Shark SSD-603567E,SSD-603567E/G Operator's Manual

SSD
98011940-1
L
I
S
T
E
D
®
OPERATOR’S MANUAL
SSD-603567E 1.110-586.0
SSD-603567E/G
To locate your local Shark Commercial Pressure Washer Dealer nearest you,
MODEL # ORDER #
visit www.sharkpw.com
9.801-194.0
Introduction & Important Safety Information 4-6
Component Identification 7
Assembly Instruction 8
Operating Instructions 9
Detergents & Cleaning Tips 10
Shut Down & Clean-Up 11
Storage 11
Maintenance 12-14
Troubleshooting 15-18
Preventative Maintenance & Oil Change Chart 19
Exploded View 20-21
Exploded View, Parts List 22-24
Hose and Spray Gun Assembly & Parts List 25
Platform, Isolator, Exploded View & Parts List 26-27
CONTENTS
Pump Assemblies, Exploded View 28
Pump Assemblies, Parts List 29
Control Box, Exploded View & Parts List 30
Float Tank Assembly, Exploded View & Parts List 31
Specifications 32
VRT 3 Unloader Exploded View & Parts List 33
KT.1 Series Pump Exploded View & Parts List 34-35
Clear Flame Burner "S" Replacement & Parts List 36-37
Clear Flame Burner "M/L" Replacement & Parts List 38-39
Warranty
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________ The model and serial numbers will be found on a decal attached
to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference.
3
SSD • 9.801-194.0 • Rev. 12/13
INTRODUCTION & IMPORTANT SAFETY INFORMATION
MANUAL THOROUGHLY
WARNING
WARNING
WARNING
WARNING
WARNING
Thank you for purchasing a Shark Pressure Washer. We reserve the right to make changes at any time without incurring any obligation.
Owner/User Responsibility:
The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this pressure washer. Warning information
PRESSURE WASHER
should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator com­prehends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions.
OPERATOR’S MANUAL
The operator must know how to stop the machine quickly and understand the operation of all controls. Never permit anyone to operate the engine without proper instructions.
SAVE THESE INSTRUCTIONS
This manual should be considered a permanent part of the machine and should remain with it if machine is resold.
When ordering parts, please specify model and se­rial number. Use only identical replacement parts.
This machine is to be used only by trained operators.
WARNING: This machine exceeds
85 db appropriate ear protection must be worn.
EAR PROTECTION
MUST BE WORN
WARNING: High pressure spray
can cause paint chips or other particles to become airborne and fly at high speeds. To avoid personal injury, eye, hand and
USE PROTECTIVE
EYE WEAR
AND CLOTHING
WHEN OPERATING
THIS EQUIPMENT.
foot safety devices must be worn.
5. Eye, hand, and foot protection must be worn when using this equipment.
6. Keep operating area clear of all persons.
WARNING: Flammable liquids can create fumes which can ig­nite, causing property damage or severe injury.
RISK OF EXPLOSION:
OPERATE ONLY
WHERE OPEN FLAME
OR TORCH IS
PERMITTED
WARNING: Risk of explosion — Operate only where open flame or torch is permitted.
IMPORTANT SAFETY
INFORMATION
WARNING: To reduce the risk of
injury, read operating instruc­tions carefully before using.
1. Read the owner's manual thoroughly. Failure to follow instructions could cause mal-
READ OPERATOR’S
PRIOR TO USE.
2. Know how to stop the machine and bleed pressure quickly. Be thoroughly familiar with the controls.
3. Stay alert — watch what you are doing.
KEEP WATER
SPRAY AWAY FROM
ELECTRICAL WIRING.
4
function of the machine and result in death, serious bodily injury and/or property dam­age.
WARNING: Keep wand, hose, and
water spray away from electric wiring or fatal electric shock may result.
4. All installations must comply with local codes. Contact your electri­cian, plumber, utility company or the selling distributor for specific details.
RISK OF FIRE. DO NOT ADD FUEL WHEN OPERATING
MACHINE.
Spray flammable liquids.
7. Allow engine to cool for 1-2 minutes before refuel­ing. If any fuel is spilled, make sure the area is dry before testing the spark plug or starting the engine. (Fire and/or explosion may occur if this is not done.)
Gasoline engines on mobile or portable equipment
shall be refueled:
a. outdoors;
b. with the engine on the equipment stopped;
c. with no source of ignition within 10 feet of
the dispensing point; and
d. with an allowance made for expansion of the
fuel should the equipment be exposed to a higher ambient temperature.
