SHARP CD-XP300W Service Manual

CD-XP300W
SERVICE MANUAL
No. S4220CDXP300W
MINI COMPONENT SYSTEM
MODEL CD-XP300W
CD-XP300W Mini Component System consisting of CD-XP300W (main unit) and CP-XP300 (speaker system).
• In the interests of user-safety the set should be restored to its original condition and only parts identical to those specified be used.
CONTENTS
Page
SAFETY PRECAUTION FOR SERVICE MANUAL ........................................................................................................... 2
VOLTAGE SELECTION......................................................................................................................................................2
AC POWER SUPPLY CORD AND AC PLUG SDARTOR..................................................................................................2
SPECIFICATIONS ............................................................................................................................................................. 3
NAMES OF PARTS ........................................................................................................................................................... 4
DISASSEMBLY.................................................................................................................................................................. 8
REMOVING AND REINSTALLING THE MAIN PARTS................................................................................................... 11
ADJUSTMENT ................................................................................................................................................................. 12
NOTES ON SCHEMATIC DIAGRAM .............................................................................................................................. 16
TYPES OF TRANSISTOR AND LED............................................................................................................................... 16
BLOCK DIAGRAM ........................................................................................................................................................... 17
SCHEMATIC DIAGRAM / WIRING SIDE OF P.W.BOARD............................................................................................. 20
VOLTAGE ........................................................................................................................................................................ 37
WAVEFORMS OF CD CIRCUIT...................................................................................................................................... 38
TROUBLESHOOTING..................................................................................................................................................... 39
FUNCTION TABLE OF IC................................................................................................................................................ 43
FL DISPLAY..................................................................................................................................................................... 50
REPLACEMENT PARTS LIST/EXPLODED VIEW
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
CD-XP300W
SAFETY PRECAUTION FOR SERVICE MANUAL
WARNINGS
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. THEREFORE IT IS IMPORTANT THAT THE FOLLOWING PRECAUTIONS ARE OBSERVED DURING SERVICING TO PROTECT YOUR EYES AGAINST EXPOSURE TO THE LASER BEAM.
1-WHEN THE CABINET IS REMOVED, THE POWER IS TURNED ON WITHOUT A COMPACT DISC IN POSITION AND THE
PICKUP IS ON THE OUTER EDGE THE LASER WILL LIGHT FOR SEVERAL SECONDS TO DETECT A DISC. DO NOT LOOK INTO THE PICKUP LENS.
2-THE LASER POWER OUTPUT OF THE PICKUP UNIT AND REPLACEMENT SERVICE PARTS ARE ALL FACTORY
PRESET BEFORE SHIPMENT.
DO NOT ATTEMPT TO READJUST THE LASER PICKUP UNIT DURING REPLACEMENT OR SERVICING. 3-UNDER NO CIRCUMSTANCES STARE INTO THE PICKUP LENS AT ANY TIME. 4-CAUTION-USE OF CONTROLS OR ADJUSTMENTS, OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
Laser Diode Properties Material: GaAIAs Wavelength: 780 nm Emission Duration: continuous Laser Output: max. 0.6 mW
VOLTAGE SELECTION
Before operating the unit on mains, check the preset voltage. If the voltage is different from your local voltage, adjust the voltage as follows. Turn the selector with a screwdriver until the appropriate voltage number appears in the window (110 V, 127 V, 220 V or 230 V-240 V AC).
AC POWER SUPPLY CORD AND AC PLUG ADAPTOR
QACCA0003AW00
QACCE0008AW00 QACCZ0007AW00
QACCJ0007AW00
QACCL0005AW00
QPLGA0003AWZZ
QPLGA0004AWZZ
– 2 –
CD-XP300W
CD-XP300W
FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER TO THE OPERATION MANUAL.
SPECIFICATIONS
General
Power source Power consumption Dimensions
Weight
Amplifier
Output power
Output terminals
Input terminals
CD player
Type Signal readout D/A converter Frequency response Dynamic range
AC 110/127/220/230 - 240 V, 50/60 Hz 107 W Width: 270 mm (10-5/8")
Height: 330 mm (13") Depth: 355 mm (13-15/16")
8.5 kg (18.7 lbs.)
MPO: 336 W (168 W + 168 W) (10 % T.H.D.) RMS: 200 W (100 W + 100 W) (10 % T.H.D.) RMS: 158 W (79 W + 79 W) (0.9 % T.H.D.) Speakers: 6 ohms Headphones: 16 - 50 ohms (recommended: 32 ohms) Video/Auxiliary (audio signal): 500 mV/47 kohms Microphone: 1 mV/600 ohms
3-disc multi-play compact disc player Non-contact, 3-beam semiconductor laser pickup 1-bit D/A converter 20 - 20,000 Hz 90 dB (1 kHz)
Tuner
Frequency range
FM: 88 - 108 MHz AM: 531 - 1,602 kHz
Cassette deck
Frequency response Signal/noise ratio
Wow and flutter
CP-XP300
Type
Maximum input power Rated input power Impedance Dimensions
Weight
Specifications for this model are subject to change without prior notice.
