Shark SSD-603567E, SSD-603567E/G Operator's Manual

SSD

98011940-1

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I

S

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®

OPERATOR’S MANUAL

SSD-603567E 1.110-586.0

SSD-603567E/G

To locate your local Shark Commercial Pressure Washer Dealer nearest you,

MODEL # ORDER #

1.110-587.0

visit www.sharkpw.com

9.801-194.0

Introduction & Important Safety Information 4-6

Component Identification 7

Assembly Instruction 8

Operating Instructions 9

Detergents & Cleaning Tips 10

Shut Down & Clean-Up 11

Storage 11

Maintenance 12-14

Troubleshooting 15-18

Preventative Maintenance & Oil Change Chart 19

Exploded View 20-21

Exploded View, Parts List 22-24

Hose and Spray Gun Assembly & Parts List 25

Platform, Isolator, Exploded View & Parts List 26-27

CONTENTS

Pump Assemblies, Exploded View 28

Pump Assemblies, Parts List 29

Control Box, Exploded View & Parts List 30

Float Tank Assembly, Exploded View & Parts List 31

Specifications 32

VRT 3 Unloader Exploded View & Parts List 33

KT.1 Series Pump Exploded View & Parts List 34-35

Clear Flame Burner "S" Replacement & Parts List 36-37

Clear Flame Burner "M/L" Replacement & Parts List 38-39

Warranty

Model Number ______________________________

Serial Number ______________________________

Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached

to the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.

3

SSD • 9.801-194.0 • Rev. 12/13

INTRODUCTION & IMPORTANT SAFETY INFORMATION

MANUAL THOROUGHLY

WARNING

WARNING

WARNING

WARNING

WARNING

Thank you for purchasing a Shark Pressure Washer. We
reserve the right to make changes at any time without
incurring any obligation.

Owner/User Responsibility:

The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this pressure washer. Warning information

PRESSURE WASHER

should be emphasized and understood. If the operator
is not fluent in English, the manufacturer’s instructions
and warnings shall be read to and discussed with
the operator in the operator’s native language by the
purchaser/owner, making sure that the operator com­prehends its contents.

Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.

OPERATOR’S MANUAL

The operator must know how to stop the machine
quickly and understand the operation of all controls.
Never permit anyone to operate the engine without
proper instructions.

SAVE THESE INSTRUCTIONS

This manual should be considered a permanent
part of the machine and should remain with it if
machine is resold.

When ordering parts, please specify model and se­rial number. Use only identical replacement parts.

This machine is to be used only by trained
operators.

WARNING: This machine exceeds

85 db appropriate ear protection
must be worn.

EAR PROTECTION

MUST BE WORN

WARNING: High pressure spray

can cause paint chips or other
particles to become airborne
and fly at high speeds. To avoid
personal injury, eye, hand and

USE PROTECTIVE

EYE WEAR

AND CLOTHING

WHEN OPERATING

THIS EQUIPMENT.

foot safety devices must be
worn.

5. Eye, hand, and foot protection
must be worn when using this
equipment.

6. Keep operating area clear of all persons.

WARNING: Flammable liquids
can create fumes which can ig­nite, causing property damage
or severe injury.

RISK OF EXPLOSION:

OPERATE ONLY

WHERE OPEN FLAME

OR TORCH IS

PERMITTED

WARNING: Risk of explosion —
Operate only where open flame
or torch is permitted.

IMPORTANT SAFETY

INFORMATION

WARNING: To reduce the risk of

injury, read operating instruc­tions carefully before using.

1. Read the owner's manual
thoroughly. Failure to follow
instructions could cause mal-

READ OPERATOR’S

PRIOR TO USE.

2. Know how to stop the machine and bleed pressure
quickly. Be thoroughly familiar with the controls.

3. Stay alert — watch what you are doing.

KEEP WATER

SPRAY AWAY FROM

ELECTRICAL WIRING.

4

function of the machine and
result in death, serious bodily
injury and/or property dam­age.

WARNING: Keep wand, hose, and

water spray away from electric
wiring or fatal electric shock may
result.

4. All installations must comply with
local codes. Contact your electri­cian, plumber, utility company or
the selling distributor for specific
details.

RISK OF FIRE.
DO NOT ADD FUEL
WHEN OPERATING

MACHINE.

Spray flammable liquids.

