Sharp LC-39LE155M Schematic

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SERVICE MANUAL
No.S63M2139LE155M
LED BACKLIGHT TV
MODEL : LC-39LE155M
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its orig­inal condition and only parts identical to those specified should be used.
CONTENTS
CHAPTER 7. OVERALL WIRING/BLOCK DIAGRAM
SAFETY PRECAUTION
IMPORTANT SERVICE SAFETY
PRECAUTION................................................i
PRECAUTION FOR USING LEAD-FREE
SOLDER.........................................................ii
CHAPTER 1. OUTLINE
[1] OUTLINE...........................................1-1
CHAPTER 2. SPECIFICATIONS
[1] SPECIFICATION.................................2-1
CHAPTER 3.OPERATION MANUAL
[1] OPERATION MANUAL........................3-1
CHAPTER 4. REMOVING OF MAJOR PARTS
[1] REMOVING OF MAJOR PARTS...........4-1
[1] SYSTEM BLOCK DIAGRAM............................7-1
CHAPTER 8. PRINTED WIRING BOARD ASSEM­BLIES
[1] Main Unit .............................................8-1
[2] LED IR Unit ........................................8-5
CHAPTER 9. SCHEMATIC DIAGRAM
[1] DESCRIPTION OF SCHEMATIC
DIAGRAM .......................................... 9-1
[2] MAIN Unit ...........................................9-2
[3] LED IR Unit .......................................9-3
Parts Guide
CHAPTER 5. ADJUSTMENT
[1] ADJUSTMENT....................................5-1
CHAPTER 6. TROUBLESHOOTING TABLE
[1] TROUBLESHOOTING TABLE .........................6-1
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used for after sales service only. The contents are subject to change without notice.
LC-39LE155M

SAFETY PRECAUTION

SAFETY PRECAUTIONSAFETY PRECAUTIONSAFETY PRE CAUTIONSAFETY PRECAUTIONSAFETY PRECAUTIONSAFETY PRECAUTIONSAFETY P RECAUTIONSAFETY PRECAUTIONSAFETY PRECAUTIONSAFETY PRECAUTIONSAFETY PRECAUT IONSAFETY
LC32LE240M
IMPORTANT SERVICE SAFETY PRECAUTION
Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the servicing guidelines which follow:
5GTXKEG/CPWCN
WARNING
1. For continued safety, no modification of any circuit should be attempted.
2. Disconnect AC power before servicing.
BEFORE RETURNING THE RECEIVER (Fire &
All checks must be repeated with the AC cord plug connection reversed. (If necessary, a nonpolarized adaptor plug must be used only for the purpose of completing these checks.)
Any reading of 0.74 Vrms (this corresponds to 0.5 mA rms AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the monitor to the owner.
Shock Hazard)
Before returning the receiver to the user, perform the following safety checks:
3. Inspect all lead dr ess to make certain that leads are not pinched, and check that hardware is not lodged between the chassis and other metal parts in the receiver.
4. Inspect all protective devices such as non-metallic control knobs, insulation materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacitor netw orks, mechanical insulators, etc.
5. To be sure that no shock hazard exists, check for leakage current in the following manner.
• Plug the AC cord directly into a 110-240 volt AC outlet.
• Using two clip leads, connect a 1.5k ohm, 10 watt resistor paral­leled by a 0.15 F capacitor in series with all exposed metal cabinet parts and a known earth ground, such as electrical conduit or elec­trical ground connected to an earth ground.
• Use an AC voltmeter having with 5000 ohm per volt, or higher, sen­sitivity or measure the AC voltage drop across the resistor.
• Connect the resistor connection to all exposed metal parts having a return to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon, etc.) and measure the AC voltage drop across the resistor.
///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
TO EXPOSED METAL PARTS
DVM
AC SCALE
1.5k ohm 10W
0.15µF
TEST PROBE
CONNECT TO KNOWN EARTH GROUND
SAFETY NOTICE
Many electrical and mechanical parts in LCD colour television have special safety-related characteristics.
These characteristics are often not evident from visual inspection, nor can pr otection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety characteristics are identified in this manual; electrical components having such features
are identified by " " and shaded areas in the Replacement Parts List and Schematic Diagrams.
///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
PRECAUTIONSAFETY PRECAUTIONSAFETY PRECAUTIO NSAFETY PRECAUTIONSAFETY PRECAUTIO NSAFETY PRECAUTIONSAFETY PRECAUTI ON
For continued protection, replacement parts must be identical to those used in the original circuit.
The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.
i
LC-39LE155M
PRECAUTIONS FOR USING LEAD-FREE SOLDER
Employing lead-free solder
“PWBs” of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows the type of lead-free solder.
Example:
Indicates lead-free solder of tin, silver and copper. Indicates lead-free solder of tin, silver and copper.
Using lead-free wire solder
When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause dam­age or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 C, we recommend you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.
Soldering
As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 C which is higher than the conventional lead solder by 40 C, and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
Be careful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
PARTS CODE
ZHNDAi123250E BL J 0.3mm 250g (1roll) ZHNDAi126500E BK J 0.6mm 500g (1roll) ZHNDAi12801KE BM J 1.0mm 1kg (1roll)
PRICE RANK
PART
DELIVERY
DESCRIPTION
ii
LC-39LE155M
)
CHAPTER 1. OUTLINE

