Sharp 14VT10X1 Schematic

SHARP
SERVICE MANUAL
S81G314VT10X1
m
VIDEO TV
MODEL ‘I
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original con-
dition and only parts identical to those specified should be used.
CONTENTS
.
SPECIFICATIONS
.
IMPORTANT SERVICE NOTES
i
.
DISASSEMBLY AND REASSEMBLY
.
FUNCTION OF MAJOR MECHANICAL PARTS
.
ADJUSTMENT, REPLACEMENTANDASSEMBLY OF MECHANICAL UNITS
.
ADJUSTMENT OF THE ELECTRICAL CIRCUITRY
l
TROUBLESHOOTINGGUIDE
. BLOCKDIAGRAM ..........................................................
l
SIGNAL FLOW SYMBOLS AT A GLANCE
. WAVEFORMS .............................................................
l
OVERALLDIAGRAM
.
SCHEMATICDIAGRAMS
. WlRlNGSlDEPWBs .........................................................
l
REPLACEMENT ELECTRICAL PARTS LIST
.
EXPLODEDVIEWS
.
PACKINGOFTHESET
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4v
70x1
\
2
3
4 6
.........
B
34
49 69
go 91 95 97
115 121
137
141
SHARP
1
CORPORATION
DISASSEMBLY AND REASSEMBLY
Remove the seven back cabinet fastening
1. screws Remove the one wire fastening screw
2. Remove the one wire fastening screw
3.
4.
Remove the three VCR’s power unit fastening
screws @. Remove the six VCR fastening screws 0 and
5.
remove the VCR with the VCR’s operation.
6.
Remove the CRT’s second anode cap @ from
the CRT.
7.
Remove the “L2” lead wire @ from the CRT
socket unit
8.
Remove the
9.
Remove the TV mother unit with the frame
from the front cabinet.
0.
@I.
CRTsocket
unit
8. @.
@I.
10.
Remove the five TV mother unit fastening screws 0 from the frame.
11.
Remove the two speaker holder fastening screws 0 and remove the holder.
12.
Remove the speaker
13.
Remove the control unit fastening screw and remove the control unit from the front cabinet.
14.
Remove the two control unit fastening screws @ .
15.
Removethe one control unit fastening screw
0.
16.
Remove the four CRT fastening screws
0.
0.
@
DISASSEMBLY AND REASSEMBLY OF THE VCR SECTION
1. Remove the eight VCR holder fastening screws
a.
2. Remove the four upper cabinet fastening screws
8.
3. Remove the seven bottom plate fastening screws
Q.
4. Remove the four cassette housing fastening screws
@.
5. Remove the five main PWB fastening screws
6. Remove the two head amp fastening screws
@. @.
7. Remove the four mechanism chassis fastening screws
@.
8. Release the seven operation panel fastening clips @ and remove the operation upper panel.
9. Remove the six operation holder fastening screws
@.
The VCR power unit removal is described in the
previous
FUNCTION OF MAJOR MECHANICAL PARTS (TOP VIEW)
pole base ass’y
AHC
(fwtomatic
\
@A/C
head cleaner)
head ass’y
($) Cam stitch
23 Dew sensor
x)
Loadi
ng
motor
Full erase head ass’y
Supply pole base
Tension arm ass’
No.
1.
Full erase head ass’y Erase the whole records on the tape in the recording mode.
3.
Tension arm ass’y
Detects the tension of tape while running, and brakes
the supply reel disk via the tension band.
4.
Brake shifter
Set-the position of brake or the like in accordance with
the modes such as stop and playback.
5.
Back tension lever
Bakes the supply reel disk to a certain degree to
prevent tape slackening during “half-loading”, “loading” and “shifting from playback to video search
rewind”.
7.
Main supply brake lever Brakes the supply reel disk to prevent tape slackening
when the unit is stopped in fast forward or rewind
mode.
9.
Main take-up brake lever Brakes the take-up reel disk to prevent tape slackening
when the unit is stopped in fast forward or rewind
mode.
10.
Half-loading lever Bring the tape in contact with the A/C head, putting it in half-loading state in the fast forward or rewind mode.
11.
Video search brake lever
It is in contact with the take-up reel disk normally, and brakes
itto
the videosearch rewind mode.
ass’y
Function
a certain degree. It applies larger brake in
au-
\ \
@Half-loading lever
No.
13.
Reverse guide Pulls out the tape in the video search rewind mode, and controls the tape drive train height with the upper
and
lower guides.
15.
Relay shifter lever Transmits the operation of the master cam to the brake shifter, and operates the reverse guide.
16.
Pinch roller lever ass’y Press-fits the tape to the capstan during tape running. The right protrusion switches the clutch of the cassette
housing control assembly in “tape eject”, and makes
the mechanism
17.
Master cam Turns clockwise during loading, and counterclockwise during unloading, and moves the shifter or the like in accordance with each mode.
Loading motor
18. A motive power which drives the mechanism. It transmits the power to the master cam and cassette
housing control assembly via the belt.
19.
Cam switch Rotates synchronously with the master cam, and detects the position of each mode by means of the
internal switch
23. Dew sensor
An element which detects condensation inside the
unit. This element is activated, when it senses
condensation, to interrupt the mechanism.
-/I
ejectthe
I
(14) Caostan
Function
tape.
Relay
shifter lever
D.D.motor
rer
6
FUNCTION OF MAJOR MECHANICAL PARTS (BOmOM VIEW)
Slow brake lever
Loading relay gear 2
Capstan D.D.motor 3
Reel belt
@-
Relay gear drive lever
o-
0
@
@Take-up
loading gear
IO
Supply loading gear
D
8
-4
AuxiliaFy
brake lever
fast forward
Brake solenoid 5
powerto
Function
run the tape to the reel pulley.
IlO.
1.
Slow brake lever Gets in contact with the capstan D.D. motor linking to the master cam in the slow still mode, and brakes it to a
certain
Capstan D.D. motor
3.
A motive power which runs the tape. It transmits the
power via the reel belt.
4.
Reel belt Transmits the
Brake solenoid
5. Adsorbs and holds the brake shifter in the fast forward Shifts the supply pole base and guide roller via the and rewind modes, and releases it in the stop mode.
6.
Reel pulley
Transmits the power of the capstan
reel disk via the reel idler.
degree.
0
D.D.
motor to the Transmits the movement of the master cam to the
6 Reel pulley
d
No.
7.
8.
9.
10.
11.
Function
Reel sensor An element which sheds the light onto the reflection plate affixed to the bottom side of the reel disk, and detects the rotation of the reel disk through receiving the reflected light.
Auxiliary fast forward brake lever Brakes the supply reel disk to a certain degree in the fast forward and rewind modes.
Take-up loading gear Shifts the take-up pole base and guide roller via the loading relay gear, and applies the tape around the drum assembly, as well as transmits the power to the supply loading gear.
Supply loading gear take-up loading gear, and applies the tape around the
drum assembly.
