SHARP lc 70le640u, lc 70c6400u, lc 80le633u, lc 80le844u Diagram

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LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
SERVICE MANUAL
No. S12V452LE6400
LCD COLOR TELEVISION
LC-52LE640U,C6400U LC-60LE640U,C6400U LC-70LE640U,C6400U
MODELS
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its orig­inal condition and only parts identical to those specified should be used.
LC-80LE633U,LE844U
SAFETY PRECAUTION OUTLINE CHAPTER 1. SPECIFICATIONS
CHAPTER 2. OPERATION MANUAL
CHAPTER 3. DIMENSIONS
CHAPTER 4. REMOVING OF MAJOR PARTS
CHAPTER 5. ADJUSTMENT
CONTENTS
CHAPTER 6. TROUBLESHOOTING TABLE
CHAPTER 8. OVERALL WIRING/SYSTEM BLOCK DIAGRAM
Parts Guide
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used for after sales service only. The contents are subject to change without notice.
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
CONTENTS
SAFETY PRECAUTION
IMPORTANT SERVICE SAFETY PRE-
CAUTION.........................................................i
PRECAUTIONS A PRENDRE LORS DE
LA REPARATION............................................ii
PRECAUTIONS FOR USING LEAD-
FREE SOLDER.............................................. iii
OUTLINE
MAJOR SERVICE PARTS .............................iv
CHAPTER 1. SPECIFICATIONS
[1] SPECIFICATIONS (LC-52/60/
70LE640U/C6400U).................................... 1-1
[2] SPECIFICATIONS (LC-80LE633U/
844U) .......................................................... 1-2
CHAPTER 2. OPERATION MANUAL
[1] OPERATION MANUAL (LC-52/60/
70LE640U/C6400U).................................... 2-1
[2] OPERATION MANUAL (LC-80LE633U/
844U) .......................................................... 2-4
CHAPTER 3. DIMENSIONS
[1] DIMENSIONS (LC-52LE640U/C6400U)..... 3-1
[2] DIMENSIONS (LC-60/
70LE640U,C6400U).................................... 3-2
[3] DIMENSIONS (LC-80LE633U/844U) ......... 3-3
[5] PUBLIC MODE SETTING PROCE-
DURE (LC-80LE633U).............................. 5-52
[6] PUBLIC MODE SETTING PROCE-
DURE (LC-80LE844U).............................. 5-60
CHAPTER 6. TROUBLESHOOTING TABLE
[1] Failure diagnosis by LED in front of cab-
inet (LC-52/60/70LE640U/C6400U,LC-
80LE633U).................................................. 6-1
[2] LED flashing specification at the time of
an error (Center icon LED used) (LC-52/
60/70LE640U/C6400U,LC-80LE633U)....... 6-1
[3] TROUBLESHOOTING TABLE (LC-52/
60/70LE640U/C6400U,LC-80LE633U)....... 6-4
[4] Failure diagnosis by LED in front of cab-
inet (LC-80LE844U) .................................. 6-20
[5] LED flashing specification at the time of
an error (Center icon LED used) (LC-
80LE844U)................................................ 6-20
[6] TROUBLESHOOTING TABLE (LC-
80LE844U)................................................ 6-24
CHAPTER 7. MAJOR IC INFORMATIONS
[1] MAJOR IC INFORMATIONS (LC-52/60/
70LE640U/C6400U,LC-80LE633U)............ 7-1
[2] MAJOR IC INFORMATIONS (LC-
80LE844U).............................................
..... 7-2
CHAPTER 4. REMOVING OF MAJOR PARTS
[1] REMOVING OF MAJOR PARTS (LC-
52LE640U/C6400U).................................... 4-1
[2] REMOVING OF MAJOR PARTS (LC-
60LE640U/C6400U).................................... 4-8
[3] REMOVING OF MAJOR PARTS (LC-
70LE640U/C6400U).................................. 4-14
[4] REMOVING OF MAJOR PARTS (LC-
80LE633U/844U) ...................................... 4-20
[5] The location putting on the heat measure
sheet (LC-52/60/70LE640U/C6400U)....... 4-28
[6] The location putting on the heat measure
sheet (LC-80LE844U) ............................... 4-29
[7] Precautions for assembly (LC-52/60/
70LE640U/C6400U).................................. 4-30
[8] Precautions for assembly (LC-
80LE633U/844U) ...................................... 4-33
CHAPTER 5. ADJUSTMENT
[1] ADJUSTMENT PROCEDURE (LC-52/
60/70LE640U/C6400U)............................... 5-1
[2] ADJUSTMENT PROCEDURE (LC-
80LE633U)................................................ 5-15
[3] ADJUSTMENT PROCEDURE (LC-
80LE844U)................................................ 5-29
[4] PUBLIC MODE SETTING PROCE-
DURE (LC-52/60/70LE640U/C6400U) ..... 5-44
APTER 8. OVERALL WIRING/SYSTEM BLOCK
CH DIAGRAM
[1] OVERALL WIRING DIAGRAM (LC-52/
60/70LE640U/C6400U)............................... 8-1
[2] OVERALL WIRING DIAGRAM (LC-
80LE633U).................................................. 8-2
[3] OVERALL WIRING DIAGRAM (LC-
80LE844U).................................................. 8-3
[4] SYSTEM BLOCK DIAGRAM (LC-52/60/
70LE640U/C6400U,LC-80LE633U)............ 8-4
[5] SYSTEM BLOCK DIAGRAM (LC-
80LE844U).................................................. 8-5
Parts Guide
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
LC52LE640U
SAFETY PRECAUTION
Service Manual
IMPORTANT SERVICE SAFETY PRECAUTION
Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the servicing guidelines which follow:
