SSG
OPERATOR’S MANUAL
For technical assistance or the SHARK dealer nearest you
visit our website at www.shark-pw.com
#8.914-337.0 / 97-6134
CONTENTS
Introduction and Important Safety Information 3-5
Component Identification 6
Assembly Instructions 7
Operating Instructions 8-9
Detergents and Clean Up Tips 10
Shut Down and Clean-Up 11
Storage 11
Maintenance 12-14
Troubleshooting 15-18
Maintenance and Oil Change Charts 19
Exploded View, Left Side 20
Exploded View, Right Side 21
Exploded View, Parts List 22-24
Steam Pump, Exploded View and Parts List 25
Control Panel, Exploded View 26
Control Panel, Exploded View Parts List 26-27
Float Tank Assembly and Parts List 28
Hose and Spray Gun Assembly and Parts List 29
Pump Specifications 30-31
Burner Specifications 32
Unloader Exploded View and Parts List 33
Pump Exploded View and Parts List 34-35
Warranty
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached
to the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.
2
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
INTRODUCTION & IMPORTANT SAFETY INFORMATION
READ OPERATOR’S
MANUAL THOROUGHLY
PRIOR TO USE.
WARNING
KEEP WATER
SPRAY AWAY FROM
ELECTRICAL WIRING.
WARNING
EAR PROTECTION
MUST BE WORN
WARNING
USE PROTECTIVE
EYE WEAR
AND CLOTHING
WHEN OPERATING
THIS EQUIPMENT.
RISK OF EXPLOSION: OPERATE ONLY
WHERE OPEN FLAME
OR TORCH IS PERMIT
-
WARNING
RISK OF FIRE.
DO NOT ADD FUEL
WHEN OPERATING
MACHINE.
WARNING
PRESSURE WASHER
Thank you for purchasing this Pressure Washer.
We reserve the right to make changes at any time
without incurring any obligation.
Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this pressure washer. Warning information
should be emphasized and understood. If the operator
is not fluent in English, the manufacturer’s instructions
and warnings shall be read to and discussed with
the operator in the operator’s native language by the
purchaser/owner, making sure that the operator comprehends its contents.
Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.
The operator must know how to stop the machine
quickly and understand the operation of all controls.
Never permit anyone to operate the engine without
proper instructions.
This manual should be considered a permanent
part of the machine and should remain with it if
machine is resold.
When ordering parts, please specify model and
serial number. Use only identical replacement
parts.
This machine is to be used only by trained operators.
WARNING: This machine exceeds
85 db appropriate ear protection
must be worn.
WARNING: High pressure spray
can cause paint chips or other
particles to become airborne
and fly at high speeds. To avoid
personal injury, eye, hand and
foot safety devices must be
worn.
5. Eye, hand, and foot protection
must be worn when using this
equipment.
6. Keep operating area clear of all persons.
WARNING: Flammable liquids
can create fumes which can ignite, causing property damage
or severe injury.
WARNING: Risk of explosion
— Operate only wher e open
flame or torch is permitted.
OPERATOR’S MANUAL
2. Know how to stop the machine and bleed pressure
3. Stay alert — watch what you are doing.
IMPORTANT SAFETY
INFORMATION
WARNING: To reduce the risk of
injury, read operating instructions carefully before using.
1. Read the owner's manual
thoroughly. Failure to follow
instructions could cause malfunction of the machine and
result in death, serious bodily
injury and/or property damage.
quickly. Be thoroughly familiar with the controls.
WARNING: Keep wand, hose, and
water spray away from electric
wiring or fatal electric shock may
result.
4. All installations must comply
wi th local codes. Con tac t
your ele ctr ician, plumber,
utility company or the selling
distributor for specific details.
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
WARNING: Risk of fire — Do not
add fuel when the product is
operating or still hot.
WARNING: Do not use gasoline
crankcase draining or oil containing gasoline, solvents or
alcohol. Doing so will result in
fire and/or explosion.
WARNING: Risk of fire — Do not
Spray flammable liquids.
7. Allow engine to cool for 1-2 minutes before refueling. If any fuel is spilled, make sure the area is
dry before testing the spark plug or starting the
engine. (Fire and/or explosion may occur if this is
not done.)
Gasoline engines on mobile or portable equipment
shall be refueled:
a. outdoors;
b. with the engine on the equipment stopped;
c. with no source of ignition within 10 feet of
the dispensing point; and
d. with an allowance made for expansion of the
fuel should the equipment be exposed to a
higher ambient temperature.
3
RISK OF INJECTION
OR SEVERE INJURY
TO PERSONS. KEEP
CLEAR OF NOZZLE.
WARNING
WARNING
PROTECT FROM
FREEZING
WARNING
RISK OF
ASPHYXIATION. USE
THIS PRODUCT ONLY
IN A WELL
VENTILATED AREA.
WARNING
RISK OF INJURY
FROM FALLS WHEN
USING LADDER.
IMPORTANT SAFETY INFORMATION
WARNING
Risk Of Injury.
Hot Surfaces
Can Cause Burns
HOT DISCHARGE
FLUID: DO NOT
TOUCH OR DIRECT
DISCHARGE STREAM
TRIGGER GUN KICKS
BACK - HOLD WITH
BOTH HANDS
WARNING
In an overfilling situation, additional precautions are
WARNING: Risk of injury. Disconnect battery
ground terminal before servicing.
8. When in use , do not place machine near flammable
9. Oil burning appliances shall be installed only in
PRESSURE WASHER
10. Use No. 1 or No. 2 heating oil (ASTM D306) only.
OPERATOR’S MANUAL
11. Do not confuse gasoline and fuel oil tanks. Keep
12. Transport/Repair with fuel tank EMPTY or with fuel
13. To reduce the risk of injury, close supervision is
4
necessary to ensure that the situation is handled
in a safe manner.
objects as the engine is hot.
locations where combustible dusts and flammable
gases or vapors are not present. Do not store or
use gasoline near this machine.
NEVER use gasoline in your fuel oil tank. Gasoline
is more combustible than fuel oil and could result
in a serious explosion. NEVER use crankcase or
waste oil in your burner. Fuel unit malfunction could
result from contamination.
proper fuel in proper tank.
WARNING: Risk of injury. Hot
surfaces can cause burns. Use
only designated gripping areas
of spray gun and wand. Do not
place hands or feet on non-insula ted areas of the pr essure
washer.
shut-off valve OFF.
CAUTION: Hot discharge fluid.
Do not touch or direct discharge
stream at persons.
WARNING: This machine produces hot water and must have
insulated components attached
to protect the operator.
necessary when a machine is used near children.
Do not allow children to operate the pressure
washer. This machine must be attended during
operation.
WARNING: Grip cleaning wand
securely with both hands before
starting. Failure to do this could
result in injury from a whipping
wand.
14. Never make adjustments on
machine while in operation.
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
15. Be certain all quick coupler fittings are secured
before using pressure washer.
