Sharp BDHP-20-H, BDHP-20-S, BDHP-20-RU, BDHP-20-SA, BDHP-20-SB, BDHP-20-X Service manual
Specifications and Main Features
Frequently Asked Questions
User Manual
TopPage
BD-HP20S/SA/SB/H/X/RU
SERVICE MANUAL
No. S87M4BD-HP20S
BLU-RAY DISC PLAYER
BD-HP20S
BD-HP20SA/SB
MODELS
In the interests of user-safety (Required by safety regulation in some cou ntries) the set sho uld be r estored to its
original conditions and only parts identical to those specified should be used.
BD-HP20H/X/RU
CONTENTS
SAFETY PRECATION
IMPORTANT SERVICE NOTESi
Precautions for using lead-free solder ii
CHAPTER 1. SPECIFICATIONS
[1] SPECIFICATIONS (BD-HP20S/SA/SB/
H/RU)1-1
[2] SPECIFICATIONS (BD-HP20X)1-2
CHAPTER 2. OPERATION MANUAL
[1] PARTS NAMES2-1
CHAPTER 3. REMOVING OF MAJOR PARTS
[1] REMOVING OF MAJOR PARTS3-1
[2] EXTENSION CABLE CONNECTION
DIAGRAM3-4
[3] IMPORTANT SERVICE NOTICE3-6
[4] UPGRADING3-6
[1] MAIN PWB7-1
[2] ANALOG PWB7-5
[3] POWER PWB7-7
[4] OPERATION PWB7-8
[5] LCD PWB7-9
Parts Guide
Parts marked with "" are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the
safety and performance of the set.
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
BD-HP20S/SA/SB/H/X/RU
BD-HP20S
SAFETY PRECATION
IMPORTANT SERVICE NOTES
ServiceManual
Note:
This Player can be used only where the power supply is
AC 230 V, 50 Hz. It cannot be used elsewhere.
CAUTION:
USE OF CONTROLS OR ADJUSTMENTS OR
PERFORMANCE OF PROCEDURES OTHER THAN
THOSE SPECIFIED HEREIN MAY RESULT IN
HAZARDOUS RADIATION EXPOSURE.
AS THE LASER BEAM USED IN THIS PLAYER IS
HARMFUL TO THE EYES, DO NOT ATTEMPT TO
DISASSEMBLE THE CABINET. REFER SERVICING
TO QUALIFIED PERSONNEL ONLY.
WARNING:
TO REDUCE THE RISK OF FIRE OR ELECTRIC
SHOCK, DO NOT EXPOSE THIS EQUIPMENT TO
RAIN OR MOISTURE.
TO REDUCE THE RISK OF FIRE OR ELECTRIC
SHOCK, AND ANNOYING INTERFERENCE, USE THE
RECOMMENDED ACCESSORIES ONLY.
Power Cord Protection
To avoid any malfunctions of the Player, and to protect
against electric shock, fire or personal injury, please observe
the following.
• Hold the plug firmly when connecting or disconnecting the AC
power cord.
• Keep the AC power cord away from heating appliances.
• Never put any heavy object on the AC power cord.
• Do not attempt to repair or reconstruct the AC power cord in any
way.
• This Player is classified as a CLASS 1 LASER product.
• The CLASS 1 LASER PRODUCT label is located on the rear cover.
• This product contains a low power laser device. To ensure
continued safety do not remove any cover or attempt to gain
access to the inside of the product. Refer all servicing to qualified
personnel.
i
BD-HP20S/SA/SB/H/X/RU
Precautions for using lead-free solder
Employing lead-free solder
• “All PWBs” of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals.
The alphabetical character following LF shows the type of lead-free solder.
Example:
L Fa
Indicates lead-free solder of tin, silver and copper.
Indicates lead-free solder of tin, silver and copper.
L F a/a
Using lead-free wire solder
• When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 °C, we recommend you to use a dedicated soldering
bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.
