Manual.
8
TEST PROCEDURES
R-1490
R-1491
R-1492
PROCEDURE
LETTER
MKEY UNIT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
5. Reconnect all leads removed from components during testing.
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
COMPONENT TEST
is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and open when the door is open. If the door sensing
switch (stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control
unit and make sure the door sensing switch is closed (either close the door or short the door sensing
switch connecter). Use the Key unit matrix indicated on the control panel schematic and place a
jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact.
If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the
control unit does not respond, it is faulty and must be replaced. If a specific pad does not respond,
the above method may be used (after clearing the control unit) to determine if the control unit or key
pad is at fault.
G 1G 2G 3G 4G 5G 6G 7G 8
QAH SENSOR TEST
Checking the initial sensor cooking condition
WARNING : The oven should be fully assembled before following procedure.
(1) The oven should be plugged in at least two minutes before sensor cooking.
(2) Room temperature should not exceed 95˚F (35˚C).
(3) The unit should not be installed in any area where heat and steam are generated. The unit should
not be installed, for example, next to a conventional surface unit. Refer to the “INSTALLATION
INSTRUCTIONS” of the operation manual.
(4) Exhaust vents are provided on the back of the unit for proper cooling and air flow in the cavity. To
permit adequate ventilation, be sure to install so as not to block these vents. There should be some
space for air circulation.
(5) Be sure the exterior of the cooking container and the interior of the oven are dry. Wipe off any moisture
with a dry cloth or paper towel.
(6) The Sensor works with food at normal storage temperature. For example, chicken pieces would be
at refrigerator temperature and canned soup at room temperature.
(7) Avoid using aerosol sprays or cleaning solvents near the oven while using Sensor settings. The
sensor will detect the vapour given of by the spray and turn off before food is properly cooked.
(8) If the sensor has not detected the vapour of the food, ERROR will appear and the oven will shut off.
Water load cooking test
WARNING : The oven should be fully assembled before following procedure.
Make sure the oven has been plugged in at least two minutes before checking sensor cook operation.
The cabinet should be installed and screws tightened.
G 9G10G11G12
Custom
Help
Baked
Potato
Reheat
Fresh
vegetables
Compu
Cook
Frozen
entrees
Fozen
vegetables
Ground
meat
RicePopcorn
Compu
Defrost
Fish /
seafood
17
Power
Level
Kitchen
Timer
Clock
Minute
Plus
8
9
0
26
Turn
3
4
5
Table
On / Off
Stop
Clear
Start
Touch On
Hi / Lo
Work
Light
Night
Light
Fan
9
R-1490
R-1491
R-1492
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
(1) Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
(2) Place the container on the center of tray in the oven cavity.
(3) Close the door.
(4) Touch Reheat pad once and touch the Start pad, Now, the oven is in the sensor cooking condition
and “REHEAT” "SENSOR" and "COOK" will appear in the display.
(5) The oven will operate for the first 16 seconds, without generating microwave energy.
NOTE: ERROR will appear if the door is opened or STOP/CLEAR pad is touched during first stage of
sensor cooking.
(6) After approximately 16 seconds, microwave energy is produced, and the display should start to count
down the remaining cooking time and oven should turn off after water is boiling (bubbling).
If the oven does not turn off, replace the AH sensor or check the control unit, refer to explanation below.
TESTING METHOD FOR AH SENSOR AND/OR CONTROL UNIT
To determine if the sensor is defective, the simplest method is to replace it with a new replacement
sensor.
(1) Disconnect the power supply cord, and then remove outer case.
(2) Open the door and block it open.
(3) Discharge high voltage capacitor.
(4) Remove the AH sensor.
(5) Install the new AH sensor.
(6) Reconnect all leads removed from components during replacing.
(7) Re-install the outer case (cabinet).
(8) Reconnect the power supply cord after the outer case is installed.
(9) Reconnect the oven to the power supply cord and check the sensor cook operation proceed as
follows:
9-1. Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
9-2. Place the container on the center of tray in the oven cavity.