WARNING
1. For continued safety, no modification of any circuit should be attempted.
2. Disconnect AC power before servicing.
CAUTION: FO R CO NT I N U ED PROTECTION AGAINST A RISK OF FIRE REPLACE ONLY WITH SAME TYPE FUSE.
F7001 (250V 5A) :
LC-52/60/70LE640U/C6400U
F7003 (250V 6.3A) :
LC-80LE844U,633U
BEFORE RETURNING THE RECEIVER (Fire & Shock Hazard)
Before returning the receiver to the user, perform the following safety checks:
3. Inspect all lead dress to make certain that leads are not pinched, and check that hardware is not lodged between the chassis and other metal parts in the receiver.
4. Inspect all protective devices such as non-metallic control knobs, insulation materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacitor networks, mechanical insulators, etc.
5. To be sure that no shock hazard exists, check for leakage current in the following manner.
• Plug the AC cord directly into a 120 volt AC outlet.
• Using two clip leads, connect a 1.5k ohm, 10 watt resistor paral­leled by a 0.15µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as electrical conduit or elec­trical ground connected to an earth ground.
• Use an AC voltmeter having with 5000 ohm per volt, or higher, sen­sitivity or measure the AC voltage drop across the resistor.
• Connect the resistor connection to all exposed metal parts having a return to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon, etc.) and measure the AC voltage drop across the resistor.
All checks must be repeated with the AC cord plug connection reversed. (If necessary, a nonpolarized adaptor plug must be used only for the purpose of completing these checks.)
Any reading of 0.75 Vrms (this corresponds to 0.5 mA rms AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the monitor to the owner.
DVM
AC SCALE
1.5k ohm 10W
0.15µF
TEST PROBE
TO EXPOSED METAL PARTS
CONNECT TO KNOWN EARTH GROUND
///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
SAFETY NOTICE
Many electrical and mechanical parts in LCD color television have special safety-related characteristics.
These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety characteristics are identified in this manual; electrical components having such features
are identified by " " and shaded areas in the Replacement Parts List and Schematic Diagrams.
///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
For continued protection, replacement parts must be identical to those used in the original circuit.
The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.
i
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
PRECAUTIONS A PRENDRE LORS DE LA REPARATION
Ne peut effectuer la réparation qu' un technicien spécialisé qui s'est parfaitement accoutumé à toute vérification de sécurité et aux conseils suivants.
A l'aide de deux fils à pinces, brancher une résistance de 1.5 k
AVERTISSEMENT
1.
N'entreprendre aucune modification de tout circuit. C'est danger­eux.
Débrancher le récepteur avant toute réparation.
2.
PRECAUTION: POUR LA PROTECTION CON­TINUE CONTRE LES RISQUES D'INCENDIE, REMPLACER LE FUSIBLE
F7001 (250V 5A) :
LC-52/60/70LE640U/C6400U
F7003 (250V 6.3A) :
LC-80LE844U,LC-60LE633U
• 10 watts en parallèle avec un condensateur de 0.15µF en série avec toutes les pièces métalliques exposées du coffret et une terre connue comme une conduite électrique ou une prise de terre branchée à la terre.
Utiliser un voltmètre CA d'une sensibilité d'au moins 5000/V pour
• mesurer la chute de tension en travers de la résistance.
Toucher avec la sonde d'essai les pièces métalliques exposées qui
• présentent une voie de retour au châssis (antenne, coffret métalli­que, tête des vis, arbres de commande et des boutons, écusson, etc.) et mesurer la chute de tension CA en-travers de la résistance. Toutes les vérifications doivent être refaites après avoir inversé la fiche du cordon d'alimentation. (Si nécessaire, une prise d'adpatation non polarisée peut être utilisée dans le but de termin­er ces vérifications.) La tension de pointe mesurèe ne doit pas dépasser 0.75V (corre­spondante au courant CA de pointe de 0.5mA). Dans le cas contraire, il y a une possibilité de choc électrique qui doit être supprimée avant de rendre le récepteur au client.