WARNING: High pressure devel-
oped by these machines will
cause personal injury or equipment damage. Keep clear of
nozzle. Use caution when operating. Do not direct discharge
stream at people, or severe injury or death will result.
WARNING: Protect machine from
freezing.
16. To keep machin e in best
operating conditions, it is
important you protect machine
from freezing. Failure to protect
m a c hi n e f r om f re e zi n g
could cause malfunction of the
machine and result in death,
serious bodily injury, and/or property damage. Follow storage instructions specified in this manual.
17. Inlet water must be clean fresh water and no hotter
then 90°F.
WARNING: Risk of asphyxiation.
Use this product only in a well
ventilated area.
18. Avoid installing machines in
small areas or near exhaust
fans. Adequ ate oxyge n is
needed for combustion or
dangerous carbon monoxide
will result.
19. Manufacturer will not be liable for any changes
made to our standard machines or any components
not purchased from us.
20. The best insurance against an accident is precaution and knowledge of the machine.
WARNING: Be extremely careful
when using a ladder, scaffolding
or any other relatively unstable
loc atio n. The cle aning area
should have adequate slopes
and drainage to reduce the possibility of a fall due to slippery
surfaces.
IMPORTANT SAFETY INFORMATION
21. Do not allow acids, caustic or abrasive fluids to pass
through the pump.
22. Never run pump dry or leave spray gun closed
longer than 1-2 minutes.
23. Machines with shut-off spray gun should not be
operated with the spray gun in the off position for
extensive periods of time as this may cause damage to the pump.
24. Protect discharge hose from vehicle traffic and
sharp objects. Inspect condition of high pressure
hose before using or bodily injury may result.
25. Before disconnecting discharge hose from water
outlet, turn burner off and open spray gun to allow water to cool below 100° before stopping the
machine. Then open the spray gun to relieve pressure. Failure to properly cool down or maintain the
heating coil may result in a steam explosion.
26. Do not overreach or stand on unstable support.
Keep good footing and balance at all times.
27. Do not operate this machine when fatigued or under
the influence of alcohol, prescription medications,
or drugs.
28. In oil burning models, use only kerosene, No. 1
home heating fuel, or diesel. If diesel is used, add
a soot remover to every tankful.
Follow the maintenance instructions specified in the manual.
PRESSURE WASHER
OPERATOR’S MANUAL
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
5
PRESSURE WASHER
OPERATOR’S MANUAL
COMPONENT IDENTIFICATION SMALL
Pump — Delivers a specific gpm to the high pressure
nozzle which develops pressure.
Starter Grip— Used for starting the engine manually
(except 20 HP Honda).
Spray Gun — Controls the application of water and
detergent onto cleaning surface with trigger device.
Includes safety latch.
Unloader Valve— Safety device which allows pressure to be released when spray gun is closed.
Wand — Must be connected to the spray gun.
6
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
High Pressure Hose — Connect one end to water
pump discharge nipple and the other end to spray
gun.
Adjustable Thermostat — Safety control which
prevents temperatures from going above adjustable
setting.
Note: If trigger on spray gun is released for more than
2 minutes, water will leak from valve. Warm water will
discharge from pump protector onto floor. This system
prevents internal pump damage.
Note: if flue adapter is installed, the burner assembly
air adjustment must be adjusted.
ASSEMBLY INSTRUCTIONS
PRESSURE WASHER
OPERATOR’S MANUAL
STEP 1: Attach the high pressure
hose to the spray gun using teflon
tape on hose threads.
STEP 2: Pull the spring-loaded
collar of the wand coupler back
to insert your choice of pressure
nozzle.
STEP 5: Connect the high pressure
hose to the pump discharge fitting.
Push coupler collar forward until
secure.
STEP 3: Release the coupler collar
and push the nozzle until the collar
clicks. Pull the nozzle to make sure
it is seated properly.
STEP 6: Connect garden hose to
the cold water source.
STEP 7: Check inlet filters, remove
debris, then connect the garden
hose. CAUTION: Do not run the
pump without water or pump
damage will result.
7
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
PRESSURE WASHER
OPERATOR’S MANUAL
8
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
PRESSURE WASHER
OPERATOR’S MANUAL
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
9
PRESSURE WASHER
OPERATOR’S MANUAL
WARNING: Some detergents
may be harmful if inhaled or
ingested, causing severe nausea, fainting or poisoning. The
harmful elements may cause
10
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
SHUTTING DOWN AND CLEAN-UP
PRESSURE WASHER
OPERATOR’S MANUAL
STORAGE
CAUTION: Always store your pressure washer in a
location where the temperature will not fall below
32°F (0°C). The pump in this machine is susceptible
to permanent damage if frozen. FREEZE DAMAGE
IS NOT COVERED BY WARRANTY.
1. Stop the pressure washer, squeeze spray gun trigger to release pressure.
2. Detach water supply hose and high pressure hose.
3. Turn on the machine for a few seconds, until remaining water exits. Turn engine off immediately.
4. Drain the gas and oil from the engine.
5. Do not allow high pressure hose to become kinked.
6. Store the machine and accessories in a room which
does not reach freezing temperatures.
CAUTION: Failure to follow the above directions will
result in damage to your pressure washer.
When the pressure washer is not being operated or is
being stored for more than one month, follow these
instructions:
1. Replenish engine oil to upper level.
2. Drain gasoline from fuel tank, fuel line, fuel valve
and carburetor.
3. Pour about one teaspoon of engine oil through
the spark plug hole, pull the starter grip several
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
times and replace the plug. Then pull the starter
grip slowly until you feel increased pressure which
indicates the piston is on its compression stroke and
leave it in that position. This closes both the intake
and exhaust valves to prevent rusting of cylinder.
4. Cover pressure washer and store in a clean, dry
place that is well ventilated away from open flame
or sparks. NOTE: The use of a fuel additive, such as
STA-BIL®, or an equivalent, will minimize formulation of fuel deposits during storage. Such additives
may be added to the gasoline in the fuel tank of the
engine, or to the gasoline in a storage container.
After Extended Storage
CAUTION: Prior to restarting, thaw out any
possible ice from pressure washer hoses,
spray gun or wand.
Engine Maintenance
During the winter months, rare atmospheric conditions
may develop which will cause an icing condition in the
carburetor. If this develops, the engine may run rough,
lose power and may stall. This temporary condition can
be overcome by deflecting some of the hot air from the
engine over the carburetor area. NOTE: Refer to the
engine manufacturer's manual for service and maintenance of the engine.
11
MAINTENANCE
PREVENTATIVE
MAINTENANCE
1.
Check to see that water pump is properly lubricated
2. Follow winterizing instructions to prevent freeze
damage to pump and coils.
3. Always neutralize and flush detergent from system
after use.
PRESSURE WASHER
4. If water is known to have high mineral content, use
a water softener in your water system, or de-scale
as needed.
5. Do not allow acidic, caustic or abrasive fluids to
be pumped through system.
6. Always use high grade quality cleaning products.
7. Never run pump dry for extended periods of
time.
