SHARP DM-EB1 Service Manual

DM-EB1
CODE: 00ZDMEB1//A1E
DIGITAL COPIER OPTION ELECTRONIC SORTING KIT
MODEL DM-EB1
CONTENTS
[ 1 ] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . 1 - 1
[ 2 ] SYSTEM DIAGRAM . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[ 3 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[ 5 ] LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
[ 6 ] 2 IN 1/4 IN 1 COPY REDUCTION RATIO . . . . . . . . . . 5 - 1
[ 7 ] ELECTRIC CIRCUIT DESCRIPTIONS . . . . . . . . . . . . 7 - 1
Parts marked with “ ” are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used
SHARP CORPORATION
for after sales service only. The contents are subject to change without notice.
DM-EB1
Warning!
This product is a class A product. If it is operated in households, offices or similar surroundings, it can produce radio interferences at other appliances, so that the user has to take adequate countermeasures.
CLASS 1 LASER PRODUCT
LASER KLASSE 1
LUOKAN 1 LASERLAITE
KLASS 1 LASERAPPARAT
VAROITUS!
LAITTEEN KÄYTTÄMINEN MUULLA KUIN TÄSSÄ KÄYTTÖOHJEESSA MAINITULLA TAVALLA SAATTAA ALTISTAA KÄYTTÄJÄN TURVALLISUUSLUOKAN 1 YLITTÄVÄLLE NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE.
VARNING
OM APPARATEN ANVÄNDS PÅ ANNAT SÄTT ÄN I DENNA BRUKSANVISNING SPECIFICERATS, KAN ANVÄNDAREN UTSÄTTAS FÖR OSYNLIG LASERSTRÅLNING, SOM ÖVERSKRIDER GRÄNSEN FÖR LASERKLASS 1.
INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED.
CAUTION
AVOID EXPOSURE TO BEAM.
UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEÖFFNET UND
VORSICHT
Laserstrahl
SICHERHEITSVERRIEGELUNG ÜBERERÜCKT. NICHT DEM STRAHL AUSSETZEN.
USYNLIG LASERSTRÅLING VED ÅBNING, NÅR SIKKERHEDSAFBRYDERE ER
ADVARSEL
UDE AF FUNKTION. UNDGA UDSAETTELSE FOR STRÅLING.
Disconnect the AC cord before servicing the unit.
USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES OG SIKKERHEDSLÅS BRYTES. UNNGÅ EKSPONERING FOR STRÅLEN.
ADVERSEL
OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRRAR ÄR
VARNING
URKOPPLADE. STRÅLEN ÄR FARLIG. BETRAKTA EJ STRÅLEN.
AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTÖNTÄ
VARO!
LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
CLASS 1
LASER PRODUCT
LASER KLASSE 1
DM-EB1
[1] PRODUCT OUTLINE
This unit is attached to a digital copier to provide the following digital functions.
Two or more sheets of document are copied and sorted. (Sort copy)
Two or more copies of one page are sorted and discharged. (Group
copy)
Images of two or four pages are assigned and copied on one sheet. (2 in 1/4 in 1 copy)
Copy is made with a binding margin (about 9 mm). (Binding margin copy)
Edges of document are erased. (Edge erase copy)
Center of document are erased. (Center erase copy)
Images are rotated 90 degrees and copied. (Rotation copy)
[2] SYSTEM DIAGRAM
SPF or RSPF (Standard or option)
Electronic sorting PWB DM-EB1
Digital copier
[3] SPECIFICATIONS
1. Basic specifications
Electronic sort capacity
Installing system Stored in the machine.
Function
A4 standard documents 60 sheets (RSPF capacity 30 × 2 side)
Sorting Electronic sort (With
standard memory)
Rotation copy
2 in 1/4 in 1
Edge erase
Center erase
Binding margin
function:
Grouping
function:
If there is paper of the same size
with the document, images re rotated
to make copy on the paper even
though the set direction is different.
Documents of 2 pages or 4 pages
are concentrated and copied on one
paper. Solid lines to divide each
page can be copied. (User selection)
Edge images around the document
are erased and copy is made.
(0-20 mm adjustable)
The center image of the set
document is erased and copied.
(0-20 mm adjustable)
A binding margin is made on the
edge of the set document.
(9 mm fixed)
Max. 60 sheets of A4 standard documents are read and offset discharged by the shifter function (depending on the model).
Note: To attach this unit to a digital copier, an automatic (duplex)
document feeder must be installed to the copier. If not, Sort/Group, 2 in 1 and 4 in 1 copy not available.
2. Expanded memory
A. Cases where memory expansion is required:
When copying documents (such as photo, etc.) which occupy a large memory size.
When the memory full state occurs frequently.
B. Expanded SIMM (Recommendable)
The following items (SIMM) are recommendable for expansion of this unit’s memory.
Company Part No. Capacity Note
Merco
Adtec AD-32M72E 32 MB
I.O. Data EDO326-16M 16 MB Use 1 set (= 2 pcs.).