7. Allow engine to cool for 1-2 minutes before refuel­ing. If any fuel is spilled, make sure the area is dry
before testing the spark plug or starting the engine.
(Fire and/or explosion may occur if this is not done.)

Gasoline engines on mobile or portable equipment

shall be refueled:

a. outdoors;

b. with the engine on the equipment stopped;

c. with no source of ignition within 10 feet of

the dispensing point; and

d. with an allowance made for expansion of the

fuel should the equipment be exposed to a
higher ambient temperature.

SSD • 9.801-194.0 • Rev. 12/13

WARNING: Risk of fire — Do not

add fuel when the product is
operating or still hot.

WARNING: Do not use gasoline
crankcase draining or oil con­taining gasoline, solvents or
alcohol. Doing so will result in
fire and/or explosion.

WARNING: Risk of fire — Do not

WARNING

WARNING

WARNING

WARNING

IMPORTANT SAFETY INFORMATION

WARNING

WARNING

PRESSURE WASHER

In an overfilling situation, additional precautions are

necessary to ensure that the situation is handled
in a safe manner.

WARNING: Risk of injury. Disconnect battery
ground terminal before servicing.

8. When in use , do not place machine near flammable
objects as the engine is hot.

9. Oil burning appliances shall be installed only in
locations where combustible dusts and flammable
gases or vapors are not present. Do not store or
use gasoline near this machine.

10. Use No. 1 or No. 2 heating oil (ASTM D306) only.
NEVER use gasoline in your fuel oil tank. Gasoline
is more combustible than fuel oil and could result
in a serious explosion. NEVER use crankcase or
waste oil in your burner. Fuel unit malfunction could
result from contamination.

11. Do not confuse gasoline and fuel oil tanks. Keep
proper fuel in proper tank.

WARNING: Risk of injury. Hot
surfaces can cause burns. Use
only designated gripping areas
of spray gun and wand. Do not
place hands or feet on non-insu­lated areas of the pressure

RISK OF INJURY.

HOT SURFACES

CAN CAUSE BURNS

washer.

12. Transport/repair with fuel tank EMPTY or with fuel
shut-off valve OFF.

CAUTION: Hot discharge fluid.
Do not touch or direct discharge
stream at persons.

WARNING: This machine pro­duces hot water and must have

HOT DISCHARGE

FLUID: DO NOT

TOUCH OR DIRECT

DISCHARGE STREAM

AT PERSONS.

insulated components attached
to protect the operator.

13. To reduce the risk of injury, close supervision is
necessary when a machine is used near children.
Do not allow children to operate the pressure
washer. This machine must be attended during

operation.

WARNING: Grip cleaning wand

securely with both hands before
starting. Failure to do this could
result in injury from a whipping
wand.

14. Never make adjustments on

TRIGGER GUN KICKS

BACK - HOLD WITH

BOTH HANDS

machine while in operation.

SSD • 9.801-194.0 • Rev. 12/13

15. Be certain all quick coupler fittings are secured
before using pressure washer.

WARNING: High pressure devel-

oped by these machines will
cause personal injury or equip­ment damage. Keep clear of
nozzle. Use caution when oper­ating. Do not direct discharge

RISK OF INJECTION
OR SEVERE INJURY
TO PERSONS. KEEP
CLEAR OF NOZZLE.

stream at people, or severe in­jury or death will result.

WARNING: Protect machine from

freezing.

16. To keep machine in best
operating conditions, it is
important you protect machine
from freezing. Failure to protect

PROTECT FROM

FREEZING

machine from freezing
could cause malfunction of the

machine and result in death,
serious bodily injury, and/or property damage. Fol­low storage instructions specified in this manual.

17. Inlet water must be clean fresh water and no hotter
then 90°F.

WARNING: Risk of asphyxiation.

Use this product only in a well
ventilated area.

18. Avoid installing machines in
small areas or near exhaust

RISK OF
ASPHYXIATION: USE
THIS PRODUCT ONLY

IN A WELL

VENTILATED AREA.

fans. Adequate oxygen is
needed for combustion or
dangerous carbon monoxide
will result.

19. Manufacturer will not be liable for any changes
made to our standard machines or any components
not purchased from us.

20. The best insurance against an accident is precau­tion and knowledge of the machine.

WARNING: Be extremely careful

when using a ladder, scaffolding
or any other relatively unstable
location. The cleaning area
should have adequate slopes
and drainage to reduce the pos-

RISK OF INJURY

FROM FALLS WHEN

USING LADDER.

sibility of a fall due to slippery
surfaces.