[1] OUTLINE

[1]

OUTLINE

MAJOR SERVICEPA
PWB
UNIT
Ref No.PartN
N N
N
DKEYMG311FM01
RDENCA470WJPZ
DUNTKG238FM03
o
.Des
RTS
MAIN Unit POWER Unit
LED RC Unit
OTHER UNIT
Ref N
o. N N N
Part No. D
RLCDTA296WJQZ
CLCDTA318WE01
RUNTKB187WJZZ
LCD Hiraki Panel Unit
LCD Panel Module Unit LED BAR (A)
criptio
n
escription
N
RUNTKB188WJZZ
LED BAR(B
1 – 1

CHAPTER 2. SPECIFICATIONS

[1] SPECIFICATIONS

Specifications
LC-39LE155M
Item
Screen size
Resolution
Video Colour System PAL/SECAM/NTSC 3.58/NTSC 4.43/PAL 60
TV Function
Audio amplifier/Speakers
Terminals
OSD language
Power Requirement AC 110—240 V, 50/60 Hz
Power Consumption 57 W (1.0 W Stand by )
Dimensions
Operating Temperature 0°C — 40°C
TV-Standard
Receiving Channel
TV-Tuning System Auto Preset 99 ch
STEREO/BILINGUAL NICAM: B/G, I, D/K A2 stereo: B/G
Antenna input
INPUT 1 HDMI (HDMI input), PC input
INPUT 2 VIDEO in, AUDIO in, COMPONENT in
INPUT 3 VIDEO in, AUDIO in
OUTPUT AUDIO out, Headphone (
without stand
with stand
Model
CATV
mc89
073,600 pixels (1920 g 1080)
PAL: B/G, D/K, I SECAM: B/G, D/K, K/K
FHU/FHV
S1—S41ch (including Hyperband)
5 W g 2 / 3 g 10 cm 2pcs
UHF/VHF 75 q DIN type
English/Simplified Chinese/Arabic/French/Portuguese/Russian/Persian/Thai/ Vietnamese/Indonesian
898 (W) g 553 (H) g 81 (D) mm
898 (W) g 633 (H) g 236 (D) mm
M551EL93-CL
zHM52.36852.44
º671:Vº671:HselgnagniweiV
3.5 mm stereo)
1
NTSC: M
)dnatshtiw(gk0.7/)dnatstuohtiw(gk3.6thgieW
s As a part of policy of continuous improvement, SHARP reserves the right to make design and specification changes for
product improvement without prior notice. The performance specification figures indicated are nominal values of production units. There may be some deviations from these values in individual units.
2 – 1
LC-39LE155M

