Sharp AH-N45DP2, AH-N56DP2, AU-N45DP2, AU-N56DP2 Service Manual

Page 1
1
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
INDOOR UNIT
AH-N45DP2 AH-N56DP2
OUTDOOR UNIT
MODELS
S3314AHN56DP2
SHARP CORPORATION
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
SPLIT SYSTEM
ROOM AIR CONDITIONERS
AU-N45DP2 AU-N56DP2
TABLE OF CONTENTS
Page
SPECIFICATIONS .............................................................................................................................................2
EXTERNAL DIMENSIONS ............................................................................................................................... 3
WIRING DIAGRAMS.........................................................................................................................................4
ELECTRICAL PARTS .......................................................................................................................................5
MICROCOMPUTER CONTROL SYSTEM .......................................................................................................6
FUNCTIONS ...................................................................................................................................................10
TROUBLESHOOTING GUIDE OF CONTROL CIRCUIT ................................................................................ 16
REFRIGERATION CYCLE ..............................................................................................................................20
PERFORMANCE CURVES ............................................................................................................................21
REFRIGERANT PIPE INSTALLATION WORKS .............................................................................................21
DISASSEMBLING PROCEDURE ................................................................................................................... 22
REPLACEMENT PARTS LIST ........................................................................................................................31
Page 2
2
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
SPECIFICATIONS
ITEMS INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
Cooling capacity kW 5.0 6.3
Moisture removal Liters/h 1.9 2.5
Electrical data
Phase Single
Rated frequency Hz 60
Rated voltage V 220
Rated current Cool A 8.5 10.7
Rated input Cool kW 1.82 2.29
Power factor Cool % 97 97
Compressor Type Hermetically sealed rotary type
Model PH28NNBT PH33NPBT
Oil charge 670cc (DIAMOND MS 32(N-1)) 900cc (DIAMOND MS 32(N-1))
Refrigerant system Evaporator Louver fin and Grooved tube type
Condenser Corrugate fin and Grooved tube type
Control Capillary tube
Refrigerant volume
1300g 1570g
Capillary tube size
Outer dia.
mm 3.2 3.5
Inner dia.
mm 2.0 2.2
Length mm 400 800
Q'ty 1 1
Noise level High dB(A) 40 52 44 54
(at cooling) Med. dB(A) 36 39
Low dB(A) 34 37
Fan system
Drive Direct drive
Air flow quantity High m3/min. 15.3 48 18.1 50
(at cooling) Med. m3/min. 13.4 15.0
Low m3/min. 11.3 13.7
Fan Cross flow fan Propeller fan Cross flow fan Propeller fan
Connections
Refrigerant coupling Flare type
Refrigerant tube size Gas, Liquid 1/2", 1/4" 5/8", 1/4"
Drain piping mm O.D ø 20
Others
Safety device
Compressor: Overload protector(Internal) Compressor: Overload protector(Internal)
Fan motors: Thermal protector (Internal)
Fuse, Micro computer control
Air filters Polypropylene net (Washable)
Net dimensions Width mm 1040 890 1040 890
Height mm 325 645 325 645
Depth mm 220 327 220 327
Net weight kg 16 51 16 60
Note: The condition of star ( ) marked item are ‘CNS 14464 B7291 : T1’.
Page 3
3
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
570
645
202
122
320
342
890 29037
30
172
25
62
46.3
10.5
ø4.5
EXTERNAL DIMENSIONS
Figure E-1. INDOOR UNIT
Figure E-2. OUTDOOR UNIT
220
1600
Power supply cord
[Length unit : mm]
325
1040
Remote controller
58
18.5
22
140
TEMP.
INVERTER AIR CONDITIONER
TEMP.
MODE
FAN
TIMER
Page 4
4
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
WIRING DIAGRAMS
Figure W-1. Wiring Diagram for AH-N45DP2
Figure W-2. Wiring Diagram for AU-N45DP2
室内機
室外機
端子板
端子板
機 組 間 配 線
L
電源 單相
端子板
緑-黄
風扇馬達 電容器
回轉數 檢出信号
風扇馬達
導風板 馬達
室温用 恒温器
熱交用 恒温器
控 制 基 板
受信基板
指示 基板1
指示基板2
指示基板3
電源變厭器
保險絲
内部温度控制器
内部 温度 控制器
In
Out
2.5或3A
400或430V
内部清洗按鈕2
内部清洗按鈕1
離子簇 産生器
注意! 高厭電
蒸發器
CB806
L
電源 單相
機組間配線
端子板
緑-黄
内部温度控制器
風扇馬達
風扇馬達電容器
運轉電容器
内部過載継電器
厭縮機
370 或 400V 35μF
控制接地
Page 5
5
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
Figure W-3. Wiring Diagram for AH-N56DP2
Figure W-4. Wiring Diagram for AU-N56DP2
室内機
室外機
端子板
端子板
機 組 間 配 線
L
電源 單相
端子板
緑-黄
保險絲
控 制 基 板
風扇馬達 電容器
回轉數 檢出信号
内部 温度 控制器
風扇馬達
導風板 馬達
室温用 恒温器
熱交用 恒温器
内部温度控制器
電源變厭器
指示 基板1
受信基板
指示基板3
指示基板2
2.5或3A
250V
400或430V
内部清洗按鈕1
内部清洗按鈕2
離子簇 産生器
注意! 高厭電
蒸發器
L
電源 單相
機組間配線
端子板
緑-黄
内部温度控制器
風扇馬達
風扇馬達電容器
運轉電容器
内部過載継電器
厭縮機
継電器
CB807
370 或 400V 35μF
控制接地
Page 6
6
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
Part Part Name Items Specifications No. AH-N45DP2 AH-N56DP2 1 Terminal Board Rating 300V 25A 2 Fan motor Rating 400V or 430V 2µF
Capacitor
3 Relay Rating RY1 AC250V 20A RY4 AC250V 5A
Coil Volt.; 12V Coil Volt.; 12V
4Printed Wiring Material Paper Base Phenolic Resin (UL 94V-0)
Board 5 Transformer Rating Pri 220 - 240VAC Sec. 16.8V DC 0.29A 6 Fan motor Rating 220 - 230VAC 60Hz 41W 4-Pole
Type MLB038 Thermal
Protector
Cut off 135±10˚C
(Internal)
7 Power Supply Rating 20A 250V 12AWG
Cord Type SJT12AWGSJT12 (12AWGX3) 8 Louver Motor Rating DC12V 250
Type MP35EA
Part Part Name Items Specifications No. AU-N45DP2 AU-N56DP2 1 Terminal Board Rating 300V 25A 2 Fan motor Rating 450V 3µF 450V 3µF
Capacitor 3 Running Rating 370V or 400V 35µF 370V or 400V 35µF
Capacitor 4 Compessor Rating AC208 - 230V 60Hz 1250W AC208 - 230V 60Hz 1600W
Type PH28NNBT PH33NPBT
5 Fan motor Rating 220VAC 60Hz 63W 6-Pole 220VAC 60Hz 86W 6-Pole
Type MLB027 MLB028 Thermal protector Cut off 135˚C±5˚C (Internal)
6 Relay Rating AC250V 30A
Coil volt: 200 -240V
ELECTRICAL PARTS
Page 7
7
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
MICROCOMPUTER CONTROL SYSTEM
Figure L-1. Electronic Control Circuit Diagram for AH-N45DP2
MODE
13K
R37
L2
NC
NC
56
L 1
9.1K
R45
1/2W
10K
D14
25V 47
µ
C29
+
NF1
6.8K
6.8K
R41 100
L1
SSR1
C31
1W
275V
0.033
µ
Q8 Q7
Q6
Q5
JP21
3
131
NR1
CN9
THERMOSTAT
INTERNAL
CN8
CN7
CN6
CN5
CN3
CN2
CN1
1
2
3
1
CLUSTER
R35
3.3K
R40
R39
10K
CLEANING
SWITCH 1
SWITCH 2
CLEANING
31
D8D9
3
2
1
2
3
3
2
2
0.01
µ
C22
16V
2
0.01µ
C10
16V
22K
R6
20K
Q2
1
R5
22K
R4
R27
2
1/2W
9
470
R30
SSR2
3
12V
5V
10
9
25V
C24
SW101
2
11
2
8
IC4
10K
R29
R28
1.8K
BZ1
RY1
SSR1
1/2W
470
IC5
8
9
Q1
16V
220µ
10K(F)
+
D6
25V
0.1µ
1
2
453
MOTOR
LOUVER
32154
123
HOLE
IC
FAN
MOTOR
2
3
JP3
JP2
JP1
NC
MB89537A
1
IC6
3
10K
13K
13K
25V
0.1
µ
1
µ
50V
IC1
(PATTERN SIDE)
400V
0.01µ
16V
JP5
JP4
1K
0.01
µ
OSC1
FRONT
P21
P22
P23
P24
P25
P26
P27X1X0
MOD1
MOD0
RST
32313029282726252423222120
Vcc
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
P45
P46
P47
AN0
AN1
AN2
AN3
AN4
AN5
AN6
AN7
AVR
P60
P61
P62
P63
P64
P31
P32
P33
P34
P35
P36
P37
P40
P41
P42
P43
P44
52535455565758596061626364
P30
NC
P00
P01
P02
P03
P04
P05
P06
P07
P10
P11
P12
P13
P14
P15
P16
P17
P20
49 50 51
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
AVcc
AVss
Vss
50V
1000p
+
680
10K 10K
10
µ
16V16V
10
µ
10k
(F)
10K
(F)
432
1
TH2
PIPE TEMP
15kΩ(25˚C).