SSD • 9.801-194.0 • Rev. 12/13
WARNING: Risk of fire — Do not
add fuel when the product is operating or still hot.
WARNING: Do not use gasoline crankcase draining or oil con­taining gasoline, solvents or alcohol. Doing so will result in fire and/or explosion.
WARNING: Risk of fire — Do not
WARNING
WARNING
WARNING
WARNING
IMPORTANT SAFETY INFORMATION
WARNING
WARNING
PRESSURE WASHER
In an overfilling situation, additional precautions are
necessary to ensure that the situation is handled in a safe manner.
WARNING: Risk of injury. Disconnect battery ground terminal before servicing.
8. When in use , do not place machine near flammable objects as the engine is hot.
9. Oil burning appliances shall be installed only in locations where combustible dusts and flammable gases or vapors are not present. Do not store or use gasoline near this machine.
10. Use No. 1 or No. 2 heating oil (ASTM D306) only. NEVER use gasoline in your fuel oil tank. Gasoline is more combustible than fuel oil and could result in a serious explosion. NEVER use crankcase or waste oil in your burner. Fuel unit malfunction could result from contamination.
11. Do not confuse gasoline and fuel oil tanks. Keep proper fuel in proper tank.
WARNING: Risk of injury. Hot surfaces can cause burns. Use only designated gripping areas of spray gun and wand. Do not place hands or feet on non-insu­lated areas of the pressure
RISK OF INJURY.
HOT SURFACES
CAN CAUSE BURNS
washer.
12. Transport/repair with fuel tank EMPTY or with fuel shut-off valve OFF.
CAUTION: Hot discharge fluid. Do not touch or direct discharge stream at persons.
WARNING: This machine pro­duces hot water and must have
HOT DISCHARGE
FLUID: DO NOT
TOUCH OR DIRECT
DISCHARGE STREAM
AT PERSONS.
insulated components attached to protect the operator.
13. To reduce the risk of injury, close supervision is necessary when a machine is used near children. Do not allow children to operate the pressure washer. This machine must be attended during
operation.
WARNING: Grip cleaning wand
securely with both hands before starting. Failure to do this could result in injury from a whipping wand.
14. Never make adjustments on
TRIGGER GUN KICKS
BACK - HOLD WITH
BOTH HANDS
machine while in operation.
SSD • 9.801-194.0 • Rev. 12/13
15. Be certain all quick coupler fittings are secured before using pressure washer.
WARNING: High pressure devel-
oped by these machines will cause personal injury or equip­ment damage. Keep clear of nozzle. Use caution when oper­ating. Do not direct discharge
RISK OF INJECTION OR SEVERE INJURY TO PERSONS. KEEP CLEAR OF NOZZLE.
stream at people, or severe in­jury or death will result.
WARNING: Protect machine from
freezing.
16. To keep machine in best operating conditions, it is important you protect machine from freezing. Failure to protect
PROTECT FROM
FREEZING
machine from freezing could cause malfunction of the
machine and result in death, serious bodily injury, and/or property damage. Fol­low storage instructions specified in this manual.
17. Inlet water must be clean fresh water and no hotter then 90°F.
WARNING: Risk of asphyxiation.
Use this product only in a well ventilated area.
18. Avoid installing machines in small areas or near exhaust
RISK OF ASPHYXIATION: USE THIS PRODUCT ONLY
IN A WELL
VENTILATED AREA.
fans. Adequate oxygen is needed for combustion or dangerous carbon monoxide will result.
19. Manufacturer will not be liable for any changes made to our standard machines or any components not purchased from us.
20. The best insurance against an accident is precau­tion and knowledge of the machine.
WARNING: Be extremely careful
when using a ladder, scaffolding or any other relatively unstable location. The cleaning area should have adequate slopes and drainage to reduce the pos-
RISK OF INJURY
FROM FALLS WHEN
USING LADDER.
sibility of a fall due to slippery surfaces.
21. Do not allow acids, caustic or abrasive fluids to pass through the pump.
22. Never run pump dry or leave spray gun closed longer than 1-2 minutes.
OPERATOR’S MANUAL
5
IMPORTANT SAFETY INFORMATION
23. Machines with shut-off spray gun should not be operated with the spray gun in the off position for extensive periods of time as this may cause dam­age to the pump.
24. Protect discharge hose from vehicle traffic and sharp objects. Inspect condition of high pressure hose before using or bodily injury may result.