9-3. Close the door.
9-4. Touch reheat pad once and touch the Start pad.
9-5. The control panel is in automatic Sensor operation.
9-6. The display will start to count down the remaining cooking time, and the oven will turn off
automatically after the water is boiling (bubbling).
If new sensor dose not operate properly, the problem is with the control unit, and refer to explanation
below.
CHECKING CONTROL UNIT
(1)Disconnect the power supply cord, and then remove outer case.
(2)Open the door and block it open.
(3)Discharge high voltage capacitor.
(4)Disconnect the sensor connector that is mounted to control panel.
(5)Then connect the dummy resistor circuit (see fig.) to the sensor connector of control panel.
(6)Disconnect the leads to the primary of the power transformer.
(7)Ensure that these leads remain isolated from other components and oven chassis by using
insulation tape.
(8)After that procedure, re-connect the supply.
(9)Check the sensor cook operation proceed as follows:
9-1. Touch reheat pad once and touch the Start pad.
9-2. The control panel is in the sensor cooking operation.
9-3. After approximately 32 seconds, push plunger of select switch for more than 3 seconds. This
condition is same as judgement by AH sensor.
9-4. After approximately 3 seconds, the display shows “ X X . X X “ which is the remaining cooking
time, and the display count down.
If the above is not the case, the control unit is probably defective.
If the above is proper, the AH sensor is probably defective.
(10) Disconnect the power supply cord, and then remove outer case.
10
TEST PROCEDURES
R-1490
R-1491
R-1492
PROCEDURE
LETTER
COMPONENT TEST
(11) Open the door and block it open.
(12) Discharge high voltage capacitor.
(13) Disconnect the dummy resistor circuit from the sensor connector of control panel.
(14) Carry out necessary repair.
(15) Reconnect all leads removed from components during testing and repairing.
(16) Re-install the outer case (cabinet).
(17)
Reconnect the power supply cord after the outer case is installed. Run the oven and check all
functions.
(18) Carry out “Water load cooking test” again and ensure that the oven works properly.
Plunger
NC
NO
COM
NO
NC
F-1
F-2
F-3
To connector (F)
on Control Unit.
1
2
3
CONNECTOR
R1, R2 : 22Ω± 1% 1/2W
R3 : 4.3kΩ ± 5% 1/4W
R4 : 1MΩ± 5% 1/4W
R1
R3R4
R2
COM
Sensor Dummy Resistor Circuit
TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL
1) LSI
This LSI controls the AH sensor signal, key strobe signal, relay driving signal for oven function and indicator signal.
DESCRIPTION OF LSI
LSI(IZA877DR)
The I/O signals of the LSI(IZA877DR) are detailed in the following table.
Pin No.SignalI/ODescription
NOTE: For additional informations of LSI, please refer back to the R-1480 base
model Service Manual.
5AN7INUsed for initial balancing of the bridge circuit (absolute humidity sensor). This input is
an analog input terminal from the AH sensor circuit, and connected to the A/D converter
built into the LSI.
6AN6INAH sensor input.
This input is an analog input terminal from the AH sensor circuit, and connected to the
A/D converter built into the LSI.
60-64P34-P30OUTUsed for initial balancing of the bridge circuit (absolute humidity sensor).
11
R-1490
R-1491
R-1492
ABSOLUTE HUMIDITY SENSOR CIRCUIT
(1)Structure of Absolute Humidity Sensor
The absolute humidity sensor includes two thermistors
as shown in the illustration. One thermistor is housed in
the closed vessel filled with dry air while another in the
open vessel. Each sensor is provided with the protective
cover made of metal mesh to be protected from the
external airflow.
ventilation opening for sensing
Sensing part
(Open vessel)
Thermistors
Sensing part
(Closed vessel)
(2)Operational Principle of Absolute Humidity Sensor
The figure below shows the basic structure of an absolute
humidity sensor. A bridge circuit is formed by two
thermistors and two resistors (R1 and R2).
