Shark Pressure Washers SMT-354037E Operator's Manual

OPERATOR'S MAN U AL
SMT
MODEL # ORDER #
SMT-354037E 1.103-841.0
To locate your local Shark Commercial Pressure Washer Dealer nearest you,
visit www.sharkpw.com
9.800-504.0-D10/26/16
TABLE OF CONTENTS
Important Trailer Safety Information 4-8
What to Check and How to Check 9
Important Safety Information 10-12
Component Identifi cations 13
Accessory Assembly Instructions 14
Assembly Instructions 15
Installation 16
Operating Instructions 17
Detergents & General Cleaning Techniques 18
Shut Down & Clean-up Procedures 19
Storage 19
Troubleshooting 20-21
Maintenance Charts 22
Oil Change Record 22
Preventative Maintenance 24
Maintenance & Service 25-27
Shark SMT • 9.800-504.0
TABLE OF CONTENTS
Notice
This trailer is equipped to meet applicable U.S. Federal safety standards. Check local and state requirements regarding brakes and any additional equipment that may be required. Any modifi cations or additions including load-equalizing hitches, without written factory consent: usage in an abnormal manner including overloading voids all manufacturers’ warranties and liability.
WARNING: This Owner's Manual contains safety information and instructions for your trailer.
You must read this manual before loading or towing your trailer.
You must follow all safety precautions and instructions.
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________
The model and serial numbers will be found on a decal at tached to the
pressure washer. You should record both serial number and date of purchase
and keep in a safe place for future ref er ence.
PATENT PENDING
Shark SMT • 9.800-504.0
IMPORTANT TRAILER SAFETY INFORMATION
Referencing the Utility Trailer in this Manual
All references to the trailer or component parts to either left or right are made with the assumption that you are standing behind the trailer facing forward. Your
left hand or right hand is the equivalent on the trailer.
Tire Safety
The most common cause of trailer tire failure is under­inflation. Therefore, it is important that you always maintain the specifi ed air pressure as indicated by the tire manufacturer on the tire's side-walls. This information can also be found on the tire label or the air pressure molded on the tire side-wall.
The most important things you can do to maintaining proper tire pressure are observe all tire and trailer maximum carrying capacities, avoid road hazards, and inspect the tires for cuts, slashes and other irregularities. These practices, along with other care and maintenance, can improve handling, help protect you and others from avoidable breakdowns and accidents, improve fuel economy, and increase the life of your tires.
Make tire safety a regular part of your trailer maintenance routine. The time you spend is minimal compared to the amount of time, inconvenience, and potential safety hazards that can occur from a fl at tire or failure.
Basic Tire Maintenance
Properly maintained tires improve the load-carrying capability of your trailer. You can help avoid fl at tires and tire failures by main taining proper tire pressure, observing tire and trailer capacity limits, avoiding road hazards, and inspecting your tires regularly.
Identifying Your Recommended Tire Pressure and Maximum Load Carrying Capacity for Your Trailer
Both the tire placard and the VIN label are permanently attached on top of the frame of your trailer and have the required information printed on them. They also list the maximum load that can be placed on the trailer without exceeding the load limits of the tires or the trailers other components. These labels indicate the manufacturer’s information including:
Recommended tire size.
Recommended tire infl ation pressure.
The maximum weight the trailer is designed to carry.
Gross vehicle weight rating of the trailer.
Gross axle weight rating of the trailer.
Understanding Tire Pressure and Load Limits
Tire infl ation pressure is the level of air in the tire that provides it with the load-carrying capacity and affects the overall performance of the trailer. The tire infl ation pressure is a number that indicates the amount of air pressure that is inside the tire. It is measured in pounds per square inch (PSI). The tire must be infl ated to the air pressure as designated on the labels. Also listed on the labels is the air pressure in kilo Pascals (kPa), which is a metric measurement. Tire manufacturers determine the air pressure to maximize the amount of weight the tires can safely carry. The proper tire pressure for your trailer tires is referred to as the "recommended cold infl ation pressure." It is diffi cult to obtain the recommended tire pressure if your tires are not cold when the reading is taken because the air will expand when it is warmed by towing down the road, thus increasing the air pressure inside. If air is added to a tire that is low the air pressure should never exceed the recommended pressure.