TH1
ROOM TEMP
10kΩ(25˚C).
FAN
MOTOR
2µ
135
2.7K(F)
D7
+
35V
1000µ
50V
0.1µ
7812
IC2
+
25V
47µ
7805
0.1µ
IC3
25V
10V
100µ
+
C7
D1?4
GND
22.6K(F)
3.3K
4
5
IC8
123
876
0.1µ
25V
16V
0.01µ
TR1
C1
C2
C3
C4
C5
C6 C8
C9
C11
C13
C14
C15 C17
C18
C19
C20
C21
C23
C25
R7
R8
R9
R10
R13
R14
R15
R16
R18
R19
R20
R21
R22
R23
R24
R25
R26
R32
R34
10K
16V
16V
16V
0.01µ
0.01µ
0.01µ
6.8K R12
47K
R11
10MHz
JP10
JP11
JP12
JP13
JP18
10K
10K
0.01µ
16V
0.01
µ
16V
R17
3.3K
13K
C27
C12
SW1 : AUX.(TEST RUN)
C16
25V
0.1
µ
1
R31R33
+
+
C26
321
1
BCN1
2345678
R37
6
7
135
1K(F)
1
0.1µ
D12
3
R108
10
32
(TIMER)
LED102
LED101
(OPERATION)
1
12
BL
GR
LED107
(CLUSTER)
134256
9
R107
(FAN L)
(FAN M)
(FAN H)
(FAN AUTO)
LED106
LED105
LED104
LED103
3K
2.7K
R102
R101
1/2W
1/2W
C102
C101
0.1µ
25V
33µ
10V
+
IC101
BCN101
R103
R104
R105
R106
620
620
123
1
8765432
620
620
1/2W
1/2W
56
CN10
CN103
BCN102
CN102
CN101
275V
275V
0.1
µ
0.1
µ
275V
C28
8
6
SSR2
2W
2W
R1
R2
NC
NC
NC
NC
JP9
JP8
JP7
JP19
DEIC
E 1
DEIC
E 2
DRY
FAN
PIPE
1
PIPE
2
NONENONENONENONE
JP7 JP8 JP9
JP10 JP11 JP12 JP13
TEST
NONE
JP6
NONE 15K 15K 15K
JP18 JP19
LOUVOUT
FAN
CLUS
TER ER
R19 R21 R23
FAN2FAN1
HEAT COOL
MODE
R38
R38
ON
PWR
LESS
WIRE
AT
SWE-
KEEP
HOT
DEF.
SYMBOL
I
JP2 JP3 JP4 JP5JP1
IN
OUT
RY1
WPE1T250V
2.5A
1
N
BOARD
TERMINAL
L
N
PHASE
SINGLE
SUPPLY
POWER
TERMINAL
BOARD
A
BL
BK
BR
UNIT
OUTDOOR
TO
NONENONEUSE USE USE USE USE USENONE
47
CT1
BL
BL
Page 8
8
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
igure L-2. Printed Wiring Diagram for AH-N45DP2
2
FB441
2
FB441
2
2
FB441
2
FB441
2
TO TERMINAL
BOARD TOPN
TO TERMINAL BOARD
TOPN
TO TERMINAL BOARD
BOTTOMN
FROM TERMINAL
BOARD TOP1BLACK
FROM TERMINAL BOARD BOTTOM
LBROWN
FROM FAN MOTOR
FROM FAN MOTOR
FROM CLUSTER GENERATOR
FROM CLUSTER GENERATOR
FROM CLEANING SWITCH 1
FROM CLEANING SWITCH 2
FROM THERMISTOR
FROM LOUVER MOTOR
BCN101(BCN201)
Page 9
9
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
Figure L-3. Electronic Control Circuit Diagram for AH-N56DP2
L2
R37
13K
MODEHOT
KEEP
SWE-
AT
WIRE
LESS
PWR
ON
DEIC
TEST
NONE NONE NONE NONE
JP13JP12JP11JP10
JP9JP8JP7
2
PIPE
1
PIPE
FAN
DRY
E 2
DEIC
E 1
NONE
JP6
COOLHEAT
FAN1 FAN2
R23R21R19
ERTER
CLUS
FAN
OUT LOUV
JP19
NONE 15K15K
JP18
MODE
L
R38
NONE USE USE USE USE USEUSENONE NONE
JP1 JP5JP4JP3JP2
I
SYMBOL
DEF.