VERIFICATIONS CONTRE L'INCEN-DIE ET LE CHOC ELECTRIQUE
Avant de rendre le récepteur à l'utilisateur, effectuer les vérifica­tions suivantes.
Inspecter tous les faisceaux de câbles pour s'assurer que les fils
3. ne soient pas pincés ou qu'un outil ne soit pas placé entre le châs­sis et les autres pièces métalliques du récepteur.
Inspecter tous les dispositifs de protection comme les boutons de
4. commande non-métalliques, les isolants, le dos du coffret, les cou­vercles ou blindages de réglage et de compartiment, les réseaux de résistancecapacité, les isolateurs mécaniques, etc.
S'assurer qu'il n'y ait pas de danger d'électrocution en vérifiant la
5. fuite de courant, de la facon suivante:
Brancher le cordon d'alimentation directem-ent à une prise de cou-
• rant de 120V. (Ne pas utiliser de transformateur d'isolation pour cet essai).
/////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
AUX PIECES METALLIQUES EXPOSEES
DVM
ECHELLE CA
1.5k ohm 10W
0.15
µ
SONDE D'ESSAI
F
BRANCHER A UNE TERRE CONNUE
AVIS POUR LA SECURITE
De nombreuses pièces, électriques et mécaniques, dans les télévi­seur ACL présentent des caractéristiques spéciales relatives à la sé­curité, qui ne sont souvent pas évidentes à vue. Le degré de protec­tion ne peut pas être nécessairement augmentée en utilisant des pièces de remplacement étalonnées pour haute tension, puissance, etc. Les pièces de remplacement qui présentent ces caractéristiques sont identifiées dans ce manuel; les pièces électriques qui présentent ces particularités sont identifiées par la marque " " et hachurées dans la liste des pièces de remplacement et les diagrammes schématiques.
/////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
Pour assurer la protection, ces pièces doivent être identiques à celles utilisées dans le circuit d'origine. L'utilisation de pièces qui n'ont pas les mêmes caractéristiques que les pièces recommandées par l'usine, indiquées dans ce manuel, peut provoquer des électrocutions, incen­dies, radiations X ou autres accidents.
ii
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
PRECAUTIONS FOR USING LEAD-FREE SOLDER
Employing lead-free solder
• “PWBs” of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows the type of lead-free solder.
Example:
Indicates lead-free solder of tin, silver and copper. Indicates lead-free solder of tin, silver and copper.
Using lead-free wire solder
• When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause dam­age or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 °C, we recommend you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.
Soldering
• As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 °C which is higher than the conventional lead solder by 40 °C, and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
• Be careful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
PARTS CODE
ZHNDAi123250E BL J φ0.3mm 250g (1roll) ZHNDAi126500E BK J φ0.6mm 500g (1roll) ZHNDAi12801KE BM J φ1.0mm 1kg (1roll)
PRICE RANK
PART
DELIVERY
DESCRIPTION
iii
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
LC52LE640U
OUTLINE
Service Manual
MAJOR SERVICE PARTS
PWB Unit
Ref No. Parts No. Description
N DKEYMF733FM82 MAIN Unit (LC-52/60/70LE640U,C6400U,LC-80LE633U) N DKEYMF953FM01 MAIN Unit (LC-80LE844U) N DUNTKF800FM53 KEY Unit N DUNTKF975FM01 LCD CONTROL Unit (LC-52/60/70LE640U,C6400U) N DUNTKF975FM07 LCD CONTROL Unit (LC-80LE633U) N DUNTKF961FM07 LCD CONTROL Unit (LC-80LE844U) N DUNTKG014FM01 ICON Unit (LC-52/60/70LE640U,C6400U) N DUNTKF770FM02 ICON Unit (LC-80LE633U) N DUNTKF770FM03 ICON Unit (LC-80LE844U) N DUNTKG015FM01 R/C OPC Unit (LC-52/60/70LE640U,C6400U) N DUNTKF494FM01 R/C OPC Unit (LC-80LE633U/844U) N RUNTKA936WJQZ Wi-Fi Unit N RUNTKA931WJQZ POWER/DRIVE Unit (LC-52LE640U/C6400U) N RUNTKA932WJQZ POWER/DRIVE Unit (LC-60LE640U/C6400U) N RUNTKA933WJQZ POWER/DRIVE Unit (LC-70LE640U/C6400U) N RUNTKA903WJN1 POWER/LED DRIVE Unit (LC-80LE633U/844U) N RUNTKA819WJQZ 3D-IR Unit (LC-80LE844U)
NOTE: • LC-52/60/70LE640U,C6400U
*1 Replace MAIN PWB Units (DKEYMF733FM**) in case of IC8401, IC3303 or IC8455 failure.