21. Do not allow acids, caustic or abrasive fluids to pass
through the pump.

22. Never run pump dry or leave spray gun closed
longer than 1-2 minutes.

OPERATOR’S MANUAL

5

IMPORTANT SAFETY INFORMATION

23. Machines with shut-off spray gun should not be
operated with the spray gun in the off position for
extensive periods of time as this may cause dam­age to the pump.

24. Protect discharge hose from vehicle traffic and
sharp objects. Inspect condition of high pressure
hose before using or bodily injury may result.

PRESSURE WASHER

25. Before disconnecting discharge hose from water
outlet, turn burner off and open spray gun to al­low water to cool below 100° before stopping the
machine. Then open the spray gun to relieve pres­sure. Failure to properly cool down or maintain the
heating coil may result in a steam explosion.

26. Do not overreach or stand on unstable support.
Keep good footing and balance at all times.

OPERATOR’S MANUAL

27. Do not operate this machine when fatigued or under
the influence of alcohol, prescription medications,
or drugs.

28. In oil burning models, use only kerosene, No. 1
home heating fuel, or diesel. If diesel is used, add
a soot remover to every tankful.

Follow the maintenance instructions
specified in the manual.

6

SSD • 9.801-194.0 • Rev. 12/13

98011940-2

Flue Adapter

Optional 7-10049

Insulation Gasket

Optional 7-01471

NOTE: Burner air adjustment

must be tested after installation.

Rupture

Disk

Detergent

Metering

Valve

Diesel

Fuel Tank

PRESSURE WASHER

COMPONENT IDENTIFICATION

Inlet Connection

Water

Supply Hose

(not included)

OPERATOR’S MANUAL

Burner
Switch

Spray

Gun

High

Pressure

Hose

Unloader

Valve

Trigger/Safety

Latch

Pick-up Hose

Pump — Develops high pressure by pumping water

volume through nozzle.

Spray Gun — Controls the application of water and
detergent onto cleaning surface with trigger device.
Includes safety latch.

Detergent Metering Valve — Controls detergent
mixture.

Wand — Must be connected to the spray gun.

Rupture Disk — Will burst when extreme pressure

limits are reached.

Pressure Switch — Activates fuel solenoid to turn off
burner when trigger on spray gun is released.

Detergent

Pump

Detergent Bucket

(not included)

Unloader Valve — Safety control which releases

pressure when spray gun trigger is released.

High Pressure Hose — Connect one end to water
pump discharge nipple and the other end to spray
gun.

Pressure Nozzle — Inserted into wand quick coupler
to develop pressure

Adjustable Thermostat — Prevents water tempera­ture from exceeding high temperatures. Is not used to
maintain constant temperature setting.

SSD • 9.801-194.0 • Rev. 12/13

Adjustable

Thermostat

Pressure

Nozzle

Wand

Pressure

Switch

7

98011940-10

98011940-15

98011940-13

98011940-12

98011940-11

ASSEMBLY INSTRUCTIONS

98011940-14

Spray

Gun

Safety

Latch

High

PRESSURE WASHER

Pressure

Hose

STEP 1: Attach the high pressure

hose to the spray gun using teflon
tape on hose threads.

OPERATOR’S MANUAL

Pump

Discharge

Fitting

Pressure

Nozzle

Wand

STEP 2: Pull the spring-loaded

collar of the wand coupler back to in­sert your choice of pressure nozzle.

Dipstick

STEP 3: Remove shipping cap and

install oil dipstick. Check pump oil
level by using dipstick or observe
oil level in oil window (if equipped).
Use 30 wt. non detergent oil.

Garden

Hose

Water

Inlet

STEP 4: Connect the high pressure

hose to the pump discharge fitting.
Push coupler collar forward until
secure.

STEP 5: Connect garden hose to
cold water source and turn water on
completely. Never use hot water.

STEP 6: Connect the garden hose
to pump water inlet. Inspect inlets.

CAUTION: Do not run the pump
without water or pump damage
will result.

8

SSD • 9.801-194.0 • Rev. 12/13

98011940-17

OPERATING INSTRUCTIONS

98011940-16

98011940-19

98011940-21

PRESSURE WASHER

Oil Dipstick

Oil Cap Filter

STEP 1: Read operator's manual before operating machine. Check engine

oil level. Oil level should be level with the bottom of the oil filler neck. (Refer
to the engine’s operating manual included with machine.) We recommend
that the oil be changed after the first 50 hours of use, then once every
250 hours. NOTE: Improper oil levels will cause low oil sensor to shut off
engine. IMPORTANT! Do not run engine with high or low oil levels

as this will cause engine damage.