C. Expanded SIMM specifications
If the recommendable SIMM is not available, use a SIMM which has the following specifications.
Note that some products (makers) which meet the following specifications may not be used.
Pin Type Parity Capacity
72 pin EDO No 16 MB/32 MB
PM-SE16MS 16 MB PM-SE32MS 32 MB
1 – 1
DM-EB1
[4] INSTALLING PROCEDURE
1. Electronic sorting PWB installation
Before installation, be sure to disconnect the power plug form the power outlet.
(Parts included with the electronic sorting kit)
Electronic sorting PWB
2) Remove the shielding plate from the copier.
Remove screws and then remove the ground plate.
M3x6
M3x6
M3x6
Screws (M3 x 6), 7pcs.
1) Remove the rear cabinet from the copier.
Remove the platen cover.
Remove screws and then remove the rear cabinet.
If the SPF is installed, loosen cross-shaped recess screws of the
relay harness and remove the harness form the copier.
If a open/close detection is attached, be careful not to break the
actuator.
Installation manual
M3x6
Remove screws and then remove the shielding plate.
3) Attach the electronic sorting PWB.
Connect the connector to the copier and attach the PWB with the supplied screws. At this time, take care not to damage the harness on the rear side of the PWB.
4 – 1
If the second tray is installed, change the wiring of the second tray relay harness as shown in the illustration.
Tighten the terminal of the ground plate shown in the illustration when attaching the shielding plate in the next step.
DM-EB1
5) Attach the rear cabinet to the copier.
After attaching the rear cabinet with screws, attach the plate cover.
If the SPF is installed, connect the relay harness to the copier and secure the harness with cross-shaped recess screws.
M3x6
M3x6
M3x6
M4x10
4) Attach the shielding plate.
Attach the shielding plate with screws.
Hang hooks and then attach the ground plate with screws.
M3x6
M4x10
M3x8
2. Flash ROM version up
After installing the electronic sort board, revise the electronic sort board Flash ROM version to the latest one. For the Flash ROM version up procedures, refer to the DM-2000 Ser­vice Manual.
3. Expanded memory installation
Before installation, be sure to disconnect the power plug form the power outlet.
1) Attach the additional memory.
Insert the additional memory as shown in the illustration and en­sure that the memory is securely locked. Be sure to insert the additional memory from the left.
M3x6
M3x6
M3x6
4 – 2
DM-EB1
[5] LIMITATIONS
Function Limitations,
When no page memory (SIMM) is additionally installed (16 MB), about 60
No. of documents to be read
No. of discharged paper
2 in 1/ 4 in 1 copy
Binding margin copy
Edge erase copy Unable to combine with 2 in 1/4 in 1 copy.
sheets of standard documents (ITUT chart #3 or #4, A4 size) can be read. (The number of documents to be read varies depending on image patterns.) When two or more documents are read and the image memory is full, the image data lamp lights up to stop the operation.
In sort/group copy, if the number of discharged copy exceeds the following level, the machine stops copying: 150 sheets
When the reduction ratio of images exceeds 50%, the reduction ratio of 50% is active, resulting in broken images. For each reduction ratio, refer to the table below.
Even though rotation copy is canceled (by the user program), rotation copy may be made according to necessity.
Unable to combine with the binding margin copy function. Unable to combine with the edge erase copy function. Unable to combine with 2 in 1/4 in 1 copy. Unable to change the binding position and the binding margin.
[6] 2 IN 1/4 IN 1 COPY REDUCTION RATIO
When 2 in 1/4 in 1 copy is selected, each image is reduced in the following reduction ratio.
<When the operation is stopped with the memory full> To copy the read data: Start key To delete the read data: Clear All key
Remove the discharged paper and press the START key to resume copying.