The output of the bridge circuit is to be amplified by the
operational amplifier.
Each thermistor is supplied with a current to keep it
heated at about 150˚C (302˚F), the resultant heat is
dissipated in the air and if the two thermistors are placed
in different humidity conditions they show different
degrees of heat conductivity leading to a potential
difference between them causing an output voltage from
the bridge circuit, the intensity of which is increased as
the absolute humidity of the air increases. Since the
output is very minute, it is amplified by the operational
amplifier.
Absolute humidity vs,
R1
R2
Operational
amplifier
+
S : Thermistor
open vessel
C : Thermistor
closed vessel
Output
voltage
Output voltage
C
S
R3
output voltage characterist
Absolute humidity (g/m )
2
the food is heated to generate moisture by which the
resistance balance of the bridge circuit is deviated to
increase the voltage available at AN6 terminal of the LSI.
Then the LSI observes that voltage at AN6 terminal and
compares it with its initial value, and when the comparison
rate reaches the preset value (fixed for each menu to be
cooked), the LSI causes the unit to stop sensor cooking;
thereafter, the unit goes in the next operation
automatically.
After 16 seconds of operation in the sensor cook mode,
the LSI detects the initial voltage at AN6. If the absolute
humidity sensor is open or shorted, the circuit can not be
balanced for initial voltage comparisons. This will result
in the word "error" on the display and the cooking
operation is stopped.
1) Absolute humidity sensor circuit
C. Thermistor in
closed vessel
S. Thermistor in
open vessel
11
F-1
C
F-3
3.57k
S
F-2
10
VA : -15V
3.32k
IC2(IZA495DR)
620k
300k
150k
75k
37.4k
47k
0.1
uF
1.8k
9
VA : -15V
4
5
6
7
8
325
0.01uF
0.015uF
0.01uF
+
IC2
10k
-
360k
12
47k
D101
1
VC : -5V
SW1
64
P30
SW2
63
P31
SW3
62
P32
SW4
61
P33
SW5
60
P34
AN7
LSI
(IC1)
6
AN6
(3)Detector Circuit of Absolute Humidity Sensor Circuit
This detector circuit is used to detect the output voltage
of the absolute humidity circuit to allow the LSI to control
sensor cooking of the unit. When the unit is set in the
sensor cooking mode, a 16 seconds clearing cycle
occurs. Then the detector circuit starts to function and
the LSI observes the initial voltage available at its AN6
terminal.
With this voltage given, the switches SW1 to SW5 in the
LSI are turned on in such a way as to change the
resistance values in parallel with R50-1. Changing the
resistance values results in that there is the same
potential at both F-3 terminal of the absolute humidity
sensor and AN7 terminal of the LSI. The voltage of AN6
terminal will indicate about -2.5V. This initial balancing
is set up about 16 seconds after the unit is put in the
Sensor Cooking mode. As the sensor cooking proceeds,
12
R-1490
R-1491
R-1492
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WARNING AGAINST HIGH VOLTAGE:
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may
result in severe, possibly fatal, electric shock.
(Example)
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
WARNING:
1. Disconnect the power supply cord.
2. Visually check the door and cavity face plate for damage
(dents, cracks, signs of arcing etc.).
Carry out any remedial work that is necessary before
operating the oven.
Do not operate the oven if any of the following conditions
exist;
1. Door does not close firmly.
2. Door hinge, support or latch hook is damaged.
3. The door gasket or seal is damaged.
Avoid possible exposure to microwave energy. Please follow the instructions below before
operating the oven.
WARNING FOR WIRING
To prevent an electric shock, take the following precautions.
1. Before wiring,
1) Disconnect the power supply cord.
2) Open the door block it open.
3) Discharge the high voltage capacitor and wait for 60
seconds.
2. Don’t let the wire leads touch to the followiong parts;
1) High voltage parts:
Magnetron, High voltage transformer, High voltage
capacitor and High voltage rectifier assembly.