Fuel

Tank

OPERATOR’S MANUAL

STEP 2: Fill engine fuel tank with
No. 2 diesel fuel. Check engine and
pump oil levels. Check engine ra­diator fluid level. Install battery and
connect red cable to the + terminal
and black to the - terminal.

Trigger

Key

Switch

98011940-18

STEP 3: Read engine manual. The
keyed ignition is located on the en­gine control panel. Turn key to first
position. The glow plug light will illu­minate. When the light goes out, turn
key to start (second) position. Do not
hold key in start position longer than
five (5) seconds or starter motor will
be damaged.

Burner
Switch

98011940-18

STEP 4: Before installing pres­sure nozzle, trigger spray gun to
eliminate trapped pressure. Then
run machine allowing water to flush
through the system until clear.

Detergent

Valve

Safety

98011940-20

Latch

STEP 5: With spray gun and wand

pointed away from you or anybody
else, insert pressure nozzle into
quick coupler on end of wand.
Press trigger on spray gun to obtain
pressurized cold water spray.

WARNING! Never replace noz­zles without engaging the safety
latch on the spray gun trigger.

Burner
Switch

98011940-18

STEP 6: For hot water, turn the
burner switch to ON when a steady
stream of water flows out of the
spray gun. Burner will light auto­matically.

NOTE: Do not start machine with

burner switch on.

STEP 7: To apply detergent, place
detergent pick-up tube into a con­tainer of detergent and turn the
detergent valve counterclockwise.

SSD • 9.801-194.0 • Rev. 12/13

STEP 8: To stop, reverse steps
and set all controls to their original
settings.

Turn burner switch OFF and open
trigger on spray gun, allowing water
to cool.

9

WARNING

98011940-23



98011940-19

DETERGENTS & GENERAL CLEANING TECHNIQUES

WARNING: Some detergents
may be harmful if inhaled or in­gested, causing severe nausea,
fainting or poisoning. The harm­ful elements may cause property
damage or severe injury.

PRESSURE WASHER

STEP 1: Use detergent designed
specifically for pressure washers.
Household detergents could dam­age the pump. Prepare detergent
solution as required by the manu­facturer. Fill a container with pres­sure washer detergent. Place the

OPERATOR’S MANUAL

STEP 2: Open detergent valve to desired mixture
ratio.

filter end of detergent suction tube
into the detergent container.

THERMAL PUMP PROTECTION

If you run the engine on your pressure washer for 3-5
minutes without pressing the trigger on the spray gun,
circulating water in the pump can reach high tem­peratures. When the water reaches this temperature,
the pump protector engages and cools the pump by
discharging the warm water onto the ground. This
thermal device prevents internal damage to the pump.

CLEANING TIPS

Pre-rinse cleaning surface with fresh water. Place
detergent suction tube directly into cleaning solution
and apply to surface (for best results, limit your work
area to sections approximately 6 feet square and always
apply detergent from bottom to top). Allow detergent
to remain on surface 1-3 minutes. Do not allow deter­gent to dry on surface. If surface appears to be drying,
simply wet down surface with fresh water. If needed,
use brush to remove stubborn dirt. Rinse from top to
bottom in an even sweeping motion keeping the spray
nozzle approximately 1 foot from cleaning surface. Use
overlapping strokes as you clean and rinse any surface.
For best surface cleaning action spray at a slight angle.

Detergent

Valve

STEP 3: With the engine running,

pull trigger to operate machine.
Liquid detergent is drawn into the
machine and mixed with water.
Apply detergent to work area.
Do not allow detergent to dry on
surface.

IMPORTANT: You must flush
the detergent line after each use by placing the
suction tube into a bucket of clean water, then run the
pressure washer for 1-2 minutes.

Recommendations:

 • Before cleaning any surface, an inconspicuous

area should be cleaned to test spray pattern and
distance for maximum cleaning results.

 • Ifpaintedsurfacesarepeelingorchipping,use

extreme caution as pressure washer may remove
the loose paint from the surface.

 • Keepthespraynozzleasafedistancefromthe

surface you plan to clean. High pressure wash a
small area, then check the surface for damage.
If no damage is found, continue to pressure
washing.