*2 Replace LCD CONTROL Units (DUNTKA975FM**) in case of IC5803 failure.
• LC-80LE633U
*1 Replace MAIN PWB Units (DKEYMF733FM**) in case of IC8401, IC3303, IC8455 or IC5803 failure.
• LC-80LE844U
*1 Replace MAIN PWB Units (DKEYMF953FM**) in case of IC3103 failure.
OTHER Unit
Ref No. Parts No. Description
N R1LK520D3GV00Z 52" LCD Panel Module Unit (LC-52LE640U/C6400U) (LK520D3GV00Z) N R1LK600D3GV00Z 60" LCD Panel Module Unit (LC-60LE640U/C6400U) (LK600D3GV00Z) N R1LK695D3GW80D 70" LCD Panel Module Unit (LC-70LE640U/C6400U) (LK695D3GW80D) N R1LK800D3GW10Z 80" LCD Panel Module Unit (LC-80LE633U) (LK800D3GW10Z) N R1LK800D3GW40Z 80" LCD Panel Module Unit (LC-80LE844U) (LK800D3GW40Z)
IC For Exclusive Use Of The Service
Ref No. Parts No. Description Q’ty
IC2001 RH-iXD241WJNSQ IC R5F21368CNFP (Monitor Microprocessor) (LC-52/60/70LE640U,C6400U,LC-80LE633U) 1 IC2001 RH-iXD241WJNUQ IC (Monitor Microprocessor) (LC-80LE844U) 1
Service Jigs
Ref No. Parts No. Description Q'ty
N QCNW-C222WJQZ Connecting Cord L=1000mm 80pins, LCD Control to LCD Panel, x2 2
N QCNW-M580WJQZ
N QCNW-L795WJQZ
N QCNW-L807WJQZ Connecting Cord L=1000mm 4pins, Main to LCD Control(PL) (LC-52/60/70LE640U,C6400U) 1 N QCNW-G405WJQZ Connecting Cord L=1000mm 4pins, Main to LCD Control(PL) (LC-80LE633U) 1 N QCNW-L214WJQZ Connecting Cord L=1000mm 64pins, LCD Control to LCD Panel (LC-80LE844U) 2 N QCNW-M580WJQZ Connecting Cord L=1000mm 41pins, Main to LCD Control (LV) (LC-80LE844U) 1 N QCNW-M539WJQZ Connecting Cord L=1000mm 24-24-4pins, Main to Power to LCD Control(PD) (LC-80LE844U) 1
Connecting Cord L=1000mm 41pins, Main to LCD Control (LW) (LC-52/60/70LE640U,C6400U,LC­80LE633U) Connecting Cord L=1000mm 24pins, Main to Power (PD) (LC-52/60/70LE640U,C6400U,LC­80LE633U)
1
1
iv
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
LC52LE640U
CHAPTER 1. SPECIFICATIONS
Service Manual
[1] SPECIFICATIONS (LC-52/60/70LE640U/C6400U)
1 – 1
150
0.1
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[2] SPECIFICATIONS (LC-80LE633U/844U)
1 – 2
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
1 – 3
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
tae
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LC52LE640U
CHAPTER 2. OPERATION MANUAL
Service Manual
[1] OPERATION MANUAL (LC-52/60/70LE640U/C6400U)
TV (Front)
OPC sensor *
TV (Rear/Side)
Center Icon illuminationRemote control sensor
* OPC: Optical Picture Control
POWER
button
MENU
button
INPUT
button
Channel buttons (
CH
Volume buttons (
VOL
USB 2
terminal
/)
/)
ETHERNET
terminal
Antenna/ Cable in
DIGITAL AUDIO OUTPUT terminal
AUDIO IN terminal
(shared for PC IN and HDMI 1) *3
*1*2
RS-232C terminal
PC IN terminal
VIDEO 2
terminals
VIDEO 1
terminals
COMPONENT
terminals
*1
AUDIO OUT terminal
*1
USB 1 terminal
HDMI 1 terminal
ARC: Audio Return Channel
HDMI 2 terminal
HDMI 3 terminal
HDMI 4 terminal
2 – 1
Remote Control Unit
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
1
18
19
2
3
4 5
20 21
6
7
8 9
10 11
22
23 24
25 26
12
13
27
14
15
28 29
16
30
17
• When using the remote control unit, point it at the TV.
1 POWER: Switch the TV power on or enter standby. 2 TV, STB, DVD.VCR, AUDIO: Switches the remote
control for TV, STB, BD, DVD, VCR and AUDIO operation. * To enter the code registration mode, you need to press an appropriate button (STB, DVD
DISPLAY at the same time.
3 External equipment operational buttons: Operate the
external equipment.
4OPTION:Display the Link Operation Menu screen. This
button will function only when AQUOS LINK is used.