CHAPTER 3. OPERATION MANUAL

[1] OPERATION MANUAL

Part names
TV (Front)
Remote control sensor
POWER indicator
Light off Power off. Lighted (Red) The TV is in standby mode. Lighted (Green) The TV is on.
TV (Rear)
1 POWER (On/Off) button 2 MENU button 3 INPUT button 4 Channel up (r)/down ( 5 Volume up (e)/down (f) buttons 6 USB terminal* 7 INPUT 1 (HDMI) terminal 8 SERVICE ONLY terminal** 9 INPUT 3 terminals 10
/AUDIO output (R/L) terminal
11 Antenna input terminal 12 INPUT 2 (COMPONENT/AV INPUT) terminals
10
11
12
1
2
3
4
5
6
7
8
9
* USB terminal use for USB Media Player. ** Usually do not connect anything to this terminal as it is reserved only for service personnel.
s The illustrations in this operation manual are for explanation purposes and may vary slightly from the actual operations. s The illustrations used throughout this manual are based on LC-32LE155M.
s
) buttons
3 – 1
Remote control unit
LC-39LE155M
12 13
14
15
16
17
18
19
10
11
1 2
3
4
5
6
7
8
9
TIMER
1 POWER (STANDBY/ON)
To switch the power on and off.
2 DISPLAY
Display the channel or input information.
3 TIMER
Set the Sleep Timer and Reminder.
4 0 – 9
Set the channel.
5A (Flashback)
PressA to return to the previous selected channel or external input mode.
6 AV MODE
Select an audio and video setting.
7 VOLk/VOL
l
Set the volume. (VOLk) Increase the volume. (VOLl) Decrease the volume.
8e (Mute)
e s
Press
Mutes sound.
Presse again s Restores sound. Mute will be cancelled after 30 minutes. However, the TV
will not suddenly output loud sound as the volume level will be set to 0 automatically. Increase the volume level by pressing VOLk.
9a/b/c/d (Cursor)
Select a desired item on the setting screen.
ENTER
Execute a command.
10 WIDE
Change the wide image mode.
11 Colour (Red/Green/Yellow/Blue)
The coloured buttons are correspondingly used to select the coloured items on the screen.
12 ECO
Reduce overall power consumption based on user preferences.
13 COLOUR ADJ. (FREEZE)
Freeze a motion picture on the screen and adjust the colour tone of the still image.
14 PHOTO
Display your pictures directly on the TV screen.
15 INPUT (INPUT SOURCE)
Select an input source.
16 CHr/CH
s
TV input mode: Select the channel. (CHr) Increase the channel number.
s
(CH
) Decrease the channel number.
17 MENU
Display the menu screen.
18 MPX
Select the sound multiplex mode.
19 RETURN
MENU mode: Return to the previous menu screen.
3 – 2
LC-39LE155M
Attaching the stand
• Before attaching (or detaching) the stand, unplug the AC cord from the AC outlet. he TV on. This will prevent it from
• Before performing work spread cushioning over the base area to lay
being damaged.
Con-rm the screws supplied with the TV.
t
Screws (
(used in step 2 and 3)
m
5)
Insert and hook post guide into stand base slot holes. ( Fix the post using short screw. (
1
)
)
2
Insert the stand basetothe bottom of the TV. (
3
)
Insert and tighten the 4 long screws into the 4
)
holes on the bottom of the stand base. (
NOTE
• To deta
• Do not attach or detach the stand without holding it. Doing so can cause the stand to fall, resulting in serious personal injuries as well as damage to the stand.
ch the s
CAUTION
tand, perform the ste
4
in reverse order.
s
p
Soft cushion
3
4
3 – 3
CHAPTER 4. REMOVING OF MAJOR
PARTS
[1] REMOVING MAJOR PARTS
LC-39LE155M
1.Remove the 8 screws
and slowly pull out to the right . ( Refer figure .1 )
2.Disconnect LED BL Wire and disconnect PD Wire . ( Refer figure 2)
3.Remove 4 screws from power board.
5
4.For remove main unit disconnect LVDS wire ,IR wire & speaker wire
and remove 1 screw at main unit.(Referfigure2)
Figure 1
7
1 2
and detach bottom cover by pull up bottom area
3
4
6
1
2
1
4 – 1
LC-39LE155M
Figure 2
3
5
4
6
7
6
4 – 2
[2] REMOVING OF STAND ASSEMBLY & BOTTOM BRACKET & SPEAKER L/R
LC-39LE155M
1.Remove 4 screws and detach the stand assembly
2.Remove 7 screws and detach bottom bracket .
3.Remove the speaker L/R from rear cabinet
1
3
4
5
2
5
5
3
3
3
3
2
3
4
1
4 – 3
LC-39LE155M
[3] REMOVING OF THE LCD PANEL MODULE
1.Remove 4 screws and detach top cover by unhook 7 hooks
2.Unhook 5 hooks that attach to bezel and remove 2 screws .
3.Then turn the set to front
4.Detach the front cabinet by unhook remaining 10 hooks .
1
3
4
5
1
6
2
2
3
5
4
6
6
6
4 – 4
CHAPTER 5. ADJUSTMENT