CAUTION - Never use:

 • Bleach, chlorine products and other corrosive

chemicals

 • Liquids containing solvents (i.e., paint thinner,

gasoline, oils

 • Tri-sodiumphosphateproducts
 • Ammoniaproducts
 • Acid-basedproducts

These chemicals will harm the machine and will dam­age the surface being cleaned.

RINSING

It will take a few seconds for the detergent to clear.
Apply safety latch to spray gun. Open detergent valve.
Select and install the desired high pressure nozzle.
NOTE: You can also stop detergent from flowing by
simply removing detergent siphon tube from bottle.

10

SSD • 9.801-194.0 • Rev. 12/13

98011940-18

98011940-20

98011940-24

SHUTTING DOWN AND CLEAN-UP

98011940-25

98011940-19

98011940-26

STEP 1: Remove detergent suction
tube from container and insert into
one gallon of fresh water. Open
detergent mixing valve. Pull trigger
on spray gun and siphon water for
one minute.

Water

Inlet

Burner

Switch

On-Off

Key Switch

STEP 2: Turn burner switch off and

continue spraying, allowing water to
cool below 100°F.

To stop engine, turn key to off
position.

Pressure

Outlet

Garden

Inlet

STEP 3: Turn off water supply.

High

Safety

Latch

PRESSURE WASHER

OPERATOR’S MANUAL

STEP 4: Press trig­ger to release wa­ter pressure.

STEP 5: Disconnect the garden
hose from the water inlet on the
machine.

Measures should be taken to protect your FOCS series
engine if the engine is not operated for a period of 30
days or more. Proper storage will protect the engine
from corrosion and prevent costly repairs due to storage
induced problems.

Storage - 1 to 6 months

1. Start and idle the engine at a no-load condition for
15 minutes.

2. Stop the engine, allow the engine to cool enough
to safely drain the oil as shown Re-install the oil
drain plug, then fill the crankcase with MIL-L-644­P9 protectant oil. Fill the fuel tank with a high grade
fuel preservative (add mix) such as STA-BIL per the
manufacturer recommendations.

3. Start and operate the engine at 3/4 speed for 5-10
minutes.

4. Stop the engine, allow to cool enough to safely
drain the engine oil as shown. Re-install the oil
drain plug.

5. Refill the engine with standard recommended lu­bricating oil.

6. Drain the fuel tank. Remove the fuel filter. Install a
new fuel filter.

7. Carefully clean all debris from the radiator fins.

98011940-15

STEP 6: Disconnect the high
pressure hose from high
pressure outlet. Protect from
freezing.

STORAGE

8. Remove the intake manifold. Rotate the engine
until the intake valve opens at each cylinder. Using
suitable means, pour approximately 1 tsp. of engine
oil into each cylinder. Rotate the engine several
revolutions. Spray the inside of the intake manifold
with SAE 10 W oil. Replace the intake manifold
using a new gasket.

9. Spray the inside of the exhaust manifold with SAE
10W oil.

10. Cover all openings with tape and apply grease to
any and all unpainted surfaces.

11. Loosen the fan belt before wrapping the engine in
plastic film and storing in a dry place away from
high voltage sources and off the ground.

Storage - In excess of 6 months

Perform the storage preparation procedures approxi­mately as detailed, except with the following changes.

1. Replace the oil in step 2 above with MIL-L-21260,
grade 2, SAE 30W rustproof oil.

2. Delete steps 5 and 11 above.

3. Coat any and all unpainted surfaces with MIL-C
16173D, grade 3 anti-rust grease.

4. Replace anti-freeze every 2 years.

SSD • 9.801-194.0 • Rev. 12/13

STEP 7: Engage
the spray gun
safety lock.

11

MAINTENANCE

PREVENTATIVE MAINTENANCE

1. Check to see that water pump is properly
lubricated.

2. Follow winterizing instructions to prevent freeze
damage to pump and coils.

3. Always neutralize and flush detergent from system
after use.

PRESSURE WASHER

4. If water is known to have high mineral content, use
a water softener in your water system, or de-scale
as needed.

5. Do not allow acidic, caustic or abrasive fluids to be
pumped through system.

6. Always use high grade quality cleaning products.

7. Never run pump dry for extended periods of time.

OPERATOR’S MANUAL

8. Use clean No. 2 diesel fuel. Clean or replace fuel
filter every 250 hours of operation. Avoid water
contaminated fuel as it will damage the fuel pump.