Soldering
• As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 °C which is higher than the conventional lead solder by 40 °C, and as it has poor
solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be
peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the
steady soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as
required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
• Be careful when replacing parts with polarity indication on the PWB silk.
SLOW
LIGHT
TV CONTROL buttons
SETUP
POP-UP MENU
FUNCTION
RETURN
ZOOM
PLAY
FWD
PAUSE
SKIP
SKIP SEARCH
STOP
HDMI
COMPONENT RESET
Number buttons
ENTER
This button is the same operation as 5 ENTER.
CLEAR
To clear the input number.
Non-functional buttons
These buttons on the remote control are non-functional.
SLOW
LIGHT
TV CONTROL buttons
SETUP
POP-UP MENU
FUNCTION
RETURN
ZOOM
PLAY
FWD
PA US E
SKIP
SKIP SEARCH
STOP
HDMI
COMPONENT RESET
Number buttons
ENTER
This button is the same operation as 5 ENTER.
CLEAR
To clear the input number.
Non-functional buttons
These buttons on the remote control are non-functional.
They have no operation at all.
33
2 – 4
BD-HP20S/SA/SB/H/X/RU
BD-HP20S
DVDPlayer
ServiceManualBD-HP20S/SA/SB/H/X/RUMarketE
CHAPTER 3. REMOVING OF MAJOR PARTS
[1] REMOVING OF MAJOR PARTS
1. Removing the tray cover
1. Eject the tray by inserting a pin into the compulsory eject hole, then remove the tray cover.
Insert
a pin
Tray cover
2. Removing the cabinet and the panel
1. Remove two screwsand three screws from the top cabinet.
2. Unhook claws of the front panel and remover the front panel.
Top cabinet
1
2
1
Front panel
3 – 1
3. Removing the BD drive
1. Disconnect the ATA cable and power cable.
2. Remove four screws and remove the BD unit (with the angle) upward.
3. Remove four screws and remove the BD unit.
Power cable
3
4
BD-HP20S/SA/SB/H/X/RU
ATA Cable
BD drive
angle (Left)
BD drive
4. Removing the front PWB
1. Disconnect the LCD FFC between the LCD PWB and analog PWB.
2. Remove three screws.
3. Remove one screw.
4. Remove the operation PWB angles (left and right).
3
3
4
BD drive
angle (Right)
Operation PWB
(Left)
5
5
LCD PWB
6
Operation PWB angle (Left)
LCD FFC
5
Operation
PWB (Right)
3 – 2
Operation PWB
angle (Right)
BD-HP20S/SA/SB/H/X/RU
5. Removing the fan and the rear terminal board
1. Remove two screws.
2. Remove nine screws.
3. Disconnect the fan cable connector and remove the fan.
8
7
8
6. Removing each PWB
1. Disconnect the board to board con nectors from each PWB.
2. Disconnect the board to board connectors (three) from the main PWB and analog PWB, then remove two screws. Disconnect the board to
board connector (one) between the analog PWB and power PWB.
-ATA66 Cable ( Commercially available ) CN8102 <=> BD DRIVE40
CN901 <=> BD DRIVE4
3 – 4
BD-HP20S/SA/SB/H/X/RU
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QPGRNCEGU2KP
㪌㪇㪇
3 – 5
BD-HP20S/SA/SB/H/X/RU
[3] IMPORTANT SERVICE NOTICE
1. To replace the Main CBA, perform the items 9 - 12 of [4] Upgrading and confirm the version: it is necessary to upgrade with a disc to the latest version if the CBA version is old.
2. When replacing the NOR Flash Memories for SIGMA (IC8503, IC8504), even if o ne of them is to be replaced, both types need to be replaced.
When replacing the Flash Memories, use ones with the same version.
3. The E2PROMs for SIGMA (IC7601) and (IC7602) cannot be replaced independently as a single part, because the system information needs to be
written. (The whole CBA needs to be replaced.)
4. After replacing the E2PROM for front-end software (IC2505), perform Menu - Miscellaneous Settings - Reset Settings.
[4] UPGRADING
Consult with your Services Company as we cannot provide the upgrading software.