It is important to check your trailer’s tire pressure at least once a month for the following reasons:
Most tires will naturally lose air over time.
Tires can lose air suddenly if driven over an object that punctures or cuts the tire. Sometimes a sharp blow from a pothole or curb can knock the tire loose from the rim causing immediate defl ation.
Maintaining Proper Tire Pressure
Locate the recommended tire pressure on the trailer's tire information placard or owner's manual.
Record the tire pressure of all tires. If the tire pressure is too high in any of the tires, slowly release air by gently pressing on the tire valve stem with the edge of your tire gauge until you get the correct pressure.
If the tire pressure is too low, note the difference between the measured tire pressure and the correct tire pressure. These "missing" pounds of pressure are what you will need to add.
Add the missing pounds of air pressure to each tire that is under infl ated.
Check all tires to make sure they have the same air pressure.
If you have been towing your trailer and think that a tire is under infl ated, fi ll it to the recommended cold infl ation pressure indicated on your trailer's tire label placard or the VIN label. You can also check the sidewall of the tire for a correct tire infl ation pressure. Your tire will have a slightly lower air pressure because the tire is warm when you are infl ating it, but it will be much better than to continue to tow it with the under infl ation it may have had. Once the trailer has been parked long enough to allow the tires to cool down, recheck the tire pressure and add additional air to return the tire pressure to the recommended level.
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Shark SMT • 9.800-504.0
IMPORTANT TRAILER SAFETY INFORMATION
Tire Size
To maintain the trailer's carrying capacity and safety, purchase only the same size tires as what were originally supplied on the trailer.
Safety Tips
Slow down if you have to go over a pothole or other object in road.
Do not run over curbs and try not to strike the curb when parking.
For a free brochure visit:
www. nhtsa.dot.gov
IMPORTANT: Before towing this trailer be sure to read the instructions and warnings supplied in this manual. Also read the information supplied with your tow vehicle so you know and understand it's limitations.
Never Tow the Trailer Before Checking:
Coupler and latch assembly show no signs of wear or damage.
Coupler hitch and hitch ball are of the same size.
Coupler and safety chains are safely secured to the hitch.
Check all fasteners for proper tightness.
Load is securely tied down to the trailer.
Wheel lug nuts are properly tightened to the right torque.
• Wheel bearings are properly adjusted and maintained.
• Load is within the maximum load carrying capacity of trailer.
Tires are properly infl ated and are road worthy.
All trailer lighting is working properly.
IMPORTANT: The load must be distributed equally on the bed of the trailer if possible. Heavy, concentrated loads may cause damage or possible failure of the trailer.
WARNING: Loads place on the trailer must be securely tied to the trailer. Always use appropriate tie downs designed to restrict loads from moving when properly attached. Failure to do so will allow shifting of the load causing potential trailer failure and/or loss of the load and personal injury.
This trailer is equipped to meet all applicable federal safety standards in effect the day of manufacture. Check local and state requirements regarding any additional equipment that may be required.
The addition of optional equipment to your trailer may in crease the total weight of your trailer package to where it now exceeds the maximum load carrying capacity of the trailer.
Tow Vehicles
WARNING: Serious injury or property damage can result if the total weight of your loaded trailer exceeds the capacity of the hitch and/or your tow vehicle.
It is very important that you know and understand the towing capabilities of your tow vehicle. This is especially true with the braking abilities of the tow vehicle. You should check with your authorized dealer to see what the capabilities are for the total towing load and the maximum allowable tongue weight for the vehicle you plan on using for towing.
It is also important that the lighting system in the tow vehicle has suffi cient capacity support the additional load the trailer lighting will add to the system. A heavy duty fl asher may be required to make your turn signals function properly.
Trailer Ball & Couplers
WARNING: Failure to properly engage the hitch ball in the coupler ball socket and securely lock the coupler latch mechanism can cause the trailer to become detached from the tow vehicle while traveling, which may cause serious injury or property damage.
Ball diameter for which rating (GVWR) shall not exceed the gross trailer weight marked on the trailer coupler.