9. If machine is operated with smoky or eye burning
exhaust, coils will soot up. Adjust air bands and fuel
pressure for proper emission.

10. Never allow water to be sprayed on or near
the engine or burner assembly or any electrical
component.

11. Periodically delime coils as per instructions.

12. Check to see that engine is properly lubricated. Use
SAE 10W40 grade oil.

It is advisable, periodically, to visually inspect the
burner. Check air inlet to make sure it is not clogged
or blocked. Wipe off any oil spills and keep equipment
clean and dry.

The flow of combustion and ventilating air to the burner
must not be blocked or obstructed in any manner.

The area around the washer should be kept clean
and free of combustible materials, gasoline and other
flammable vapors and liquids.

Winterizing Procedure:

Damage due to freezing is not covered by warranty.
Adhere to the following cold weather procedures when­ever the washer must be stored or operated outdoors
under freezing conditions.

During winter months, when temperatures drop below
32°F, protecting your machine against freezing is neces­sary. Store the machine in a heated room. If this is not
possible then mix a 50/50 solution of anti-freeze and
water in the float tank. Turn the engine on to siphon the
anti-freeze mixture through the machine. If compressed
air is available, an air fitting can be screwed into the
float tank by removing the float tank strainer and fitting.
Then inject the compressed air. Water will be blown
out of the machine when the trigger on the spray gun
is opened.

High Limit Hot Water Thermostat:

For safety, each machine is equipped with a tempera­ture sensitive high limit control switch. In the event that
the water should exceed its operating temperature,
the high limit control will turn the burner off until the
water cools, then it will automatically reset itself. The
thermostat sensor is located on the discharge side of
the heating coil. The thermostat control dial is located
on the control panel.

Pumps:

Use only SAE 10/40 weight non-detergent oil. Change
oil after first 50 hours of use. Thereafter, change oil
every three months or at 500 hour intervals. Oil level
should be checked through use of dipstick found on top
of pump, or the red dot visible through the oil gauge
window. Oil should be maintained at that level.

MAINTENANCE AND SERVICE

Unloader Valves:

Unloader valves are preset and tested at the factory
before shipping. Occasional adjustment of the unloader
may be necessary to maintain correct pressure.

Adjusting Unloader Valves:

Tampering with the factory setting may cause
personal injury and/or property damage and will void
the manufacturer's warranty.

12

SSD • 9.801-194.0 • Rev. 12/13

MAINTENANCE AND SERVICE

98011930-28

PRESSURE WASHER

Deliming Coils:

Periodic flushing of coils or optional float tank is
recommended.

Step 1 Fill a container with 4 gallons of water, then .

add 1 lb. of deliming powder. Mix thoroughly.
Pour mixture into float tank.

Step 2 Remove wand assembly from spray gun and

put spray gun into float tank. Secure the trig­ ger on the spray gun into the open position.

Step 3 Turn engine on, allowing solution to be

pumped through coils back into the float tank.
The solution should be allowed to circulate 2- 4
hours or until the color changes.

Step 4 After circulating solution, flush the entire

system with fresh water. Clean out float tank
and then reinstall wand assembly to spray gun.

Removal of Soot from Heating Coil:

In the heating process, fuel residue in the form of soot
deposits may develop between the heating coil pipe,
and block air flow which will affect burner combustion.
When soot has been detected on visual observation,
the soot on the coil must be washed off after following
the coil removal steps (See Coil Removal section).

Fuel:

Use clean fuel oil that is not contaminated with water
and debris. Replace fuel filter and drain tank every 100
hours of operation.

Use No.1 or No 2 Heating Oil (ASTM D306) only.
NEVER use gasoline in your burner fuel tank. Gasoline
is more combustible than fuel oil and could result in a
serious explosion. NEVER use crankcase or waste oil
in your burner. Fuel unit malfunction could result from
contamination.

Fuel Control System:

This machine utilizes a fuel solenoid valve located on
the fuel pump to control the flow of fuel to the combus­tion chamber. The solenoid, which is normally closed,
is activated by a flow switch when water flows through
it. When the operator releases the trigger on the spray
gun, the flow of water through the flow switch stops,
turning off the electrical current to the fuel solenoid.