1. Press [Power] button to turn the switch on, then wait till the BD_LED changes from blinking to lit.
2. Press [Tray Open/Close] button to open the Tray, put the upgrade disc on the tray and close the tray.
3. The power automatically turns off. Then it turns on again and the upgrading with the disc will start.
4. During the upgrading, the status changes from blinking DVD_LED (white) to blinking BD_LED (white) as “V-up” message keeps blinking on LCD.
5. When upgrading with the disc is completed, the Tray automatically opens.
* If the front-end software was upgraded, BD_LED (white) will blink ; then DVD_LED and BD_LED will turn blue, red, etc.; the Tray will open after
the upgrading is completed and the power will turn off. (Go to step 8.)
6. When the upgrading is completed, the LCD will display as follows:
(1) Upgrading successful:”V-End” will light.
(2) Upgrading unsuccessful: “V-Err” will light.
7. Remove the disc from the Tray and press any other button of the Main Unit than [Power], then the Tray will close and the power will automatically
turn off. (Confirm the power-off by stop of the Cooling Fan.)
* If [Power] button is pressed, the power will turn off with the Tray open.
* If the upgrading was unsuccessful, perform the procedure again from the step 1.
8. Press [Power] button to turn the power on, then wait till the BD_LED changes from blinking to lit.
9. Switch to [Main Diagnostic Menu] using [F4] button of the special remote control for servicing.
10.Looking at the version numbers in SIGMA Ver. and FRONT Ver., confirm that the upgrading to the desired version was completed.
11.Quit [Main Diagnostic Menu] by pressing [Green] button of the remote control.
12.Press [Power] button to turn the power off. (Confirm the power-off by stop of the cooling fan.)
Is video signal input into the base of transistor for each buffer?
NO
COMPOSIT TERMINAL
Is video signal detected at R5614 (Y) and R5615 (C)?
YESNO
Check R5614, R5615 and their peripheral
circuits.
A
Is video signal detected at R5611 (Y), R5612 (PB) and R5613 (PR)?
YESNO
Check R5611, R5612, R5613 and their
peripheral circuits.
D-VIDEO TERMINALS-VIDEO TERMINAL
A
B
YES
YES
Check SC5601.
Check the peripheral circuits of each transistor.
Also, check SUB_PC_5V line.
1) S-VIDEO and COMPOSIT OUTPUT TERMINALS
Q5604, Q5605
2) D-VIDEO TERMINAL
Q5601, Q5602, Q5603
B
Replace IC8104.
4 – 3
BD-HP20S/SA/SB/H/X/RU
FLOW CHART No.4
No audio signal output from the main PWB
Is audio signal input into terminal of each connector?
1) 2ch analog audio connection
Pins (12) (MAIN_L) and (14) (MAIN_R) of SC5602
2) 5.1ch audio connection
i) Audio for front L and R channels
Pins (4) (AUD_L) and (6) (AUD_R) of CN5602
ii) Audio for surround L and R channels
Pins (1) (AUD_SL) and (2) (AUD_SR) of CN5602
iii) Audio for subwoofer channel
Pin (10) (AUD_SW) of CN5602
iv) Audio for center channel
Pin (8) (AUD_CTR) of CN5602
Is any digital signal input into pins (1) - (4) of the IC which
does not output audio?
NO
Is any digital signal detected at each resistor of R8117,
R8137, R8105, R8149 and R8106?
NO
NO
Is there output from DAC?
1) 2ch analog audio connection
Check pins (9) and (10) of IC5606.
2) 5.1 ch audio connection
Check pins (9) and (10) of IC5601, IC5603 and IC5605 respectively.
NO
Check the peripheral circuits of SC5602.
Is 5V supplied to pin (13) and -8V to pin (11) of IC5601, IC5603,
IC5605 and IC5606 respectively?
YES
Check IC5602 and its peripheral circuits.
YES
Replace the IC.
YES
Check the line between each resistor and IC5601, IC5603, IC5605,
IC5606.