5 SLEEP: Set the sleep timer. 6 0-9: Set the channel.
٨
7
(DOT) 8CC:Display captions from a closed-caption source. 9AVMODE:Select an audio or video setting. 10 MUTE: Mute the sound. 11 VOL+/-: Set the volume. 12 MENU: Display the menu screen. 13 AAL: Display the TV+Web screen. 14 ˴/˴/˴/˴, ENTER: Select a desired item on the screen. 15 EXIT: Turn off the menu screen. 16 FAVORITE CH: Set the favorite channels. 17 A, B, C, D: Select 4 preset favorite channels in 4 different
categories. While watching, you can toggle the selected channels by pressing A, B, C and D.
18 DISPLAY: Display the channel information. 19 POWER (SOURCE): Turns the power of the external
equipment on and off.
20 FREEZE: Set the still image. Press again to return to
normal screen.
21 AUDIO: Selects the MTS/SAP or the audio mode during
multichannel audio broadcasts.
22 ENT: Jumps to a channel after selecting with the 0-9
buttons.
23 FLASHBACK: Return to the previous channel or external
input mode.
24 VIEW MODE: Select the screen size. 25 INPUT: Select a TV input source. (TV, HDMI1, HDMI2,
HDMI3, HDMI4, COMPONENT, VIDEO1, VIDEO2, PC IN, Home Network (DLNA), USB)
26 CH˴/˴: Select the channel. 27 SmartCentral: Display the application window. 28 RETURN: Return to the previous menu screen. 29 NETFLIX: Display the Netfl ix screen. 30 FAV APP 1, 2, 3: You can assign your favorite
applications to these buttons.
٨
VCR or AUDIO) and
2 – 2
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
QUICK REFERENCE
Attaching the Stand
• Before attaching (or detaching) the stand, unplug the AC cord.
• Before performing work spread cushioning over the base area to lay the TV on. This will prevent it from being damaged.
CAUTION
Attach the stand in the correct direction.
Do not remove the stand from the TV unless using an optional wall mount bracket to mount it.
Be sure to follow the instructions. Incorrect installation of the stand may result in the TV falling over.
After attaching the stand to the TV, do not hold the stand when you put up, set up, move or lay down the TV.
Confirm that there are 12 screws (8 long screws
1
and 4 short screws) supplied with the stand unit.
Set the post for the stand unit onto the
Ԙ
2
polystyrene foam. Attachthebasetothepost.
ԙ
Insert and tighten the 8 screws into the 8 holes
Ԛ
on the bottom of the base.
• Hold the stand unit securely with one hand, and then tighten the screws.
Insert and tighten the 4 screws into the 4 holes on
4
the rear of the TV.
Short screws
2
2
1
1
1
FRONT
Insert the stand into the openings on the bottom of the TV.
3
• Make sure that the stand is firmly inserted into the TV. Improper installation may result in tilting of the TV set.
Soft cushion
Long screws
• To detach the stand, perform the steps in reverse order.
• In the installation procedure, be careful not to catch your fingers between the TV set and the floor.
2 – 3
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
[2] OPERATION MANUAL (LC-80LE633U/844U)
• LC-80LE633U
2 – 4
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
• LC-80LE844U
2 – 5
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2 – 6
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2 – 7
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
LC52LE640U
CHAPTER 3. DIMENSIONS
[1] DIMENSIONS (LC-52LE640U/C6400U)
Service Manual
LC-52LE640U/LC-52C6400U
479/16(1208)
21
15
*1
7
/64(536)
3
/4(400)
815/32(215)
(771)
64
/
23
30
*1
Active area
*2
Thinnest part
(739)
32
/
3
29
(17)
64
/
43
4523/64(1152.0)
64
/
33
25
*1
(648.0)
(419)
2
/
1
16
17
(286)
64
/
11
(400)
4
/
3
15
41
5 (143)
/
64
131/8(333)
1
/
4
2
(114)
3
*2
1
/64(26.4)
27
2
/32(72)
AN-52AG4
6
(159)
Unit: inch (mm)
(51)
64
/
1
2
(345)15
32
/
19
13
(391)
64
/
25
17
/
64
3 – 1
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
[2] DIMENSIONS (LC-60/70LE640U,C6400U)
LC-70LE640U/LC-70C6400U
6319/32(1615)
*1
217/64(536)
153/4(400)
(1009)
64
/
47
39
(976)
16
/
7
38
(115)
64
/
34
4
6019/32(1538.88)
815/32(215)
*1
(865.62)
32
/
3
34
(538)
16
/
3
21
(190)
64
/
31
7
(400)
4
/
3
15
23
5 (136)
/
64
5 (137)
21/64(51)
*2
Unit: inch (mm)
31/2(89)
1
/8(333)
13
25
/
64
759/ (201)
(263)
64
/
23
10
(461)20
32
/
5
18
(512)
64
/
11
64
LC-60LE640U/LC-60C6400U
5417/32(1385)
*1
217/64(536)
153/4(400)
(872)
32
/
11
34
(839)
2
/
1
33
(52)
16
/
1
2
5211/32(1329.12)
16
/
7
29
815/32(215)
*1
(747.63)
(470)
2
/
1
18
(230)
16
/
1
9
(400)
4
/
3
15
3
5 (146)
/
4
417/
(115)
1
/8(333)
13
32
AN-52AG4
7
*2
1
/64(27.9)
59
2
/64(74)
6 (169)
(156)
21
64
/
9
6
(395)17
16
/
9
15
(442)
32
/
13
/
32
*1
Active area
*2
Thinnest part
AN-52AG4
3 – 2
[3] DIMENSIONS (LC-80LE633U/844U)
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
3 – 3
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
LC52LE640U
CHAPTER 4. REMOVING OF MAJOR PARTS
Service Manual
[1] REMOVING OF MAJOR PARTS (LC-52LE640U/C6400U)