The hitch balls have the rated load they are capable of towing stamped Into the top of the ball.
Make sure the ball that you use to tow your trailer has the same capacity rating as the coupler.
Do not use a different size ball than the size the coupler is designed to use.
Class Coupler Ball Diameter
II 3,500# GVWR 2”
III 5,000# GVWR 2”
IV 8,000# GVWR 2”
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Shark SMT • 9.800-504.0
IMPORTANT TRAILER SAFETY INFORMATION
Hitch Coupler Troubleshooting
If the coupler becomes damaged it must be repaired or replaced before towing. When the coupler is placed on the ball, the latch should close fi rmly. Keep the latch mechanism lightly oiled and clean. Items to check for are as follows:
1. Latch does not grasp ball securely:
• Check the ball size. Make sure the ball and coupler are the same size.
2. Latch does not snap into full latch position:
• Check adjustment. Latch mechanism may be too tight.
Check to see that the coupler housing has not been damaged, keeping the ball hitch from fi tting completely into the housing as designed.
3. Keep the tongue blocked up when not in use so the coupler and mechanism are not in the ground being exposed to dirt and moisture.
4. Apply a small amount of an automotive grease to the ball before hitching coupler to prevent wear of the two parts during towing.
5. Make sure the latch safety pin is in position before towing.
Safety Chains
Listed in the chart below are the different class sizes of safety chains and the rated load each chain must be capable of withstanding.
TRAILER CLASS
TRAILER WEIGHT
GVWR IN LBS.
I to 2,000 2,000
II 2,000 to 3,500 3,500
III 3,500 to 5,000 5,000
WARNING: Failure to properly attach safety chains between the trailer and tow vehicle can result in a runaway trailer.
WARNING: To avoid accidents, before trailering:
Hitch only to ball size marked on coupling.
Ball clamp must capture ball and lever or hand wheel is fully clamped.
Cross safety chains under coupling.
Allow only enough slack for turns.
MINIMUM BRAKING STRENGTH IN LBS.
Coupler & Ball Engagement
If the coupler and towing ball resist attempts to make engagement, do not force latch assembly. Instead, check the ball diameter to verify that it conforms to Society of Automotive Engineers (SAE) specifi cations. Standard two-inch diameter ball should be within the limits of
2.000-inches to 1.970-inches. Balls larger than 2.000­inches will not readily fi t the coupler. A two-piece coupler ball is not recommended.
If the coupler becomes damaged it must be repaired or replaced before towing. When the coupler is placed on the ball, the latch should close fi rmly. Keep the latch mechanism lightly oiled and clean.
Improper engagement of the coupler and ball can cause damage if the vehicles separate in transit, thus, caution must be exercised to insure a secure hook-up. Lower the coupler onto the ball with the coupler latch in the vertical position. Continue to lower the trailer tongue until the jack clears the ground, then fl ip the coupler latch to its locked (horizontal) position. At this point visually observe that the ball is fully engaged in the ball hitch. An even better check to make sure the two are fully engaged is to raise the tongue of the trailer again using the jack. Raise until the ball hitch connection starts to raise the rear of the tow vehicle. If the connection was not properly made, the ball and socket will separate as the tongue of the trailer is raised.
Bottom View
The safety chains on your trailer are an added insurance that it will not become detached from the tow vehicle. All safety chains are provided with an added clasp to keep them from becoming accidentally detached from the tow vehicle. Your trailer hitch on the tow vehicle should have two attaching holes or rings for attaching the safety chains, preferably one on each side of the ball hitch. Crisscross the chains under the tongue, the chain on the left side of the trailer tongue attached to the right side of the ball hitch, the chain on the right side of the trailer tongue attached to the left side of the ball hitch.
This prevents the trailer tongue from dropping to the road should the coupler or ball hitch fail. The chains should be rigged as tight as possible with just enough slack to allow tight turns to be made. This can be accomplished by twisting the chain hook in a clockwise or counterclockwise direction thus twisting the link spacing and making the chain shorter. Also by keeping your chains as short as possible you prevent them from dragging on the road and wearing the chain links. If for any reason you fi nd it necessary to replace a safety chain, use only original equipment.