YES
NO
Check the peripheral circuits of IC8104.
FLOW CHART No.5
No video and audio signal output from HDMI terminal.
Replace the TV set (cable) and reconfirm.
Still no video and audio output?
NO
Is pin (51) of IC4202 higher than 2V?
YES
Are power supply voltages of IC4202 as 1.8V, 3.3V and 5V
OK?
YES
Is pin 25 (reset) at High level?Is R4219 not short-circuited? Is the constant wrong?
YES
Is a wave pattern detected at pins (2) and (3) of IC4202? Is
the data line functioning (Hi/Low)?
YES
YES
NO
NO
NO
NO
Defective TV set or cable. Or, check the contact of soldered cable
of SC4201.
YES
Is the level of pin (5) of IC4203 at least 5V?
NO
Check the peripheral circuits of IC4201 and IC4203.
Or replace the corresponding IC.
Or check the peripheral circuits of IC4501.
Replace IC8104.
Or rewrite the main software.
Replace IC4202.
Or check the peripheral circuits of IC4202.
4 – 4
[2] ANALOG
FLOW CHART No.1
BD-HP20S/SA/SB/H/X/RU
No picture appears on monitor connected with component, S-video or composite.
Is video signal output from component terminal J2403,
S-video terminal J2404 or composite terminal J2401?
NO
Is video signal input into component terminal J2403, S-video
terminal J2404 or composite terminal J2401?
1) Connection with component terminal J2403
Is video signal output from pin (2) (D_YOUT), (3)
(D_PBOUT) or (4) (D_PROUT) of J2403?
2) Connection with S-video terminal J2404
Is video signal output from pin (3) (Y_OUT) or pin (4)
(C_OUT) of J2404?
3) Connection with composite terminal J2401
Is video signal output from pin (10) (V_OUT) of J2401?
NO
Is video signal output from each terminal of IC2301?
1) Connection with component terminal
Is video signal output from pin (20) (CY_OUT), (17)
(CB_OUT) or (15) (CR_OUT) of IC2301?
2) Connection with S-video terminal
Is video signal output from pin (22) (Y_OUT) or (27)
(C_OUT) of IC2301?
3) Connection with composite terminal
Is video signal output from pin (25) (V_OUT) of IC2301?
NONO
Is video signal input into each terminal of IC2301?
1) Connection with component terminal
Is video signal input into pin (8) (CY_IN), (10) (CB_IN) or
(12) (CR_IN) of IC2301?
2) Connection with S-video or composite terminal
Is video signal input into pin (3) (Y_IN) or (1) (C_IN) of
IC2301?
YES
YES
YES
YES
Check the connected cables and their contacts.
Check the input of the connected TV set.
Replace each terminal.
1) Connection with component terminal
Check the lines between pins (20), (17) and (15) of IC2301 and
component terminal J2403.
2) Connection with S-video terminal
Check the lines between pins (22) and (27) of IC2301 and
S-video terminal J2404.
3) Connection with composite terminal
Check the line between pin (25) of IC2301 and composite
terminal J2401.
Check the line SUB_PC_5V.
Is SUB_PC_5V supplied to pins (7) and (21) of IC2301?
YES
Is "L" input to pins (2) (with composite and S-video terminal output
muted) and (13) (with component output muted) of IC2301?
YES
NO
NO
Is replay signal output from pins (2) (SUB_YOUT), (4)
(SUB_COUT), (6) (MAIN_YOUT), (8) (MAIN_PBOUT) and
(10) (MAIN_PROUT) of CN2302?
NO
In the Main PWB
Is replay signal output from pins (2) (SUB_YOUT), (4)
(SUB_COUT), (6) (MAIN_YOUT), (8) (MAIN_PBOUT) and
(10) (MAIN_PROUT) of SC5601?
Main PWB No.3
YES
YES
Check the lines PMUTE1, PMUTE2 and F_MUTE.
Check the peripheral circuits of IC2301.
Or replace IC2301.