1. Removing of Stand Unit and Rear Cabinet.
1. Remove the 4 lock screws and detach the Stand Unit .
2. Remove the 1 lock screw and detach the AC Cord Cover .
3. Disconnect AC wire and detach the AC Cord .
4. Remove the 4 VESA Covers , 7 lock screws , 16 lock screws and detach the Rear Cabinet .
䎤䎦䎃䎦䏒䏕䏇䎃䎦䏒䏙䏈䏕
䎶䏗䏄䏑䏇䎃䎸䏑䏌䏗
䎹䎨䎶䎤䎃䎦䏒䏙䏈䏕
䎤䎦䎃䎦䏒䏕䏇
䎾䎤䎦䏀
䎾䎤䎦䏀
䎵䏈䏄䏕䎃䎦䏄䏅䏌䏑䏈䏗
4 – 1
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
[Precautions when fixing the Rear Cabinet]
When fixing the Rear Cabinet, be careful not to catch the backlight LED harness, speaker harness and other harnesses in it.
• The hooks on the external wall of the Rear Cabinet are fitted in the Front Cabinet Ass’y. After putting the Rear Cabinet in place, fit the hooks securely; then tighten the screws.
(Work method of Rear Cabinet fixation)
Rear Cabinet (Mat parts)
Front Cabinet Ass'y (Luster parts)
There is a gap without the fingernail fitting in completely only when covering with Rear Cabinet. It becomes the factor of a gap increase of Front Cabinet Ass'y/Rear Cabinet and the Rear Cabinet misregistration.
(Front Cabinet Ass’y/Rear Cabinet fingernail fixation place)
14 places
Please tighten the screw after Rear Cabinet is firmly pushed, and the fingernail is confirmed.