1/2W
R4547
TO
OUTDOOR
UNIT
BR
E
A
BOARD
TERMINAL
2
POWER
SUPPLY
SINGLE
PHASE
N
L
TERMINAL
BOARD
N
1
2.5A
250VTWPE1
8765432
BCN1
1
123
C26
+
+
R33 R31
1
0.1µ
25V
C16
SW1 : AUX.(TEST RUN)
C12
R37
C27
13K
3.3K
R17
16V
0.01µ
16V
0.01µ
10K
10K
JP18
JP13
JP12
JP11
JP10
10MHz
R11
47K
R12
6.8K
0.01µ
0.01µ
0.01µ
16V
16V
16V
10K
R34
R32
R26
R25
R24
R23
R22
R21
R20
R19
R18
R16
R15
R14
R13
R10
R9
R8
R7
C25
C23
C21
C20
C19
C18
C17C15
C14
C13
C11
C9
C8C6
C5
C4
C3
C2
C1
TR1
0.01µ
16V
25V
0.1µ
678
321
IC8
5
4
3.3K
22.6K(F)
GND
D1?4
C7
+
100µ
10V
25V
IC3
0.1µ
7805
47µ
25V
+
IC2
7812
0.1µ
50V
1000µ
35V
+
D7
2.7K(F)
531
2µ
MOTOR
FAN
123
4
(F) 10K
(F) 10k
10µ
16V 16V
10µ
10K10K
680
+
1000p
50V
Vss
AVss
AVcc
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
51
50
49
P20 P17 P16 P15 P14 P13 P12 P11 P10 P07 P06 P05 P04 P03 P02 P01 P00 NC P30
64636261605958575655545352
P44
P43
P42
P41
P40
P37
P36
P35
P34
P33
P32
P31
P64 P63 P62 P61 P60
AVR
AN7 AN6 AN5 AN4 AN3 AN2 AN1 AN0 P47 P46 P45
19 18 17 16 15 14 13 12 11
10 9 8 7 6 5 4 3 2 1
Vcc
20212223242526272829303132
RST
MOD0
MOD1
X0X1P27
P26
P25
P24
P23
P22
P21
F
R
O
N
T
OSC1
SSR1
0.01µ
1K
JP4
JP5
16V
0.01µ
400V
(PATTERN SIDE)
IC1
50V
1µ
0.1µ
25V
13K
13K
10K
3
IC6
1
MB89537A
NC
JP1
JP2
JP3
3
2
MOTOR
FAN
IC
HOLE
321
4
5
123
LOUVER
MOTOR
35421
0.1µ
25V
D6
+
10K(F)
220µ
16V
Q1
9
8
IC5
470
1/2W
SSR1
RY4
BZ1
1.8K R28
R29
10K
IC4
8
2
11
2
SW101
C24
25V
9
10
5V
12V
3
SSR2
R30
470
9
1/2W
2
R27
R4
22K
R5
1
Q2
20K
R6
22K
16V
C10
0.01µ
2
16V
C22
0.01µ
2
1
2
3
3
2
1
2
3
D9 D8
13
CLEANING
SWITCH 2
SWITCH 1
CLEANING
10K
R39
R40
3.3K
R35
CLUSTER
1
3
2
1
CN1
CN2
CN3
CN5
CN6
CN7
CN8
INTERNAL
THERMOSTAT
CN9
NR1
131
3
JP21
Q5
Q6
Q7Q8
6
7
135
820(F)
0.1µ
D12
56
56
1/2W
1/2W
620
620
2345678
1
321
620
620
R106
R105
R104
R103
BCN101
IC101
+
10V
33µ
25V
0.1µ
C101
C102
1/2W
1/2W
R101
R102
2.7K
3K
LED103
LED104
LED105
LED106
(FAN AUTO)
(FAN H)
(FAN M)
(FAN L)
R107
9
65 243 1
(CLUSTER)
LED107
GR
BL
21
1
(OPERATION)
LED101
LED102
(TIMER)
23
10
R108
3
CN103
BCN102
CN102
CN10
CN101
275V
275V
0.1µ
R2
R1
2W
2W
SSR2 6
8
C28
275V
0.1µ
JP9
JP8
JP7
JP19
R38
NC
NC
NC
NC
L1
100
R41
1W
C31
0.033µ 275V
6.8K
6.8K
NF1
D14
+
C29
47µ
25V
10K
275V
RY4
R44
0.01µ
C34
1W
D
NC
NC
47K 5.1K
RE
BL
CT1
BL
BL
BR
TH1 PIPE
TEMP.
10k(25˚C)
TH2 PIPE
TEMP.
15k(25˚C)
Page 10
10
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
igure L-4. Printed Wiring Diagram for AH-N56DP2
2
FB441
2
FB441
2
2
FB441
2
FB441
2
TO TERMINAL BOARD
TOPN
TO TERMINAL BOARD
TOPN
TO TERMINAL BOARD
BOTTOMN
TO TERMINAL BOARD TOP
2
TO TERMINAL BOARD BOTTOM
L
FROM FAN MOTOR
FROM FAN MOTOR
FROM CLUSTER GENERATOR
FROM CLUSTER GENERATOR
FROM CLEANING SWITCH 1
FROM CLEANING SWITCH 2
FROM THERMISTOR
FROM LOUVER MOTOR
BCN101(BCN201)
Page 11
11
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
Microcomputer (IC1)
IC1 is a CMOS, one chip, 8-bit microcomputer. Microcomputer port allocation is as follows.
Pin Terminal Input No. Name Output Function 1 P45 IN – 2 P46 IN HOOT KEEP 3 P47 IN SWEET 4 AN0 IN ROOM TEMP. 5 AN1 IN PIPE TEMP. 6 AN2 IN CT 7 AN3 IN CLUSTER SENS. 8 AN4 IN MODEL 9 AN5 IN LOUVER SET 10 AN6 IN FAN SET COOL 11 AN7 IN FAN SET HEAT 12 AVCC IN 5V 13 AVR IN 5V 14 AVSS IN 0V 15 R60 IN WIRELESS SIGNAL 16 R61 IN AC CLOCK 17 R62 IN SW1 18 R63 IN WIRELESS HEDDER 19 R64 IN POWER ON 20 RST IN RESET SUGNAL 21 MOD0 IN 0V 22 MOD1 IN 0V 23 X0 IN OSILLATION 24 X1 IN OSILLATION 25 VSS IN 0V 26 P27 IN – 27 P26 OUT FAN MOTOR A CONTROL 28 P25 OUT
OUTDOOR FAN M. CONTROL 29 P24 OUT VALVE CONTROL 30 P23 OUT COMPRESSOR CONTROL 31 P22 OUT BUZZER 32 P21 OUT
CLUSTER GENERATOR CONTROL
Pin Terminal Input No. Name Output Function 33 P20 IN CLEANING SW1 34 P17 OUT LOUVER MOTOR 35 P16 OUT LOUVER MOTOR 36 P15 OUT LOUVER MOTOR 37 P14 OUT LOUVER MOTOR 38 P13 NC – 39 P12 NC – 40 P11 NC – 41 P10 NC – 42 P07 OUT LED 107 (GREEN) 43 P06 OUT LED 107 (BLUE) 44 P05 OUT LED 101 45 P04 OUT LED 102 46 P03 OUT LED 103 47 P02 OUT LED 104 48 P01 OUT LED 105 49 P00 OUT LED 106 50 N5 NC – 51 P30 OUT
CLUSTER POLARITY CONTROL 52 P31 IN DEICE 2 53 P32 IN DRY FAN 54 P33 IN PIPE 1 55 P34 IN PIPE 2 56 P35 IN INDOOR FAN MOTOR R.P.M. 57 VCC IN 5V 58 P36 IN CLUSTER SET 59 P37 IN – 60 P40 IN TEST 61 P41 IN DEICE 1 62 P42 IN/OUT EEPROM 63 P43 IN/OUT EEPROM 64 P44 IN OUT FAN
Page 12
12
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
FUNCTIONS
1. Temperature control characteristic
1-1 COOL operation
In the “COOL” mode, the thermostat circuit is controlled by four thermostat lines (C1 thru C5).
Figure H-1
1-2 DRY operation
In the “DRY” mode, the thermostat circuit is controlled by three thermostat lines (D1 thru D3).
Figure H-2
2. Operation modes
2-1 COOL operation
The compressor turns on or off, at the thermostat lines C4 and C5. The outdoor fan motor is also controlled with the compressor.
Figure H-3
2-2 DRY operation
On the switch on, the compressor always starts to operate for 2 minutes with fan speed "DL" . The microcomputer reads the room temperature 2 minutes after this first compressor operation. This room temperature is set as the preset temperature automatically. The preset temperature ranges from 18˚C to 32˚C. When the room temperature is below 18˚C, the preset temperature is set to 18˚C, and when the room temperature is over 32˚C, the preset temperature is set to 32˚C. Dry operation is divided into three zones (Cooling zone, Dehumidifying zone and Circulating zone) by thermostat lines (D1 to D3), and the compressor and the fan motor are controlled in each zone as shown in Table H-1.