Relay gear
take-up loading gear via the loading relay gear.
drove
lever
7
ADJUSTMENT, REPLACEMENT AND ASSEMBLY
OF MECHANICAL UNITS
Here we will describe a relatively simple service
work in the field, not referring to the more
complicated repairs which would require the use of special equipment and tools (drum assembly
We are sure that the easy-to-handle tools listed
below would be more than handy for periodical
maintenance to keen the machine in its oriainal
working condition.
replacement, for example).
TOOLS NECESSARY FOR ADJUSTING THE MECHANICAL UNITS
The following tools are required for proper service and satisfactory repair.
0.
AK
Head Tilt Adjusting Jig
Jig Item Configuration
I
These Jigs are used for checking and adjusting the reel disk height
This Jig is used for setting the
These Jigs are used for checking and adjusting the torque
Remarks
c
of take-up and
A/C
Gauge Head
5
Cassette Torque Meter
6
Tension Gauge (3009)
7
Tens&
Gauge (2.0kg)
Hex Wrench (0.9mm) JiGHW0009 AE
8
Hex Wrench (1.2mm)
Hex Wrench (1.5mm) JiGHWOO15 AE
Alignment Tape (PAL) VROCPSV CD
9
Alignment Tape (NTSC) VROATSV CD
0
Drum Replacing Jig
JiGTH0006
JiGVHT-063 C2
JiGSG0300
JiGSG2000
JiGHWOO12 AE
JiGDT-0001
AW
BF
BS
BG
This cassette torque meter is used
%
Q
6
for checking and adjusting the torque of take-up for measuring tape back tension.
There are two Gauges used for the
tensron measurements, 300 g and
*.okg.
These Jigs are used for loosening or
tightening special hexagon type
screws.
These tapes are especially used for
electrical fine adjustment.
This is used for replacement of the
VCR’s upper drum.
8
-
0.
1
rension Gauge Adapter
-
jpecial
2
Jig Item
Bladed Screwdriver
Part No.
JiGADP003
JiGDRiVERH-4
C-:odc
-
BK
-
AP
-
Configuration
Remarks
rhis Jig is used with the tension gauge. Rotary Transformer Clearance Adjusting Jig.
This Screwdriver is used for adjusting the guide roller height.
Tension Band and Plate
3
9djusting
Torque Driver
14
Box Driver
15
Retaining Guide Height
16
Adjusting Jig
Reverse Guide Height
17
Adjusting Jig
Jig
JiGDRiVER-
JiGTDl200
JiGDRiVER 10-7
JiGDRiVER 10-4
JiGGH-F18
JiGRVGH-F18
-
-
-
-
BM
-
CB
AS
AV
BU
BU
-
c
;“.:;
This Jig is used for adjusting the tension band and tension plate.
This is used to screw down resin- made parts: the specified torque is 5
kg.
This Jig is used for height
adjustment of the
position.
This Jig is used for height adjustment of the retaining guide.
This jig is used for height adjustment of the retaining guide.
This Jig is used for height adjustment of the reverse guide.
PJC
head and X-
9
MECHANICAL PARTS REQUIRING PERIODICAL INSPECTION
Use the following table as a guide to maintain the mechanical parts in good operating condition.
inner hole and shaft)
Possible symptom encountered
-atera
noises
-lead occasionally blocked
Door
S/N ratio, no
Door colour,
Sound toosmall
No tape running, uneven No tape running, tape slack
colour
beating
or distorted
colour
Remarks
Abnormal rotation or
significant vibration
requires replacement
Clean with pure high quality isopropyl alcohol.
Clean tape contact part with the specified cleaning
liauid.
Clean tape
with liquid.
Clean rubber and rubber contact area with the specified cleaning liquid.
contact &ea
the specified cleaning
Loadfng Motor
Automatic Head Cleaner
Reel block*
*See
Supply/take-up
Vtdeo search brake lever
Idler gear
Reel Pulley
Maln
NOTE:
-4
the table below for servicing the reel block parts.
reel disks
ass’y
supply/take-up
brake levers
0:
Part replacement.
cl:
Cleaning (For cleaning, use a lint-free cloth dampened with pure isopropyl alcohol).
A:
Oil refilling (The indicated point should be lubricated with high quality spindle oil every
1000
hrs).
no
on
0 n
0 0
on no on
0
Lateral image swing
Cassette not loaded or unloaded
See the chart below
No tape running, tape slack
Notape running
Tape slack
Replace the roller of the cleaner when it wears down. Just change the video head cleaner arm assembly for new one.
Clean
with
quality Isopropyl alcohol.
pure htgh
If the reading is out of the specified value, clean or replace the part.
10
R,EMOVAL AND REASSEMBLY OF
CASSETTE HOUSING CONTROL ASSEMBLY
0
Removal
1.
Set the cassette ejected condition in the cassette eject mode.
2.
Unplug the recorder from the main source. Follow the procedures below in the specified
3. order. a) Remove the cassette loading belt b) Disconnect the FFC (full Flat Cable) c) Remove the cassette housing installation
screws
0.
d) Slide and pull out the cassette housing control
assembly
upward @I.
~-I-
/==h
- _Q3
Cassette housing
setscrew
0.
8.
Place the unit in the eject mode in removal or
5. reassembly of the cassette housing control assembly.
6.
Load the cassette once onto the cassette housing control
assembly
after reassembly. (If the cassette housing control assembly normally operates after this, the phases of mechanism and the
cassette
controller are accurately adjusted
after ejection.)
MECHANICAL OPERATION CHECK
WITHOUT
When power is on, the general operations of the
mechanism can be checked without a cassette. Note the following points.
1. Check video search rewind and rewind, rotating the take-up reel disk @ by hand (in either
C1I.c G,\-LC ,,,““d.
2. When the stop button is pressed, the mechanism
does
to the eject mode and stops.
3. When the stop button is pressed in the playback, video search rewind, and video search forward modes, the supply reel disk 0 keeps on rotating for several seconds for elimination of tape slack
in the course of shifting to the eject mode. In such a case, rotate the take-up reel disk somewhat by hand, and the supply reel disk stops, which can reduce the working time.
CASSElTE
!rse
direction). If it is not rotated,
*
works to shift
not
stop at a normal stop position. It shifts
the’Lmechanism
to
@ 0
Insert the tab of the cassette hosing control assembly to the mechanism chassis.
-.
0
Reassembly
Figure 1-l.
1. Before installation of the cassette housing control assembly, place the unit in the stop mode with the power on, then unplug the power cord. (The main body is placed in the eject mode.)
2. Follow the procedures for removal in the reverse order.
Notes:
1. Be sure to unplug the power cord in removal and reassembly.
2. Keep the cassette loading belt free from grease. In case of its adhesion, clean the belt.
3. In using a magnet screw driver, be sure to keep it
away from
the
A/C
head, FE (Full Erase) head, or
the drum.
4. In removal and reassembly, take care not to hit
the
cassette
housing control assembly or tools against the guide pin, drum, or the like thereabout.