50 - 14,000 Hz (Normal tape) 55 dB (TAPE 1, playback)
50 dB (TAPE 2, recording/playback)
0.3 % (WRMS)
2-way type speaker system 5 cm (2") Tweeter 16 cm (6-1/2") Woofer 200 W 100 W 6 ohms Width: 220 mm (8-11/16")
Height: 330 mm (13") Depth: 232 mm (9-1/8")
3.3 kg (7.3 lbs.)/each
– 3 –
CD-XP300W
NAMES OF PARTS
CD-XP300W
Front panel
1. Disc Tray
2. Timer Set Indicator
3. On/Stand-by Button
4. Tuner (Band) Button
5. CD Button
6. Headphone Socket
7. Microphone Level Control
8. Microphone Socket
9. Tape (1 2) Button
10. Video/Auxiliary Button
11. Equaliser Mode Select/Extra Bass/Demo Mode Button
12. Disc Tray Open/Close Button
13. Disc Skip Button
14. Volume Up and Down Buttons
15. Tape 1 Cassette Compartment
16. Tape 2 Cassette Compartment
17. CD Track Down or Fast Reverse, Tape 2 Fast Wind, Tuner Preset Down Button
18. CD Track Up or Fast Forward, Tape 2 Fast Wind, Tuner Preset Up Button
19. Clock Button
20. Timer/Sleep Button
21. Tape 2 Reverse Mode Select Button
22. Tape 2 Reverse Play Button
23. CD Play or Repeat, Tape 1 Play, Tape 2 Forward Play Button
24. CD or Tape Stop Button
25. Tuning and Time Down Button
26. Memory/Set Button
27. Tape 2 Record Pause Button
28. Tuning and Time Up Button
1 2 3
4 5 6
7 8
17
2221
1918 20
23 2425 282726
9 10
11 12
13 14
15 16
Display
1. CD Pause Indicator
2. Extra Bass Indicator
3. Disc Number Indicators
4. Tape 2 Record Indicator
5. FM Stereo Mode Indicator
6. FM Stereo Receiving Indicator
7. Timer Play Indicator
8. Sleep Indicator
9. Timer Recording Indicator
10. CD Play Indicator
11. CD Repeat Play Indicator
12. Karaoke Mode Indicator
13. Tape Reverse Mode Indicator
14. Tape 2 Reverse Play Indicator
15. Tape 1 Play or Tape 2 Forward Play Indicator
16. Memory Indicator
Rear panel
1. Cooling Fan
2. AC Voltage Selector
3. AC Power Lead
4. Transport Screw
5. FM 75 Ohms Aerial Terminal
6. FM Aerial Earth Terminal
7. AM Loop Aerial Socket
8. Span Selector Switch
9. Video/Auxiliary (Audio Signal) Input Sockets
10. Speaker Terminals
10 11
24567931 8
14 15 16
1 2
12 13
4 5
6 7 8
9 10
– 4 –
3
1
2 3
4 5
6 7 8
9
11 12
14
18 19 20
21 22
15
16
23
10
13
17
CD-XP300W
Remote control
CD-XP300W
1. Remote Control Transmitter
2. On/Stand-by Button
3. Disc Number Select Buttons
4. CD Random Button
5. CD Memory Button
6. Karaoke Mode Button
7. Tape 2 Record Pause Button
8. CD Track Down or Fast Reverse, Tape 2 Fast Wind Button
9. CD or Tape Stop Button
10.Tape 2 Reverse Play Button
11. CD Button
12. Tuner (Band) Button
13. Video/Auxiliary Button
14. Extra Bass Button
15. Equaliser Mode Select Button
16. CD Clear Button
17. Echo Level Up and Down Buttons
18. Tuner Preset Up and Down Buttons
19. CD Pause Button
20. CD Track Up or Fast Forward, Tape 2 Fast Wind Button
21. CD Play or Repeat, Tape 1 Play, Tape 2 Forward Play Button
22. Tape (1 2) Button
23. Volume Up and Down Buttons
Buttons with " " mark in the illustration can be operated on the remote control
only.
Other buttons can be operated both on the main unit and the remote control.
1. Tweeter
2. Woofer
3. Bass Reflex Duct
4. Speaker Wire
CP-XP300
1
2 3
3
4
– 5 –
CD-XP300W
System connections
OPERATION MANUAL
Setting the AC voltage selector
Check the setting of the AC voltage selector located on the rear panel before plug­ging the unit into a wall socket. If necessary, adjust the selector to correspond to the AC power voltage used in your area.
Turn the selector with a screwdriver until the appropriate voltage num­ber appears in the window (110 V, 127 V, 220 V or 230 V - 240 V AC).
Connecting the AC power lead
After making all connections, plug the unit. If you plug the unit first, the unit will enter the demonstration mode.
Notes:
The unit will start the tape initialisation when plugged in to the AC socket. During this process, initialising sound will be heard and the unit cannot be turned on. Wait until the process is finished. Unplug the AC power lead from the wall socket if the unit will not be in use for a prolonged period of time.
AC Plug Adaptor
In areas (or countries) where a wall socket as shown in illustration is used, connect the unit using the AC plug adaptor supplied with the unit, as illustrated. The AC plug adaptor is not included in areas where the wall socket and AC power plug can be directly connected (see illustration ).
1
2
Setting the FM/AM span selector
The International Telecommunication Union (ITU) has established that member coun­tries should maintain either a 100 kHz or a 50 kHz interval between broadcasting fre­quencies of FM stations and 10 kHz or 9 kHz for AM station. The illustration shows the 50/9 kHz zones (regions 1 and 3), and the 100/10 kHz zone (region 2). Before using the unit, set the SPAN SELECTOR switch (on the rear panel) to the interval (span) of your area.
To change the tuning zone:
1 Press the ON/STAND-BY button to enter the stand-by mode. 2 Set the SPAN SELECTOR switch (on the rear panel) as follows.
For 50 kHz FM interval (9 kHz in AM) 50/9 For 100 kHz FM interval (10 kHz in AM) 100/10
3 Whilst pressi ng down the CLOCK button and the EQUALIZER/X-BASS/DEMO but-
ton, press the ON/STAND-BY button until "CLEAR AL" appears.
Caution:
This operation will erase all data stored in memory including clock, timer settings, tuner preset, and CD programme.
Setting the clock
In this example, the clock is set for the 24-hour (0:00) display.
1
Press the ON/STAND-BY button to turn the power on.
2
Press the CLOCK button and within 5 seconds, press the MEMO­RY/SET button.
3
Press the TUNING/TIME ( or ) button to select 24-hour or 12­hour display and then press the MEMORY/SET button.
"0:00" The 24-hour display will appear. (0:00 - 23:59) "AM 12:00" The 12-hour display will appear. (AM 12:00 - PM 11:59) "AM 0:00" The 12-hour display will appear. (AM 0:00 - PM 11:59) Note that this can only be set when the unit is first installed or it has been reset.
[Refer to "Clearing all the memory (reset)".]
4
Press the TUNING/TIME ( or ) button to adjust the hour and then press the MEMORY/SET button.
Press the TUNING/TIME ( or ) button once to advance the time by 1 hour. Hold it down to advance continuously.