[1] ADJUSTMENT

[1]
ADJUSTMENT PROCEDURE
1.
Entering
1) While holding down the inspec-
2) Press the Channel DOWN and Volume DOWN keys at the same time. (The
3) To cancel
2.
Remote controller
1. key
and
cancel the adjustment process mode
INPUT
tion process m ode is
it, turn off the power using the Power switch or remote
operation
and Volume DOWN keys at t he same time, plug in the AC cord to turn on the power. (“K” standing for
displayed
key
on the upper left position of the
operation
and
description of display in adjustment process mode.
control.
screen.)

adjustment

process mode screen
LC-39LE155M
appears.)
Remote controller key
CH ( / VOL (+ / Cursor ( /
Cursor ( / INPUT button on
controller ENTER —————— ——————
* Input mode is switched
3.
Software upgrading.
1) Plug off the LCD
)
–)
)
)
remote
CH ( /
VOL (+ / —————— ——————
INPUT
automatically
TV.
2) Insert the USB device to the USB terminal at the LCD
(Make sure that the latest software is installed in the USB
3) Hold the LCD TV power key and plug on the LCD
4) LCD TV is on and detecting the USB
5) A few
seconds later, L E D l i g h t ( o r a n g e ) wi l l b l i n k i n d i c a t i n g the software
Main
–)
button
when relevant
unit key
)
device.
adjustment
Changing
Changing Turning a page Changing
Input source switching (toggle (ATVIN PUT1 INPUT2 INPUT3
is started so far as the
selected line
selected line setting
(PREVIOUS/NEXT)
a selected line setting
necessary
TV.
device).
TV.
F
(UP/DOWN)
(+1/-1)
(+10/-10)
switching)
input signal is
unction
)
available.
upgrading.
7) T V w i l l a u t o m a t i c a l l y r e s t a r t w h e n s oftware is successfully installed
8) LCD TV is running with the latest software.
5 – 1
LC-39LE155M
Adjust the VCOM value by volume resistor (VR)
Revolve the VR till the f licker bec omes the
4.
EDID DATA
No need to i nput
INPUT
EDID
5. VCOM ADJUSTMENT
a. Setting [Signal]
b. Manual VCOM
adjustment
6. SIGNAL ADJUSTMENT
6.1 PICTURE ADJUSTMENT Confirmation of signal from generator (sett ing to spec level) PAL Composite signal 0.7Vp-p ± 0.02Vp-p (pedestal to white level) 15K Component signal (50Hz) Ylevel 0.7Vp-p ± 0.02Vp-p (pedestal to white level)
33K Component signal Ylevel 0.7Vp-p ± 0.02Vp-p (pedestal to white level)
6.1.1 Adjustment Mode
1 Adjustment Mode Press the test key at the test remote control
6.1.2 Component 15K 50Hz Signal A djustment (COMP-SD)
1
Setting
ITEM CONDITION PROCEDURE
Flicker pattern (2H checkered pattern (2n+1)) LEVEL ½ MAX With Hiraki panel condition
Pb, Pr l evel 0.7Vp-p 0.7Vp- p ± 0.02Vp-p
Pb, Pr l evel 0.7Vp-p 0.7Vp- p ± 0.02Vp-Com
ITEM CONDIT
ITEM CONDITION PROCEDURE
[Signal] COMP 15K 50Hz (576i) 100% Full-field Colour Bar
[Terminal] COMPONENT INPUT 2
ION PROCEDURE
Input flicker pattern
RGB 2H+1 checkered pattern
1. on
SC-PWB with screw driver.
2. weake st.
Feed the COMPONENT 15K 50Hz (576i) 100% Full-field
Colour Bar signal(100% colour saturation) to COMPONENT INPUT 2
100% White
→←
Black
2 Auto Adjustment Test Mode page 4
(COMP SD)
At the r elated page, m ove cursor to [ COMP SD A DJ], press ENTER. [OK] appears when finished.
6.1.3 Component 33K 60Hz Signal Adjustment (COMP-HD) ITEM CONDITION PROCEDURE
1
Setting
[Signal] COMP 33K 60Hz (1080i) 100% Full-field