REpLAC~liACil’ fiC \Il,h”l” \“,,,rrl
ASSEMB
Cassette housing
Cassette housing frame
, E
LY
IVI c IY I
(R)
Figure
u r
l-2.
vv u n WI
VvnrcL
11
0
Removal
1. Unsolder the cassette switch connectors (No. 16,
17) from the stat-t sensor PWB.
/Start
sensor
PWB
r/7
Start sensor fixing hook
Cassete
switch
connector
Figurer
l-3.
2. Lift the start sensor PWB pressing the two start sensor PWB fixing hooks inward.
PWB
5. Place the slider pin just above the worm wheel (Figure l-7). (The retainer of the slider is locked at two positions hen. So unlock it as in the Figure
6. Pull out the worm wheel assembly toward you pressing the switch lever upward. (Figure
l-8.)
Cut washer
l-7)
-s
witc:h lever
-Qqd
Start
sensor PWB fixing hook
Figure
3. Unscrew one B tight screw to detach the worm bracket. Note: The worm shaft bearing can easily come
out of position. So be careful not to lose
it.
-Worm
Figure
4. Remove the worm shaft assembly, pulley, and cassette loading belt all from the cassette housing frame (R).
Worm shaft
ass’y
l-4.
wheel
l-5.
Start sensor PWB
bracket
ass’y
-Cassette frame
hosing
(R)
Figure l-7.
_
Slider
Retainer opening
rSlider
(Also provided on the of cassette housing frame)
Cassette housing
i,
Retainer
IL)
side
--Id
t
@
Press.
Cassette housing frame
i
(R) (Ll
side
59
Figure
1-8.
l
Reassembly
1. Turn the phase gear clockwise until the slider comes to a halt in the cassette insertion direction. (See the Figure l-9.)
2. Insert the set up worm wheel gear assembly into the cassette housing frame mark on the phase gear with the mark on the worm wheel gear. Detach the cut washer on the phase gear assembly and the phase gear for easier installation of worm wheel assembly.
Note: Make sure that the slider pin is in the
groove of the drive gear arm.
(R),
matching the
Worm wheel
Figure
l-6.
ass’y
12
\
Drive gear arm
(4
Figure
l-9.
b)
3. install the pulley and the cassette loading belt on the worm shaft assembly. Couple the clutch to the clutch lever. And mount them together in the cassette housing frame
(R).
Note: Keep in mind that the clutch switching
lever should be in the correct position.
The mechanism might malfunction if the
lever is slightly out of position. (See page
14.)
Cassette housing frame Ft)
.
worm
c
.,
shaft ass.“-. 1
Cassette loading belt
\
Clutch
\
7
Pullev
7
5. Tighten one B tight screw. Note: Do not over-tighten the
B
tight screw (no more than 5.0 t 0.5 kg.cm), because the lower threads of the screw hole at the resin-made boss can be broken.
6. Place the start sensor PWB on the cassette housing frame (R). Note: Check that the switch connectors (No. 16,
17) are in the cassette switch mounting hole.
7. Finally resolder the cassette switch connector to the start sensor PWB.
REASSEMBLY OF DRIVE GEAR
Worm wheel
Drive gear spring lR)
Reciprocating spring
(4
Drive gear arm
Cassette
‘housing
frame
(R)
shaft bearing
Figure
l-10.
4. Attach the worm bracket to the worm shaft assembly. Place them onto the boss on the cassette housing frame Note:
B
tight
Inset-t 0
before screwing into 8 and
Worm bracket
Cassette housing frame
Figure
(R).
ssette housing frame
Switch lever
l-11.
(R)
0.
(RI
boss
Drive oear
L
Drive gear arm
Drive spring
F
w
oea%
(RI
LDrive
#-
(Drive gear bottom view)
gear arm
Drive gear
spring shaft
(RI
b)
Figure
1-12.
Pass the tip of the drive gear spring
through the square hole of the drive gear (R) to
hook the spring in position. Hook one end 0 of the reciprocating spring to the catch of the drive gear(R).
Hook the other end Q of the reciprocating
spring to the catch of the worm wheel.
insert the pillar @ of the drive gear square hole of the worm wheel. Turn the worm wheel somewhat counterclockwise for insertion
of the worm wheel to the drive gear
(R),
the reciprocating spring is at work.
(R)
into the
because
(R) 0
13
REPLACEMENT OF CASSETTE LOADING BELT
Figure
1-13.
1. Remove the start sensor PWB 0 and worm
bracket Q from the cassette housing frame(R).
2. Remove the worm shaft assembly
3. Replace the cassette loading belt @ with a new one.
Notes:
Do not the worm bracket in position. The specified torque is 5.0 + 0.5 Make sure that the cassette loading belt is free from grease. If stained with grease, clean the belt with the cleaning liquid. Perform checking of the clutch switch lever for proper action.
overtighten
the B tight screw which holds
kg.cm.
-
Worm shaft ass’y
t
sensor PWB
Worm bracket
8.
1. First make sure that the tip of the switch lever is held at the rib of the drive gear (R).
2. Check that the rib of the cassette housing frame
(R)
and the concavity of the clutch lock lever are
engaged.
3. Finally be sure that the relationship between the clutch lever and the clutch, as well as between the clutch and the pulley, are correct as in the
Figure l-l 5.
Pulley
Check that the clutch is engaged
wtth
0
Resetting
the pulley through the
Figure
1-15.
coupling.
Take the following steps to reset the clutch if it is
unlocked or if the switch lever and the clutch lock lever are unlocked.
lever
CHECKING THE CLUTCH SWITCH LEVER
l
Checking
Place the mechanism in the cassette eject mode
when removing and attaching the cassette housing
from and to the mechanism chassis. Make housing such as the clutch switch lever is in position Note Figure cassette eject mode.
sureenough
that each part in the cassette
If not, it causes malfunction.
:
1-14
shows the position of each part in the
Swtch
level
Rib 2’
Drove
f=Ilb
of cassktre
‘i
gear houslng frame
Figure l-14
‘- Clutch lock lever
(RI
Clutch release
se lever
.~
Figure
Clutch lock lever
l-16.
Rib
of cassette housmg frame
iK1
Shift the slider by turning the coupling in the arrow direction (clockwise) until the slider pin is at the bottom of the slider groove as shown in the Figure
l-16.
(The loading mode)
Note: Note that the slider is equipped with a
lock mechanism. Unlock the locks on cassette dousing frame
(L)
and
(R)
side
before shifting the slider.
When the position is set as shown in the Figure
l-
16, push the clutch release lever in the direction
of the arrow by hand until the clutch lock lever
becomes tightly locked by the rib of the cassette housing frame
(R).
Then turn the coupling counterclockwise until the slider reaches the cassette insertion opening
and the reciprocating spring is activated. Note: There is no need to unlock the slider when
shifting the slider to the cassette insertion opening. Just keep shifting the slider.
14
REPLACEMENT OF LOCK RELEASE LEVER
0
Removal Place the slider in the cassette down position.
1. (Turn the coupling on the worm shaft clockwise
until the slider is in the cassette down position.) Note: Before shifting, unlock the slider.