When the 12-hour display is selected, "AM" will change automatically to "PM".
5
Press the TUNING/TIME ( or ) button to adjust the minutes and then press the MEMORY/SET button.
Press the TUNING/TIME ( or ) button once to advance the time by 1 minute. Hold it down to change the time in 5-minute intervals.
The hour will not advance even if minutes advance from "59" to "00". The clock begins counting from "0" seconds. (Seconds are not displayed.)
The time display will disappear after a few seconds.
To confirm the time display:
Press the CLOCK button. The time display will appear for about 5 seconds.
Note:
The "CLOCK" or time will flash at the push of the CLOCK button when the AC power supply is restored after a power failure or unplugging the unit. Readjust the clock as follows.
To readjust the clock:
Perform "Setting the clock" from step 1. If the time display is flashing, step 3 (for selecting the 24-hour or 12-hour display) will be skipped.
To change the 24-hour or 12-hour display:
1 Clear all the programmed contents. [Refer to "Clearing all the memory (reset)".] 2 Perform "Setting the clock" from step 1.
– 6 –
Troubleshooting chart
Remote control
Test of the remote control
Point the remote control directly at the remote sensor on the unit.
The remote control can be used within the range shown:
Press the ON/STAND-BY button. Does the pow­er turn on? Now, you can enjoy the music
.
Remote sensor
0.2 m - 6 m
(8" - 20')
CD-XP300W
Many potential problems can be resolved by the owner without cal ling a service tech­nician. If something is wrong with this product, check the following before calling your autho­rised SHARP dealer or service centre.
General
Symptom Possible cause
The clock is not on time. Did a power failure occur? Reset the
When a button is pressed, the unit does not respond.
No sound is heard. Is the volume level set to "0"?
clock. Set this unit to the power stand-by mode
and then turn it back on. If the unit still malfunctions, reset it.
Are the headphones connected? Are the speaker wires disconnected? Is the karaoke mode set to "L-CH", "R-CH"
or "V-CANCEL"?
CD player
Symptom Possible cause
Playback does not start. Is the disc loaded upside down? Playback stops in the middle or is
not performed properly. Playback sounds are skipped, or
stopped in the middle of a track.
Does the disc satisfy the standards? Is the disc distorted or scratched? Is the unit located near excessive vibra-
tions? Is the disc very dirty? Has condensation formed inside the unit?
Tuner
Symptom Possible cause
Radio makes unusual noise con­secutively.
Is the unit placed near the TV or comput­er?
Is the FM aerial or AM loop aerial placed properly? Move the AC power lead or the unit away from the aerial if located near.
Cassette deck
Symptom Possible cause
Cannot record. Is the erase-prevention tab removed? Cannot record tracks with proper
sound quality. Cannot erase completely. Sound skipping. Is there any slack?
Cannot hear treble. Are the capstans, pinch rollers, or heads Sound fluctuation. Cannot remove the tape. If a power failure occurs during playback,
Is it a normal tape? (Y ou cannot record on a metal or CrO tape.)
Is the tape stretched?
dirty?
the heads remain engaged with the tape. Do not open the compartment forcibly. Wait until electricity resumes.
Karaoke
Symptom Possible cause
The vocal part of a multiplexed disc is not heard.
Is the karaoke mode set to "L-CH", "R-CH" or "V-CANCEL"?
Remote control
Symptom Possible cause
The remote control does not oper­ate.
Is the AC power lead of the unit plugged in?
Is the battery polarity respected? Are the batteries dead? Is the distance or angle incorrect? Does the remote control sensor receive
strong light?
Troubleshooting chart
If trouble occurs
When this product is subjected to strong external interference (mechanical shock, excessive static electricity, abnormal supply voltage due to lightning, etc.) or if it is operated incorrectly, it may malfunction.
If such a problem occurs, do the following:
1 Set the unit to the stand-by mode and turn the power on again. 2 If the unit is not restored in the previous operation, unplug and plug in the unit,
and then turn the power on.
Note:
If neither operation above restores the unit, clear all the memor y by resetting it.
Clearing all the memory (reset)
1 Press the ON/STAND-BY button to enter the power stand-by mode. 2 Whilst pressing down the CLOCK button and the EQUALIZER/X-BASS/DEMO
button, press the ON/STAND-BY button until "CLEAR AL" appears.
Caution:
This operation will erase all data stored in memory including clock, timer settings, tuner preset, and CD programme.
Before transporting the unit
On the back of this unit is equipped with a tr ansport screw in order to pre vent damage during transportation.
1 Press the ON/STAND-BY button to turn the
power on. 2 Press the CD button. 3 Press the OPEN/CLOSE button to open
the disc tray.
Remove all CDs inserted in the unit.
4 Press the OPEN/CLOSE button to close
the disc tray.
Make sure that "NO DISC" is displayed.
5 Press the ON/STAND-BY button to enter the
stand-by mode, and then unplug the AC
power lead from the wall socket. 6 Insert the transport screw into the back of
the unit and tighten it with a flat head screw-
driver or a coin.
– 7 –
(C3) x 1
CD Player Unit
CD Tray Cover
(C2) x 3
1
1
2
2
(E1) x 1 ø3 x 10mm
(C1) x 1 ø3 x 10mm
(E1) x 1 ø3 x 10mm
(D1) x 1 ø3 x 10mm
Lug Wire
Main PWB
Rear Panel
Pull
(C3) x 1
(C4) x 2
CD Servo PWB
Main PWB
(D2) x 1
(D1) x 9 ø3 x 10mm
Pull
Front Panel
CD-XP300W
DISASSEMBLY
Caution on Disassembly
Follow the below-mentioned notes when disassembling the unit and reassembling it, to keep it safe and ensure excellent performance:
1. Take cassette tape and compact disc out of the unit.
2. Be sure to remove the power supply plug from the wall outlet before starting to disassemble the unit.
3. Take off nylon bands or wire holders where they need to be removed when disassembling the unit. After servicing the unit, be sure to rearrange the leads where they were before disassembling.
