Shark Pressure Washers DG-3022,DG-3025,DG-3030,DG-3530,DG-3535,DG-4040,DG-3033 DG-3530 Operating Instructions And Parts Manual

DG-3022
DG-3530
OPERATING INSTRUCTION
AND PARTS MANUAL
DG-3025
DG-3535
DG-3030
DG-4040
SHARK PRESSURE WASHERS
For technical assistance or the Shark Dealer nearest you, call 1-800-771-1881.
4275 N.W. Pacific Rim Blvd.
Camas, WA 98607
USA
2
MACHINE SPECIFICATIONS
●●
●●
Pump Volume At Pump Head:
DG-3022 2.7 GPM DG-3025 2.8 GPM DG-3030 3.0 GPM DG-3530 3.5 GPM DG-3535 3.5 GPM DG-4040 4.0 GPM
Machine Dimensions: DG-3022 Length = 32.5" Width = 19.5" Height = 23.5"
●●
●●
Pump Pressure At Pump Head:
DG-3022 2200 PSI DG-3025 2500 PSI DG-3030 3000 PSI DG-3530 3000 PSI DG-3535 3500 PSI DG-4040 4000 PSI
DG-3025 Length = 32.5" Width = 19.5" Height = 23.5" DG-3030 Length = 32.5" Width = 19.5" Height = 23.5" DG-3530 Length = 32.5" Width = 19.5" Height = 23.5" DG-3535 Length = 32.5" Width = 19.5" Height = 23.5" DG-4040 Length = 32.5" Width = 19.5" Height = 23.5"
CONTENTS
3
Introduction............................................................. 4
Important Safety Information ............................... 4-5
Pre-Operation Check .............................................. 5
Set-Up Procedures ................................................. 5
Component Identification ........................................ 6
Operating Instructions ............................................ 7
Shut Down Procedures........................................... 7
General Washing Techniques ................................. 7
How To Use the Detergent Injector ......................... 8
Exploded View ........................................................ 9
Exploded View, Parts List ................................. 10-11
Hose & Spray Gun Assembly & Parts List .............12
Troubleshooting ................................................. 13-14
Preventative Maintenance ......................................15
Oil Change Record ................................................. 15
Storage ..................................................................16
Warranty
SERIAL NUMBER:
DATE PURCHASED:
FOR SALES AND SERVICE, PLEASE CONTACT:
Shark DG Manual • Form #97-6124 • Revised 1/03
4
DG SERIES PRESSURE WASHER
OPERATOR’S MANUAL
INTRODUCTION
Thank you for purchasing a Shark Pressure Washer.
This manual covers the operation and maintenance of the DG-302231, DG-302531, DG-303031, DG-353031, DG-353531, DG-404021, DG-302237, DG-302537, DG-303037, DG-353037, DG-353537, and DG-404027 washers. All information in this manual is based on the latest product information available at the time of printing.
Shark reserves the right to make changes at any time without incurring any obligation.
The DG Series was designed for maximum
use of 4 hours per day, 5 days per week.
Owner/User Responsibility:
The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this Shark pressure washer. Warning infor­mation should be emphasized and understood. If the op­erator is not fluent in English, the manufacturer’s instruc­tions and warnings shall be read to and discussed with the operator in the operator’s native language by the pur­chaser/owner, making sure that the operator comprehends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions.
This manual should be considered a permanent part of the machine and should remain with it if machine is resold.
When ordering parts, please specify model and serial number.
IMPORTANT SAFETY INFORMATION
CAUTION
READ OPERATOR’S
MANUAL THOROUGHLY
PRIOR TO USE.
2. All installations must comply with local codes. Con­tact your electrician, plumber, utility company or the selling distributor for specific details.
CAUTION: To reduce the risk of in­jury, read operating instructions carefully before using.
1. Read the owner's manual thor­oughly. Failure to follow instruc­tions could cause malfunction of the machine and result in death, serious bodily injury and/ or property damage.
WARNING
WARNING: Risk of asphyxiation Use this product only in a well ven­tilated area.
3. Avoid installing machines in small areas or near exhaust
RISK OF
ASPHYXIATION.
USE ONLY IN A WELL
VENTILATED AREA.
fans. Exhaust contains poison­ous carbon monoxide gas; ex­posure may cause loss of con­sciousness and may lead to
death. It also contains detergents known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
WARNING
WARNING: Flammable liquids can create fumes which can ignite causing property damage or severe injury.
WARNING: Risk of fire Do not
RISK OF FIRE. DO NOT ADD FUEL WHEN OPERATING
MACHINE.
add fuel when the product is operating.
WARNING: Risk of explosion Do not spray flammable liquids.