Slightly widen the cassette housing frames
2. and
(L)
to unhook the slider holders
(R)
and
(L)
(R)
of
the slider assembly off the grooves of the
cassette housing frames.
(4
4.
Remove the lock release lever
from the slider
holder(R)
l
Reassembly
1.
Follow the steps for removal In tne reverse order. (See Figures Attach the lock release lever to the slider holder
2.
1-17
and l-18.)
I. _I
(R).
Slide the slider holder
3.
(RI
downward so that the
two catches of the slider holder (R) fit the
opening of the slider.
4.
Slightly widen the cassette housing frames, and
set the pins of slider holders
(R)
and
(L)
into the grooves of the cassette housing frames. Note: Check if the pins of the slider holders (R)
and
(L)
fit the grooves of the cassette housing frames, and if the drive gear arm is sufficiently engaged with the slider holders.
5.
Turn the coupling counterclockwise until the slider is at the cassette insertion opening.
Cassette housing frame (RI
Slider holder
(RI
(b)
Figure 1-17.
3. Lift the slider holder the slider by pressing two catches with a thin tip
screw driver. Take care not to damage the catches.
Slider holder
V?
(R)
upward about 2mm off
/Slide
Cassette houslng
Slider holder (Li
lock catch
Slide it upward
about 2 mm.
TO RUN A TAPE WITHOUT THE
CASSETTE
HOUSING CONTROLASSEMBLY
1. Plug in the power cord.
2. Turn on the power switch.
3. Open the lid 0 of a cassette tape by hand.
4. Hold the lid with a pair of vinyl tapes
5. Set the cassette tape in the mechanism chassis.
6. Weight the cassette tape with a weight @ to prevent float.
7. Perform running test.
Cassette tape
8.
here
Figure
Lock release lever
Lock release lever spring
l-18.
15
Wetght to prevent i,,
1500 gi
float
Note:
The weight should not be more than 500
)J
Figure l-19.
.,T
,
. .
.y
.1
>
Mechanism
chassis
g.
REPLACEMENT AND HEIGHT CHECKING AND ADJUSTMENT OF REEL DISKS
Remove the cassette housing control assembly.
1. Set the mechanism in the playback mode with no
2. cassette tape in place. Unplug the power cord. Set the idler gear in the center (neutral).
3.
0
Removal (Supply reel disk) Remove the tension band 0. (Take care not to
1. deform it.)
Unscrew the screw @ and remove the supply reel
2. retainer assembly Release the supply reel disk catch and back
3. tension lever
4.
Pull the supply reel disk upward.
Notes
:
1. Take care not to deform the tension band.
2. Check and adjust the tension pole position. (See
page 2 1.)
3. Be careful not to damage the gear and the idler
gear on the supply reel disk.
4. Press the tension band in the direction of the
arrow for removal (see Figure
(6>.
0.
1-20(b)).
enston ever
l
Removal (Take-up reel disk)
1. Unscrew the screw
cc/
and remove the take-up
reel retainer.
2. Release the take-up reel disk catch
0.
3. Pull the take-up reel disk Q upward.
-
Take-up
reel
disk
Take-up reel ratamer
Figure
l-21.
0
Reassembly (Supply reel disk)
1.
Clean the reel disk shaft 0 and apply oil to it.
2.
Release the supply reel disk catch 8 and back
tension lever
Install a new supply reel disk @ onto the shaft.
3. Replace the tension band @ around the supply
4.
0.
reel disk, and insert it to the hole of the tension arm.
5.
Replace the supply reel retainer assembly @ in place, and tighten up the screw
Notes
:
1.
Take enough care not to deform the tension
(4.
band during installation of the supply reel disk.
2. Be careful not to damage the supply reel disk
aear,
back tension lever, catch, or the like with
Fool;.
ension band
Note
When the tension band is pressed in the
:
direction of the arrow for removal, the catch is hard to be deformed.
t
v
b)
Figure
l-20.
16
/ 0
Q
L I-
rzl
&m
.-c
4
Figure
1-22
Supply reel disk
0
Screw
w
Supply reel
T’
retamer
S‘;bply d!sk catch
ass’y
reel
l
Reassembly (Take-up reel disk)
1. Clean the reel disk shaft @ and apply oil to it.
2. Release the take-up reel catch 8 and video search brake lever
a.
3. Install a new take-up reel disk @I onto the shaft.
4. Replace the take-up reel retainer @ in position
and tighten up the screw
Note
:
0.
Take care not to damage the video search brake
lever.
Clean the reel disk shaft well.
and apply
PJ
011
to
It.
Video search
brake lever
Set the master plane releasmg the reverse guide by a fmger.
Figure l-25.
2. Check that the reel disk is lower than part A but higher than part B. If the height is not correct,
adjust the height adjusting screw (see Figure
26
(b)).
Note
:
Whenever replacing the reel disk, perform the
height checking and adjustment.
l-
Apply a thin ttp drwer to the arrow
releasing for easier
setting
of the take-up reel dtsk
Figure l-23.
posItton In
* After reassembly, check the video search rewind
back tension (see page
20),
and check the brake
torque (see page 22).
l
Height checking and adjustment Note: Place the master plane onto the mechanism unit,
taking care not to hit the drum (see Figure l-24)
1. For height adjustment, press the reel disk with a finger, and turn. it right and left with a
screwdriver
(see Figure l-26 (a)).
Setting
Master plane
/-
lO%O.Zmm
(4
Slide It right and left.
and check contact the reel disk.
r
_
I
&yg_im’+ ‘> .2
Reel disk
I
1
wth
Reel disk
adlustIng 119
height
Mechanism chassis
Figure
(b)
Figure l-26
1-24.
17
CHECKING AND ADJUSTMENT OF TAKE-UP
TORQUE IN FAST FORWARD MODE
l
Remove the cassette housing control assembly.
0
Setting
CHECKING AND ADJUSTMENT
OFTAKE-UP
TORQUE IN REWIND MODE
Remove the cassette housing control assembly.
l
l
Setting
Torque gauge
Set the scale to
l
Checking
Turn the torque gauge slowly
(one rotation every 2 to 3 seconds) by hand in the take-up direction
“0”
Figure l-27.
Torque gauge
Set the scale to
Setting
+
ke-up reel disk
l
Checking
Turn
the torque gauge slowly (one rotation every 2 to 3 seconds) by band in the
take-up direction
“0”
Setting
+
Supply reel disk
Figure l-29.
l
Adjustment
700g.cm
The gauge is held a its maximum value.
(Red
Take-up
Figure l-28.
or more
mark)
dIrection
1. If the take-up torque is outside the range, clean the capstan D.D. motor pulley, reel belt and reel
pulley with cleaning liquid, then recheck the
torque.
2. If the take-up torque
is
still out of range, replace
the reel belt.