PRESSURE WASHER
25. Before disconnecting discharge hose from water outlet, turn burner off and open spray gun to al­low water to cool below 100° before stopping the machine. Then open the spray gun to relieve pres­sure. Failure to properly cool down or maintain the heating coil may result in a steam explosion.
26. Do not overreach or stand on unstable support. Keep good footing and balance at all times.
OPERATOR’S MANUAL
27. Do not operate this machine when fatigued or under the influence of alcohol, prescription medications, or drugs.
28. In oil burning models, use only kerosene, No. 1 home heating fuel, or diesel. If diesel is used, add a soot remover to every tankful.
Follow the maintenance instructions specified in the manual.
6
SSD • 9.801-194.0 • Rev. 12/13
98011940-2
Flue Adapter
Optional 7-10049
Insulation Gasket
Optional 7-01471
NOTE: Burner air adjustment
must be tested after installation.
Rupture
Disk
Detergent
Metering
Valve
Diesel
Fuel Tank
PRESSURE WASHER
COMPONENT IDENTIFICATION
Inlet Connection
Water
Supply Hose
(not included)
OPERATOR’S MANUAL
Burner Switch
Spray
Gun
High
Pressure
Hose
Unloader
Valve
Trigger/Safety
Latch
Pick-up Hose
Pump — Develops high pressure by pumping water
volume through nozzle.
Spray Gun — Controls the application of water and detergent onto cleaning surface with trigger device. Includes safety latch.
Detergent Metering Valve — Controls detergent mixture.
Wand — Must be connected to the spray gun.
Rupture Disk — Will burst when extreme pressure
limits are reached.
Pressure Switch — Activates fuel solenoid to turn off burner when trigger on spray gun is released.
Detergent
Pump
Detergent Bucket
(not included)
Unloader Valve — Safety control which releases
pressure when spray gun trigger is released.
High Pressure Hose — Connect one end to water pump discharge nipple and the other end to spray gun.
Pressure Nozzle — Inserted into wand quick coupler to develop pressure
Adjustable Thermostat — Prevents water tempera­ture from exceeding high temperatures. Is not used to maintain constant temperature setting.
SSD • 9.801-194.0 • Rev. 12/13
Adjustable
Thermostat
Pressure
Nozzle
Wand
Pressure
Switch
7
98011940-10
98011940-15
98011940-13
98011940-12
98011940-11
ASSEMBLY INSTRUCTIONS
98011940-14
Spray
Gun
Safety
Latch
High
PRESSURE WASHER
Pressure
Hose
STEP 1: Attach the high pressure
hose to the spray gun using teflon tape on hose threads.
OPERATOR’S MANUAL
Pump
Discharge
Fitting
Pressure
Nozzle
Wand
STEP 2: Pull the spring-loaded
collar of the wand coupler back to in­sert your choice of pressure nozzle.
Dipstick
STEP 3: Remove shipping cap and
install oil dipstick. Check pump oil level by using dipstick or observe oil level in oil window (if equipped). Use 30 wt. non detergent oil.
Garden
Hose
Water
Inlet
STEP 4: Connect the high pressure
hose to the pump discharge fitting. Push coupler collar forward until secure.
STEP 5: Connect garden hose to cold water source and turn water on completely. Never use hot water.
STEP 6: Connect the garden hose to pump water inlet. Inspect inlets.
CAUTION: Do not run the pump without water or pump damage will result.
8
SSD • 9.801-194.0 • Rev. 12/13
98011940-17
OPERATING INSTRUCTIONS
98011940-16
98011940-19
98011940-21
PRESSURE WASHER
Oil Dipstick
Oil Cap Filter
STEP 1: Read operator's manual before operating machine. Check engine
oil level. Oil level should be level with the bottom of the oil filler neck. (Refer to the engine’s operating manual included with machine.) We recommend that the oil be changed after the first 50 hours of use, then once every 250 hours. NOTE: Improper oil levels will cause low oil sensor to shut off engine. IMPORTANT! Do not run engine with high or low oil levels
as this will cause engine damage.
Fuel
Tank
OPERATOR’S MANUAL
STEP 2: Fill engine fuel tank with No. 2 diesel fuel. Check engine and pump oil levels. Check engine ra­diator fluid level. Install battery and connect red cable to the + terminal and black to the - terminal.
Trigger
Key
Switch
98011940-18
STEP 3: Read engine manual. The keyed ignition is located on the en­gine control panel. Turn key to first position. The glow plug light will illu­minate. When the light goes out, turn key to start (second) position. Do not hold key in start position longer than five (5) seconds or starter motor will be damaged.