4 – 2
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
2. Removing of Speaker (L/R), KEY Unit and Bottom Cover.
1. Remove the 2 lock screws .
2. Detach the Speaker (L) , Speaker (R) .
3. Disconnect the SP wire.
4. Disconnect the RC wire.
5. Detach the KEY Unit Ass’y .
6. Disconnect the KM wire.
7. Remove the 2 lock screws and detach the Key Button from Key Button Cover .
8. Detach the KEY Unit from Key Button .
9. Remove the 4 Hooks and detach the 2 Bottom Cover .
䎮䎨䎼䎃䎸䏑䏌䏗
䎮䏈䏜䎃䎥䏘䏗䏗䏒䏑䎃䎦䏒䏙䏈䏕
䎰䎤䎬䎱䎃䎸䏑䏌䏗
䎾䎶䎳䏀
䎾䎵䎦䏀
䎾䎮䎰䏀
䎮䎨䎼䎃䎸䏑䏌䏗䎃䎤䏖䏖䏃䏜
䎮䏈䏜䎃䎥䏘䏗䏗䏒䏑
䎫䏒䏒䏎
䎶䏓䏈䏄䏎䏈䏕䎃䎋䎵䎌
䎥䏒䏗䏗䏒䏐䎃䎦䏒䏙䏈䏕
䎫䏒䏒䏎
䎾䎶䎳䏀
䎶䏓䏈䏄䏎䏈䏕䎃䎋䎯䎌
4 – 3
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
3. Removing of Connectors
1. Disconnect the following connectors from the MAIN Unit. (PD, LV, PL, Cl, UB)
2. Disconnect the following connectors from the POWER/DRIVE Unit. (PD, LA)
3. Disconnect the following connectors from the LCD CONTROL Unit. (LV, PL)
䎳䎲䎺䎨䎵䎒䎧䎵䎬䎹䎨䎃䎸䏑䏌䏗
䎾䎯䎤䏀
䎾䎳䎧䏀
䎾䎳䎯䏀
䎯䎦䎧䎃䎦䎲䎱䎷䎵䎲䎯䎃䎸䏑䏌䏗
䎰䎤䎬䎱䎃䎸䏑䏌䏗
䎰䎤䎬䎱䎃䎸䏑䏌䏗
䎾䎯䎹䏀
䎾䎳䎧䏀
䎾䎯䎹䏀
䎾䎳䎯䏀
䎾䎦䎬䏀
䎾䎸䎥䏀
4 – 4
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
4. Removing of 52” LCD Panel Module Unit, LCD CONTROL Unit, MAIN Unit, POWER/DRIVE Unit.
1. Remove the 20 Hooks and detach the 52” LCD Panel Module Unit .
2. Remove the 2 Connecting Cords , 6 lock screws and detach the LCD CONTROL Unit .
3. Remove the 5 lock screws and detach the MAIN PWB Shield .
4. Remove the 3 lock screws and detach the MAIN Unit and Terminal Angle (Bottom) .
5. Remove the 6 lock screws and detach the POWER/DRIVE Unit .
6. Remove the 12 lock screws and detach the 2 Stand Fix Angle Ass’y .
7. Remove the 4 lock screws and detach the 4 VESA Angle Ass’y .
䎹䎨䎶䎤䎃䎤䏑䏊䏏䏈䎃䎤䏖䏖䏃䏜
䎹䎨䎶䎤䎃䎤䏑䏊䏏䏈䎃䎤䏖䏖䏃䏜
䎫䏒䏒䏎
䎶䏗䏄䏑䏇䎃䎩䏌䏛䎃䎤䏑䏊䏏䏈
䎤䏖䏖䎊䏜
䎔䎘
䎔䎙
䎔䎘
䎔䎙
䎫䏒䏒䏎
䎔䎗
䎔䎔
䎳䎲䎺䎨䎵䎒䎧䎵䎬䎹䎨 䎃䎸䏑䏌䏗
䎔䎕
䎯䎦䎧䎃䎦䎲䎱䎷䎵䎲䎯䎃䎸䏑䏌䏗
䎫䏒䏒䏎
䎰䎤䎬䎱䎃䎳䎺䎥䎃䎶䏋䏌䏈䏏䏇
䎹䎨䎶䎤䎃 䎤䏑䏊䏏䏈
䎔䎙
䎤䏖䏖䏃䏜
䎃䎃䎃䎃
䎔䎘
䎹䎨䎶䎤䎃 䎤䏑䏊䏏䏈 䎤䏖䏖䏃䏜
䎔䎙
䎔䎘
䎘䎕䎅䎯䎦䎧䎃䎳䏄䏑䏈䏏䎃䎰䏒䏇䏘䏏䏈䎃䎸䏑䏌䏗
䎔䎗
䎶䏗䏄䏑䏇䎃䎩䏌䏛䎃䎤䏑䏊䏏䏈䎃䎤䏖䏖䎊䏜
䎷䏈䏕䏐䏌䏑䏄䏏䎃䎤䏑䏊䏏䏈
䎔䎓
䎥䏒䏗䏗䏒䏐
䎫䏒䏒䏎
䎰䎤䎬䎱䎃䎸䏑䏌䏗
䎔䎖
䎔䎖
䎦䏒䏑䏑䏈䏗䏌䏑䏊䎃䎦䏒䏕䏇
4 – 5
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
5. Removing of Center Angle
1. Remove the 12 lock screws and detach the 2 Center Angles .
䎦䏈䏑䏗䏈䏕䎃䎤䏑䏊䏏䏈䎃
䎦䏈䏑䏗䏈䏕䎃䎤䏑䏊䏏䏈䎃
䎕䎕
䎘䎕䎅䎯䎦䎧䎃䎳䏄䏑䏈䏏䎃䎰䏒䏇䏘䏏䏈䎃䎸䏑䏌䏗
4 – 6
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
6. Removing of R/C OPC Unit, ICON Unit, Wi-Fi Unit.
1. Detach the R/C OPC Unit .
2. Disconnect the RA wire.
3. Detach the ICON Unit .
4. Disconnect the CI wire.
5. Detach the Wi-Fi Unit .
6. Disconnect the UB wire.
䎩䏕䏒䏑䏗䎃䎦䏄䏅䏌䏑䏈䏗䎃䎤䏖䏖䏃䏜
䎬䎦䎲䎱䎃䎸䏑䏌䏗
䎾䎦䎬䏀
䎺䏌䎐䎩䏌䎃䎸䏑䏌䏗
䎾䎸䎥䏀
䎾䎵䎤䏀
䎵䎒䎦䎃䎲䎳䎦䎃䎸䏑䏌䏗
4 – 7
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
[2] REMOVING OF MAJOR PARTS (LC-60LE640U/C6400U)