18
32
C1
C2 C3 C4
17.5
18.5
19.5
19.0
20.5
31.5
33.0
32.5
33.5
34.5
Preset temperature (˚C)
Room temperature (˚C)
C5
Room temperature(˚C)
Preset temperature (˚C)
18
32
D1
D2
D3
17.5
18.5
19.5
31.5
32.5
33.5
Room temperature
Preset temperature
Room temperature transition
C4
C5
States 1 & 3 : Compressor ON State 2 : Compressor OFF
1
2
3
Room temperature
Preset temperature
Room temperature transition
D3
D2
D1
States 1 & 5 : Cooling zone States 2 & 4 : Dehumidifying zone States 3 : Circulating zone
3
4
5
1
2
Figure H-4
Page 13
13
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
Fan
switch
DL
Fan
speed
Fan switch
(AUTO)
AH-
N45DP2
(r.p.m.)
750 830
780 860
820 960
840 980
940 1030
1000 1120
1050 1210
AH-
N56DP2
DH
DRY
COOL
CL
COOL
SOFT
CAL
CM
COOL
LOW
CAH
CH
COOL HIGH
Table H-1
Compressor
Cooling zone
Dehumidifying zone
Circulating zone
Fan speed
ON "DH"
"DL"
"DL" or OFF
ON
OFF
3. Fan speed
Fan speeds are given by the indoor fan motor, "DL"~"HH" which are available in the following operation mode.
Table H-2
4. Freeze preventive
When the indoor pipe temperature falls below 0˚C during cool operation or dry operation, the compressor is turned off.
5. Test run
If the "AUX" button on the unit is pressed for 5 seconds or more during operation, cool test operation starts. The operation LED (red) flickers during test run. To put the system in the heating test run mode, start the cooling operation and select the heating mode on the remote control. In cool and heat mode continuous compressor on operation is performed. In dry mode the operation is in dehumidifying zone. In fan only mode the indoor fan motor runs continusly.
6. Timer
6-1 ON/OFF TIMER
When the unit operates during one hour after the OFF-time is set, thermostat setting is automatically shifted (+1˚C in cool operation and dry operation, -3˚C in heat operation, 16˚C ­32˚C). When the ON-timer is set in heat operation and cool operation, operation starts before 0 to 30 minutes(depends on the room temperature) so that preset temperature is obtaind at set time.
6-2 ONE-HOUR TIMER
When ONE-HOUR timer is set, the unit turns off automatically after one hour. The one hour timer operation has priority over other time operation, such as the TIMER ON and TIMER OFF. If the ONE-HOUR TIMER button is pressed again during operation, the unit will operate additionally for another one hour.
7. Automatic air conditioning
automatic air conditioning is selected, the operation mode and preset temperature are set automatically according to the room temperature on starting operation.
Table H-3
Room temperature
Preset temperature
Room temperature transition
C3
C2
C1
States 1 & 5 :"CAH" States 2 & 4 : "CM" States 3 : "CAL"
a. COOL operation
3
4
5
1
2
When DRY mode is selected by the micro computer with AUTO operation, the fan speed lamps on the indoor unit panel will indicate identically with the fan speed symbols on the remote control dispaly, as the FAN speed setting is changed accordingly. Despite, the actual fan speed will not change, as it is determined automatically by the micro computer.
8. Automatic fan speed
When the automatic fan speed is selected in cool or heat operation, the fan speed is automatically changed by the thermostat lines C1 to C3 in cool operation, and H1 to H4 in heat operation.
Figure H-5
Room temperature at operation start
Operation Mode
Preset Temperature
Above 28˚C 26˚C
26˚C ~ 28˚C 24˚C ~ 26˚C
Below 24˚C
25˚C
24˚C
Room temperature at operation start
COOL
DRY
Page 14
14
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
Timer LED (Yellow)
ON OFF
Judgement Normal
(Generator OK)
Failure (Check circuit)
1) Cluster generator checking (STEP 1)
9. Outputs in each operation mode
Table H-4
10. Power on start
If the connecting wire JP5 is shorten on the PWB ass'y, when the power is supplied by turning on a circuit breaker, the air conditioner automatically starts of operation in "AUTO". (Refer to Figure L-2.and Figure L-4. Printed Wiring Board.)
11. AUTO RESTART
Power failure occurs during operation, the unit will restart in the same operation mode as before after power recovery.
12. Test mode
Keep pushing the "AUX." buttons and supply the power, the system will go to the test mode. In this mode, the output of operation is switched by pushing the "AUX." button in the unit or the "
" button in the remote controller.
Normal outputs are shown in Table Y-6 and Y-7.
13. Plasma cluster
Plasma cluster ion mode SSR2 : ON Relay (Cluster unit inside) : OFF
Minus ion mode SSR2 : ON Relay (Cluster unit inside) : ON
ON
OFF
ON
OFF
ON ON OFF
OFF ON OFF
ON
ON ON
L/UL
UL/D
OFF D/OFF
OFF OFF OFF
Mode
Compressor
Outdoor
Fan Motor
Cooling Circulating
Indoor
Fan Motor
Valve
Coil
C O O L
D R Y
Cooling
Circulating
Dehumidiflying
Page 15
15
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
Table H-6
AH-N56DP2
7
~
42˚C ON -2
~
45˚C ON
~
7˚C , 42˚C
~
OFF
~
-2˚C , 45˚C
~
OFF
0.3V
~
4.5V ON
~
0.3V , 4.5V
~
ON 0.3V
~
4.5V ON
~
0.3V , 4.5V
~
ON
~
0.3V , 4.5V
~
OFF 0.3V
~
4.5V OFF
~
0.3V , 4.5V
~
OFF 0.3V
~
4.5V OFF
OFF ON
ON OFF
STEP
No
Buzzer
Lam
p
s Cluster
Outdoor
Indoor
Fan
Louver
RED YELLOW FAN SOFT FAN LOW FAN HIGH FAN AUTO CLUSTER Power Selector
02
Room temp. Pipe temp.
ON ON ON ON BLUE OFF OFF OFF OFF OPEN
11
FEED BACK CIRCUIT CT INPUT(AN2 input voltage)
BLUE ON OFF ON
1000
rpm
OFF
OFF
OFF
OPEN
FLICK
21
Power On Start(JP5) Wireless(JP4) MODEL SELECTION(AN4 input voltage)
GREEN ON ON OFF
31
Sweat(JP3) Hot Keep(JP2) Out Fan(JP18) TEST(JP8) Cluster(JP19) Dry Fan(JP11)
OFF OFF OFF OFF
41
DEICE 1 DEICE 2 Louver Collection(AN5 input voltage)
OFF OFF OFF OFF
51
Pipe 1 Pipe 2 Cooling mode FAN speed Collection(AN6 input voltage)
OFF OFF OFF OFF OFF
61
EEPROM Micro SW Heating mode FAN speed Collection(AN6 input voltage)
OFF OFF OFF OFF OFF
ON
71 OFF OFF
EEPROM VERSION(UPPER 4bit)
OFF OFF OFF OFF OFF
OFF OFF OFF OFF
OFF OFF OFF81 OFF OFF CLOSE
OFF OFF OFF OFF
OFF OFF
EEPROM VERSION(LOWER 4bit)
ON
ON
ON
ON
ON
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
AH-N45DP2
7
~
42˚C ON -2
~
45˚C ON
~
7˚C , 42˚C
~
OFF
~
-2˚C , 45˚C
~
OFF
0.3V
~
4.5V ON
~
0.3V , 4.5V
~
ON 0.3V
~
4.5V ON
~
0.3V , 4.5V
~
ON
~
0.3V , 4.5V
~~
0.1V, 4.9V
~
OFF OFF 0.3V
~
4.5V OFF
~
0.3V , 4.5V
~
OFF 0.3V
~
4.5V OFF
OFF ON OFF ON ON
OFF ON ON ON
OFF ON ON ON
OFF OFF ON ON
OFF ON ON ON
OFF
OFF
OFF
ON
OFF
ON
Sweat(JP3)
DEICE 1
Pipe 1
ON
OFF
ON
OFF ON
ON OFF
OFF OFF
FAN HIGH FAN AUTO
Cluster
STEP
No
Buzzer
Lamps
RED YELLOW FAN SOFT FAN LOW CLUSTER Power Selector
OFF
Outdoor
Indoor
Fan
Louver
BLUE OFF OFF OPENOFF02
Room temp. Pipe temp.