OPERATOR’S MANUAL
8. Use clean fuel: kerosene, No. 1 fuel oil, or diesel.
Clean or replace fuel filter every 100 hours of
operation. Avoid water contaminated fuel as it will
damage the fuel pump.
9. If machine is operated with smoky or eye burning
exhaust, coils will soot up, not letting water reach
maximum operating temperature.
10. Never allow water to be sprayed on or near engine
or burner assembly or any electrical component.
11. Periodically delime coils as per instructions.
12. Check to see that engine is properly lubricated.
It is advisable, periodically, to visually inspect the
burner. Check air inlet to make sure it is not clogged
or blocked. Wipe off any oil spills and keep equipment
clean and dry.
The flow of combustion and ventilating air to the burner
must not be blocked or obstructed in any manner.
The area around the pressure washer should be kept
clean and free of combustible materials, gasoline and
other flammable vapors and liquids.
and water in the float tank. Turn the engine on to siphon
the anti-freeze mixture through the machine. If compressed air is available, an air fitting can be screwed
into the float tank by removing the float tank strainer
.
and fitting. Then inject the compressed air. Water will
be blown out of the machine when the trigger on the
spray gun is opened.
High Limit Hot Water Thermostat:
MAINTENANCE AND SERVICE
Unloader Valves:
Unloader valves are preset and tested at the factory
before shipping. Occasional adjustment of the unloader
may be necessary to maintain correct pressure.
Winterizing Procedure:
Damage due to freezing is not covered by warranty.
Adhere to the following cold weather procedures whenever the washer must be stored or operated outdoors
under freezing conditions.
During winter months, when temperatures drop below
32°F, protecting your machine against freezing is necessary. Store the machine in a heated room. If this is
not possible then mix a 50/50 solution of anti-freeze
12
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
MAINTENANCE
PRESSURE WASHER
Step 4 After circulating solution, flush the entire
system with fresh water. Clean out float tank
and then reinstall wand assembly to spray
gun.
Removal of Soot from Heating Coil:
In the heating process, fuel residue in the form of soot
deposits may develop between the heating coil pipe,
and block air flow which will affect burner combustion.
When soot has been detected on visual observation,
the soot on the coil must be washed off after following
the coil removal steps (See Coil Removal section).
Rupture Disk:
If pressure from pump or thermal expansion should
exceed safe limits, the rupture disk will burst allowing
high pressure to be discharged through hose to ground.
When disk ruptures it will need to be replaced.
Fuel:
Use clean fuel oil that is not contaminated with water
and debris. Replace fuel filter and drain tank every 100
hours of operation.
Use No.1 or No 2 Heating Oil (ASTM D306) only.
NEVER use gasoline in your burner fuel tank. Gasoline
is more combustible than fuel oil and could result in a
serious explosion. NEVER use crankcase or waste oil
in your burner. Fuel unit malfunction could result from
contamination.
Burner Nozzle:
Keep the tip free of surface deposits by wiping it with
a clean, solvent saturated cloth, being careful not to
plug or enlarge the nozzle. For maximum efficiency,
replace the nozzle each season.
Electrode Setting: Beckett
Elec-
1/8"
1/8"
3/8"
1/2"
2-7/8"
Nozzle
Top Side
Periodically Check Wiring Connections. If Nec-
Electrode Setting: Wayne
5/32"
Elec-
5/16"
OPERATOR’S MANUAL
Fuel Control System:
This machine utilizes a fuel solenoid valve located on
the fuel pump to control the flow of fuel to the combustion chamber. The solenoid, which is normally closed,
is activated by a flow switch when water flows through
it. When the operator releases the trigger on the spray
gun, the flow of water through the flow switch stops,
turning off the electrical current to the fuel solenoid.
The solenoid then closes, shutting off the supply of
fuel to the combustion chamber. Controlling the flow
of fuel in this way gives an instantaneous burn-or-noburn situation, thereby eliminating high and low water
temperatures and the combustion smoke normally
associated with machines incorporating a spray gun.
Periodic inspection, to insure that the fuel solenoid
valve functions properly, is recommended. This can
be done by operating the machine and checking to
see that the burner is not firing when the spray gun is
in the OFF position.
Fuel Pressure Adjustment:
To control water temperature, adjust fuel pressure
by turning the regulating pressure adjusting screw
clockwise to increase, counterclockwise to decrease.
Do not exceed 200 psi. NOTE: When changing fuel
pump, a bypass plug must be installed in return port
or fuel pump will not prime.
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
Nozzle
1/16"
Top Side
Air Adjustment:
Machines are preset and performance tested at the
factory - elevation 100'. A one-time initial correction for
your location will pay off in economy, performance, and
extended service life. If a smoky or eye-burning exhaust
is being emitted from the stack, two things should be
checked. First, check the fuel to be certain that kerosene
or No. 1 home heating fuel is being used. Next, check
the air adjustment on the burner.
To adjust, start machine and turn burner ON. Loosen two
locking screws found in the air shutter openings (refer
to illustration) and close air shutter until black smoke
appears from burner exhaust vent. Note air band position. Next, slowly open the air shutter until white smoke
just starts to appear. Turn air shutter halfway back to the
black smoke position previously noted. Tighten locking
screws.
If the desired position cannot be obtained using only the
air shutter, lock the air shutter in as close a position as
can be obtained, then repeat the above procedure on
the air band setting.
13
MAINTENANCE
Coil Removal:
Removal of coil because of freeze breakage, or to clean
soot from it can be done quickly and easily.
1. Disconnect hose from pump to inlet side of the
coil.
2. Carefully disconnect the thermostat sensor making
sure you do not crimp the capillary tube.
3. Remove burner assembly from combustion cham-
PRESSURE WASHER
ber.
4. Remove the 3-3/8" bolts from each side of coil and
tank assembly (these bolts are used to fasten tank
to chassis).
5. Remove fittings connected to the 1/2" pipe nipples
from inlet and discharge sides of coil.
6. Remove top tank wrap, bend back insulation tabs
and fold back blanket.
OPERATOR’S MANUAL
7. Remove bolts that hold down coil to bottom wrap.
8. Remove coil.
9. Replace or repair any insulation found to be torn
or broken.
10. Remove insulation retainer plates.
Coil Reinstallation:
Reinstall new or cleaned coil by reversing Steps 9
through 1.
14
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
LOW OPERATING
PRESSURE
BURNER WILL
NOT LIGHT
Faulty pressure gauge Install new gauge.
Insufficient water supply Use larger supply hose; clean filter at water
inlet.
Old, worn or incorrect spray nozzle Match nozzle number to machine and/or
replace with new nozzle.
Belt slippage Tighten or replace; use correct belt.
Plumbing or hose leak Check plumbing system for leaks. Retape
leaks with teflon tape.
Faulty or misadjusted unloader valve Adjust unloader for proper pressure. Install
repair kit when needed.
Worn packing in pump Install new packing kit.