Feed the COMPONENT 33K 60Hz (1080i) 100% Full-field
Colour Bar signal(100% colour saturation) to COMPONENT INPUT2
Colour Bar
[Terminal] COMPONENT
100% White
INPUT 2
2 Auto Adjustment Test Mode page 5
(COMP HD)
At the related page, move cursor to [COMP HD ADJ], press ENTER. [OK] appears when finished.
→←
Black
5 – 2
6.2) White Balance Adjustment
T
T
N O. ITEM CONDITION PROCEDURE
LC-39LE155M
1 Setting Backlight : MAX
AV Mode : DYNAMIC Active Backlight : OFF
Set the luminance meter on the centre of the screen
2Auto
Initial setting Panel Contrast
Adjustment
[command] Adjustment
Mode
KRSW0001
KKT10037
Setting
KYOF0001
OSDS0001
SBSL0016
Multi point
adj. Mode
MSET0000
WBI20255
Point 2
WBI20204
MG2G****
MG2B****
MG2R****
Point 1
WBI10051
MG1G****
MG1B****
MG1R****
(1) Measurement MAX Brightness (2) Set MIN Brightness (3) Measurement HIGH Brightness (4) Measurement LOW Bri ghtness
(5) Calculation H γ (6) Calculation Lγ
(7) Calculation HIGH luminance (γ=2.2)
(8) Calculation Initial setting of R/G/B_HIGH
(9) Set Initial setting of R/G/B_HIGH
(10) Original WB adjustment is performed (HIGH)
Set the specified gradation for poin most faint colour to get reference value, adjust others 2 colours to minus adjustment for reference value of point 2.
(11) Measurement HIGH Brightness
(Set) R_HIGH= G_HIGH
(12) Calculation MAX luminance after WB
(13) Set R/G/B_MAX
For the details of white balance adjustment procedure, please refer to white balance adjustment spec for Kameyama model.
1. Confirm the set condition.
2. Connect the white balance jig.
3. Through RS-232C command, adjustment mode screen is displayed.
R/G/B_MAX R/G/B_HIGH R/G/B_LOW
G_HIGH= G_HIGH B_HIGH= G_HIGH
ADJ set to γ=2.2(L
XHG
t2,fixthe
)
C
nt
=3000:1
WB
MAX
= 4080
WB
H
= 3664/4080
WB
L
= 1008/4080
L
max
=305.7 cd/m²
min=Lmax/Cnt
L
XH
=235.1 cd/m²
L
XL
=2.06 cd/m²
L
HX
=(L
H
/WB
=WB
XH
H
/WB
XL
L
/WB
max-Lmin
MAX
MAX
Hγ=LOG((L LOG(WB Lγ=LOG((L LOG(WB
H22
L (WB
WB (1/H γ)=3703
R_HIGH=WB G_HIGH=WB B_HIGH=WB
R_HIGH=3702 G_HIGH=3641 B_HIGH=3703
R_HIGH=3641 G_HIGH=3641 B_HIGH=3641
XMX=LXHG
L
/((W
=0.102
-L
min
MAX
)= 2.44
-L
min
MAX
)=2.73
)x
)^2.2+L
X ((L
HX
’=3703
HX
’=3703
HX
’=3703
B
H
/WB
Example: G6 panel also us e for G8/ CSOT, C MI (b e car eful of INT s ett ing)
)/(L
)/(L
min
H22
max-Lmin
max-Lmin
=241.31
-L
min
))/
))/
)/(L
max-Lmin
RESUL
L
XHG
=231.3
MAX
)^2.2)=293.04
))^
Write
MSET0003
Set
Max.Level MGMG**** MGMR**** MGMB****
(14) Calculation LOW luminanc
(15) Calculation Initial setting of R/G/B_LOW
(16) Set Initial setting of R/G/B_LOW
(17) Original WB adjustment is performed (LOW).
Set the specified gradation for point 1. Set G of
e(γ=2.2)
R_MAX=G_MAX*(R_HIGH/G_HIGH)=4078
MAX
X((L
XMX
-L
min
)/(L
max
G_MAX=WB
min
))^(1/Hγ)=4010
L
-
B_MAX=G_MAX*(B_HIGH/G_HIGH)=4078
XLX
=(L
XMX
-L
min
L
LX
=WB
WB
min
))^(1/Lγ)=901
L
MAX
X ((L
)x(WBL/WB
XLX
MAX
)^2.2+L
-L
min
)/(L
max
min
-
=5.08
point 1 to the default value [(R1 x G value of point 2/R2), wit h fractions rounded] and adjust RB to the reference value of point 1.
R_LOW=WB G_LOW=WB B_LOW=WB
XLX
XLX
XLX
=901
=901
=901
RESUL
R_LOW= 921
(18) Adjusted value is writing at [command]
MSET0003
(19) Set the G of point Max. to
the default value
5 – 3
G_LOW=901 B_LOW=971
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