ON ON ON ON
OFF OFF
OFF
OFF
OFF
OFF
EEPROM VERSION(UPPER 4bit)
OFF
81 OFF OFF
OFF OFF OFF
EEPROM VERSION(LOWER 4bit)
OFF
OFF OFF
OFF OFF OFF
11
FEED BACK CIRCUIT CT INPUT(AN2 input voltage)
BLUE ON OFF ON
1000
rpm
OFF
OFF
OPEN
FLICK
21
Power On Start(JP5) Wireless(JP4) MODEL SELECTION(AN4 input voltage)
GREEN ON ON OFF
31
Hot Keep(JP2) Out Fan(JP18) TEST(JP8) Cluster(JP19) Dry Fan(JP11)
OFF OFF
41
DEICE 2 Louver Collection(AN5 input voltage)
OFF OFF OFF OFF OFF
51
Pipe 2 Cooling mode FAN speed Collection(AN6 input voltage)
OFF OFF OFF
61
EEPROM Micro SW Heating mode FAN speed Collection(AN6 input voltage)
OFF OFF OFF
ON
71 OFF
CLOSE
OFF OFF OFF OFF
OFF OFFOFF
ON
OFF
NONE
USE
ON
OFF
NONE
USE
AN3 ( 1)
0.1V
~
4.9V ON
~
0.1V, 4.9V
~
OFF
0.1V
~
4.9V ON
AN3 ( 1)
Page 16
16
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
TROUBLESHOOTING GUIDE OF CONTROL CIRCUIT
measure the secondary voltage of transformer.
YES
NO
YES
NO
The machine does not function at all with remote controller and switch on the indoor unit.
Using a tester, measure the voltage between anodes of D1 and D2 on PWB ass'y.
Is the measured value
approx. 17.5 Vac ?
Replace the PWB with a new one.
Is the WPE1
open circuit ?
Replace the fuse and varistor with new ones.
Replace the transformer with a new one.
YES
NO
Check the cleaning
switch 2(1),CN9, CN8
and lead wires.
Replace the cleaning switch 2(1). (or reset connector)
Page 17
17
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
YES
NO
NO
YES
The machine does not function with remote controller
Push button " " on the wireless remote controller.
Is transmitting
indicator of the remote
controller active ?
Is indicator lamp of
indoor unit proper ?
Replace the PWB with a new one.
Does beep sound
from the indoor unit ?
Using a tester, measure the voltage between terminals of resistor R26 on the PWB ass'y.
Push the button "    ".
Are batteries of the
wireless remote controller
proper ?
Replace the batteries with new ones.
Replace the wireless remote controller.
When the signal is
received, does the voltage
change ?
Replace the PWB with a new one.
PWB is normal. Inspect the outdoor unit.
NO
YES
NO
YES
Replace the photo detector unit with a new one.
NO
YES
Page 18
18
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
The room is not cooled at all or not cooled. The compressor does not operate.
Measure resistances of TH1 and TH2.
Push the button "AUX." on the indoor unit, for more than 5 sec.
Is the voltage
between terminal "N" and
"1" of the terminal board the
power supply voltage ?
Are the resistances
conformed Fig. 1 ?
Replace the thermistor ass'y with a new one.
NO
YES
YES
NO
Replace the PWB ass'y with a new one.
Fig. 1
Using a tester, measure voltage at the terminals on the terminal board.
100
80
60
40
20
0
-10 0 10 20 30 40
Resistance
Thermistor
Room temperature
Heat exchange
Color
Yellow
Orange
To measure the resistance, first remove the connector as shown at right.
Room temperature
thermistor TH1
Tester
Connector
No. 3 to 4
No. 1 to 2
Fig. 1 Temperature properties of indoor thermistors
K
Heat exchange thermistor TH2 (orange) 25°C resistance 15 K
Room temperature thermistor TH1 (yellow) 25°C resistance 10 K
Heat exchange
thermistor TH2
Tester
4
1
CN4
The control circuit is normal. The compressor may be defective. The running capacitor may be defective. Refrigerant may be leaked. The outdoor fan motor may be defective. The outdoor fan motor capacitor may be defective.
Page 19
19
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
For AH-N56DP2 / AU-N56DP2
The room is not cooled at all or not cooled. The compressor does not operate.
Measure resistances of TH1 and TH2.
The control circuit is normal. The compressor may be defective. The running capacitor may be defective. Refrigerant may be leaked. The outdoor fan motor may be defective. The outdoor fan motor capacitor may be defective.
Push the button " AUX." on the indoor unit, for more than 5 sec.
Is the voltage
between terminal of black
lead wire on the relay in the outdoor unit
and terminal "N" on the terminal board the
power suuply voltage ?
Are the resistances conformed Fig. 1 ?
Replace the thermistor ass'y with a new one.
NO
YES
YES
NO
Replace the PWB ass'y with a new one.
Using a tester, measure voltage at the terminals on the terminal board.
Replace the relay in the outdoor unit with a new one.
Is the voltage
between terminal " N " and
" 2 " in the outdoor unit
the power supply
voltage ?
YES
NO
Page 20
20
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
Cycle temperature and service port pressure
REFRIGERATION CYCLE
Figure R-1. Refrigeration Cycle for AH-N45DP2 / AH-N56DP2
1
2
Capillary tube
3
Outdoor unit
Condenser
Evaporator
Indoor unit
Compressor
Flare coupling Flare coupling
4
3-way valve
2-way
valve
Accumulator
Indoor side
Outdoor side
Temperature (˚C) Temperature (˚C)Relative humididity (%) Relative humididity (%)
27 47 35 40
Cooling
ISO condition
Dimension of Capillary tube
AH-N45DP2 AH-N56DP2
Cooling Cooling
Model
NO. Condition
Based on 'ISO 5151 : 1994(E), condition T1' (at 220V refrigerant pipes length 7.5m)
1 2 3 4
Service port pressure
83˚C 81˚C 40˚C 37˚C 11˚C 11˚C
7˚C 4˚C
0.46MPa 0.46MPa
O.D. I.D. L
Capillary tube
ø 3.5 ø 2.2 800
O.D. I.D. L
Capillary tube
ø 3.2 ø 2.0 400
AH-N45DP2 AH-N56DP2
Page 21
21
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
Figure P-1. At Cooling for AH-N45DP2
Figure P-2. At Cooling for AH-N56DP2
REFRIGERANT PIPE INSTALLATION WORKS
Refrigerant pipe length and level difference between the indoor and outdoor units.
The shorter refrigerant pipe, the highter the machine capabillity. Keep the pipe line as short as possible.
If actual pipe length exceeds 7.5m, and refrigerant (R22) 15g per 1m.