Notes
:
1. Hold down the torque gauge so that it may not fly off.
2. When checking the take-up torque, do not keep the reel disk locked for a longer time.
0
Adjustment
Figure
700gfm
The gauge is held its maximum value.
l-30.
or more
at-
w
1. If the take-up torque is outside the range, clean the capstan D.D. motor pulley, reel belt and reel pulley with cleaning liquid, then recheck the torque.
2. If the take-up torque is still out of range, replace the reel belt.
Notes
:
1. Hold down the torque gauge so that
it
may not
fly off.
2. When checking the take-up torque, do not keep the reel disk locked for a longer time.
18
CHECKING AND ADJUSTMENT OF TAKE-UP TORQUE IN PLAYBACK MODE
Remove the cassette housing control assembly.
1. Open the lid of the cassette torque meter, and
2. hold it with a pair of vinyl tapes.
CHECKING AND ADJUSTMENT OF TAKE-UP
TORQUE IN VIDEO SEARCH REWIND MODE
l
Remove the cassette housing control assembly.
Load a cassette torque meter
9
Set value SP 95 ?
30g.cm
Into
the unit
Push the play button to place Push the video the
unit I” the
Place the torque gauge on the supply reel disk, and turn it
lone
rotation
that the torque IS
170+40 g’cm.
playback mode. button to place the unit in the
counterclockwlse
every 2 to 3 seconds) and check
wlthln
the set value
video search rewind mode.
Torque gauge
very slowly
Supply reel disk
Figure l-32.
search rewmd
x;;>
CzY
Note: Set the torque gauge securely on the supply reel disk. If it is not secure, the measurement will be
incorrect.
l
Adjustment
Figure
1-31.
Checking
Check that the torque is in the range of 95 f 30
g-cm.
~.
&.
The toraue fluctuates due to the rotational
.~
deviation of the reel drive unit. Use the center of
the fluctuation as the value.
3. Place the unit in the SP record mode, and check that the take-up torque is within the range.
l
Adjustment
If the take-up torque in the playback mode is
outside the range, replace the take-up reel disk.
Note: Weight the cassette torque meter to
prevent float.
If the take-up torque in video search rewind mode
is outside the range, replace the supply reel disk.
Note
:
The torque fluctuates due to the rotational deviation of the supply reel disk. Use the center of the fluctuation at the value.
19
CHECKING THE FAST FORWARD BACK
CHECKING THE VIDEO SEARCH REWIND
TENSION BACK TENSION
l
Remove the cassette housing control assembly.
l
Checking
@
Remove the cassette housing control assembly.
l
Checking
‘I I\’
e :h’I
4
9
Note
*Torque gaug
‘I I\’
Place the unit in the
fast forward mode.
Place the torque gauge on the supply reek disk, and turn it clockwise very
slowly (one
and check that the torque is within
152
rotation every 2 to 3 seconds)
5 g.cm
Figure l-33.
:
Supply reel disk
Set the torque gauge securely on the supply reel disk. If the torque gauge is not securely set on the reel disk, measurement
will‘be
incorrect.
CHECKING THE REWIND BACK TENSION
l
Remove the cassette housing control assembly.
l
Checking
3
Push the play button to place the unit in the playback mode. button to place the unit in the
Place the torque gauge on the take-up reel disk, and turn it (one rotation every 2 to 3 seconds) and check that the torque is within the set value
455 20
g.cm.
Note
couterclockwise
Take-up reel disk
Figure
:
4
Push the video search rewind
video search rewind mode.
Torque gauge
very slowly
u
kzh
l-35.
Set the torque gauge securely on the take-up reel disk. If it is not secure, the measurement will be
incorrect.
CHECKING THE PINCH ROLLER PRESSURE
l
Remove the cassette housing control assembly.
Note
Place the
/
rewind mode.
:
unit
In the
Place the torque gauge on the take-up reel counterclockwise very slowly
(one
seconds)
torque is
disk.
and turn It
rotation
every 2 to 3
and check that the
wlthin 152
Figure l-34.
5
g’cm.
Take-up reel disk
Set the torque gauge securely on the take-up reel disk. If it is not secure, the measurement will be
incorrect.
Capstan shaft
Push the play button to place the
unit In the playback mode.
Tension gauge
1
.aoo-
1,200
g
soon
gauge adapter
Figure l-36.
Detach the pinch roller from the capstan shaft.
1. Set the tension gauge by hooking the tension
2. gauge adapter onto the pinch roller shaft. Gradually release the pressure to allow the pinch
3. roller to touch the capstan shaft. When the
pinch roller just touches the capstan shaft, read
the indication on the gauge.
4.
Check that the reading of the tension gauge is in the range of 1000 to 1200
g.
CHECKING AND ADJUSTMENT OF TENSION POLE POSITION
l
Remove the cassette housing control assembly.
Vinyl tapes
* :&
Place the unit the record mode.
*
I”
2. At the beginning of the tape (E-180), check that the tension pole’s left side is aligned with the supply impedance roller’s left side by sight.
3. Check that the end of the tape is neither curled against the flange of the supply impedance
roller nor over it.
4. During the video search rewind mode with no cassette tape in place, check that the supply
reel disk is free from the tension band.
l
Position adjustment (record mode) When the tension pole is at the right of the supply impedance roller’s center: Untighten the tightening screw, and shift the ten­sion band adjustment bracket in the direction of the arrow using a tension band and plate adjusting jig until it is in the set value range (left side). Then secure it with the tightening screw.
I
Center
SUPPlY
Tension band
and plate
sung
Supply impedance roller Tension pole
I
ensjon arm
utde roller A
G
Check the
Tenston band
and plate
adjusting 119 settlng
hole
lef-t
echanism chassts
(4
Video
cassette tape
(E-1
80)
Guide roller
B
Tenston band adjustment bracket
Figure l-38.
l
Position adjustment (record mode) When the tension pole is at the left of the supply impedance roller’s center:
Untighten the tightening screw, and shift the ten­sion band adjustment bracket in the direction of the arrow using a tension band and plate adjusting jig until it is in the set value range (left side). Then secure it with the tightening screw.
I
Supply Impedance roller
TensIon pole
adI1
3e
(b)
Figure l-37.
l
Checking
1.
The guide rollers (A, B) operate to bring the tape
outside the cassette tape and simultaneously the tension pole moves to the left, loading the tape. At that time (loading completed), check the
position of the tension pole.
21
Tenston band adjusrment bracket
/ -
Figure
1-39.
Supply reel
band
CHECKING AND ADJUSTMENT OF RECORD
I
PLAYBACK BACK TENSION
l
Remove the cassette housing control assembly.
Open here
Cassette torque meter
Figure 142. Not used.
/
Push the record button to place the
m
the record mode
unit
Figure
l-40.
chassis
1. Put a cassette torque meter into the unit.
2. Push the record button to place the unit in the record mode.
3. Check that the back tension indicated by the gauge is within the set range 31 to 36
Notes
:
g.cm.
1. Make sure that the video cassette tape is over the retaining guide.
2. Make sure that the tape is not slack nor damaged at either end.
l
Adjustment
1.