2) Hot parts:
Oven lamp, Magnetron, High voltage transformer
and Oven cavity.
4. The door is bent or warped.
5. There are defective parts in the door interlock system.
6. There are defective parts in the microwave generating
and transmission assembly.
7. There is visible damage to the oven.
Do not operate the oven:
1. Without the RF gasket (Magnetron).
2. If the wave guide or oven cavity are not intact.
3. If the door is not closed.
4. If the outer case (cabinet) is not fitted.
3) Sharp edge:
Bottom plate, Oven cavity, Waveguide flange,
Chassis support and other metallic plate.
4) Movable parts (to prevent a fault)
Fan blade, Fan motor, Switch, Switch lever, Open
button.
3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector until its pin is locked
and make sure that the wire leads do not come off even
if the wire leads are pulled.
5. To prevent an error function, connect the wire leads
correctly, referring to the Pictorial Diagram.
Please refer to ‘OVEN PARTS, CABINET PARTS, CONTROL PANAL PARTS, DOOR PARTS’, when carrying out any of
the following removal procedures:
HOOD FAN MOTOR, HOOD DUCT, OVEN LAMP SOCKET AND AH. SENSOR REMOVAL
1. Disconnect the power supply cord and remove the oven
from wall and remove outer case. (Refer to procedure of
"Removal of Oven from Wall" and "Outer case Removal")
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4.
Disconnect the 6-pin connector of the hood fan motor
from the main wire harness located at the right edge of the
hood duct and release the snap band from the hood duct.
5. Remove the hood fan motor from the hood duct by lifting
it up.
6. Now, the hood fan motor is free.
7. Disconnect the connector CN-F from the control unit.
8. Remove one (1) screw holding the hood duct to the oven
cavity front plate.
9. Release the 6-pin connector and the 3-pin connector of
the main harness A from the hood duct.
10.Disconnect the wire leads from the fan motor and chassis
support, and release the wire leads from holes of the
hood duct.
11.Remove the two (2) unit mounting screws from the
chassis support (right side) and the hood duct (left side).
12.Remove the one (1) screw holding the chassis support.
13.Remove the chassis support.
14.Remove the hood duct from the oven cavity by lifting it up.
13
R-1490
R-1491
R-1492
15.Screw the oven lamp off from the lamp socket.
16.Remove the lamp socket from the lamp angle.
17.Pull the wire leads from the oven lamp socket by pushing
the terminal hole of the oven lamp socket with a small flat
type screw driver.
18.Now, the oven lamp socket is free.
19.Release the harness of the AH sensor assembly from
three (3) wire holders of the hood duct.
20.Remove two (2) screws holding the AH sensor assembly
to the hood duct.
21.Now, the AH sensor assembly is free.
Oven lamp
socket
Terminal
Wire lead
Terminal hole
Flate type small
screw driver
14
R-1490
R-1491
R-1492
1
A
Power Supply
cord 120V 60Hz
BLK
GRN
B
3
BLK
WHT
2
WHT
1
GRN
C
HOOD FAN MOTOR
BLK
YLW
YLW
WHT
345
WHT
2
BLK
BLU
1
BLU
RED
6
D
RED
ORG
Blue
RED
WHT
Marking
BLKRED
2
REDRED
OVEN LAMP & SOCKET
RED
WHT
STIRRER MOTOR
CAVITY
THERMAL
CUT-OUT
3
HIGH VOLTAGE
CAPACITOR
MAGNETRON
TEMPERATURE
FUSE
MAGNETRON
HIGH VOLTAGE COMPONENTS
45
RED
RED
ORG
WHT
HOOD LAMPS
& SOCKETS
GRY
WHT
HOOD FAN
ORG
ORG
WHT
HIGH VOLTAGE
WIRE A
RED
WHT
WHT
FAN
MOTOR
HIGH
VOLTAGE
RECTIFIER
RED
POWER
TRANSFORMER
W
W
T
H
T
H
6
THERMAL
CUT-OUT
ORG
Blue Marking
BLK
A
B
C
D
E
GRN
F
GRN
GRN
CN-E
GRN
2
G
AH SENSOR
to Chassis Support
RED
1
RED
GRN
N.O.