PERFORMANCE CURVES
MODEL
AH-N56DP2
PIPE SIZE
GAS
LIQUID
STANDARD PERMISSIBLE LENGTH
STANDARD LEVEL DIFERENCE
1/2"
5/8"
1/4"
1/4"
15m 10m 15m 10m
AH-N45DP2
4.5
5.0
5.5
Cooling capacity (kW)
1500
Power input(W)
12
Outside air temp.(˚C)
Inside Outlet air temp.(˚C)
30 31 32 33 34 35 36 37 38 39 40
13
14
15
16
2000
Indoor air temp. : 27˚C
Indoor humidity : 47RH%
Indoor fan speed : Hi
Pipe length : 7.5m
2500
6.0
6.5
Cooling capacity (kW)
2000
Power input(W)
11
Outside air temp.(˚C)
Inside Outlet air temp.(˚C)
30 31 32 33 34 35 36 37 38 39 40
12
13
14
15
2000
Indoor air temp. : 27˚C
Indoor humidity : 47RH%
Indoor fan speed : Hi
Pipe length : 7.5m
Page 22
22
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
DISASSEMBLING PROCEDURE
FOR INDOOR UNIT MODEL [AH-N45DP2 / AH-N56DP2]
CAUTION:DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY SERVICING
1. Open the Opne panel, remove 2 Air Filters.
2. Open the Louver frame.unlook the hooks,and pull the unit.
3. Remove 6 screws fixing the Front panel.
4. Remove the screw fixing the Cord holder.
Page 23
23
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
5. Close the Open panel. pushing the nail of the Front panel, and lift the Front panel up.
6. Remove the unit-to-unit wiring from the Terminal board.
7. Remove a screw fixing the Control box cover.
8. Cut the fixing band and Remove the Cover B.
9. Remove a screw fixing the ground wire.
Page 24
24
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
10. Remove the Thermistor of the Evaporator.
11. Remove Connectors.
12. Cut the fixing band and Remove the Holder.
13. Remove 2 screws fixing the Control box and remove it.
Page 25
25
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
14. Remove a screw fixing the drain pan and pull Drain pan toward you.
15. Remove the Drain cover from the Evaporator.
16. Remove 3 screws fixing the Evaporator.
17. Remove the Evaporator from the Cabinet.
18. Remove 4 screws fixing the Side cover R, and pull up the Cross flow fan.
19. Loose a screw fixing Cross flow fan.
Page 26
26
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
The Electric Control box.
1. Remove the screw fixing the Receiving filter.
2. Remove the 2 Switch and Photo detector unit.
3. Remove a screw fixing the Cord holder.
4. Remove a screw fixing the Cord holder and 2 screws fixing the Terminal board.
5. Remove 2 screws fixing the Transformer and pull the Control board unit. The DRAIN PAN and related
Page 27
27
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
The DRAIN PAN and related
1. Remove the screw fixing the Drain pan on both side.
2. Turn left the Drain hose.
The LOUVER FRAME UNIT and related
1. Remove the screw fixing the FRAME GUIDE on both side and take off the LOUVER UNIT.
2. Remove 2 screws fixing Cover-L and Cover-R and take off them.
Page 28
28
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
1
2
3. Remove the connector of Louver motor and take off the Wire and Holder.
4. Push the one of the Vertical louver.
How to remove the DISPLY COVER.
1 Push the center of the Front panel under
the Display cover.
2 Slide it to one side.
How to remove the Hi Voltage UNIT.
1. Remove 2 screws fixing Holder.
2. Take off the HIGH VOLTAGE UNIT ASS’Y from the HOLDER
3. Remove the connector of HIGH VOLTAGE UNIT ASS’Y
Page 29
29
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
FOR OUTDOOR UNIT MODEL AU-N45DP2 / AU-N56DP2
DISASSEMBLING PROCEDURE OF THE CONTROL BOX
1. Loose 3 screws fixing the control cover.
2. Loose 1 screw fixing the side cover.
3. Loose 8 screws fixing the side cover R.
4. Loose 2 screws fixing the cabinet (left side).
5. Loose 1 screw fixing the cabinet (rear side).
6. Loose 3 screw fixing the cabinet (right side).
7. Loose 1 screw fixing the cabinet (front side).
8. Loose 7 screws fixing the rear cabinet.
Page 30
30
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
9. Loose 1 screw fixing the rear cabinet (left side).
10. Cut nylon band.
11. Loose 1 screw fixing the control box.
12. Remove the terminal cover.
13. Remove 3 terminals.
14. Loose 3 screws fixing the bulkhead.
DISASSEMBLING PROCEDURE OF THE FAN
1. Loose the fan nut and fan can take out.
2. Loose 2 screw fixing the fan motor angle
3. Cut the nylon band and loose 4 screws fixing the fan motor.
Page 31
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AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
REF. NO. PART NO. DESCRIPTION Q'TY CODE
CABINET AND UNIT PARTS
1- 1 CMOT-A415JBKZ Fan moter sub assembly 1 BR 1- 3 GWAK-A270JBFA Front panel 1 BA 1- 4 CHLD-A067JBK0 Bearing assembly 1 AL 1- 5 DCHS-A437JBKZ Cabinet sub assembly 1 BF
1- 6 NFANCA091JBEZ Cross flow fan 1 BD 1- 7 DSRA-A245JBKZ Drain pan sub assembly 1 BD 1- 8 CWAK-C200JBKZ Louver Frame assembly 1 BE 1- 9 MJNTPA093JBFA Louver link 3 AK 1-10 MLOV-A326JBFA Vertical louver 12 AE