Check the line between CN2302 and IC2301.
Check CN2302.
4 – 5
BD-HP20S/SA/SB/H/X/RU
FLOW CHART No.2
No replay audio output from each audio output terminal.
Is audio output from each audio output terminal?
J2401
NO
Is audio signal input into each audio output terminal?
1)2ch analog audio connection
Is audio signal input into pins (2) (AUD_MIN_L) and (7)
(AUD_MIX_R) of J2401?
2)5.1ch audio connection
Is audio signal input into pins (4) (AUD_L), (8) (AUD_R), (6)
(AUD_SL), (9) (AUD_SR), (11) (AUD_CTR) and (12)
(AUD_SW) of J2401?
NO
Is audio signal output from each terminal of CN2101?
1)2ch analog audio connection
Pins (12) (AUD_MAIN_L) and (14) (AUD_MAIN_R) of
CN2101
2)5.1ch audio connection
i) Audio for front L and R channels
Pins (4) (AUD_L) and (6) (AUD_R) of CN2101
ii) Audio for surround L and R channels
Pins (1) (AUD_SL) and (2) (AUD_SR) of CN2101
iii) Audio for subwoofer channel
Pin (10) (AUD_SW) of CN2101
iv) Audio for center channel
Pin (8) (AUD_CTR) of CN2101
YES
YES
YES
Check the connected cables and their contacts.
Check the input of the connected TV set or amplifier.
Check each terminal or replace them.
Check the audio mute circuits (Q2101, Q2102, D2101 and D2102).
Or check F_MUTE and AUDMAINMUTE lines.
YES
Is the audio muted? Q2102 collector "H"
NO
Check each audio line.
NO
Is audio signal output from each connector pin in the main
PWB?
1)2ch analog audio connection
Pins (12) (AUD_MAIN_L) and (14) (AUD_MAIN_R) of
SC5602
2)5.1ch audio connection
i) Audio for front L and R channels
Pins (4) (AUD_L) and (2) (AUD_R) of CN5602
ii) Audio for surround L and R channels
Pins (1) (AUD_SL) and (2) (AUD_SR) of CN5602
iii) Audio for subwoofer channel
Pin (10) (AUD_SW) of CN5602
iv) Audio for center channel
Pin (8) (AUD_CTR) of CN5602
NO
Main PWB No.4
YES
Check SC5602.
4 – 6
[3] POWER
FLOW CHART No.1
BD-HP20S/SA/SB/H/X/RU
Power does not come ON.
Is the fuse working properly?
YES
Does the power come back if the power cable is unplugged
and plugged again after several seconds?
YES
Is AT_5V line working normally?
YES
Is voltage normal at lines AT_14V, BD_12V, AT_10V, BD_5V,
SUB_PC_5V, AT_-12V and SUB_PC_-8V?
YES
Is pin (19) of IC2504 at "H" level?
FLOW CHART No.2
Case(1)
Is a part of primary circuit causing leaks, short-circuit or open
circuit (L901, L902, D901, T901, IC901, C911 and their
peripheries)?
NO
NO
NO
NO
NO
The fuse blows.
If the fuse still blows after replacement, refer to "The fuse blows" in
the FLOW CHART No.2 .
Is a part of primary circuit causing leaks, short-circuit or open circuit
(L901, L902, D901, T901, IC901, C911 and their peripheries)?
Check D954, L953, C960 and C963 of the AT_5V line.
Check each rectifier circuit and SW circuit of the secondary circuit.
Check the power failure detection circuit (IC2508 and its periphery).
Check if the rectifier diode and the circuit are causing short-circuit in
each rectifier circuit of the secondary circuit. (D952, D953, D954,
D955)
Case(2)
FLOW CHART No.3
The power does not come ON from power OFF status.
Is AT_5V line working normally?
YES
When the Power key (S1201) is pressed, is pin (75) of IC2504
at "L" level?
YES
Is pin (59) of IC2504 at "H" level?
YES
Is ST_5V output?