4. Take sufficient care on static electricity of integrated circuits and other circuits when servicing.
CD-XP300W
STEP
10
11 Turntable 1. Hook......................... (L1) x2 9-3
12 Loading Tray 1.
13 CD Servo PWB 1. Screw ...................... (N1) x2 9-5
14 CD Mechanism 1. Hook........................ (P1) x2 9-6
Note 1: How to open the changer manually. (Fig. 8-3)
1. In this state, turn fully the lock lever in the arrow direction through
2. After that, push forward the loading tray.
Note 2:
1. After removing the connector for the optical pickup from the
Note 3:
1. Be careful not to break the claw of the CD mechanism.
2. When fining back the cam gear assembly, let it lock by front
REMOVAL
1 Top Cabinet 1. Screw ...................... (A1) x4 8-1
2 Side Panel 1. Screw ...................... (B1) x8 8-1
(Left/Right)
3 CD Tray Cover/ 1. Turn on the power supply,.. 8-2
CD Player Unit open the disc tray, take out
4 Rear Panel with 1. Screw .................... (D1) x10 8-2
Fan Motor 2. Socket ..................... (D2) x1
5 Main PWB 1. Screw ...................... (E1) x4 8-2, 9-1
6 Front Panel 1. Screw .......................(F1) x2 9-1
7 Mic PWB 1. Screw ...................... (G1) x2 9-1
8 Display PWB 1. Screw .................... (H1) x12 9-2
9 Tape Mechanism 1. Open the cassette holder. 9-2
Headphones PWB
(Note 2) 2. Hook........................ (N2) x1
the hole on the loading tray bottom.
connector, wrap the conductive aluminium foil around the front end of the connector so as to protect the optical pickup from electro­static damage.
movement.
the CD tray cover, and close. (Note 1)
2. Screw ...................... (C1) x1
3. Hook........................ (C2) x3
4. Hook........................ (C3) x2
5. Socket ..................... (C4) x2
2. Socket ..................... (E2) x4 9-1
3. Flat Cable ............... (E3) x1
4. Flat Wire.................. (E4) x1
2. Hook.........................(F2) x2
3. Socket ......................(F3) x1
2. Lug Wire.................. (G2) x1
2. Flat Cable ............... (H2) x1
2. Screw...................... (J1) x5
1. Screw ...................... (K1) x1 9-2
2. Cover ....................... (L2) x1
2.
3. Socket ..................... (N3) x4
2. Hook........................ (P2) x2
PROCEDURE
Turn fully the lock lever in the
arrow direction
Push the loading tray backward to engage the claw with the groove and remove it in the direction of the arrow..(M1) x6
.
FIGURE
8-3 9-4
– 8 –
(B1) x 2 ø3 x 10mm
CD-XP300W
(A1) x 2 ø3 x 12mm
Side Panel (Right)
(B1) x 4 ø3 x 10mm
Lock Lever
CD Player Unit (Bottom View)
Top Cabinet
Rear Panel
Figure 8-1
Figure 8-2
Figure 8-3
Front
Panel
Side Panel (Left)
(B1) x 2 ø3 x 10mm
(A1) x 2 ø3 x 12mm
CD-XP300W
(M1) x 3
3
(M1) x 3
Loading Tray
1
2
CD Player Unit
CD Mechanism
(P2) x 2
(P1) x 1
(P1) x 1
Loading Tray
Tape Mechanism
(E2) x 1
(E2) x 1 (F3) x 1
(F2) x 1
Pull
Power PWB
Transformer PWB
(E3) x 1
(E1) x 2
ø3 x 10mm
(H2) x 1
Display PWB
(H1) x 12 ø3 x 10mm
(E2) x 1
Figure 9-1
(G1) x 2 ø3 x 10mm
Front Panel
Display PWB
Main PWB
(F2) x 1
Pull
(F1) x 2 ø3 x 10mm
(E2) x 1
(G2) x 1
Mic PWB
(E4) x 1
Headphones
PWB
Front Panel
(N2) x 1
(N1) x 2 ø3 x 10mm
(N3) x 2
Figure 9-4
Loading Tray
CD Servo
PWB
Tape Mechanism
(J1) x 5 ø3 x 10mm
Headphones
Display PWB
(K1) x 1
ø3 x 10mm
(L2) x 1
(L1) x 2
PWB
Figure 9-2
Lug Wire
Open
(N3) x 2
Figure 9-5
Cassette Holder
Turntable
Loading Tray
CD Player Unit
Figure 9-6
Figure 9-3
– 9 –
CD-XP300W
CP-XP300
STEP
Screwdriver
REMOVAL
1 Woofer 1. Front Panel Ass'y.... (A1) x1 10-1
2. Screw ...................... (A2) x4 10-2
2 Tweeter 1. Screw ...................... (B1) x2 10-2
Driver should be pried away from Speaker Box.
PROCEDURE
(A1) x 1
Speaker Box
Figure 10-1
FIGURE
Tweeter
(B1) x 2 ø3 x 10mm
Speaker Box
Woofer
(A2) x 4 ø4 x 16mm
Figure 10-2
– 10 –
REMOVING AND REINSTALLING THE MAIN PARTS
TAPE 2
TAPE 1 Main Belt (E1) x 1
TAPE 2 Main Belt (D1) x 1
TAPE 1
Main Belt (D1) x 1
Main Belt (E1) x 1
FF/REW Belt (D2) x 1
FF/REW Belt (E2) x 1
Motor
Motor
TAPE MECHANISM SECTION
Perform steps 1 to 6 and 9 of the disassembly method to remove the tape mechanism.
How to remove the record/playback and erase heads (TAPE 2) (See Fig. 11-1)
1. When you remove the screws (A1) x 2 pcs., the recording/ playback head and three-dimensional head of the erasing head can be removed.
Erase Head
TAPE 2
CD-XP300W
Clutch Ass'y
Record/Playback Head
How to remove the playback head (TAPE 1) (See Fig. 11-2)
1. When you remove the screws (B1) x 2 pcs., the playback head can be removed.
How to remove the pinch roller (TAPE 1/2) (See Fig. 11-3)
1. Carefully bend the pinch roller pawl in the direction of the arrow <A>, and remove the pinch roller (C1) x 1 pc., in the direction of the arrow <B>.
Note:
When installing the pinch roller, pay attention to the spring mounting position.