COM.
DOOR SENSING SWITCH
CN-B
BLU
ORG
9
WHT
WHT
8
G
WHT
R
RED
TURNTABLE
MOTOR
Y
E
WHT
WHT
GRY
ORG
34567
BLK
GRY
WHT
RED
ORG
RED
WHT
N.C.
BLK
BLK
COM.
RED
MONITOR
SWITCH
ORG
ORG
N.O.
COM.
SECONDARY
INTERLOCK
SWITCH
BLK
RED
WHT
CN-A
2
1
BLK
FUSE & HOLDER
BLK
WHT
7
345
6
YLW
RED
2
1
Figure S-1. Pictorial Diagram
F
G
RY1
N.O.
RY1
COM.
RY2
N.O.
RY2
COM.
C100
1
T1
357
CN-A
to Right Base Plate
BLK
RED
WHT3
CN-F
1
2
H
1
IC1
IC2
CN-G
CN-E
1
1
2
CN-F
2
RY5
N.O.
RY1RY2
N.O.
1
COM.
CN-E
31
12
PRIMARY
INTERLOCK
RY2:
CN-B
9
RELAY
RY4
3
15
COM.
45
H
6
R-1490
R-1491
R-1492
1
A
B
: IF NOT SPECIFIED 1/8w ± 5%
: IF NOT SPECIFIED 1SS270A
: IF NOT SPECIFIED 0.01µF/16v
C
Note
D
C10 0.1µ/50v
VP
2
OFF HELP
TURNTABLE
Fluorescent display tube
9 P6
8 P5
7 P4
6 P3
5 P2
MIX CONV COOK LBS KG
4 P1
VF2
VF1
1. 2 F
33. 32 F
VP
330 1w
R100
IC2
(IZA495DR)
R10 3.3 1/2w
112
29 8G
28 7G
27 6G
26 5G
25 4G
24 3G
23 2G
22 1G
12 P9
11 P8
10 P7
3
20 P15
19 P14
17 P13
16 P12
15 P11
13 P10
R93 100k
R92 100k
R91 100k
(A)
(B)(C)
P30
P31
P32
P33
P34
P35
P36
P37
60
64
1
AN7
AN6
AN5
AN4
VEE
VCC
VREF
AVSS
P00
AN3
P01
10
AN2
AN1
Start
Touch On
05
Plus
Minute
Fish/
seafood
Frozen
vegetables
Reheat
G12G11G10G 9
C71 330pF
C70 330pF
6
A
B
C
D
45
R83 3.3k
D77
Light
Night
Turn
table
On / Off
83
Level
Power
RicePopcorn
Cook
Compu
C73 330pF
C72 330pF
Fan
Hi / Lo
Stop
Clear
94
Clock
Timer
Kitchen
Compu
Defrost
Frozen
entrees
Baked
Potato
Light
R82 3.3k
Work
D76
6
R81 3.3k
D752
R80 3.3k
D74
R79 3.3k
D73
172
R78 3.3k
D72
meat
R77 3.3k
R76 3.3k
P02
P03
P04
P05
P06
P07
P10
P11
P12
P13
P14
P15
P16
P17
P20
P21
P22
P23
P24
P25
P26
AN0
20
P47
P46
IZA877DR
IC1
P45
P44
P43
P42
40
INT1
50
P55
P54
P53
P52
P51
P50
P40
P71
RESET
P27
30
3233
XIN
P70
VSS
XOUT
Ground
D71
Fresh
G 1G 2G 3G 4G 5G 6G 7G 8
R73 3.3k
R72 3.3k
R71 3.3k
R70 3.3k
vegetables
Help
Custom
D70
Q4
DTA123ES
E
–
+
C5
–
+
ZD2 HZ16-1
F
R1 4.3k 1/2w
–
+
D4
G
T1
D1
3
5
6
2
1
10G471K
ab
d
VRS1
A 7
H
C7
HZ4A2
ZD4
C6 10µ/35v
ZD3 HZ5C2
C4 10µ/35v
C3 0.1µ/50v
C2 1000µ/35v
C1 0.1µ/50v
D3
D2
4
D1-D4
11ES1
(J1)
4.7k
R7
R2 1.5k 1/4w
ZD1 HZ6A3
c
A 1
VC
R4 510 1/2w
Q1
2SB1238
C100
7µ/230v
C8
4.7k
R8
R3 680 1w
Q20
KRA101M
CST4.00MGW
C30
Q28
KRA101M
COM
(C)
(B)
(A)
R30 15k
R31 4.7k
AH SENSOR
E
D31
DOOR
SWITCH
E 1E 2F 1F 2F 3
Figure S-2. Control Panel Circuit
F
D30
G
H
Q27
KRC243M
N.O.