1. Removing of Stand Unit and Rear Cabinet.
1. Remove the 4 lock screws and detach the Stand Unit .
2. Remove the 1 lock screw and detach the AC Cord Cover .
3. Disconnect AC wire and detach the AC Cord .
4. Remove the 4 VESA Covers , 9 lock screws , 2 lock screws , 20 lock screws and detach the Rear Cabinet .
䎤䎦䎃䎦䏒䏕䏇䎃䎦䏒䏙䏈䏕
䎾䎤䎦䏀
䎶䏗䏄䏑䏇䎃䎸䏑䏌䏗
䎹䎨䎶䎤䎃䎦䏒䏙䏈䏕 䎕
䎤䎦䎃䎦䏒䏕䏇
[Precaution when removing the rear cabinet]
If the rear cabinet is removed with the set upright, the speakers may fall; it results in connector disconnection. Therefore, never remove the rear cab­inet with the set upright.
Be sure to remove the rear cabinet with the screen side down.
䎾䎤䎦䏀
䎵䏈䏄䏕䎃䎦䏄䏅䏌䏑䏈䏗
䎔䎓
Screws for fixing Speaker and Rear Cabinet
[Precaution when mounting the rear cabinet]
Put the speakers in place with the screen side down, and attach the rear cabinet.
Since the speakers are fixed by the rear cabinet, they cannot be fixed without the rear cabinet.
Speaker incline.
4 – 8
Speaker fall down.
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
[Precautions when fixing the Rear Cabinet]
When fixing the Rear Cabinet, be careful not to catch the backlight LED harness, speaker harness and other harnesses in it.
• The hooks on the external wall of the Rear Cabinet are fitted in the Front Cabinet Ass’y. After putting the Rear Cabinet in place, fit the hooks securely; then tighten the screws.
(Work method of Rear Cabinet fixation)
Rear Cabinet (Mat parts)
Front Cabinet Ass'y (Luster parts)
There is a gap without the fingernail fitting in completely only when covering with Rear Cabinet. It becomes the factor of a gap increase of Front Cabinet Ass'y/Rear Cabinet and the Rear Cabinet misregistration.
(Front Cabinet Ass’y/Rear Cabinet fingernail fixation place)
17 places
Please tighten the screw after Rear Cabinet is firmly pushed, and the fingernail is confirmed.
4 – 9
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
2. Removing of Speaker (L/R), KEY Unit and Bottom Cover.
1. Detach the Speaker (L) , Speaker (R) .
2. Disconnect the SP wire.
3. Disconnect the RC wire.
4. Detach the KEY Unit Ass’y .
5. Disconnect the KM wire.
6. Remove the 2 lock screws and detach the Key Button from Key Button Cover .
7. Detach the KEY Unit from Key Button .
8. Remove the 4 Hooks and detach the 2 Bottom Cover .
䎰䎤䎬䎱䎃䎸䏑䏌䏗
䎮䏈䏜䎃䎥䏘䏗䏗䏒䏑䎃䎦䏒䏙䏈䏕
䎾䎮䎰䏀
䎮䎨䎼䎃䎸䏑䏌䏗䎃䎤䏖䏖䏃䏜
䎮䎨䎼䎃䎸䏑䏌䏗
䎮䏈䏜䎃䎥䏘䏗䏗䏒䏑
䎶䏓䏈䏄䏎䏈䏕䎃䎋䎵䎌
䎾䎶䎳䏀
䎾䎵䎦䏀
䎫䏒䏒䏎 䎫䏒䏒䏎
䎥䏒䏗䏗䏒䏐䎃䎦䏒䏙䏈䏕
䎾䎶䎳䏀
䎶䏓䏈䏄䏎䏈䏕䎃䎋䎯䎌
4 – 10
LC-52/60/70LE640U/C6400U,LC-80LE633U/844U (1st Edition)
3. Removing of Connectors
1. Disconnect the following connectors from the MAIN Unit. (PD, LV, PL, Cl, UB)
2. Disconnect the following connectors from the POWER/DRIVE Unit. (PD, LA)
3. Disconnect the following connectors from the LCD CONTROL Unit. (LV, PL)
䎳䎲䎺䎨䎵䎒䎧䎵䎬䎹䎨䎃䎸䏑䏌䏗
䎾䎯䎤䏀
䎾䎳䎧䏀
䎾䎳䎯䏀
䎯䎦䎧䎃䎦䎲䎱䎷䎵䎲䎯䎃䎸䏑䏌䏗
䎰䎤䎬䎱䎃䎸䏑䏌䏗
䎰䎤䎬䎱䎃䎸䏑䏌䏗
䎾䎯䎹䏀
䎾䎳䎧䏀
䎾䎯䎹䏀
䎾䎳䎯䏀
䎾䎦䎬䏀
䎾䎸䎥䏀
4 – 11
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