Fouled or dirty inlet or discharge
valves in pump
Worn inlet or discharge valves Replace with valve kit.
Obstruction in spray nozzle Remove obstruction.
Leaking pressure control valve Rebuild or replace as needed.
Slow engine RPM Set engine speed at proper specifications.
Pump sucking air Check water supply and possibility of air
Valves sticking Check and clean or replace if necessary.
Unloader valve seat faulty Check and replace if necessary.
Little or no fuel Fill tank with fuel.
Improper fuel or water in fuel Drain fuel tank and fill with proper fuel.
Clogged fuel line Clean or replace.
Plugged fuel filter Replace as needed.
Mis-adjusted burner air bands Readjust air bands for clean burn.
Little or no fuel pressure from fuel
pump
Clean inlet and discharge valves.
seepage.
Increase fuel pressure to specification and/or
replace fuel pump. Test with pressure gauge.
PRESSURE WASHER Troubleshooting Guide
(continued on
next page)
Faulty burner transformer Test transformer for proper arc between con-
tacts. Replace as needed.
Disconnected or short in electrical
wiring
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
All wire contacts should be clean and tight. No
breaks in wire
15
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
BURNER WILL NOT
LIGHT
(continued from
previous page)
PRESSURE WASHER Troubleshooting Guide
FLUCTUATING
PRESSURE
MACHINE SMOKES
Flex coupling slipping on fuel pump
shaft or burner motor shaft
On-Off switch defective Check for electrical current reaching
Heavy sooting on coil and burner
can cause interruption of air flow
and shorting of electrodes
Improper electrode setting Check and reset according to diagram in
Fuel not reaching combustion
chamber
Clogged burner nozzle Clean as required.
Thermostat faulty or slow engine
speed
Flow switch malfunction Remove, test for continuity and replace as
Flow solenoid malfunction Replace if needed.
Valves worn Check and replace if necessary.
Blockage in valve Check and replace if necessary.
Pump sucking air Check water supply and air seepage at
Worn piston packing Check and replace if necessary.
Improper fuel or water in fuel Drain tank and replace contaminated fuel.
Improper air adjustment Readjust air bands on burner assembly.
Low fuel pressure Adjust fuel pump pressure to specifica-
Plugged or dirty burner nozzle Replace nozzle.
Faulty burner nozzle spray pattern Replace nozzle.
Heavy accumulation of soot on coils
and burner assembly
Misaligned electrode setting Realign electrodes to specifications.
Obstruction in smoke stack Check for insulation blockage or other
Low engine RPM Increase RPM
Replace if needed.
burner assembly with burner switch on.
Clean as required.
Operator's Manual.
Check fuel pump for proper flow. Check
solenoid flow switch on machines with
spray gun control, for proper on-off fuel
flow control.
Increase engine RPM to increase voltage.
needed.
joints in suction line.
tions.
Remove coils and burner assembly, clean
thoroughly.
foreign objects.
16
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
LOW WATER
TEMPERATURE
WATER
TEMPERATURE
TOO HOT
PUMP NOISY
PRESENCE OF
WATER
IN OIL
WATER DRIPPING
FROM UNDER PUMP
Improper fuel or water in fuel Replace with clean and proper fuel.
Low fuel pressure Increase fuel pressure.
Weak fuel pump Check fuel pump pressure. Replace
pump if needed.
Fuel filter partially clogged Replace as needed.
Soot build-up on coils not allowing heat
transfer
Improper burner nozzle See burner specifications.
Incoming water to machine warm or hot Lower incoming water temperature.
Fuel pump pressure too high See specifications for proper fuel pres-
Fuel pump defective Replace fuel pump.
Detergent line sucking air Tighten all clamps. Check detergent lines
Defective temperature switch Replace.
Incorrect fuel nozzle size See burner specifications for proper fuel
Insufficient water supplied Check water G.P.M. to machine.
Restricted water flow Check nozzle for obstruction, proper size.
Air in suction line Check water supply and connections on
Broken or weak inlet or discharge valve
springs
Excessive matter in valves Check and clean if necessary.
Worn bearings Check and replace if necessary.
Oil seal worn Check and replace if necessary.
High humidity in air Check and change oil twice as often.
Piston packing worn Check and replace if necessary.
O-Ring plunger retainer worn Check and replace if necessary.
Cracked piston Check and replace if necessary.
Pump Protector Lower water supply pressure. Do not
Clean coils.
sure.
for holes.
pressure.
suction line.
Check and replace if necessary.
run with spray gun closed longer than 2
minutes
PRESSURE WASHER Troubleshooting Guide
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
17
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
OIL DRIPPING
EXCESSIVE VIBRATION
IN DELIVERY LINE
DETERGENT
NOT DRAWING
PUMP RUNNING
NORMALLY BUT
PRESSURE LOW ON
PRESSURE WASHER Troubleshooting Guide
INSTALLATION
BURNER MOTOR
WILL NOT RUN
RELIEF VALVE
LEAKS WATER
Oil seal worn Check and replace if necessary.
Irregular functioning of the valves Check and replace if necessary.
Air leak Tighten all clamps. Check detergent lines
for holes.
Restricter in float tank is missing Replace restricter. Check for proper
orifice in restricter.
Filter screen on detergent suction
hose plugged
Dried up detergent plugging
metering valve
High viscosity of detergent Dilute detergent to specifications.
Hole in detergent line(s) Repair hole.
Low detergent level Add detergent if needed.
Pump sucking air Check water supply and possibility of air
Valves sticking Check and clean or replace if necessary.
Nozzle incorrectly sized Check and replace if necessary (See se-
Unloader valve seat faulty Check and replace if necessary.
Worn piston packing Check and replace if necessary.
Fuel pump seized Replace fuel pump.
Burner fan loose or misaligned Position correctly, tighten set screw.
Defective control switch Replace switch.
Loose wire Check and replace or tighten wiring.
Defective burner motor Replace motor.
Relief valve defective Replace or repair
Clean or replace.
Disassemble and clean thoroughly.
seepage.
rial plate for proper size).
18
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
PREVENTATIVE MAINTENANCE
This pressure washer was produced with the best available materials and quality craftsmanship. However, you
as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative
maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for
maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform
maintenance more often under severe conditions.
Check pump oil level before first use of your new pressure washer. Change pump oil after first 50 hours and
every 3 months or 500 hours thereafter. Use SAE 30 weight oil, non-detergent.