If the reading of the cassette torque meter is less
than specified, move the tip of the tension spring hook
pIaYe
toward the hole A.
2. If the reading of the cassette torque meter is more than specified, move the tip of the tension spring hook plate toward the hole
*
Put a thin screw driver (-) in the shaft hole, lean
6.
it toward you, and turn it for easer shift of the
tension spring hook plate in the direction of A or
B.
CHECKING THE BRAKE TORQUE
l
Checking the brake torque at the supply side
Torque
gauge
/
LA
Tension spring
hook plate
Figure
1-41
Tenston spring
Tension swng
hook plate
Mechanism chassts
22
,-Supply reel disk
Adjust in
the center
Figure
ti
-5:’
the Idler gear
143.
Supply reel
disk
--/
1.
Remove the cassette housing control assembly.
2.
Place the mechanism in the stop mode by unplugging the power cord in the fast forward or rewind mode. Slowly rotate the torque gauge in the clockwise
3. (CW) direction and counterclockwise (CCW) direction of the supply brake so that the reel disk and the indicator of the torque gauge rotate at an equal rate. Check that the values are within
the range of CW direction = 280 to 720
CCW direction
=
90 to 230
g-cm,
and that the brake torque in the CW direction is at least twice as high as that in the CCW direction.
0
Checking the brake torque at the take-up side
g-cm,
REPLACEMENT OF MAIN BRAKE
1. Remove the reel belt and the reel block FFC.
2. Remove the cut washer 0 off the brake shifter.
3. Unscrew the four screws C3 and then the
take-
up reel retainer.
4. Remove the reel block assembly @ downward.
5.
Remove the cut washer 0
firstand
then the reel
pulley.
6. Unscrew the two screws @ and detach the idler assembly.
7. Unhook the back tension lever spring
($9
and remove the back tension lever @. (Undo the hook under the reel chassis.)
8. Open the shifter latch 63 and remove the brake shifter assembly
9. Release the reel disk catches
ED.
Oand
then remove
the left and right reel disk assemblies GD and
10. Finally remove the main brake levers main brake spring
0.
@and
h
0.
Adjust the Idler gear in the center.
Mechanism
1.
2.
chass
Figure l-44.
Remove the cassette housing control assembly. Slowly rotate the torque gauge in the clockwise (CW) direction and counterclockwise (CCW) direction of the take-up brake so that the reel disk and the indicator of the torque gauge rotate at an equal rate. Check that the values are within the range of CCW direction = 280 to 720
gem,
CW direction
=
90 to 230
g-m,
and that the brake torque in the CCW direction is at least twice as high as that in the CW direction.
l
Adjustment of the brake torque at the supply
side and the take-up side
1. If the supply or take-up brake torque is outside the range, clean the supply or take-up reel disk
break lever felt, then recheck the torque.
2. If the supply or take-up brake torque is still outside the range, replace the main brake or the
main brake spring.
Take-up
reel
retainer
Note
yqg wash/e;-
Figure
145.
:
3
Reel block ass’y
When the main brake is replaced, perform the
height checking and adjustment (see page
l7),
and the brake torque checking (see page 22).
23
R&fCEMENT
Remove the cassette housing control assembly.
1. Place the unit in the unloading mode, and
2.
unplug
0
Removal
Loosen the tilt adjusting screw
1. Remove the azimuth adjusting screw
2. Remove the AK head screw
3. Unsolder the A/C head
4.
the power cord.
OF A/C (Audio/Control)
0.
8.
a.
PWB
soldered to the
AK
head assembly.
Note
:
1. After replacement, be sure to perform the adjustment of the tape drive train (see page 26).
Under any circumstances, avoid touching the
head. Clean the head, if touched with your
finger, with alcohol.
2. Take care that the azimuth spring does not fly
off when removing the NC head screw.
AK
head
PWB
Pay attention to the azimuth spring.
Figure
14.
0
Adjustment
[A/C head tilt angle]
1. Set the mechanism to the loading mode.
2. Place the AK head tilt adjusting jig.
3. Slowly turn the tilt adjusting screw with a screw driver
until
there is no gap between the jig and
the AJC head.
h -A
piecd of white paper
F.
Tilt adjusting
screw
A/C head height
0
Replacement
Figure 146.
AK
head arm
1. Solder the removed A/C head PWB onto a new A/C head assembly.
2. The A/C head assembly is attached so that the A/C head arm and AK head plate are roughly
parallel to each other.
New
A/C head
Never touch the
‘AK
head plate
A/C head tilt
A/C
tiea
I
(4
:rew
driver
Figure
1-47.
(b)
Figure l-49.
24
[AK
head height rough
1 k
adjustment)
80x driver
Roughly
adjust the height of the AK head by turning the AK head adjusting
hexagon nut with the
specialized box driver until
the tape is in the position shown below.
[Height adjustment of retaining
AdJust adjustment
Retaining
&de
adjusting Jg
height
(JiGGIl -
Fl8)
of the retainlnp
guide1
Hdght
the gap d zero between the
jig
(4
Figure l-51.
SdJurtlng
Jig
and the lower flange
guide.
(b)
A/C head-,
[Height adjustment of reverse
Reverse guide adjusting jig
height?
(4
To readjust the height, remove the cut washer from behind. take out the
spring,
guide and
lift the reverse
sdd
a washer.
-Revewe
guide
guide;
Reverse guide height adjusting jig
Go-end is 13.52 mm.
Not go-end is 13.38
(b)
Adjust the nut visually so that the control head IS
to 0.5 mm below the bottom
of the tape.
Figure
visible
l-50.
J
0.3
HEIGHT ADJUSTMENT OF RETAINING
GUIDE AND REVERSE GUIDE
Note
:
Before the rough adjustment of the tape drive train, check that the retaining guide height is within the value in Figure jigs.
1-51
by using the special
25
&-;arher
*Wing
-Spring
B
@-washer (iron
w Cut
washer
!d
Figure l-52.
0.25and0.13.
flat)
2.1-54.5
ADJUSTMENT OF TAPE DRIVE TRAIN
1. Remove the cassette housing control assembly.
2. Check and adjust the position of the tension pole. (See page 2 1.)
3. Check and adjust the video search rewind back tension. (See page 20.)
4. Set the tilt angle of the A/C head. (See page 24.)
5. Rough adjustment of tape drive train. a) Connect the oscilloscope to the test point for
PB CHROMA envelope output (TP501). Set the synchronism of the oscilloscope to EXT. The PB CHROMA signal is to be triggered by the head switching pulse
b) Loosen the setscrew at the lower part of the
guide roller, and adjust it with an adjusting screw driver (JIGDRIVERH-4) so that the guide
roller turns smoothly. (Do not overloosen the
setscrew, which causes insecurity of the guide
roller.) (See Figure l-53.)
c).Set the alignment tape (See the Notes below)
on the reel disk, and place the unit in the playback mode. (Place a 500 g. weight on the cassette tape to prevent floating of the cassette tape.)
Notes
:
1 Alignment tape.
2 Head
Type-
(TP502).