1. 2 in 1 copy
Document size
2. 4 in 1 copy
Document size
11 × 17
8.5 × 14
8.5 × 11
8.5 × 11R
8.5 × 5.5
11 × 17
8.5 × 14
8.5 × 11
8.5 × 11R
8.5 × 5.5
Paper size
11 × 17 8.5 × 14 8.5 × 11 8.5 × 11R 8.5 × 5.5
61% (11 × 17
8.5 × 11)
With rotation
74% (8.5 × 14
8.5 × 11)
With rotation
97% (8.5 × 11
8.5 × 11)
Without rotation
97% (8.5 × 11
8.5 × 11)
With rotation
126% (8.5 × 5.5
8.5 × 11)
Without rotation
11 × 17 8.5 × 14 8.5 × 11 8.5 × 11R 8.5 × 5.5
50% (11 × 17
8.5 × 5.5)
Without rotation
58% (8.5 × 14
8.5 × 5.5)
Without rotation
61% (8.5 × 11
8.5 × 5.5)
With rotation
61% (8.5 × 11
8.5 × 5.5)
Without rotation
97% (8.5 × 5.5
8.5 × 5.5)
With rotation
50% (11 × 17
8.5 × 5.5)
With rotation
58% (8.5 × 14
8.5 × 5.5)
With rotation
61% (8.5 × 11
8.5 × 5.5)
Without rotation
61% (8.5 × 11
8.5 × 5.5)
With rotation
97% (8.5 × 5.5
8.5 × 5.5)
Without rotation
50% Blinking
Without rotation
50% (8.5 × 14
7 × 4.25)
Without rotation
50% (8.5 × 11
4.25 × 5.5)
With rotation
50% (8.5 × 11
4.25 × 5.5)
Without rotation
61% (8.5 × 5.5
4.25 × 5.5)
With rotation
50% (11 × 17
8.5 × 5.5)
Without rotation
58% (8.5 × 14
8.5 × 5.5)
Without rotation
61% (8.5 × 11
8.5 × 5.5)
With rotation
61% (8.5 × 11
8.5 × 5.5)
Without rotation
97% (8.5 × 5.5
8.5 × 5.5)
With rotation
Paper size
50% Blinking With rotation
50% Blinking With rotation
50% (8.5 × 11
4.25 × 5.5)
Without rotation
50% (8.5 × 11
4.25 × 5.5)
With rotation
61% (8.5 × 5.5
4.25 × 5.5)
Without rotation
50% (11 × 17
8.5 × 5.5)
With rotation
58% (8.5 × 14
8.5 × 5.5)
With rotation
61% (8.5 × 11
8.5 × 5.5)
Without rotation
61% (8.5 × 11
8.5 × 5.5)
With rotation
97% (8.5 × 5.5
8.5 × 5.5)
Without rotation
50% Blinking
Without rotation
50% Blinking
Without rotation
50% (8.5 × 11
4.25 × 5.5)
With rotation
50% (8.5 × 11
4.25 × 5.5)
Without rotation
61% (8.5 × 5.5
4.25 × 5.5)
With rotation
50% Blinking
Without rotation
50% Blinking
Without rotation
50% (8.5 × 11
4.25 × 5.5)
With rotation
50% (8.5 × 11
4.25 × 5.5)
Without rotation
61% (8.5 × 5.5
4.25 × 5.5)
With rotation
50% Blinking With rotation
50% Blinking With rotation
50% Blinking
Without rotation
50% Blinking With rotation
50% (8.5 × 5.5
4.25 × 2.75)
Without rotation
5 – 1
[7] CIRCUIT DESCRIPTIONS
1. Outline
This board is composed of the CPU, the gate array, QM-coder, and memories.
Digital copier interface
QM coder (M65762) <Data coding/ decoding>
ASIC (HG71G102GR08/) <Rotation process> <1 set 2 copy>
Standard SIMM (16MB)
<2 in 1 / 4 in 1 copy (Edge erase/Edge form)>
DM-EB1
Expanded SIMM (Max. 32MB x 3)
Buffer
Electronic sorting PWB (DM-EB1)
2. Outline of functions
The electronic sort system compresses, expands, or rotates image data sent from the digital copier to convert them into serial data and sends them back to the digital copier.
(1) Host interface
The host interface is composed of the image data I/O interface and the CPU interface. The image data interface is composed of the data reception section which received data frame the host and the video data output sec­tion which outputs print data. The CPU interface is available in two kinds: the serial interface which performs command communication with the host and the I/O port interface.
CPU
(3) Rotation process
In rotation process, image data are transmitted to the page memory according to the specified rotation mode (0, 90, 180, 270). As the rotation process buffer, work memory of 512 kbit is used.
(4) Page memory (DRAM)
The page memory capacity is 24 Mbyte. The page memory stores image data from the host. When output­ting video data, reading is performed with the output timing of video signals. When writing into the page memory, rotation function, and 2 in 1/4 in 1 function are performed.
DRAM (24MB) Page memory
M66236 Sync clock generation
(2) Coding/decoding process
In coding process, image data from the host interface is coded by QM-coder (M65762) and stored in the compression memory. In decoding process, coded data in the compression memory are decoded by QM-coder and transmitted to the gate array.
(5) Video output data process
Video data are sent to the host with the data output clock (Video) in synchronization with the horizontal sync signal (/HSYNC). The horizontal sync signal and Video clock are synchronized by M66236. When outputting video data, the left margin function, the solid line frame function, and the center erase function process are per­formed at the same time.
7 – 1
DM-EB1
COPYRIGHT © 1999 BY SHARP CORPORATION
All rights reserved.
Printed in Japan.
No part of this publication may be reproduced,
stored in a retrieval system, or transmitted,
in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise,
without prior written permission of the publisher.
The company names and the product names of the other companies in this Service Manual are their trademarks or registered trademarks.
SHARP CORPORATION Digital Document Systems Group Quality & Reliability Control Center Yamatokoriyama, Nara 639-1186, Japan
1999 June Printed in Japan N
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