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Shark SMT • 9.800-504.0
IMPORTANT TRAILER SAFETY INFORMATION
Load-Carrying Capacity
Located on the front left-hand side of the frame, (either the inside or the outside) is the VIN (Vehicle Identifi cation Number) tag. It will show the GVWR (Gross Vehicle Weight Rating) which is the maximum load that can be applied to the tires on the trailer. The GVWR and the carrying capacity of the trailer are based on the tire size installed on the trailer.
The GVWR is the maximum carrying capacity of the trailer with its respective tires. It may not necessarily equal the total GVWR of the trailer less the empty weight of the trailer because there may be another controlling factor such as frame strength that reduces the carrying capacity to what is listed on the VIN tag.
The tire label will list the tire size that was installed on the trailer as original equipment when it was sold to you, the consumer. It also lists the maximum carrying capacity of the trailer.
IMPORTANT: The total weight of the load must never exceed the weight of cargo listed on the tire label and/ or the maximum load carrying capacity listed on the VIN tag on your trailer. The GVWR (Gross Vehicle Weight Rating) listed is the maximum total weight of the trailer with accessories and all cargo allowable to be carried on the tires that are installed on the trailer.
WARNING: Fishtailing caused from improper tongue weight on the tow vehicle hitch ball can cause loss of control of the tow vehicle and resulting serious injury or property damage.
CAUTION: The maximum load applied to the trailer must never exceed the carrying capacity of the trailer as stated on the VIN label and/or the tire placard. Doing so may cause failure of one or more component parts of the trailer causing potential damage to the trailer and/ or a potential accident. All concentrated loads must be spread over as large an area as possible to eliminate potential damage to the decking.
Shown below is an example of the tire label that is placed on your trailer showing the items just discussed above. Once you have familiarized yourself with the information supplied on the ex ample tire label and VIN tag, check the tire size and capacity of your trailer as shown on the VIN tag on your trailer.
TIRE AND LOADING INFORMATION
RENSEIGNEMENTS SUR LES PNEUS ET LE CHARGEMENT
The weight of cargo should never exceed
TIRE SIZE COLD TIRE PRESS.
REAR XXXXXXX XXX KPA (XX PSI) INTER XXXXXXXXX FRONT XXXXX SPARE XXXXX
MANUFACTURED BY: KARCHER NORTH AMERICA INC. DATE OF MFG.:XX/XXXX
GVWR (XXXX KG (XXXX LB)
GAWR (EACH AXLE)
XXXX KG (XXXX LB) XXXX XXXX XXX KPA (XX PSI) SINGLE
THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S. FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.
V.I.N. : TYPE : TRAILER
XXXXXXXXXXXXXXXXX
WITH TIRES RIMS AT COLD
XXXX kg or XXXX lbs
TRX-XXXX
SEE OWNER’S MANUAL FOR
ADDITIONAL
INFORMATION
VOIR LE MANUAL
DE L’USAGER
POUR PLUS DE
RENSEIGNEMENTS
Proper Weight Distribution & Tongue Weight
Ensuring that your trailer has the proper GVWR is very important. Once that has been established and you have the load on the trailer it is equally important that you have proper weight distribution.
Tongue Weight
The tongue weight on your trailer is 10%-15% of the total weight of the trailer and all the cargo that it is carry­ing. This is the amount of weight that is then transferred to the tow vehicle through the ball hitch.
Example: The total weight of the trailer with load is 800 pounds. The tongue weight should not be less than 80 pounds (10%).
Too light of tongue weight can cause the trailer to “fi shtail” (sway Weight Rating) as you travel down the highway. This creates excessive strains on the tow vehicle, hitch and on the trailer itself. It can very easily lead to an accident.
To adjust for too light of a tongue weight the load must be shifted for ward with respect to the axle. This will increase the weight that is transferred to the tongue. Adjustments should be made until the tongue weight falls within 10% -15% recommended range. Likewise, if you have too much tongue weight adjust the weight backwards with respect to the axle until the tongue weight falls in the recommended range
Tow vehicles vary on how much tongue weight they can support for proper towing.
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Shark SMT • 9.800-504.0
IMPORTANT TRAILER SAFETY INFORMATION
Caster Operations
This trailer has a caster for manual transporting while using the pressure washer and to keep the trailer tongue off the ground when not trailering.