YES
Is pin (76) of IC2504 at "H" level?
YES
Is the DRIVE_P-CON(H) line at "H" level?
YES
Are BD_12V and BD_5V output?
YES
NO
Check the rectifier circuit of AT_5V and if there is a short-circuit in
the secondary circuit side.
NO
Check the line between S1201 and IC2504.
NO
Check the function of Microcomputer in IC2504 and its peripheral
circuits.
NO
Check the SW circuits (Q2507, 2508) of ST_5V.
NO
Check the peripheral circuits of IC2504.
NO
Check the peripheral circuits of IC2503.
NO
Check the BD_12V and BD_5V circuits (Q904, Q913, etc.).
Check or replace the peripheral circuits of IC2504.
4 – 7
BD-HP20S/SA/SB/H/X/RU
FLOW CHART No.4
Buzzing sound is generated near the power circuit.
Check if the rectifier diode and the circuit are causing short-circuit, or if the shunt regulator circuit is defective, in each rectifier circuit of the
secondary circuit (around D952, 953, 954, 955 and 951).
4 – 8
[4] OPERATION
FLOW CHART No.1
Cannot be operated with Remote control.
Can be operated by the Main unit switches but cannot with
Remote control.
YES
Is the remote control code correct?
YES
Is 5V voltage supplied to pin (3) of RMC1201 Remote control
receiver?
YES
Is "L" pulse signal output from pin (1) of RMC1201 when
Remote control is operated?
YES
Is "L" pulse signal input into pin (25) of IC2504?
YES
NO
NO
NO
NO
BD-HP20S/SA/SB/H/X/RU
Check the switch between Remote control 1, 2 and 3.
Check the AT_5V line.
Replace RMC1201 or replace Remote control transmitter.
Check the lines between pin (1) of RM1201 and pin (25) of IC2504.
Check or replace IC2504.
4 – 9
BD-HP20S/SA/SB/H/X/RU
FLOW CHART No.2
The LCD display does not light up.
Check if there is a crack or damage in the LCD unit.
NO
Is SEG or COM signal of the position to display input into
LCD1101?
NO
Is signal output from pins (1)-(17) and (33)-(35) of IC1101?
NO
Is 5V input into pin (37), LCD_RST into pin (36), LCD_CS into
pin (42), LCD_CLK into pin (43) and LCD_DATA into pin (44)
of IC1101?
NO
Is 5V input into pin (8), LCD_CS into pin (11), LCD_DATA into
pin (18), LCD_CLK into pin (9) and LCD_RST into pin (12) of
SC1101?
NO
Is 5V output from pin (14), LCD_CS from pin (11), LCD_DATA
from pin (13), LCD_CLK from pin (12) and LCD_RST from pin
(10) of CN2502?
NO
Is 5V supplied to pin (14) of CN2502?
YES
Is LCD_CS supplied to pin (11), LCD_DATA to pin (13),
LCD_CLK to pin (12), LCD_RST to pin (10) of CN2502?
YES
YES
YES
YES
YES
YES
NO
NO
Replace LCD1101.
Replace LCD1101.
Check the pattern between IC1101 and LCD1101.
Check the periphery of IC1101 or replace IC1101.
Check each signal line between CN1101 and IC1101.
Check the contact between CN2502 and CN1101.
Check the ST_5V line.
Check the following supplies:
LCD_DATA from pin (1) of IC2504 to pin (13) of CN2502
LCD_CLK from pin (2) of IC2504 to pin (12) of CN2502
LCD_RST from pin (3) of IC2504 to pin (10) of CN2502
LCD_CS from pin (47) of IC2504 to pin (11) of CN2502
Check the peripheral circuits of IC2504.
FLOW CHART No.3
Are the contact and assembly condition of the key switch
normal?
YES
Is control voltage correctly input into pins (74) and (75) of
IC2504?
YES
Check or replace the peripheral circuits of IC2504.
Key operation does not work.
NO
NO
Check or replace the corresponding switch.
Check the circuits that regulates each control voltage.