How to remove the belt (TAPE 2) (See Fig. 11-4)
1. Remove the main belt (D1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (D2) x 1 pc.
How to remove the belt (TAPE 1) (See Fig. 11-4)
1. Remove the main belt (E1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (E2) x 1 pc.
(A1) x 2 Ø2 x 9mm
Figure 11-1
TAPE 1
(B1) x 2 Ø2 x 9mm
Figure 11-2
Clutch Ass'y
Playback Head
How to remove the motor (See Fig. 11-5)
1. Remove the screws (F1) x 2 pcs., to remove the motor.
Tape
Motor
Clutch Ass'y
(F1) x 2 Ø 2.6 x 5mm
– 11 –
Pinch Roller (C1) x 1
Pull
<B>
Figure 11-3
Figure 11-4Figure 11-5
<A>
Pinch Roller Pawl
CD-XP300W CD MECHANISM SECTION
Perform steps 1, 2, 3, 11, 12, 13 and 14 of the disassembly method to remove the CD mechanism.
How to remove the loading motor (See Fig. 12-1)
1. Bend the hooks (A1) x 5 pcs., to remove the loading motor.
How to remove the pickup (See Fig. 12-2)
1. Remove the stop washer (B1) x 1 pc., to remove the gear (B2) x 1 pc.
2. Remove the screws (B3) x 2 pcs., to remove the shaft (B4) x 1 pc.
3. Remove the pickup.
Loading Tray
(B3) x 2
ø2.6 x 6mm
Loading Motor
Figure 12-1
Stop Washer (B1) x 1
Loading Motor PWB
(A1) x 5
Note
After removing the connector for the optical pickup from the connector wrap the conductive aluminium foil around the front end of connector so as to protect the optical pickup from electrostatic damage.
ADJUSTMENT
MECHANISM SECTION
Driving Force Check
Torque Meter Specified Value
Play: TW-2111 Tape 1: Over 80 g
Torque Check
Torque Meter
Play: TW-2111 30 to 80 g.cm 30 to 80 g.cm Fast forward: TW-2231 70 to 180 g.cm Rewind: TW-2231 70 to 180 g.cm
Tape 2: Over 80 g
Specified Value
Tape 1
Tape 2
Pickup
CD Mechanism
Shaft (B4) x 1
Tape Speed
Test Tape
Normal MTT-111 Variable 3,000 ± 30 Hz Speaker speed Resistor in Terminal
Gear (B2) x 1
Figure 12-2
Adjusting
Point
motor. (Load
Specified
Value
Instrument
Connection
resistance: 6 ohms)
TAPE MECHANISM
– 12 –
Tape Motor
Variable Resistor in motor
Figure 12-3
CD-XP300W
T
T
EFBL
FDO
TE
Stopped
CH1=500 mV
DC 10:1
CH2=200 mV
DC 10:1
CH3=1 V
DC 10:1
500 ms/div
(500 ms/div)
NORM:20 kS/s
1
2
3
=Record Length=
Smoothing : ON CH1 : 0.000 V
CH2 : 0.000 V
Main : 100 K Zoom : 2 k
Mode : SINGLE Type : EDGE CH1 Delay : 0.0 ns Hold off : 0.2 µs
CH3 : 0.00 V CH4 : 0.00 V
BW : FULL
=Trigger==Filter= =Offset=
CH2 v/DIV 200 mV
1999/04/05 20:26:47
TUNER SECTION
fL: Low-range frequency fH: High-range frequency
AM IF/RF
Signal generator: 400 Hz, 30%, AM modulated
Test Stage
AM IF 450 kHz 1,602 kHz T351 *1 AM Band 531 kHz (fL): T306 *2
Coverage 1.1 ± 0.1 V AM Tracking 990 kHz 990 kHz (fL): T303 *1
*1. Input: Antenna Output: TP302 *2. Input: Antenna Output: TP301
FM RF
Signal generator: 1 kHz, 40 kHz dev., FM modulated
Test Stage
FM Band 87.50 MHz T301(fL): *1 Coverage 3.4 V ± 50 mV
FM RF 98.00 MHz 98.00 MHz L312 *2
*1. Input: Antenna Output: TP301 *2. Input: Antenna Output: Speaker terminal
FM IF
Signal generator: 10.7 MHz, FM modulated
Test Stage
IF 10.7 MHz 98 MHz T302 *1
*1. Input: Antenna Output: TP301
Frequency Frequency
Display
Setting/
Adjusting
Parts
MAIN PWB
R357
TP302
T351
AM IF
FM BAND COVERAGE fL
T301
L312
AM BAND COVERAGE fL
T306
FM IF T302
FM RF
R381
TP301
IC301
AM TRACKING fL
T303
Figure 13-1 ADJUSTMENT POINTS
Frequency Frequency
Display
(10-30 dB)
Frequency Frequency
Display
Setting/
Adjusting
Point
Setting/
Adjusting
Point
(Turn the core of trans­former T302 fully counter­clock wise)
Instrument
Connection
SO302 FM ANTENNA TERMINAL
CNP301 AM LOOP ANTENNA
Instrument
Connection
Instrument
Connection
CD SECTION
• Adjustment
Since this CD system incorporates the following automatic adjustment functions, readjustment is not needed when replacing the pickup. Therefore, different PWBs and pickups can be combined freely. Each time a disc is changed, these adjustments are performed automatically. Therefore, playback of each disc can be performed under optimum conditions.
Items adjusted automatically
(1) Offset adjustment (The offset voltage between the head
amplifier output and the VREF reference voltage is compensated inside the IC.)
* Focus offset adjustment * Tracking offset adjustment
(2) Tracking balance adjustment (waveform drawing
Fig.13-2 EFBL)
(3) Gain adjustment (The gain is compensated inside the IC
so that the loop gain at the gain crossover frequency will be 0 dB.)
* Focus gain adjustment * Tracking gain adjustment
CD ERROR CODE DESCRIPTION
Error
01
When Pickup set inner position, inner switch cannot detect 'ON' level for 10 secs.
When tray moves to Open/Close, Open/Close switch
10*
cannot detect 'ON' level for 7 secs. When disc table rotate to target position. Clamp switch cannot detect 'ON' level for 7 secs.