Date Oil Changed
Month/Day/Year
No. of Operating Hours
Since Last Oil Change
Brand Name and
Type of Oil (See above)
PRESSURE WASHER
OPERATOR’S MANUAL
MAINTENANCE
Every 8 Hrs
Maintenance Operation
Check Oil
Change Oil
Air Cleaner Check Clean
Spark Plug X
Check Valve Clearance X
Fuel Tank Filter X
Water Filter/Clean
Pump X
Engine X
Pump X
Engine X
or Daily
Check
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
25 Hrs or
Weekly
50 Hrs or
Monthly
100 Hrs or
Yearly
Yearly
X
19
PRESSURE WASHER
OPERATOR’S MANUAL
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
21
EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 95-07200055 Coil, Rodless 1
2 95-07200010 Top Wrap, SS 1
2-01104
3 7-01484 Insulation/Blanket,
Die Cut 28" x 24" 1
4 7-01430 Insulation/Blanket,
No Foil, 24" x 57" 1
PRESSURE WASHER
5 7-0140 Insulation, Burner Head
No Hole 1
6 95-07200012 Weldment, Bottom Wrap, SS 1
90-1019 ▲Bolt, 3/8" - 16 x 1-3/4" 2
7 7-0141 Insulation, Burner Head,
w/Hole 1
8 90-19959 Screw, 3/8" x 1" HX Wash Head,
Sheet Metal 8
9 7-0144 Gasket, Burner Plate 2
OPERATOR’S MANUAL
10 95-07121113 Insulation Retainer Plate 2
90-2990 ▲Screw, SS #10, HH Tek 8
11 2-010066 Elbow, Zinc 1
12 2-00101 Nipple, 1/2" x 4" Galv.
Sch 80 1
13 4-02047748 Hose 3/8" x 48", 2 Wire
Pressure 1
14 2-010061 Bushing, Rubber 3
15 2-1019 Elbow 3/8" Female 1
16 2-3409
17 95-07101226 Block, Discharge, Brass,
1/2" x 1/2" 1
18 2-00681 Bushing, 1/2" x 3/8" 2
19 2-2007 Nipple, 3/8" x 3/8" NPT ST
Male 1
20 2-1108 Hose Barb, 1/2" Barb x 3/8"
MPT, Push-On 1
21 4-02110000 Hose, 1/2" Push-On 2 ft.
22 2-010065 Diptube, Plastic, 10.00" Long
(5030, 5035, 6035) 1
23 2-99050
24 2-0054 Elbow, 1/2" MNPT x 1/2" MJIC,
Steel 1
25 2-9040 Clamp, Hose, UNI .46 - .54 6
26 2-1085 Hose Barb, 1/4" Barb x
1/4" Pipe 1
27 90-300210 Screw, #14 Tek, Black, Zinc 11
28 Pump, See Specifications Pages 30-31
29 5-3208 Unloader AL607 1
30 6-021720 Pressure Switch 1
▲ Trim 6 ft.
Disk Rupture Assy, 7000 PSI
Filter, Fuel Oil/H2O Separator
ITEM PART NO. DESCRIPTION QTY
31 2-300816 Pump Protector, 3/8" FNPT 1
32 4-02047716 Pressure Hose 3/8" x 16" 1
33 4-02110000 Hose 1/2" Push On 17 in
34 4-02110000 Hose, 1/2" Push On 2 ft.
35 2-1105 Push On JIC, 1/2" 4
36
Brass 1
37 95-07200054 Rail, Pump 1
2-011981
90-1016
90-4009
Ring 3
38 2-10421
2-10422 Tee, 1/2", w/1/8" Hole, Street
(Steam Option) 1
39 70-460146 Cap, Valve, Shark Pump,
w/Steam Option 1
40 2-1062 Elbow, 1/2" JIC x 1/2", 90° 1
41 2-1060 Elbow, 1/2" x 3/8, 90° 1
42 2-0053 Elbow, 1/2" MJIC x 3/8"
MNPT 1
43 2-0051 Nipple, 1/2" MJIC x 3/8"
MNPT 1
44 2-0079 Swivel, 1/2" JIC Fem, 3/8"
Male 1
1
1
45 2-0052 Nipple, 1/2" JIC, 1/2" Pipe 1
46 2-1050 Plug, 1/2" Flare
(5030, 5035, 6035) 1
47 95-07200015 Heat Shield (Honda)
(5035, 6035) 1
95-07200048 ▲Heat Shield (Vanguard) 1
90-19925
(Honda) (5035, 6035) 4
48 77-VHRM4
79-11465813800 Exhaust Deflector (Honda)
(5035, 6035) 1
76-807965
90-805849
(Vanguard) 4
48 90-19711
20 x 1/2" (Vanguard) 5
95 -07101149
95-071011491
95-07200048
90-200012
(Vanguard) 3
90-20231
(Vanguard) 2
95-071012150/B
Block, Unloader, 1/2" x 1/2",
▲ Washer, Snubbing 3
▲ Bolt, 3/8 x 1" NC HH 3
▲ Washer, 3/8" Lock Split
Tee, 1/2", w/1/8" Hole, Street
▲ Screw, M6 x 20mm, BH
Muffler (Honda) (5035, 6035)
▲ Muffler (Vanguard) 1
▲ Screw, HH, 1/4" - 20 x 1/2"
▲ Screw, HH, WL, 1/4" -
▲ Muffler Guard (Vanguard) 1
▲ Brace (Vanguard) 2
▲ Shield, Heat (Vanguard) 1
▲ Nut, 1/4 Flange, Zinc
▲ Nut, Cage, 1/4 x 12 Ga.
1
1
22
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
EXPLODED VIEW PARTS LIST
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
49 Engine, See Specifications Pages 30-31
76-91540 ▲Key, Shaft 1
50 10-02028 Label, Belt Guard (Long) 2
(Short) 1
51 95-07200009 Pump/Rail Generator 1
90-1016 ▲
(w/Generator) 7
2-011981 ▲
(w/Generator) 3
90-4009
(w/Generator) 3
52 95-07200016 Bracket, Belt Tension 1
(w/Generator) 2
90-2001 ▲Nut, 5/16", ESNA, NC 2
(w/Generator) 4
90-1007 ▲Bolt, 5/16", NC 2
(w/Generator) 4
90-4001 Washer, 5/16", Flat 2
(w/Generator) 4
53 2-01016 Mount, Rubber 6
54 90-10220 Bolt, 3/8" x 3-1/2" SAE 1
(w/Generator) 2
90-2007 ▲Nut, 3/8" Hex, NC 2
(w/Generator) 4
90-4002 ▲Washer, 3/8", SAE, Flat 2
(w/Generator) 4
55 95-07102101 Tab, Belt Guard 3
(w/Generator) 4
90-19710
(w/Generator) 7
56 90-20231 Cage, Nut, 1/4" x 12 GA 10
(w/Generator) 11
57 90-1020 Bolt, 3/8" x 2" NC HH
(Honda) 4
90-1011 Bolt, 5/16" x 2" NC, HH
(Vanguard) 4
57 90-4002
(Honda) 9
90-2002
(Honda) 4
90-2001
(Vanguard) 4
90-4001 ▲
(Vanguard) 9
58 6-0601 Winco Generator
(E/G models) 1
6-0107 ▲Cord, Molded
(w/Generator) 1
59 95-07200003 Weldment, Sub-Frame 1
60 95-07200002 Weldment, Frame, Red 1
95-072000022 Weldment, Frame, w/Blk
(503537E/G/Sun) 1
61 2-0115090 Fuel Tank, 6 Ga. (Engine) 1
Bolt, 3/8" x 1", NC HH
Washer, Snubbing
▲ Washer, 3/8", Lock
▲ Screw, HH, NC, 1/4" x 3/4" 6
▲ Washer, 3/8" SAE, Flat
▲ Nut, 3/8" ESNA, NC
▲ Nut, 5/16", ESNA, NC
Washer, 5/16" Flat, SAE
ITEM PART NO. DESCRIPTION QTY
62 2-01150800 Fuel Tank, 9 Ga. (Burner) 1
63 2-01167 Cap, Fuel, Plastic 2
64 10-020110 Label, Caution, Diesel 1
65 10-02011 Label, Caution, Unleaded 1
66 95-07200004 Weldment, Belt Guard, Long
(w/Generator) 1
95-072000062 ▲
w/BLK 1
67 95-072000052 Weldment, Face Plate w/Blk,
Long (w/Generator) 1
95-072000072
Short, w/BLK 1
68 2-0115001 Battery Box, Large 1
69 2-011500 Plate, Battery Box, Large 1
70 90-1996 Screw, 3/8" x 3/4" HH NC
Whiz Loc 4
90-20040 ▲Nut, 3/8", Flange Whiz
Loc 4
71 5-511063 Bushing, H x 5/8"
(Generator) 1
72 Bushing, Engine, See Specifications Page 30
73 5-512024 Bushing, Pump, H x 24 mm 1
74 Belt, See Specifications Pages 30-31
75 Pulley, See Specifications Pages 30-31
76 Pulley, See Specifications Pages 30-31
77 Belt, See Specifications Pages 30-31
78 Pulley, See Specifications Pages 30-31
79 Burner Assembly, See Burner Spec's Page 32
6-01011
(w/Gen) 3.66 ft.