Burner Switch
98011940-18
STEP 4: Before installing pres­sure nozzle, trigger spray gun to eliminate trapped pressure. Then run machine allowing water to flush through the system until clear.
Detergent
Valve
Safety
98011940-20
Latch
STEP 5: With spray gun and wand
pointed away from you or anybody else, insert pressure nozzle into quick coupler on end of wand. Press trigger on spray gun to obtain pressurized cold water spray.
WARNING! Never replace noz­zles without engaging the safety latch on the spray gun trigger.
Burner Switch
98011940-18
STEP 6: For hot water, turn the burner switch to ON when a steady stream of water flows out of the spray gun. Burner will light auto­matically.
NOTE: Do not start machine with
burner switch on.
STEP 7: To apply detergent, place detergent pick-up tube into a con­tainer of detergent and turn the detergent valve counterclockwise.
SSD • 9.801-194.0 • Rev. 12/13
STEP 8: To stop, reverse steps and set all controls to their original settings.
Turn burner switch OFF and open trigger on spray gun, allowing water to cool.
9
WARNING
98011940-23
98011940-19
DETERGENTS & GENERAL CLEANING TECHNIQUES
WARNING: Some detergents may be harmful if inhaled or in­gested, causing severe nausea, fainting or poisoning. The harm­ful elements may cause property damage or severe injury.
PRESSURE WASHER
STEP 1: Use detergent designed specifically for pressure washers. Household detergents could dam­age the pump. Prepare detergent solution as required by the manu­facturer. Fill a container with pres­sure washer detergent. Place the
OPERATOR’S MANUAL
STEP 2: Open detergent valve to desired mixture ratio.
filter end of detergent suction tube into the detergent container.
THERMAL PUMP PROTECTION
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach high tem­peratures. When the water reaches this temperature, the pump protector engages and cools the pump by discharging the warm water onto the ground. This thermal device prevents internal damage to the pump.
CLEANING TIPS
Pre-rinse cleaning surface with fresh water. Place detergent suction tube directly into cleaning solution and apply to surface (for best results, limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top). Allow detergent to remain on surface 1-3 minutes. Do not allow deter­gent to dry on surface. If surface appears to be drying, simply wet down surface with fresh water. If needed, use brush to remove stubborn dirt. Rinse from top to bottom in an even sweeping motion keeping the spray nozzle approximately 1 foot from cleaning surface. Use overlapping strokes as you clean and rinse any surface. For best surface cleaning action spray at a slight angle.
Detergent
Valve
STEP 3: With the engine running,
pull trigger to operate machine. Liquid detergent is drawn into the machine and mixed with water. Apply detergent to work area. Do not allow detergent to dry on surface.
IMPORTANT: You must flush the detergent line after each use by placing the suction tube into a bucket of clean water, then run the pressure washer for 1-2 minutes.
Recommendations:
• Before cleaning any surface, an inconspicuous
area should be cleaned to test spray pattern and distance for maximum cleaning results.
• Ifpaintedsurfacesarepeelingorchipping,use
extreme caution as pressure washer may remove the loose paint from the surface.
• Keepthespraynozzleasafedistancefromthe
surface you plan to clean. High pressure wash a small area, then check the surface for damage. If no damage is found, continue to pressure washing.
CAUTION - Never use:
• Bleach, chlorine products and other corrosive
chemicals
• Liquids containing solvents (i.e., paint thinner,
gasoline, oils
• Tri-sodiumphosphateproducts  • Ammoniaproducts  • Acid-basedproducts
These chemicals will harm the machine and will dam­age the surface being cleaned.
RINSING
It will take a few seconds for the detergent to clear. Apply safety latch to spray gun. Open detergent valve. Select and install the desired high pressure nozzle. NOTE: You can also stop detergent from flowing by simply removing detergent siphon tube from bottle.
10
SSD • 9.801-194.0 • Rev. 12/13
98011940-18
98011940-20
98011940-24
SHUTTING DOWN AND CLEAN-UP
98011940-25
98011940-19
98011940-26
STEP 1: Remove detergent suction tube from container and insert into one gallon of fresh water. Open detergent mixing valve. Pull trigger on spray gun and siphon water for one minute.
Water
Inlet
Burner
Switch
On-Off
Key Switch
STEP 2: Turn burner switch off and
continue spraying, allowing water to cool below 100°F.
To stop engine, turn key to off position.
Pressure
Outlet
Garden
Inlet
STEP 3: Turn off water supply.