When disc table set to Disc1 position for 1 st time,
11* "CLAMP SW", "DISC NO SW" and "OPEN/CLOSE"
cannot detect 'ON' level for 14 secs.
31
When it changes to CD function, DSP cannot read initial data.
* 'CHECKING' If Error is detected, 'CHECKING' will be display instead of 'ER­CD**' display. 'ER-CD**' display will only be display when error had been detected for the 5 th times.
– 13 –
Explanation
Figure 13-2
CD-XP300W TEST MODE
Setting the test mode
Any one of test mode can be set by pressing several keys as follows. <X-BASS> + <CD> + <POWER> TEST: CD operation test.
Function: -CD test mode.
-Enter test mode.
C D T E S T
OPEN/CLOSE operation is using manual.
<< >>, << >> buttons make pick's slide possible.
IL isn't done
<<MEMORY>> key input.
Adjustment result automatically will display as below. for each 2 sec : a) "FOFF_XX" b) "TOFF_XX" c) "TBAL_XX" d) "TGAN_XX" f) "FGAN_XX" g) "RFLS_XX"
explanation: a) Focus off set = "FOFF_XX" b) Tracking off set = "TOFF_XX" c) Tracking balance = "TBAL_XX" d) Tracking Gain = "TGAN_XX" f) Focus Gain = "FGAN_XX" g) RF level shift = "RFLS_XX"
<<PLAY>> key input.
Do TOC IL. Do normal play. When these following key is input into PLAY key, track number can be appoint directly.
<< 1>> key: Track 4 << 2>> key: Track 9 << 3>> key: Track 15
<<STOP>> key input.
STOP
<<MEMORY>> key input.
Laser ON.
<<MEMORY>> key input.
Tracking OFF play at that specific point.
<<MEMORY>> key input.
Tracking ON play from that specific point.
<<MEMORY>> key input.
Adjustment result automatically will display as below for each 2 sec : a) "FOFF_XX" b) "TOFF_XX" c) "TBAL_XX" d) "TGAN_XX" f) "FGAN_XX" g) "RFLS_XX"
<<STOP>> key input.
VOL — Last memory BAL — CENTER P.GEQ — FLAT X-BASS — OFF
To cancel : Power OFF
– 14 –
STOP
Sliding the PICKUP with
>>, << >> button
<< must only be in STOP mode.
Standard Specification of Stereo System Error Message Display Contents
Error Contents DISPLAY Notes TAPE Mechanism Error. 'ER-TA**' 00: Tape Mechanism Error.
01: Initial Error. 02: 03:
CD Pickup Mechanism Error. 'ER-CD**' 01: PU-IN SW Detection NG.
02: 03: 04:
CD Changer Mechanism Error. 'ER-CD**' 10: Changer Error.
(*) 11: Initial Error.
12:
13: CD DSP Communication Error 'ER-CD**' 31: DSP COMMUNICATION ERROR Focus Not Match. 'NO DISC' IL Time Over. 'NOT READ'
TUN PLL Unlock. 'ER-TU**' 00: TUN Error.
01: PLL Unlock.
02:
03:
CD-XP300W
(*) CHECKING: If CD changer mechanism error is detected, 'CHECKING' will be display instead of 'ER-CD**' display 'ER-CD**' will only be display when CD changer mechanism error had been detected for the 5 th times.
Speaker abnormal detection and +B PROTECTION display
In case speaker abnormal detection or +B PROTECTION had occurred, it can be check by pressing 'POWER', 'VIDEO' and 'X­BASS' key twice. Display will show "S** B**". S is referring to speaker abnormal detection and B is referring to +B PROTECTION. ** is in hex valve.
+B PROTECTION is condition when irregular process occur on power supply line.
– 15 –
CD-XP300W
NOTES ON SCHEMATIC DIAGRAM
Resistor: To differentiate the units of resistors, such symbol as K and M are used: the symbol K means 1000 ohm and the symbol M means 1000 kohm and the resistor without any symbol is ohm-type resistor. Besides, the one with “Fusible” is a fuse type.
Capacitor: To indicate the unit of capacitor, a symbol P is used: this symbol P means pico-farad and the unit of the capacitor without such a symbol is microfarad. As to electrolytic capacitor, the expression “capacitance/withstand voltage” is used. (CH), (TH), (RH), (UJ): Temperature compensation (ML): Mylar type (P.P.): Polypropylene type
Schematic diagram and Wiring Side of P.W.Board for this model are subject to change for improvement without prior notice.
The indicated voltage in each section is the one measured by Digital Multimeter between such a section and the chas­sis with no signal given.
1. In the tuner section,
indicates AM indicates FM stereo
2. In the main section, a tape is being played back.
3. In the deck section, a tape is being played back.
( ) indicates the record state.