WARNING: The caster must be in the up position when trailering the unit.
STEP 1: Release the quick release pin by rotating it clock wise. Pull Quick release pin from recep­tacle. Rotate the caster clockwise.
Trailer Brake Operations
WARNING: To avoid injury, the trailer brake must be set when operating the pressure washer or when not in use.
Quick release pin
STEP 2: Insert quick release pin in receptacle. Lock quick release pin in place by rotating pin counter clockwise. Reverse step to lower caster.
NOTE: Before towing, diesel shut-off valve must be in the OFF position.
To set the brake, press down on the brake pedal until it engages on the back tires.
To release the brake, push the center of the brake to release see that it has disengaged from the back tire.
CAUTION: This brake has a spring mechanism that will return brake to its dis-engaged state. Make sure foot or hand is moved out of the pinch point area.
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Shark SMT • 9.800-504.0
WHAT TO CHECK AND HOW TO CHECK
WHAT TO CHECK AND HOW TO CHECK
Tire Pressure
Proper air pressure for your tires is printed on the sidewall. Check pressure while tires are cold. Do not raise or lower pressure to meet load. Pressure other than recommended pressure will lead to excessive tire wear or tire failure. Balancing recommended.
Wheels
Check wheels for hole elonga­tion or “out of round”. This condi-
34
tion can be caused by lug nuts not being tight or being too tight. Trailer wheels can be damaged
by chuck holes or curb jumping. You may not be aware of the road shock to the wheels without periodic checks. Replace any wheel that is bent. Replace any wheel if you see elongation of the bolt holes.
Wheel Lugs
Wheel lug nuts must be tightened with a torque wrench. Refer to the chart below for proper torque.
1. Start all bolts or nuts by hand to prevent cross threading.
2. Tighten bolts or nuts following sequence at right.
3. The tightening of the fasteners should be done in stages. Following the recommended sequence, tighten fasteners per wheel torque chart below.
4. Wheel nuts/bolts should be torqued before fi rst road use and after each wheel removal. Check and re-torque after the fi rst 10 miles, 25 miles and again at 50 miles. Check periodically thereafter.
Wheel Torque Requirements
WHEEL
SIZE
1st Stage 2nd Stage 3rd Stage
TORQUE SEQUENCE
Tires
Before mounting tires onto wheels make certain that the rim size and contour is approved for the tire as shown in the Tire and Rim Association Yearbook or the tire manufacturer’s catalog. Also make sure the tire will carry the rated load. If the load is not equal on all tires due to trailer weight distribution, use the tire rated for the heaviest wheel position.
NOTE: The capacity rating molded into the sidewall of the tire is not always the proper rating for the tire if used in a trailer application. Use the following guideline:
1. LT and ST tires: use the capacity rating molded into the tire.
2. Passenger Car Tires: Use the capacity rating molded into the tire sidewall divided by 1.10.
Use tire mounting procedures as outlined by the Rubber Manufacturer’s Association or the tire manufacturers.
NOTE: Tire wear should be checked frequently because once a wear pattern becomes fi rmly established in a tire it is diffi cult to stop, even if the underlying cause is corrected.
WEAR PATTERN CAUSE ACTIONACTION
Adjust pressure
Center
Wear
Edge Wear
Side Wear
Over
Infl ation
Under
Infl ation
Loss of
camber or
overloading
to particular load per tire catalog.
Adjust pressure to particular load per tire catalog.
Make sure load doesn't exceed axle rating. Align at align­ment shop.
16" 20 - 25 50 - 60 80-90
Ball Coupler Hitches
Coupler assembly includes a latch lever and latch lever safety pin or hitch pin. Be sure the latch lever is locked and the pin properly secured before moving your trailer. The pin can be engaged fully only if ball is properly seated in the coupler.
Shark SMT • 9.800-504.0
Toe Wear
Cupping
Flat
Spots
Incorrect
toe-in
Out of
balance
Wheel
lockup & tire
skidding
Align at align­ment shop.
Check bearing adjustment and balance tires.
Avoid sudden stops when possible and adjust brakes.
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