4. Do not place machine near flammable objects as the engine is hot.
5. Allow engine to cool for 2 minutes before refueling. If any fuel is spilled, make sure the area is dry before testing the spark plug or starting the engine. (Fire and/or explosion may occur if this is not done.)
Gasoline engines on mobile or portable equipment shall be refuelled:
(a) outdoors;
(b) with the engine on the equipment stopped;
(c) with no source of ignition within 10 feet of
the dispensing point; and
(d) with an allowance made for expansion of
the fuel should the equipment be exposed to a higher ambient temperature.
In an overfilling situation, additional precautions are necessary to ensure that the situation is handled in a safe manner.
WARNING
WARNING: High pressure stream of water that this equipment can produce can pierce skin and its underlying tissues, leading to se­rious injury and possible ampu­tation.
HIGH PRESSURE SPRAY CAN PIERCE SKIN AND TISSUES.
Shark DG • Rev. 1/03
DG SERIES PRESSURE WASHER
OPERATORS MANUAL
5
WARNING
WARNING: High pressure spray can cause paint chips or other par­ticles to become airborne and fly at high speeds.
6. Eye safety devices and foot pro-
PROTECTIVE
EYEWEAR AND
CLOTHING MUST
BE WORN.
tection must be worn when us­ing this equipment.
7. High pressure developed by these machines will cause
personal injury or equipment damage. Use caution when operating. Do not direct discharge stream at people or severe injury or death will result.
8. Never make adjustments on machine while it is in operation.
9. Do not operate with spray gun in the off position for extensive periods of time as this may cause dam­age to the pump.
10. The best insurance against an accident is precau­tion and knowledge of the machine.
11. Shark will not be liable for any changes made to our standard machines, or any components not purchased from Shark.
12. Read engine safety instructions provided.
WARNING
WARNING: Keep water spray away from electrical wiring or fatal elec­tric shock may result.
13. Never run pump dry or leave spray gun closed longer than 2 minutes.
KEEP WATER SPRAY
AWAY FROM
ELECTRICAL WIRING.
14. Do not allow children to operate the pressure washer at any time.
15. Inlet water supply must be cold and clean fresh water.
PRE-OPERATION CHECK
Pump oil (SAE 30W non-detergent oil)
Cold, clean, fresh water supply
(6 GPM • 5/8" • 20 PSI)
Hose, wand, nozzle (nozzle size per serial plate)
Water filter (intact, non-restrictive)
Fuel (unleaded 86 or higher octane)
Engine oil (SAE 10W40)
2. Attach high pressure hose to discharge nipple using quick coupler. Lock coupler securely into place by pulling back coupler collar and inserting it onto dis­charge nipple, then pushing collar forward to lock in place.
Discharge
Inlet
Connector
Filter
Garden Hose
Nipple
Collar
Pressure
Hose
3. Attach wand to spray gun using teflon tape on threads to prevent leakage.
4. Attach swivel connector on discharge hose to spray gun using teflon tape on threads.
5. Remove oil plug on top of pressure washer pump and replace with dipstick supplied on vented cap on Comet pumps.
Dipstick
Sightglass
6. Check oil level on sight glass on side of pump. Oil should be visible one half way up sight glass (30W non-detergent).
7. Fill gasoline tank and check engine oil.
Dipstick
Upper Limit
SET-UP PROCEDURES
1. Attach a 5/8" garden hose to inlet connector. Mini­mum flow should be 6 GPM.
Shark DG • Rev. 1/03
Lower Limit
Notice: Running the engine with a low oil level can cause engine damage.
6
DG SERIES PRESSURE WASHER
COMPONENT IDENTIFICATION
ALL MODELS
Unloader
Pump
High Pressure
Nozzles
OPERATORS MANUAL
Starter
Grip
▲▲
▲▲
Pump
Protector
Soap Nozzle
Detergent
Bucket
(not included)
Pressure
Nozzle
Detergent Injector
Detergent
Pick-Up Tube
Wand
Wand Grip
Inlet Strainer
Garden Hose
(not included)
High Pressure
Hose
Trigger
Spray Gun
Pump — Develops high pressure.
Starter Grip — Used for starting the engine manually.
Spray Gun — Controls the application of water and
detergent onto cleaning surface with trigger device. Includes safety latch.
Detergent Injector — Allows you to siphon and mix detergents.
Straight Through Wand w/Grip — Must be connected to the spray gun.
Shark DG • Rev. 1/03
High Pressure Hose — Connect one end to water pump discharge nipple and the other end to spray gun.
Pump Protector — Cycles fresh cool water through pump when recirculating water reaches 140°F.
NOTE: If trigger on spray gun is released for more than 2 minutes, water will leak from valve. Warm wa­ter will discharge from pump protector onto floor. This system prevents internal pump damage.
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