CF1
RY2
N.O.
(J15)
(J7)
KRA101M
2
SSR1
11
C110 0.033µ/250v
R110 47 1/2w
B 9
R20
(J5)
(J3)
(J6)
(J4)
(J2)
1k 1/2w
C110
Q25
KRA101M
3
13
S101D01
R110
C21 0.1µ/50v
–
+
Q30
KRA101M
C20 10µ/35v
+
–
Q26
KRA101M
D25D26D27D28
RY4
RY5
NONC
B 7
B 5
B 3
B 1
HIGHLOW
RY1
COM
Q3
KRA101M
/50v
0.1µ
C9
Q40
KRA101M
R40 3.3k
SP40
Q24
D20
RY3
A 3
A 5
MOTOR RUN
CAPACITOR
1
TURNTABLE
MOTOR
2
HOOD LAMP
COM
HOOD THERMO
3
16
HOOD MOTORCOM(H)
FAN MOTOR
OVEN LAMP
STIRRER MOTOR
MICRO
45
6
PARTS LIST
Note: The parts marked “∆” may cause undue microwave exposure.
The parts marked “*” are used in voltage more than 250V."§" MARK: PARTS DELIVERY SECTION
REF. NO.PART NO.§DESCRIPTIONQ'TY CODE
ELECTRIC PARTS
1- 1FH-DZB012MRY0MHigh voltage rectifier assembly 1AK
5-2-1PGLSPB012MRE0MFront door glass [R-1490]1AQ
5-2-1PGLSPB014MRR0MFront door glass [R-1491]1AQ
5-2-1PGLSPB013MRR0MFront door glass [R-1492]1AQ
5-2-2LSTPPB030MRF0MLatch head1AC
7- 1XCPSD40P08000MScrew : 4mm x 8mm 3AA
7- 2XOTSF40P12000MScrew : 4mm x 12mm [R-1490]4AB
7- 2XOTSE40P12000MScrew : 4mm x 12mm [R-1491]4AA
7- 2XOTSD40P12000MScrew : 4mm x 12mm [R-1492]4AA
7- 3XOTSD40P12000MScrew : 4mm x 12mm24AA
7- 4XBTSD40P08000MScrew : 4mm x 8mm 2AA
7- 5LX-CZA038WRE0MSpecial screw4AA
7- 6LX-CZ0052WRE0MSpecial screw2AA
7- 7LX-BZ0081YBE0MScrew : 4mm x 8mm 5AA
7- 8XCPSD30P08000MScrew : 4mm x 8mm4AA
7- 9LX-BZB012MRE0MUnit mounting screw2AD
7-10XCBSD30P08000MScrew : 4mm x 8mm4AA
R-1490
R-1491
R-1492
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER2. REF. NO.3. PART NO.4. DESCRIPTION
Order Parts from the authorized SHARP parts Distributor for your area.
Defective parts requiring return should be returned as indicated in the Service Policy.
No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.
PACKING CASE
H
6
22
'98 SHARP CORP. (4S2.530E) Printed in U.S.A
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