1-11 MLOV-A327JBRA Horizontal louver 1 AN 1-12 QW-VZE168JBZZ Lead wire (for Louver motor) 1 AH 1-13 LHLD-A197JBFP Louver holder 2 AC 1-14 NBRG-A026JBFA Louver bushing 1 AB 1-15 PCOV-A752JBFA Receving filter 1 AC
1-16 PHOS-A033JBEZ Drain hose 1 AP 1-17 PPACGA026JBEZ O ring 1 AC 1-18 PCOV-A750JBFZ Drain cover 1 AF 1-19 RMOT-A099JBEZ Louver motor 1 AT 1-20 CWAK-C201JBKZ Front panel assembly 1 BE
1-21 FCOV-A104JBFA Cover R 1 AE 1-22 FCOV-A105JBFA Cover L 1 AE 1-23 PCOV-A745JBRA Display cover 1 BB 1-24 HDEC-B145JBRA Display panel 1 AP 1-25 PFILMA163JBEA Air filter 2 AK
1-26 DHLD-A010JBKZ Tube holder assembly 1 AK 1-27 HPNL-A568JBFA Open panel 1 BA 1-28 PPLT-A278JBFZ Side cover L 1 AK 1-29 PPLT-A277JBFZ Side cover R 1 AH 1-30 PSHE-A200JBEZ Evaporator sheet 1 AD
1-31 LSPR-A021JBEZ Sheet spring 4 AE 1-32 LHLD-A550JBRA Display cover 1 BE 1-33 PGID-A103JBFA Frame guide 2 AU 1-34 DCOV-A204JBKZ Cluster cover ass’y 1 AE 1-35 LHLD-A536JBFA Holder 1 AM
1-36 LHLD-A277JBF0 Tube holder 1 AD 1-37 PCOV-A819JBEZ Cover 1 AA 1-38 PCOV-A820JBEZ Cover B 1 AB 1-39 LHLD-A548JBFA Holder 1 AM 1-40 LHLD-A549JBFA Holder 1 AM
1-41 QW-VZE167JBZZ Lead wire 1 AM 1-42 PFPFPC205JBEZ Filter insulator 2 AA 1-43 TSPC-E396JBRA Name label [AH-N45DP2] 1 AE 1-43 TSPC-E397JBRA Name label [AH-N56DP2] 1 AE 1-44 TLABCB734JBRZ Wiring diagram [AH-N45DP2] 1 AD 1-44 TLABCB735JBRZ Wiring diagram [AH-N56DP2] 1 AD
CONTROL BOX PARTS
2- 1 RTHM-A300JBE0 Thermistor 1 AN 2- 2 PBOX-A378JBFA Control box 1 AX 2- 3 PCOV-A744JBWZ Control box cover 1 AS 2- 4 LHLD-A500JBFZ Thermistor holder 1 AC
2- 5 PCOV-A300JBF0 Thermo holder cover 1 AB 2- 6 CPNL-A414JBKZ Control box cover 1 AK 2- 7 CKITTA002JBKZ High voltage unit (Plasma cluster unit) 1 BA 2- 8 LHLD-A537JBFA LED holder 1 AM 2- 9 LHLD-A542JBFA Holder 2 AM
2-10 DPWBFA315JBKZ Control board unit [AH-N45DP2] 1 BQ 2-10 DPWBFA316JBKZ Control board unit [AH-N56DP2] 1 BQ 2-11 QACC-A164JBE0 Power supply cord 1 AY 2-12 QTANZA006JBZZ Terminal board (3pin) 1 AN 2-13 QTANZA002JBZZ Terminal board (3pin) [AH-N45DP2] 1 AN
2-13 QTANZA001JBZZ Terminal board (4pin) [AH-N56DP2] 1 AQ 2-14 FCOV-A106JBFA Receiving filter 1 AC 2-15 PCOV-A742JBFA LED holder 2 AC 2-16 LHLD-A618JBFA Cord holder 1 AN 2-17 LHLD-A539JBFA Cord holder 1 AE
2-18 LHLD-A540JBFA Holder 1 AM 2-19 QSW-MA008JBZZ Switch 1 AK 2-20 QSW-MA147WRZZ Micro switch A 1 AG 2-21 RC-HZA421JBZZ Fan motor capacitor (C1) 1 AP 2-22 RH-IXA691JBZZ Microcomputer (IC1) 1 AU 2-23 RH-IZA149JBE0 Integrated circuit (IC2) 1 AE 2-24 RIC--A022BDE0 Integrated circuit (IC3) 1 AE
REPLACEMENT PARTS LIST [AH-N45DP2 / AH-N56DP2]
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AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
REF. NO. PART NO. DESCRIPTION Q'TY CODE
2-25 RIC--A025BDE0 Integrated circuit (IC4, IC5) 2 AE 2-26 RH-IZA140JBE0 Integrated circuit (IC6) 1 AE 2-27 VHIBR24C01A-6 Integrated circuit (IC8) 1 AF 2-28 RRMCUA001JBZZ Photo detector unit (IC101) 1 AK 2-29 RH-VXA002JBZZ Varistor (NR1) 1 AF 2-30 RTRN-A181JBE0 Current transformer (CT1) 1 AN 2-31 VHRS201D01/-6 Solid state relay (SSR1) 1 AK 2-32 VHRPR33MF11-6 Solid state relay (SSR2) 1 AX 2-33 RTRN-A287JBZZ Transformer (TR1) 1 AT 2-34 RRLYDA004JBZZ Relay (RY1) [AH-N45DP2] 1 AG 2-35 RRLYDA008JBZZ Relay (RY4) [AH-N56DP2] 1 AH 2-36 QFS-GA053JBZZ Fuse (WPE1) 1 AE
CYCLE PARTS
3- 1 CPIPCA723JBKZ Tube assembly [AH-N45DP2] 1 BA 3- 1 CPIPCA729JBKZ Tube assembly [AH-N56DP2] 1 BA 3- 2 PSEN-A042JBKZ Flare nut assembly (1/4") 1 AL 3- 3 PSEN-A043JBKZ Flare nut assembly (3/8") [AH-N45DP2] 1 AD 3- 3 PSEN-A048JBKZ Flare nut assembly (1/2") [AH-N56DP2] 1 AP 3- 4 PVLV-A222JBEZ Flare union (1/4") 1 AG 3- 5 PVLV-A223JBEZ Flare union (3/8") [AH-N45DP2] 1 AL 3- 5 PVLV-A238JBEZ Flare union (1/2") [AH-N56DP2] 1 AM 3- 6 DEVA-A188JBKZ Evaporator sub assembly [AH-N45DP2] 1 CA 3- 6 DEVA-A203JBKZ Evaporator sub assembly [AH-N56DP2] 1 BW
ACCESSORY PARTS
4- 1 CRMC-A607JBEZ Remote control 1 BA 4- 2 UBATUA027JBE0 Battery pack 1 AE 4- 3 LHLD-A535JBFA Cord holder
(for covering the terminal board of indoor unit)
1AE 4- 4 XTTSD40P20000 Tapping screw (for fixing the cord holder) 1 AA 4- 5 LX-NZA207JBEZ Special nut (for fixing long screw steadily) 10 AE 4- 6 TINS-A767JBRZ Installation manual 1 AF 4- 7 PPLTNA061JBWZ Mounting angle 1 AT 4- 8 XTTSD45P30000 Long screw 8 AA 4- 9 TINS-A768JBRZ Operation manual 1 AE 4-10 XTTSF40P20000 Tapping screw (for fixing the remote controller holder) 1 AB 4-11 LHLD-A484JBFA Holder 1 AE 4-12 TGANJB557JBRZ Warranty card 1 AF
SCREWS
5- 1 LX-BZA075JBE0 Special screw (for earth) 1 AA
PACKING PARTS
6- 1 CPADBA047JBKZ Packing pad assembly 2 AN 6- 2 SPADBA162JBEZ Packing pad (sheet) 1 AL 6- 3 SPAKCB320JBEZ Packing case [AH-N45DP2] 1 AV 6- 3 SPAKCB321JBEZ Packing case [AH-N56DP2] 1 AV
HOW TO ORDER REPLACEMENT PARTS
To have your order filled prompty and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO.