4. In the power section, a tape is being played back.
5. In the CD section, the CD is stopped.
Parts marked with “ 1 ” ( ) are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
REF. NO
SW1 OPEN/CLOSE ON—OFF SW2 CLAMP ON—OFF SW3 DISC NUMBER ON—OFF SW4 PICKUP IN ON—OFF SW601 SPAN SELECTOR 50 kHz/9 kHz SW701 ON/STAND-BY ON—OFF SW702 FAST REWIND/PRESET DOWN ON—OFF SW703 FAST FORWARD/PRESET UP ON—OFF SW704 STOP ON—OFF SW705 PLAY/REPEAT ON—OFF SW706 REVERSE PLAY ON—OFF SW707 REVERSE MODE ON—OFF SW711 SW712 TUNER (BAND) ON—OFF
CD
DESCRIPTION
POSITION
ON—OFF
TYPES OF TRANSISTOR AND LED
FRONT
VIEW
REF. NO DESCRIPTION POSITION
SW713 TAPE ON—OFF SW714 VIDEO/AUX ON—OFF SW715 TIMER/SLEEP ON—OFF SW716 TUNING/TIME UP ON—OFF SW717 RECORD PAUSE ON—OFF SW718 MEMORY/SET ON—OFF SW719 TUNING/TIME DOWN ON—OFF SW720 CLOCK ON—OFF SW721 VOLUME UP ON—OFF SW722 VOLUME DOWN ON—OFF SW723 DISC SKIP ON—OFF SW724 OPEN/CLOSE ON—OFF SW725 EQUALIZER/X-BASS/DEMO ON—OFF SW801 VOLTAGE SELECTOR 230-240 V
FRONT
VIEW
FRONT VIEW
E C B
(S) (G) (D)
(1) (2) (3)
KRC102 M KRC104 M KTA1266 GR KTA1273 Y KTA1274 Y
KTC3194 Y KTC3199 GR KTC3200 GR KTC3203 Y
B C E
SLR342VCJKTC2026
– 16 –
TO MAIN SECTION
TO DISPLAY SECTION
SW1
OPEN/
CLOSE
SW2
CLAMP
SW3
DISC
NUMBER
316452
M
+–
CD-XP300W
M3 CD LOADING MOTOR
BI4
CNP7
XL1
33.8688 MHz
A_GND
R-CH
354
12
61
CE
62
CLK
63
DI
64
DO
65
WRQ
66
RES
67
DRF
XOUT
48
XIN
49
5
+3.3V(+B11)
D_GND
L-CH
RFVDD
ADAVDD
18
+6.5V (+B4)
D_GND (DRIVER)
+5V (+B7)
+5V (+B8)
687
4245 68 25 70
VDD5
LCHO
RCHO
IC1
LC78645NE
CD SERVO
VDD
XVDD
77
38
47
VVDD
41
LVDD
46
RVDD
ZD1
3.3V
O/C
CLAMP SW
CD RES
CL
DI
DO
CE
DRF
WRQ
54
327168910
Q3
71
CONT5
SLDO SPDO
FDO TDO
26 75
69 57 56 55 51 50 44 43 40 37 28 19
23 22 21 20
FIN1 A
CONT4
FIN2 B
987
TIN1 E
10
CONT3
TIN2 F
79
CONT2
LDS
80
LDD
DISC NO
CNP8
SW4 PICKUP IN
+5V (+B7)
316452
316452
40
VCC4 25 17
2 1
18
VCC1
VCC2
24 23
VCC3
M63001FP
FOCUS/TRACKING/
SPIN/SLED
CNS4
CNP4
IC2
DRIVER
41 39 38
42
35
~~
29 22
21
14
8
+5V
(+B7)
Q2
CONSTANT
VOLTAGE
+3.3V (+B11)
PICKUP UNIT
LASER
DRIVER
+3.3V(+B11)
Q1
FOCUS COIL
TRACKING COIL
Figure 17 BLOCK DIAGRAM (1/3)
– 17 –
4765
M2
SLED
MOTOR
M1
SPINDLE
MOTOR
M
M
162826 27
15
+
+
CD-XP300W
Q Q
A
T
FM
ANTENNA
SO302
FM ANTENNA
TERMINAL
AM LOOP
ANTENNA
BF301
B.P.F
1
IC301
TA7358AP
FM FRONT END
4
3
2
FM
L312 T301
RF
578
6 9
FM
OSC
FM OSC
OSC BUFF
Q302
FM IF T302
CF303
21
AM MIX
21
+B6
T351
AM IF
OUT
450 kHz
CF352
FM/AM
OUT
18
7
4
AM IF
IN
+B6
10.7 MHz
CF351
+B6
985
VCC
GND
MPX IN
162324
+B5
ZD351
5.1V
X351
456 kHz
13
17
FM
DET
MPX
VCO
L
14
MO/ST
R
PHASE
15
(FM/AM)
12
JK1 MIC
VRK1
MIC
VOLUME
TAPE 1
PLAYBACK
HEAD
TAPE 2
RECORD/
PLAYBACK
HEAD
MIC IN
L-CH R-CH
L-CH R-CH
AC BIAS
ERASE
HEAD
CNP301
ICK1
M65856SP
MIC AMP.
LATCH
CLOCK
L OUT
9
R OUT 12 13
MCLKCONT
+B5
REC.
P.B.
AM
TRACKING
T303 T306
40 41
DATA
42 36 35 31
L IN R IN
32
VCC
23
2
VACL
3
QK1
Q101~ Q104
SWITCHING
Q105 Q106
+B5
BIAS OSC
Q111
AM BAND
COVERAGE
+B6
6
L(T1)
24
R(T1) L(T2) R(T2)
POP REDUCE
L REC
16
R REC
11 12 15
SWITCHING
+B5
Q112
SWITCHING
L103
+B5
2 3
5
1
2
23
6 9
8
T1/T2 REC
ALC
T1/T2
+B5
Q114
IC302
LC72131
PLL
(TUNER)
CONSTANT
VOLTAGE
1
L R
7
ICK2
KIA4558P
OPE AMP.
+B5
13
P.B
L
4
PB
21
R
H/N
L
7
18
R
ALC
IC101
10
AN7345K
19
PLAYBACK AND RECORD /PLAYBACK AMP.
SWITCHING
Q113
+B5
Q109
SWITCHING
AM OSC IN
AM OSC OUT
AM RF IN
X352
4.5 MHZ
20 22 11
X IN
AOUT
+B5
Q360
TUNER
REC
Q110 BIAS
JK690
VIDEO/
AUX IN
R
X OUT
7
TAPE
CD
L
CD SERVO
SECTION
+B3
+B3
STEREO
LA1832S
FM IF DET.
FM MPX./AM IF
1615
CNP7
FROM
CE
MO/ST
FM/AM
10
9
9
L R
16 10
L R
15
LC75341
11
L R
14 12
PROCESSOR
L R
13
L R
7
+B7
+B8
+B4
7 8654312
BI601
MOTOR DRIVER
Q706
Q707 Q708
SOLENOID
DRIVER
IC303
CLK
DO
DI
6
5413
VDD
17
21
23
IC601
AUDIO
1718 8
3
L R
Q107 Q108
MUTING
+B5
+B5
1
DI
2
CE
24
CLK
MECHANISM
21
4
TAPE
ASS'Y
R L
–20dB ATT
Q601 Q602
REC/PL
Figure 18 BLOCK DIAGRAM (2/3)
– 18 –
CD-XP300W
FL701
FL DISPLAY
~
41
32
27
33
51
13
12
~
14
~
19
~
45
Q603 Q604
EC/PLAY
MUTE
SYSTEM
+B9
Q705
SP DET.