6-0516 ▲Strain Relief, 1/2" 1
80 2-1088 Hose Barb, 1/4" x 1/8"
MNPT, 90° 1
81 2-1061 Elbow, 1/2" MJIC x 1/4" MNPT
(Honda) (5035, 6035) 1
2-0053 Elbow, 1/2" MJIC x 3/8" MNPT
(Vanguard) (5030) 1
82 10-02025A Label, HOT, Long Belt
Guard 2
Short Belt Guard 1
83 2-00602 Elbow, 1/2" FNPT x 1/2"
MJIC, 90° 1
84 2-0036 Tee, 1/2" FNPT, Steel 1
Weldment, Belt Guard, Short
▲ Weldment, Face Plate,
▲ Cord, SEO, 16/4
OPERATOR’S MANUAL
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
23
EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
85 2-9013 Clamp, 1/2" Ro-Clip 1
86 4-02110000 Hose, 1/2" Push-on 1 ft.
87 2-3245 Valve, Safety Relief,
4500 PSI 1
88 4-02100000 Hose, 1/4" Push-On
Fuel Line (60") 2
89 2-1105 Swivel, 1/2 JIC Fem
PRESSURE WASHER
(5030, 5035, 6035) 2
90 2-10630 Elbow, 3/4" JIC x 1/2" Male 1
91 2-000891 Nipple, 1/2" x 2-1/2", Galv.
SCH 80 Pipe 2
92 2-00681 Bushing, 1/2" MNPT x 3/8"
FNPT Steel 1
93 2-0053 Elbow, 1/2 JIC x 3/8 Male Pipe
(Steam Option) 1
OPERATOR’S MANUAL
94 6-021730 Switch MV60(Steam Option) 1
95 90-20040 Nut, Flange, Whiz Loc 3
96 90-2001 Nut, 5/16", ESNA, NC 12
97 2-00270 Elbow, 3/8 Male Pipe
(Steam Option) 1
98 2-00681 Bushing, 1/2" x 3/8", Steel
(Steam Option) 1
99 90-4001 Washer, 5/16", Flat, SAE 12
100 90-2002 Nut, 3/8" ESNA, NC 2
101 2-1089 Hose Barb, 1/4" x 1/4" Pipe,
90° 1
ITEM PART NO. DESCRIPTION QTY
102 90-1034 Bolt, M6 x 1.0 12 x Metric 8.8
SOC, (6035E/G) 2
103 2-1081 Bushing, 3/4" x 1/2" NPT 1
104 6-05134 Cable, TY, 48" 2
105 7-0139 Insulation, 1/2" Fiber
Sleeving 30"
106 4-02100000 Fuel Line, 1/4" x60" (All Models
Except 11 & 13 HP Hondas) 1
107 2-1003 Nipple, 1/4" Hex 1
108 95-07200053 Bracket, Oil Cooler, 24 HP,
Honda, (6035E/G) 2
109 8.914-337.0 / 97-6134
Manual 1
110 90-1002 Bolt, 1/4" x 1" Hex Head
(6035E/G) 2
111 90-200012 Nut, 1/4" Flange (6035E/G) 2
112 2-010069 Dip Tube, 10.75" 1
113 10-02029 Label, Danger, Cool Engine 1
114 90-1043 Thumb Screw, 1/4" x 20 x
1/2" 4
115 90-1021 Bolt, 3/8" x 2-1/2" Zinc 2
116 90-4002 Washer, 3/8", SAE, Flat 2
117 90-19711 Screw, 1/4"-20 x 1/2" HH,
WL 4
118 2-00742 Adapter, 1/2” x 1/2” Pipe,
STL 1
119 10-0624 Label, RPM Factory Set 1
120 90-2000 Nut, 1/4" ESNA, NC 3
121 90-4000 Washer, Flat, 1/4" ZC 3
122 90-19710 Screw, 1/4": x 3/4" HH NC 3
123 8.930-354.0 Plate Adaptor Gas,
Float Tank TU0250
▲Not Shown
▲
24
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
STEAM PUMP EXPLODED VIEW
H
IG
H
P
R
E
S
S
U
R
E
P
U
M
P
S
2
3
4
PRESSURE WASHER
9
11
To
8
9
Detergent
Valve
STEAM PUMP PARTS LIST
OPERATOR’S MANUAL
5
1
7
10
6
11
ITEM PART NO. DESCRIPTION QTY
1 2-10630 Elbow, 3/4" JIC x 1/2" Male 1
2 2-0051 Nipple, 1/2 JIC x 3/8 MPT
Steel 1
3 2-0045 Tee, 3/8 Street, Steel 1
4 2-0018 Nipple, 3/8 x 1/4, Hex, Steel 1
5 2-30151 Valve, Flow Control
w/Metering 1
6 2-1089 Hose Barb, 90°,
1/4" Barb x 1/4" Pipe, 1
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
ITEM PART NO. DESCRIPTION QTY
7 2-1062 Elbow, 1/2 JIC x 1/2" MPT 1
8 2-10422 Tee, 1/2 Street w/Two 1/8" MPT
Holes 1
9 2-1088 Hose Barb, 90°,
1/4 x 1/8 NPT 2
10 4-02100000 Hose, 1/4 Push-on 8"
11 2-9040 Hose Clamp 3
25
PRESSURE WASHER
OPERATOR’S MANUAL
CONTROL PANEL EXPLODED VIEW
ITEM PART NO. DESCRIPTION QTY
1 6-039144 Box, Plastic, Back 1
2 6-0391601 Box, Plastic, Front,
Fabricated 1
3 4-05088 Thermostat, 302°F 1
6-01270 ▲Conduit, Corrugated,
1/4" 3.3 ft
4 90-1001 Bolt, 1/4" x 3/4" HH NC 4
90-200012 Nut, 1/4" Flange Zn 4
5 11-1047 Decal, 12V Electrical Box 1
11-1045 Decal, 120V Electrical Box
(503027E/G, 503537E/G,
603537E/G) 1
26
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
CONTROL PANEL PARTS LIST
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
10 6-036711 Relay, 24VDC, 40 Amp
(503027E) 1
2-90220 ▲Mounting Tape, Square
Backed 1
90-017
11 6-0611 Rectifier, Bridge (503027E) 1
90-1991 Screw, 10/32" x 1/2" BH SOC
Black 1
6-021595 Din Rail (12 VDC) 4"
12 95-07200008 Weldment, Control Panel,
Red 1
95-072000082 Weldment Control Panel,
Black (503537E/G/Sun) 1
90-1994
10/32" x 1-1/4" 1
2-01411
13 11-1044
14 2-0103 Grommet, Rubber, Nozzle
Holder 4
15 4-12805000 Nozzle, Red, 0°
(503537E/G) 1
4-12805015 Nozzle, Yellow, 15°
(503537E/G) 1
4-12805025 Nozzle, Green, 25°
(503537E/G) 1
4-12805040 Nozzle, White, 40°
(503537E/G) 1
4-12805500 Nozzle, Red, 0° (503027E,
503027E/G ) 1
4-12805515 Nozzle, Yellow, 15° (503027E,
503027E/G) 1