VROCPSV (PAL) VROATSV (NTSC)
Wrinkles at upper flange
Wrinklesat
lower flange
Clockwise
(4
Counterclockwise
b)
Hexagon
d)
wr
Figure l-53.
Chang:
Figure l-54.
the envelope waveform from MAX to MIN, and MIN to MAX by pushing the
(-) tracking button, and check a flat response
is obtained on the waveform.
e) If a flat response cannot be obtained, roughly
adjust the guide rollers on the supply side and
take-up side using an adjusting screw driver
until a flat response can be obtained.
f)
Turn the A / C head tilt adjusting screw with a
screwdriver to prevent the tape from wrinkling at the upper and lower flanges of the fixed guide.
1) Wrinkles at the upper flange : Turn the above adjusting screw clockwise, as shown in Fig. 1 - 55 (a)
2) Wrinkles at the lower flange : Turn the above adjusting screw counterclockwise, as shown in Fig. 1 - 55 (b)
(+)
or
Figure l-55.
Notes:
1. Place the tracking control in the center position, and adjust the X-position adjusting nut so that the PB CHROMA envelop becomes maximum for easier rough adjustment of the tape drive train.
2. In the rough adjustment, pay particular attention to the outlet side.
Loosen theulsetscrew
Figure l-56.
Figure
1-57.
x-position adjusting
nur
26
PB CHROMA l
nvel~f~
(TP501)
mad wnching pulse CTP502)
Figure l-58.
6. Adjustment of A/C head height and azimuth a) Connect an oscilloscope to the audio output
terminal.
b) Use the alignment tape and play back its
audio 6
kHz
signal (monoscope pattern for video signal). Adjust the azimuth adjusting screw to obtain the maximum audio output on an oscilloscope. (See Figure l-59.)
c) Use the alignment tape and play back its
audio 1
kHz
signal (colour bar for video signal) and slowly rotate the A/C head height adjusting nut with the special box driver to obtain the maximum audio output.
d) Perform the adjustment in b) again. e) After this adjustment, apply
glyptal
to the
screws and nuts to fix them.
i%
Box driver
Azimuth adjusting screw
Figure l-59.
Figure
l-60.
7. Adjustment of tape drive train and X-Position. a) Connect the oscilloscope to the test points
(TP501) for PB CHROMA envelope output. Set
the synchronism of the oscilloscope to EXT.
The PB CHROMA signal is to be triggered by
the head switching pulse
(TP502).
b) Play back the tape drive train alignment tape.
C)
Push the
envelope waveform from MAX to
(+)
or
(-)
button to change the
MIN,
MIN to MAX. Adjust the guide roller’s height
on the supply and take-up sides with an adjusting screw driver, to obtain an envelop waveform that is as flat as possible.
d) If the tape is above or below the helical lead,
the PB CHROMA waveform will take the shape shown in Figure
1-61.
e) Adjust for maximum flatness of the envelope
as the step 5, e) in page 26.
and
4
kz/
Adjustment
When the tape is above the helical lead.
Supply side
Supply
stde
roller rotated in roller rotated in
clockwrse direction
(lowers gurde roller) to flatten envelope
guide
Take-up side
it----y+
Take-upsrde gutde
clockwise dIrectron (lowers guide roller) to flatten envelope.
Figure
i-61.
When the tape is below the helical lead.
Supply side
%=&
Supply roller rotated in
counterclockwtse
direction
roller) to make the
tape float above the
helical lead. The
srde
guide roller
then rotated in the
clockwrse
flatten the envelope.
side guide
(rarses
drrection to
gurde
supply
IS
Take-up side
it-y&j
Take-up side gurde roller rotated
counterclockwlse
direction (raises roller) to make tape float above the helical lead. The take-up
roller is then rotated the clockwise to flatten the envelope.
In
If
e
t
srde
gurde
directton
urde
rn
27
f) Push the ( +) or (-) tracking button to check
that a flat response is obtained on the envelope waveform.
g)
Secure the guide roller by tightening the
guide roller setscrew in the unloading mode.
h) Play back the tape drive train alignment tape
to check that the envelope waveform does
not change.
8. Adjustment of A/C head X-position. Push the ( +) and (-) tracking buttons at the
a)
same time to the preset mode.
Rotate the X-position adjusting nut with an
b)
adjusting box driver, and adjust the A/C head position for maximum head switching pulse
low side envelope.
Adjust the playback switching point.
d
d) Check the flatness of the envelope waveform
and sound by playing back a recorded tape.
X-posmon adlustfng nut
l-2mm
2!ilktk
Maw
Figure l-62.
II
chassis
REPLACEMENT OF THE CAPSTAN D.D. (DIRECT DRIVE) MOTOR
0
Remove the cassette housing control assembly.
l
Reassembly
1. Mount the capstan motor on the mechanism chassis making sure not to allow the capstan shaft to hit the mechanism chassis, and attach it with the three screws.
2. Insert the FFC into the capstan D.D. motor control PWB.
3. Attach the reel belt. Notes
:
1.
After installing the capstan D.D. motor, be sure to rotate the capstan
D.D.
motor and check the
movement.
2.
Check and adjust the servo
ciruit.
REMOVAL AND REASSEMBLY OF THE LOADING GEAR BLOCK
Notes : The following explanation is based on
head models. (The slow brake spring and slow brake lever are not provide&on head models.)
1. Remove the cassette housing control assembly.
2. Remove the reel belt.
3. Remove the reel block.
0
Removal
Notes
:
Use care not to deform the parts hooked to the slow brake shaft cap, take-up loading gear, and supply loading gear as shown in Figure l-64.
4­2-
l
Removal (Follow the order of indicated
numbers.)
Remove the
2
Remove Ihe reel belt
0
Figure
Three
screws
Capsran D.D motor
l-63
L. In
roller with a rubber band or the like beforehand for easier reassembly.
Remove the relay
gear drive lever
Unhook the
slow
brakesorinp 6
28
Figure l-64.
removing the loading gear, secure the guide
.Loadlng relay
Loading relay gear
Capstan D D motor
Remove the slow brake spring Remove the slow brake shaft cap
::
Remove the slow brake lever
3.
Remove the E ring
4.
Rotate the take-up loading gear, take-up
5.
@.
0.
8.
a.
loading arm assembly, supply loading gear and supply loading arm assembly slightly in the
loading direction, and take them @ all out. Remove the E ring
6.
Remove the relay gear drive lever
7.
0
Reassembly
a.
a.
Reverse the procedure. Be sure to match the
tally marks on the gears.
Figure 1-66.
Notes
:
1. When reassembling, apply specified grease to the following points; all the gear teeth, all the
gear shafts and the cam groove of loading relay gear.
2. Be careful not the deform the supply/take-up
loading arms.
3. Be careful to keep clean the slow brake lever
felt.
4. Be also careful to keep the outer surface of
the capstan D.D. motor free from dust and
dirt. (If stained, the MR (Magnet Resistor) element might be damaged.)
5. Take care not to deform the anti-fall hooks of
,the
slow brake shaft cap and supply/take-up
loading gears more than required.