IC901
STK41221
POWER AMP.
18
L
14
R
7
6
1
5
2
+B1
-B1
38
56 55 5245 51
70
~
78 79
VLOAD
80
~
85 86
~
91 92
93
-
100
12456 78
+B10
L-OUT
11
8
R-OUT
MICROCOMPUTER
VDD
RESET
D801
+B10
+B10
46
48
VDD
IC701
IX0532AW
SYSTEM
RESET
1 0 16 1 7 20921222324
9
XL700
4.194304 MHz
Q709
Q901~ Q904
1112
VDD
~
+B10
+B10
SP RELAY
ON-OFF
503049
Q905
40 25 13
AVDD
SPAN
CLK
CEDIDO
FAN MOTOR
DRIVER
RL914
TRANSFORMER
39
+B10
34 33
~
31
37 54 15
41
PT801
POWER
TAPE
MECHANISM
ASS'Y
RX701
REMOTE
1
SENSOR
2
KEY SW701~SW707 SW711~SW725
SW601
SPAN
SELECTOR
TO CD SERVO
SECTION
Q906
+B3
HEADPHONES
3
+B10
+B7
M4
M
FAN MOTOR
SO901 SPEAKER TERMINAL
JK701
T1/T2
BIAS
VF1
–VF
VF2
+B3 +B4
+B5
+B7 +B8 +B9
+B10
-B2
+B2
M_+13V LD+7V
IC855
A+10V
D_5V A_5V SW_5V
UNSW_5.6V
KIA7812AP
VOLTAGE REGULATOR
IC852
KIA7810AP
IC853
KIA7805AP
IC854
IC851
IC851~IC854
VOLTAGE REGULATOR
Figure 19 BLOCK DIAGRAM (3/3)
D802
AN78L05
– 19 –
F801
T4A L 125V
F802
T4A L 125V
T2A L 250V
D803, D804
F804
T2A L 250V
VOLTAGE REGULATOR
Q801
F803
T.F.
AC POWER
SUPPLY CORD
AC 110/127/220/
230-240 V, 50/60 Hz
110V
127V
F807 T2.5A L 250V
F806 T2.5A L 250V
220V
230-240V
SW801 VOLTAGE SELECTOR
F805 T5A L 250V
CD-XP300W
7
2
DEFECT
V
V
S
O
1
R39
8 S
D
S
A
PICKUP UNIT
PICKUP
B
HPC1LX
C
TR+
D
TR–
CD MOTOR PWB-D
M1
SPINDLE
E
F
MOTOR
M2
SLED
MOTOR
SW4
PICKUP IN
FO+ FO–
GND
M M
TR+
FO+
VCC VREF
+
SPIN
– +
SLIDE
PU-IN
E A B F C
TR–
VR LD
CD SERVO PWB-C
CD SIGNAL
+B
7
7
6
6
5
5
4
4
3
3
2
2
1
1
CNS1B
1
1
2
2
3
3
4
4 5 6 7 8
6 5 4 3 2 1
CNP3A
5
6
7 8
CNS2B
6
5
4
3
2
1
CNS3B
PD
7
6
5 4 3
2
1
CNS1A
1
2 3 4
5 6
7
8
CNS2A
6 5
4 3 2 1
CNS3A
7 6 5 4 3
2
1
1
2 3 4 5 6
7 8
6 5 4 3 2 1
VCC VREF
R6 22K
E
R5 8.2K
A
R4 8.2K
B F
R3 22K
C
R1
8.2K
CNP1
C1
47/25
TR– TR+ FO+ FO– GND PD VR LD
+B +B
CNP2
SP+ SP– SL+ SL– PUIN GND
CNP3
C40
220/6.3
R2
C39
100/10
MUTE
8.2K
C2
C38
0.01
0.01
21
22
+B
R9
3.3
Q1
LASER DRIVER
KTA1266 GR
R44
12K
+
VCC
17
+
SLDO
+
26
SP+
16
27
SL+
SP-
15
28
+B+B
SL–
VCC3
VREF
STANDBY
20
19
18
+
+
+
+
+
24
23
25
SPO
VCC2
R7 47
+B
0.047
R10
47/25
C53
0.001
11
27K
TP3
+B
22P(CH)
100/10
10
100P(CH)
TR–
GND
8
9
7
+B
14
C52
0.001
C3
C4
0.001
12 13
IC2
M63001FP FOCUS/TRACKING/ SPIN/SLED DRIVER
33
32
31
29
30
34
C41
100/10
35
36
C46
100/10
C5
C6
0.1
C50
C9
C12 C54
0.022
R12 330
TR+
6
37
2
38
FO–
5
M–
R11
10K
C8
0.0027
TP1
TP2
C10
10/50
C11
0.22/50 +B
1K
R13
FO+
4 3 2 1
40
39
M+
VCC4
+B
1 2
4 6
10
11 12 13 14 15 16 17
18
19
20
1
FD
41
3
5 7
8 9
R14
1K
LD_M–
R42
1.2K
79 78
80
LDD
EFMIN RF
RFVDD RSVSS
FIN1 A FIN2 B TIN1 E TIN2 F VREF REF1 FE TEC
TE RFMON
JITTC
FDO
22
21
R15
TO
LD_M+
42
+B
FR
LDS
SLDO
SPDO
232425
1K
C37
12K
R41
77
76
VVDD
5
4
6
GPDAC
1K
R16
C34 C33 C32
C30 C57 C28
C27
0.1
C36
680
R40
74
75
VVSS
PDO2
PCKIST
1
SLC
2
SLCI
LC7
CD
ADA
18
ADA
19
TDO
20
CONT5
CONT4
27
26
R17 1K
R18 1K
DS1
C35
0.22/50
73
PDO1
78
SBCK/FG
28
3
G
H
• NOTES ON SCHEMATIC DIAGRAM can be found on page 16.
1
23456
Figure 20 SCHEMATIC DIAGRAM (1/10)
– 20 –
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