High
Safety
Latch
PRESSURE WASHER
OPERATOR’S MANUAL
STEP 4: Press trig­ger to release wa­ter pressure.
STEP 5: Disconnect the garden hose from the water inlet on the machine.
Measures should be taken to protect your FOCS series engine if the engine is not operated for a period of 30 days or more. Proper storage will protect the engine from corrosion and prevent costly repairs due to storage induced problems.
Storage - 1 to 6 months
1. Start and idle the engine at a no-load condition for 15 minutes.
2. Stop the engine, allow the engine to cool enough to safely drain the oil as shown Re-install the oil drain plug, then fill the crankcase with MIL-L-644­P9 protectant oil. Fill the fuel tank with a high grade fuel preservative (add mix) such as STA-BIL per the manufacturer recommendations.
3. Start and operate the engine at 3/4 speed for 5-10 minutes.
4. Stop the engine, allow to cool enough to safely drain the engine oil as shown. Re-install the oil drain plug.
5. Refill the engine with standard recommended lu­bricating oil.
6. Drain the fuel tank. Remove the fuel filter. Install a new fuel filter.
7. Carefully clean all debris from the radiator fins.
98011940-15
STEP 6: Disconnect the high pressure hose from high pressure outlet. Protect from freezing.
STORAGE
8. Remove the intake manifold. Rotate the engine until the intake valve opens at each cylinder. Using suitable means, pour approximately 1 tsp. of engine oil into each cylinder. Rotate the engine several revolutions. Spray the inside of the intake manifold with SAE 10 W oil. Replace the intake manifold using a new gasket.
9. Spray the inside of the exhaust manifold with SAE 10W oil.
10. Cover all openings with tape and apply grease to any and all unpainted surfaces.
11. Loosen the fan belt before wrapping the engine in plastic film and storing in a dry place away from high voltage sources and off the ground.
Storage - In excess of 6 months
Perform the storage preparation procedures approxi­mately as detailed, except with the following changes.
1. Replace the oil in step 2 above with MIL-L-21260, grade 2, SAE 30W rustproof oil.
2. Delete steps 5 and 11 above.
3. Coat any and all unpainted surfaces with MIL-C 16173D, grade 3 anti-rust grease.
4. Replace anti-freeze every 2 years.
SSD • 9.801-194.0 • Rev. 12/13
STEP 7: Engage the spray gun safety lock.
11
MAINTENANCE
PREVENTATIVE MAINTENANCE
1. Check to see that water pump is properly lubricated.
2. Follow winterizing instructions to prevent freeze damage to pump and coils.
3. Always neutralize and flush detergent from system after use.
PRESSURE WASHER
4. If water is known to have high mineral content, use a water softener in your water system, or de-scale as needed.
5. Do not allow acidic, caustic or abrasive fluids to be pumped through system.
6. Always use high grade quality cleaning products.
7. Never run pump dry for extended periods of time.
OPERATOR’S MANUAL
8. Use clean No. 2 diesel fuel. Clean or replace fuel filter every 250 hours of operation. Avoid water contaminated fuel as it will damage the fuel pump.
9. If machine is operated with smoky or eye burning exhaust, coils will soot up. Adjust air bands and fuel pressure for proper emission.
10. Never allow water to be sprayed on or near the engine or burner assembly or any electrical component.
11. Periodically delime coils as per instructions.
12. Check to see that engine is properly lubricated. Use SAE 10W40 grade oil.
It is advisable, periodically, to visually inspect the burner. Check air inlet to make sure it is not clogged or blocked. Wipe off any oil spills and keep equipment clean and dry.
The flow of combustion and ventilating air to the burner must not be blocked or obstructed in any manner.
The area around the washer should be kept clean and free of combustible materials, gasoline and other flammable vapors and liquids.
Winterizing Procedure:
Damage due to freezing is not covered by warranty. Adhere to the following cold weather procedures when­ever the washer must be stored or operated outdoors under freezing conditions.
During winter months, when temperatures drop below 32°F, protecting your machine against freezing is neces­sary. Store the machine in a heated room. If this is not possible then mix a 50/50 solution of anti-freeze and water in the float tank. Turn the engine on to siphon the anti-freeze mixture through the machine. If compressed air is available, an air fitting can be screwed into the float tank by removing the float tank strainer and fitting. Then inject the compressed air. Water will be blown out of the machine when the trigger on the spray gun is opened.
High Limit Hot Water Thermostat:
For safety, each machine is equipped with a tempera­ture sensitive high limit control switch. In the event that the water should exceed its operating temperature, the high limit control will turn the burner off until the water cools, then it will automatically reset itself. The thermostat sensor is located on the discharge side of the heating coil. The thermostat control dial is located on the control panel.