3. PART NO. 4. DESCRIPTION
Page 33
33
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
A
B
C
D
E
F
G
H
A
123456
123456
B
C
D
E
F
G
H
INDOOR UNIT AH-N45DP2 / AH-N56DP2
1-43
1-44
1-27
1-24
1-23
1-25
1-26
1-18
2-3
2-2
2-28
2-10
2-14
2-11
2-19
2-20
1-39
1-40
2-6
1-38
1-29
1-1
1-7
2-9
2-9
2-15
1-10
1-33
1-15
1-21
1-19
1-12
1-10
1-10
1-33
1-35
2-15
1-41
2-7
1-9
1-8
1-22
1-14
1-13
1-13
1-11
1-9
1-9
1-16
1-17
2-18
2-8
1-32
1-34
2-13
2-12
2-17
2-16
1-28
1-5
4-7
3-6
1-31
1-30
3-1
5-1
3-4
2-5
2-1
1-37
1-6
1-4
2-4
3-5
3-3
3-2
1-42
1-31
1-31
1-31
1-42
1-36
6-3
6-2
6-1
4-2
4-9
4-8
4-4
4-5
4-6
4-12
4-10
4-1
4-3
1-20
1-3
4-11
Page 34
34
AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
REF. NO. PART NO. DESCRIPTION Q'TY CODE
CABINET AND UNIT PARTS
1- 1 LSUB-A024JBPZ Motor angle sub 2 AP 1- 2 CMOTLB027JBEZ Fan motor [AU-N45DP2] 1 BU 1- 2 CMOTLB028JBEZ Fan motor [AU-N56DP2] 1 BS 1- 3 NFANPA108JBFA Propeller fan 1 BA 1- 4 LANGKA145JBPZ Motor angle 1 AV 1- 5 PSKR-A242JBWZ Bulkhead 1 AT 1- 6 GPLTMA060JBTA Right side cover 1 AS 1- 7 CFTA-B310JBKZ Control cover assembly [AU-N45DP2] 1 BA 1- 7 CFTA-A311JBKZ Control cover assembly [AU-N56DP2] 1 AW 1- 8 GCAB-A221JBTA Rear cabinet 1 BE 1- 9 GCAB-A189JBTA Cabinet 1 BG 1-10 GGADFA028JBTA Fan guard 1 AZ 1-11 PSEL-C280JBEZ Bulkhead insulator C 1 AE 1-12 PSPF-A827JBEZ Compressor cover 1 AS 1-13 PSEL-C017JBEZ Cabinet seal 1 AC 1-14 TSPC-E398JBRZ Name label [AU-N45DP2] 1 AE 1-14 TSPC-E399JBRZ Name label [AU-N56DP2] 1 AE 1-15 TLABBA100JBRA SHARP badge 1 AE 1-16 CCHS-A777JBTZ Base pan assembly 1 BE 1-18 PSEL-C264JBEZ Bulkhead insulator B 1 AD 1-19 LBSHCA022JBF0 Bushing 1 AE 1-20 PFPFPC111JBEZ Corner insulator 1 AC 1-21 PSEL-B643JBE0 Insulator No.9 1 AC 1-22 PSEL-C275JBEZ Insulator 1 AD 1-23 PSEL-C278JBEZ Insulator 1 AC 1-24 PSEL-C282JBEZ Cushion 1 AD 1-25 PSEL-C370JBEZ Insulator 1 AC 1-26 PSEL-C378JBEZ Insulator 1 AB 1-27 PSEL-C379JBEZ Insulator 1 AB 1-28 PSEL-C380JBEZ Insulator 1 AC 1-29 PSEL-A191JBE0 Condenser seal 1 AA 1-30 PFTA-A095JBFA Side cover 1 AN
CONTROL BOX PARTS
2- 1 RRLYJA088JBZZ Relay [AU-N56DP2] 1 BA 2- 2 LHLD-A544JBFA Cord clamp holder 1 AG 2- 3 QW-IZA031JBZZ Compressor cord 1 AT 2- 4 RC-HZA472JBZZ Running capacitor 1 AX 2- 5 RC-HZA404JBZZ Fan motor capacitor 1 AU 2- 6 QTANZA002JBZZ Terminal board [AU-N45DP2] 1 AN 2- 6 QTANZA001JBZZ Terminal board [AU-N56DP2] 1 AQ 2- 7 LHLD-A539JBFA Cord clamp 1 AE 2- 8 PBOX-A379JBWZ Control box 1 AR 2- 9 LBNDKA047JBW0 Capacitor clamp 1 AH 2-10 TLABCB806JBRZ Wiring diagram [AU-N45DP2] 1 AE 2-10 TLABCB807JBRZ Wiring diagram [AU-N56DP2] 1 AE
CYCLE PARTS
3- 1 PCMPRA294JBE0 Compressor [AU-N45DP2] 1 CP 3- 1 PCMPRA392JBEZ Compressor [AU-N56DP2] 1 CH 3- 2 PCON-A511JBPZ Condenser 1 CB 3- 3 DVLV-A606JBKZ 2 Way valve assembly 1 AR 3- 4 LX-NZA250JBEZ Flare nut 1 AE 3- 5 MSPRPA018JBE0 Terminal cover holder 1 AK 3- 6 PCAP-A075JBFZ Bonnet 1 AC 3- 7 DVLV-A607JBKZ 3 Way valve assembly [AU-N45DP2] 1 AX 3- 7 DVLV-A608JBKZ 3 Way valve assembly [AU-N56DP2] 1 AZ 3- 8 LX-NZA280JBEZ Flare nut [AU-N45DP2] 1 AG 3- 8 LX-NZA286JBEZ Flare nut [AU-N56DP2] 1 AH 3- 9 CPIPCA817JBKZ Discharge tube ass’y [AU-N45DP2] 1 AT 3- 9 CPIPCA818JBKZ Discharge tube ass’y [AU-N56DP2] 1 AY 3-10 PCAP-A089JBEZ Bonnet [AU-N45DP2] 1 AX 3-10 PCAP-A090JBEZ Bonnet [AU-N56DP2] 1 AE 3-11 CCPY-A161JBKZ Capillary tube assembly [AU-N45DP2] 1 AR 3-11 CCPY-A139JBKZ Capillary tube assembly [AU-N56DP2] 1 BF 3-12 PCOV-A379JBE0 Terminal cover 1 AF 3-13 CPIPCA794JBKZ Suction tube ass’y [AU-N45DP2] 1 AX 3-13 CPIP-A054JBKZ Suction tube ass’y [AU-N56DP2] 1 AZ 3-14 GLEG-A094JBE0 Compressor cushion rubber 4 AG 3-15 PSEL-B173JBE0 Terminal gasket 1 AE 3-13 CPIPCA794JBKZ Suction tube ass’y [AU-N45DP2] 1 AX 3-13 CPIP-A054JBKZ Suction tube ass’y [AU-N56DP2] 1 AZ
REPLACEMENT PARTS LIST [AU-N45DP2 / AU-N56DP2]
Page 35
35
AH-N45DP2 AU-N 45DP2 AH-N56DP2 AU-N 56DP2
REF. NO. PART NO. DESCRIPTION Q'TY CODE
HOW TO ORDER REPLACEMENT PARTS
To have your order filled prompty and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO.
3. PART NO. 4. DESCRIPTION
SCREWS, NUT AND BOLT
6- 1 LX-BZA072JBE0 Special screw 4 AB 6- 2 LX-NZ0128JBE0 Special nut 1 AB 6- 3 LX-BZA140JBE0 Special screw 24 AB 6- 4 LX-BZA292JBE0 Special screw 19 AC 6- 5 LX-BZA166JBE0 Special screw 1 AB 6- 6 LX-NZA048JBE0 Special nut 4 AA 6- 7 XCPSD40P25000 Tapping screw 1 AC 6- 8 XCTSD40P12000 Tapping screw [AU-N45DP2] 2 AA 6- 8 XCTSD40P12000 Tapping screw [AU-N56DP2] 4 AA 6- 9 XCTSD40P40000 Tapping screw 2 AA
6-10 LX-BZA075JBE0 Special screw 1 AA
PACKING PARTS
7- 1 CPADBA050JBKZ Bottom pad assembly 1 AM 7- 2 CPADBA051JBKZ Packing pad assembly 1 AM 7- 3 SPAKCB322JBEZ Packing case [AU-N45DP2] 1 AX
7- 3 SPAKCB323JBEZ Packing case [AU-N56DP2] 1 AX
Page 36
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AH-N45DP2 AU-N45DP2 AH-N56DP2 AU-N56DP2
A
B
C
D
E
F
G
H
A
123456
123456
B
C
D
E
F
G
H
'2003. 03
OUTDOOR UNIT AU-N45DP2 / AU-N56DP2
6-4
6-4
6-4
6-4
6-4
6-4
6-3
6-4
6-3
6-4
2-10
1-7
1-14
6-4
6-4
6-5
1-24
3-2
1-6
1-30
1-20
1-22
1-4
6-3
6-3
6-3
1-1
1-1
1-3
1-2
6-4
6-2
6-3
1-8
1-23
6-3
1-26
1-13
1-25
1-29
1-16
6-1
3-7
3-8
3-10
1-28
3-11
1-12
6-3
6-3
6-3
6-3
1-21
1-10
1-9
2-2
2-7
2-6
6-8
6-7
1-27
1-19
1-5
1-18
1-11
6-10
2-8
2-4
2-5
2-1
6-8
2-9
6-3
3-4
3-3
3-6
1-15
7-3
7-1
7-2
F
ro
n
t s
id
e
3-14
6-6
3-5
3-12
3-15
2-3
3-1
3-13
3-9
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