4-12805525 Nozzle, Green, 25° (503027E,
503027E/G) 1
4-12805540 Nozzle, White, 40° (503027E,
503027E/G) 1
▲ Nut 10/32 Keps 1
▲ Screw, Ground Post
▲ Bushing, 1" Snap 1
Decal, Operating Instructions
1
ITEM PART NO. DESCRIPTION QTY
15 4-12806000 Nozzle, Red, 0°
(603537E/G) 1
4-12806015 Nozzle, Yellow, 15°
(603537E/G) 1
4-12806025 Nozzle, Green, 25°
(603537E/G) 1
4-12806040 Nozzle, White, 40°
(603537E/G) 1
16 11-0602 Decal, Stripe 1
17 11-1043 Label, Warning 1
18 10-9999 Lexan, Cover, Outdoor 1
19 10-08017 Label, Outdoor 1
20 70-180503 Screw, M4 x 10 4
21 2-30152 Valve, Metering 1
22 11-0711 Label, Metering Valve 1
23 4-02090000 Hose, Braided 2 ft.
24 2-9040 Clamp, Hose, UNI .46 - .54 3
25 4-02080000 Hose, Clear Vinyl 6 ft.
26 2-1905 Strainer, 1/4" Brass 1
27 90-017 ▲Nut 10/32" 6
28 11-1042
29 9.800-049.0 Label, Manufacturer's
Cleaning Solution 1
▲Not Shown
▲ Label, Ground 1
OPERATOR’S MANUAL
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
27
PRESSURE WASHER
OPERATOR’S MANUAL
FLOAT TANK EXPLODED VIEW
28
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
HOSE & SPRAY GUN EXPLODED VIEW
PRESSURE WASHER
OPERATOR’S MANUAL
HOSE & SPRAY GUN PARTS LIST
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
29
SPECIFICATIONS
PARTS SPECIFICATIONS: SHARK PUMP
PUMP
Machine Pump Part Pulley Bushing Engine Engine Engine Pulley Bushing Belt Belt Pulley Belt
Model Model Number Unloader Pulley Part # Bushing Part # Size Part # Pulley Model Part # Bushing Part # Size Part # Pulley Part # Belts Part # Bushing
503027E ST6035 5-1432 5-3208 2BK90H 5-4050900 25MM 5-512025 16 HP 5-0309 2BK34H
503027E/G
503537E/G
603537E/G
ST6035 5-1432 5-3208 2BK90H 5-4050900 25MM 5-512025 16 HP 5-0309 3TB34 503027E/G 5-407034 P2 X 1 5-531112 BX 43 5-604043 BK34H 5-4050340 BX32 5-604032 5-511063
ST6035 5-1432 5-3208 2BK100H 5-40510001 25MM 5-512025 20 HP 9.802-323.0 3TB34 503537E/G 5-407034 P2 X 1 5-531112 BX 44 5-604044 BK34H 5-4050340 BX34 5-604034 5-511063
ST6035 5-1432 5-3208 2BK90H 5-4050900 25MM 5-512025 24 HP 5-01094 3TB36 603537E/G 5-407036 P2 X 1-1/8 5-531113 BX 44 5-604044 BK36H 5-4040360 BX34 5-604034 5-511063
ENGINE
PRESSURE WASHER Specifications
30
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
SPECIFICATIONS
PRESSURE WASHER Specifications
ENGINE
503027E 5-40503401 H x 1 5-511100 BX 43 5-604043 NA NA NA NA NA
CONTROLS
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
31
SPECIFICATIONS
BECKETT BURNER SPECIFICATIONS
Burner Burner Fuel/Pump Fuel
Model No. Assy No. Fuel Nozzle Transformer Motor Solenoid/Cord Solenoid Coil Electrode
503027E 7-00030 7-0103 7-515242 7-21699 7-00098 7-21854U 7-5780
503027E/G 7-00011 7-01284 7-51824 7-21344U 7-21844U 7-21755U 7-578703
503537E/G 7-00011 7-01284 7-51824 7-21344U 7-21844U 7-21755U 7-578703
603537E/G 7-00011 7-01284 7-51824 7-21344U 7-21844U 7-21755U 7-578703
PRESSURE WASHER Specifications
WAYNE BURNER SPECIFICATIONS
Burner Burner Fuel/Pump Fuel
Model No. Assy No. Fuel Nozzle Transformer Motor Solenoid/Cord Solenoid Coil Electrode
503027E/G 7-00034 7-0127 7-20358 7-0005 7-0009 7-0009611 7-13286
503537E/G 7-00034 7-0127 7-20358 7-0005 7-0009 7-0009611 7-13286
03537E/G 7-00034 7-0127 7-20358 7-0005 7-0009 7-0009611 7-13286
32
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
AR-AL UNLOADER EXPLODED VIEW AND PARTS LIST
PRESSURE WASHER
AR - AL 607 #9.802-367.0, 7-8 Gpm, 4200 Psi
7
ITEM PART NO. DESCRIPTION QTY
1 8.718-371.0 Check Connector 1
2 9.804-536.0 ‡ O-Ring 2068 3
3 9.804-646.0 Shutter Spring 1
8
4 9.804-538.0 Shutter 1
5 9.804-539.0 ‡ O-Ring 631290 SH 1
6 83-005170102 1/4 G Plug 1
7 83-005030101 M8 Lock Nut 1
9
8 83-005100100 Knob 1
9 83-005150101 Washer 1
10
10 83-005400403 4000 PSI Spring (Black) 1
11 83-005150011 Stem Guide Union 1
12 9.804-588.0 ‡ Back Ring 2
13 9.804-589.0 ‡ O-Ring 2031 1
14 83-005160502 Stem AL606 1
14 83-005160514 Stem AL607 1
15 83-005106301 Spring Pin 1
16 83-005000101 Back Ring 2
17 9.804-590.0 ‡ O-Ring 2050 1
18 83-005020003 Body By Pass 1/4 G-F 1
18 83-005020026 Body By Pass 3/8 G-F 1
4
3
19 83-005060200 3/8 Gasket 1
20 9.804-591.0 ‡ O-Ring 2043 1
21 9.804-592.0 ‡ Seat 1
22 9.804-593.0 ‡ Ball 1
23 8.718-370.0 Ball Spring 1
2
1
24 83-005150009 Seat Union 1
25 83-005030200 M8 Nut 2
26 83-005170101 3/8G Plug 2
27 83-005060201 Gasket 1
83-005650200 ‡ Repair Kit
Unloader Adjustment Procedures
Remove lock nut (Item 7).