Pumps:
Use only SAE 10/40 weight non-detergent oil. Change oil after first 50 hours of use. Thereafter, change oil every three months or at 500 hour intervals. Oil level should be checked through use of dipstick found on top of pump, or the red dot visible through the oil gauge window. Oil should be maintained at that level.
MAINTENANCE AND SERVICE
Unloader Valves:
Unloader valves are preset and tested at the factory before shipping. Occasional adjustment of the unloader may be necessary to maintain correct pressure.
Adjusting Unloader Valves:
Tampering with the factory setting may cause personal injury and/or property damage and will void the manufacturer's warranty.
12
SSD • 9.801-194.0 • Rev. 12/13
MAINTENANCE AND SERVICE
98011930-28
PRESSURE WASHER
Deliming Coils:
Periodic flushing of coils or optional float tank is recommended.
Step 1 Fill a container with 4 gallons of water, then .
add 1 lb. of deliming powder. Mix thoroughly. Pour mixture into float tank.
Step 2 Remove wand assembly from spray gun and
put spray gun into float tank. Secure the trig­ ger on the spray gun into the open position.
Step 3 Turn engine on, allowing solution to be
pumped through coils back into the float tank. The solution should be allowed to circulate 2- 4 hours or until the color changes.
Step 4 After circulating solution, flush the entire
system with fresh water. Clean out float tank and then reinstall wand assembly to spray gun.
Removal of Soot from Heating Coil:
In the heating process, fuel residue in the form of soot deposits may develop between the heating coil pipe, and block air flow which will affect burner combustion. When soot has been detected on visual observation, the soot on the coil must be washed off after following the coil removal steps (See Coil Removal section).
Fuel:
Use clean fuel oil that is not contaminated with water and debris. Replace fuel filter and drain tank every 100 hours of operation.
Use No.1 or No 2 Heating Oil (ASTM D306) only. NEVER use gasoline in your burner fuel tank. Gasoline is more combustible than fuel oil and could result in a serious explosion. NEVER use crankcase or waste oil in your burner. Fuel unit malfunction could result from contamination.
Fuel Control System:
This machine utilizes a fuel solenoid valve located on the fuel pump to control the flow of fuel to the combus­tion chamber. The solenoid, which is normally closed, is activated by a flow switch when water flows through it. When the operator releases the trigger on the spray gun, the flow of water through the flow switch stops, turning off the electrical current to the fuel solenoid.
The solenoid then closes, shutting off the supply of fuel to the combustion chamber. Controlling the flow of fuel in this way gives an instantaneous burn-or-no­burn situation, thereby eliminating high and low water temperatures and the combustion smoke normally associated with machines incorporating a spray gun.
Periodic inspection, to insure that the fuel solenoid valve functions properly, is recommended. This can be done by operating the machine and checking to see that the burner is not firing when the spray gun is in the OFF position.
Fuel Pressure Adjustment:
To control water temperature, adjust fuel pressure by turning the regulating pressure adjusting screw clockwise to increase, counterclockwise to decrease. NOTE: When changing fuel pump, a bypass plug must be installed in return port or fuel pump will not prime.
Burner Nozzle:
Keep the tip free of surface deposits by wiping it with a clean, solvent saturated cloth, being careful not to plug or enlarge the nozzle. For maximum efficiency, replace the nozzle each season.
Electrode Setting:
Electrodes
Gap
1/8"
3/8"
3/16"
Top View Side View
Periodically Check Wiring Connections. If Necessary
To Adjust Electrodes, Use Diagram.
1/2"
1/8"
2-7/8"
Nozzle
Adapter
Beckett Burner Air Adjustment:
The oil burner on this machine is preset for operation at altitudes below 1000 feet. If operated at higher altitudes, it may be necessary to adjust the air band setting. Adjust air band for a #1 or #2 smoke spot on the Bacharach scale. If a smoky or eye-burning exhaust is being emitted from the stack, two things should be checked. First, check the fuel to be certain that kerosene or No.1 home heating fuel is being used. Next, check the air adjustment on the burner. An oily, smoky fire indicates a lack of air and the air band should be moved to allow the air to flow through the burner. Sharp eye-burning fumes indicate too much air flowing through the combustion chamber. The air band should be readjusted to allow less air to flow through the burner.
OPERATOR’S MANUAL
13
SSD • 9.801-194.0 • Rev. 12/13
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