Note
,&
:
Leads
Figure l-67.
Master
Can)
When using a magnetic screw driver in removal of three screws, do not allow the magnetic driver to hit the A/C head or drums.
l
Reassembly
1. Turn the master cam all the way counter­clockwise.
2. Match the tally mark on the cam switch with the mating mark. Fit the loading block and the master cam
three screws.
with
each other. Tighten up the
Cam
swnch
REMOVAL AND REASSEMBLY OF LOADING BLOCK
0
Removal
leads
1.
Remove the
2.
Remove the
3. Unscrew the three screws
4. Pull the loading
0.
cassette loading
a.
block upward.
belt
8
29
Figure l-68.
3. Finally connect the leads and apply the cassette loading belt.
Notes:
1.
Be careful not to scratch the gear.
2. Be careful not to stain the belt. If dirty, clean it up
with the specified
cleaning liquid.
REPLACEMENT OF LOADING MOTOR
1. Set the cassette ejected condition by placing the unit in the cassette eject mode.
2. Unplug the power cord.
3. Remove the loading block in accordance with the statements and drawings above.
Solder
I
o-
Unsolder here
Label
Loadmg
block
Figure l-69.
1.
Unsolder the leads 0 from the lpading motor.
2. Unlock the
left
and right catches
8
of the cam
switch off the loading block. Take out the cam switch and loading block
Tally marks
,-Loading
2
8
Catches of cam
3. Take out the loading belt
4. Pry up the back end of the loading motor with a screw driver or the like as In Figure out the motor.
swttch
Figure
PWB (See Figure
block
PWB
Pull up the cam
the
catches Remove the cam SWliCh
together
with
the
switch pressmg
loading
l-70).
block
l-70.
C9.
1-71
and take
PWB
Note:
Figure l-72.
When press-fitting
motor pulley, keep the pressure less than 5 kg, and the gap between the motor and pulley should be
Figure l-73.
3.020.1
the loading
mm.
3. Set the loading block PWB and the cam switch in position.
4. Resolder the leads to the loading motor.
5. Finally place the loading block (See page
29).
6. Attach the loading belt.
REPLACEMENT OF MASTER CAM
0
Removal
1.
Remove the E ring
2. Remove the half-loading drive lever
3. Remove the E ring
4. Remove the pinch roller lever
5. Pull out the master cam upward
0.
@.
8.
@I.
6).
Pinch roller lever
Pinch
cam follower
roler
level
Motor label
Pa.,1 the :tp oi d
screwdrwcr ilhe here Pry up
the
loadlny
take
0
Reassembly
1.
Remove the loading motor, and mount a new
baLk
end of the
motor and
nut the
or the
motor
Figure
l-71.
3
0
Loadq heir
I
loading motor as in Figure l-72.
2. Place the loading motor so that its label is visible as shown in Figure l-72. Make sure that the screw hole at the motor shaft, protuberance on the loading block, and the motor’s back end marked with the arrow are mated with each other.
Enters the outermost cam groove
30
lever to the
poslllon.~
Slow brake lever cam follower
Figure
l-74
Bottom side of
master
cam follower
unloading
cam-.
Reassembly Place the relay gear drive lever in the unloading state.
Place the relay shifter so that it is in contact with the reverse guide spring hole in the mechanism chassis. Release the slow brake lever with a finger to bring it away from the capstan (in the direction of arrow). Then place the master cam so that the D cut-off part of the master cam faces the direction of arrow.
a,
Place the half- loading recipro lever’s cam
follower so that it fits in the master cam’s
circumferential cam groove (marked with
arrow), attach the E ring, then mount the half-
loading recipro lever.
4. Turn the master cam somewhat clockwise until the pinch roller lever’s cam follower goes into the master cam’s groove (marked with arrow).
Mount the pinch roller lever and then attach the
E
ring.
5. Rotate the master cam by hand to make sure all
~-
the four levers (relay gear drive lever,
half-
loading recipro lever, pinch roller lever, and relay shifter lever) are in the cam grooves in place.
6. Mount the loading block.
Notes
:
(See
page 29.)
1. Be careful not to scratch the teeth and grooves of the master cam.
2. After installation of the master cam, be sure to rotate the master cam by hand before installing
the loading block. If the levers are in wrong
position, the master cam and the levers may get damaged when the motor stares.
3. Apply specified grease to the master cam’s grooves and teeth.
REPLACEMENT OF UPPER DRUM
Note
:
The gap between the lower drum and the upper drum is very accurate, in the order of microns, and care should be paid to their replacement. Even a slight amount of foreign material will affect the accuracy of their reassembly.
l
Replacement (Follow the order of the indicated
numbers.)
Unsolder the leads.
[2
Head Model1
*
Remove the upper drum by pulling it with the upper drum replacing jig.
Turn and tighten the screws equally.
Figure l-75.
Notes
:
1. Avoid touching the drum surface with bare hands.
2. Pull out the upper drum with care so that it may not be tilted, and replace it with the upper drum replacing jig using care not to damage the disk
circumference.
3. Do not hit the screws when tightening them.
31
l
Reassembly
Notes :
1.
Before setting the drum, check that there are no
scratches or dust on the edge of the surface and circumference of the disk.
2. Before setting the drum, check that there are no scratches or dust on the internal surface and edge of the surface of the upper drum.
3. On assembling these parts, insert the upper
drum onto the disk with care, so that the upper drum is not tilted. When assembling these parts, do not allow dust
4.
or dirt come between the disk and the upper drum.
Do not use excessive force when driving in the
5. screws.
REPLACEMENT OF
Put the unit in the cassette eject position.
1. Unplug the power cord.
2.
0
Removal (Reverse the order in reassembly.) Remove the
1. Remove the two D.D. rotor assembly setscrews
2.
FFC 0.
D.D.
MOTOR
8.
Pull out the
3. Remove the three D. D.
4.
5. Remove the D.D.
Notes
:
When removing the
1.
stator
assembly, use care not to hit the loading
D.D.
rotor
stator
@,.
stator
setscrews
assembly
D.D.
­Q.
rotor assembly or
@.
relay gear.
2.
Secure the D.D. rotor assembly so that the installation positioning holes in the D.D. rotor assembly and lower drum assembly match. Be careful not to damage the upper drum or the
3. video head.
4.
Be sure that the hall device and the D.D. assembly are not damaged by the D.D. rotor assembly or other parts.
After installation, adjust the playback switching
5. point.
D.D.
stator
I2
Head Model]
Figure l-76.
1.
Set the new drum.
2.
Fasten the upper drum in place with the two
screws.
3.
Solder the leads.
Note: Soldering should be performed quickly
and carefully without touching adjacent
patterns.
4.
After replacement, be sure to check the tape
drive train adjustment (see page 26.) and the
following electric adjustments. Adjustment of the playback switching point. Checking and adjustment of the X-position
D.D.
stator
setscrew
Figure 1-77.
D.D. rotor
ass’y
ass’y
32
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