1.
Remove adjustment knob (Item 8).
2.
Loosen the two (2) nuts (Items 25), move them upward on stem (Item 14) until you see 4 or more threads below the nut.
3.
Re-attach adjusting knob (Item 8).
4.
Start machine. Open the trigger of the spray gun. Increase pressure by turning adjustment knob (Item 8) clockwise until
5.
pressure is at the desired operating pressure.
Remove the adjustment knob (Item 8), tighten the lower nut (item 25) tightly against the upper nut (Item 25). Re-attach
6.
adjustment knob (Item 8) and screw down until contact is made with the nuts (Item 25). Screw down lock nut (Item 7)
onto the stem (Item 14) until the threads cut into the nylon insert of the lock nut (Item 7).
*If adjustment knob (Item 8) DOES NOT make contact with upper nut (Item 25), remove adjusting knob (Item 8), re-adjust
(raise) nuts (Items 25) on stem (Item 14) and re-attach adjustment knob (Item 8), then repeat step #6.
**If adjustment knob (Item 8) DOES make contact with upper nut, release the trigger of the spray gun and watch the pressure
gauge for the pressure increase (“spike”). This “spike” SHOULD NOT exceed 500 psi above the operating pressure. If spike
pressure exceeds the 500 psi limit, remove the adjusting knob (Item 8) and re-adjust (lower) the nuts (Items 25) on the stem
(Item 14). Re-attach the adjusting knob (Item 8), then repeat step #6.
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
11
2
12
13
14
16
17
16
18
6
5
20
21
22
23
2
24
26
25
15
19
26
27
6
OPERATOR’S MANUAL
33
PRESSURE WASHER
OPERATOR’S MANUAL
ST PUMP EXPLODED VIEW AND PARTS LIST
34
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
ST PUMP EXPLODED VIEW PARTS LIST (CONT)
ITEM PART NO. DESCRIPTION QTY
35* 70-180000 Plunger Bolt 3
36* 70-140013 Copper Spacer 3
37* 70-060102 O-Ring Ø1.78 x10.82 3
38* 70-000902 Teflon Ring 3
39* See Kit Below Plunger (4035, 4040, 6035) 3
See Kit Below Plunger (5030) 3
40* 70-140014 Copper Spacer 3
41 70-000300 Plunger Rod 3
42 70-010000 Connecting Rod 3
43 70-150000 Snap Ring 6
44 70-150200 Connecting Rod Pin 3
45 70-140103 Spring Washer 6
46 70-180101 Connecting Rod Screw 6
47 70-060185 O-Ring Ø2.62 x 152.07 1
48 70-020351 Crankcase Cover 1
49 70-060302 Gasket, G3/8 1
50 70-070005 Sight Glass G3/4 1
51 70-180112 Cover Screw 5
* Part available in kit (See below)
PRESSURE WASHER
OPERATOR’S MANUAL
REPAIR KIT NUMBER 70-260020 70-261211 70-260024 70-260007 70-260023
Complete Seal
Packing
ST-4040
ST-6035
ST-4035
Plunger
ST-4040
ST-6035
ST-4035 Complete Valve
12, 13, 14 3
38,39, 40
Plunger Oil
Seals
KIT DESCRIPTION
ITEM NUMBERS INCLUDED
NUMBER OF CYLINDERS KIT
WILL SERVICE
Plunger Seal
ST-4040
ST-6035
ST-4035
4, 5, 7 3, 4, 5, 6, 7, 8 35, 36, 37,
3 1 1 6 3
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
35
SHARK LIMITED NEW PRODUCT WARRANTY
PRESSURE WASHERS
WHAT THIS WARRANTY COVERS
All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials
and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown
below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced
under this warranty will assume the remainder of the part’s warranty period. This warranty applies to the original purchaser
and is not transferable.
LIMITED LIFETIME PARTS WARRANTY:
Components manufactured by SHARK, such as frames, handles, and belt guards. Forged brass pump manifold. All heating
coils will have a three year warranty. Internal components (excluding oil seals) on the oil-end of Shark pressure washer pumps
will have a seven year warranty. General, AR, Comet and swash and wobble plate pumps have a one year warranty.
ONE YEAR PARTS AND 90 DAYS LAbOR WARRANTY:
All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on
these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED bY OTHER MANUFACTURERS:
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. SHARK cannot provide warranty on these items.
WHAT THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings,
packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper
servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage
specifications as contained in the operator’s manual.
3. Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.
4. Damage to components from fluctuations in electrical or water supply.
5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.
6. Transportation to service center, shop labor charges, field labor charges, or freight damage.
WHAT YOU MUST DO TO ObTAIN WARRANTY SERVICE
While not required for warranty service, we request that you register your SHARK pressure washer by returning the completed
registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK Dealer,
freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed, you
must notify your Authorized SHARK Dealer of the defect. The Authorized Dealer will file a claim, which must subsequently
verify the defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on
components warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these
manufacturers’ local authorized service centers.
LIMITATION OF LIAbILITY
SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S liability
exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and specifications are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that
the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED HEREIN IS IN LIEU
OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representa-
tion or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility
to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its
products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
SHARK PRESSURE WASHERS
www.shark-pw.com
PRESSURE WASHER WARRANTY
36
SHARK SSG • 8.914-337.0 / 97-6134 • Rev. 8/07
Form #8.914-337.0 / 8.914-337.0 / 97-6134 • Revised 8/07 • Printed in U.S.A.
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