The solenoid then closes, shutting off the supply of
fuel to the combustion chamber. Controlling the flow
of fuel in this way gives an instantaneous burn-or-no­burn situation, thereby eliminating high and low water
temperatures and the combustion smoke normally
associated with machines incorporating a spray gun.

Periodic inspection, to insure that the fuel solenoid
valve functions properly, is recommended. This can
be done by operating the machine and checking to
see that the burner is not firing when the spray gun is
in the OFF position.

Fuel Pressure Adjustment:

To control water temperature, adjust fuel pressure
by turning the regulating pressure adjusting screw
clockwise to increase, counterclockwise to decrease.
NOTE: When changing fuel pump, a bypass plug must
be installed in return port or fuel pump will not prime.

Burner Nozzle:

Keep the tip free of surface deposits by wiping it with
a clean, solvent saturated cloth, being careful not to
plug or enlarge the nozzle. For maximum efficiency,
replace the nozzle each season.

Electrode Setting:

Electrodes

Gap

1/8"

3/8"

3/16"

Top View Side View

Periodically Check Wiring Connections. If Necessary

To Adjust Electrodes, Use Diagram.

1/2"

1/8"

2-7/8"

Nozzle

Adapter

Beckett Burner Air Adjustment:

The oil burner on this machine is preset for operation
at altitudes below 1000 feet. If operated at higher
altitudes, it may be necessary to adjust the air band
setting. Adjust air band for a #1 or #2 smoke spot
on the Bacharach scale. If a smoky or eye-burning
exhaust is being emitted from the stack, two things
should be checked. First, check the fuel to be certain
that kerosene or No.1 home heating fuel is being used.
Next, check the air adjustment on the burner. An oily,
smoky fire indicates a lack of air and the air band
should be moved to allow the air to flow through the
burner. Sharp eye-burning fumes indicate too much
air flowing through the combustion chamber. The air
band should be readjusted to allow less air to flow
through the burner.

OPERATOR’S MANUAL

13

SSD • 9.801-194.0 • Rev. 12/13

MAINTENANCE AND SERVICE

Air Shutter

Locking Screw

Air Shutter

Air Band

PRESSURE WASHER

Air Shutter

Locking Screw

OPERATOR’S MANUAL

To adjust, start the machine and turn burner ON.
Loosen two locking screws found in the air shutter
openings (see illustration) and close air shutter until
black smoke appears from burner exhaust vent. Note
air band position. Next, slowly open the air shutter until
white smoke just starts to appear. Turn air shutter half­way back to the black smoke position previously noted.
Tighten locking screws.

If the desired position cannot be obtained using only
the air shutter, lock the air shutter in as close a position
as can be obtained, then repeat the above procedure
on the air band setting.

Air Band Locking

Screw

Clear Flame Burner Air Adjustment

Reference Numbers

Air Band

Air Band Locking Screws

CAUTION: If white smoke appears from burner ex-

haust vent during start-up or operation, discontinue
use and readjust air bands.

NOTE: If a flue is installed, have a professional service­man adjust your burner for a #1 or #2 smoke spot on
the Bacharach scale.

Shark Clear Flame Oil Burner

Burner Air Adjustment: The oil burner on this machine

is preset for operation at altitudes below 1000 feet. If
operated at higher altitudes, it may be necessary to
adjust the air band for a #1 or #2 smoke spot on the
Bacharach scale.

To adjust, start machine and turn burner ON. Loosen
two locking screws found on the air band and close air
band until black smoke appears from burner exhaust
vent. Note air band position. Next, slowly open the air
band until white smoke just starts to appear. Turn air
band halfway back to the previously noted position.
Tighten locking screws.

14

SSD • 9.801-194.0 • Rev. 12/13

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

PRESSURE WASHER Troubleshooting Guide

LOW
OPERATING
PRESSURE

Faulty pressure gauge Install new gauge.

Insufficient water supply Use larger supply hose; clean filter at water

inlet.

Old, worn or incorrect spray nozzle Match nozzle number to machine and/or

replace with new nozzle.

Belt slippage Tighten or replace; use correct belt.

Plumbing or hose leak Check plumbing system for leaks.

Retape leaks with teflon tape.

Faulty or misadjusted unloader
valve

Worn packing in pump Install new packing kit.

Fouled or dirty inlet or discharge
valves in pump

Worn inlet or discharge valves Replace with valve kit.

Obstruction in spray nozzle Remove obstruction.

Leaking pressure control valve Rebuild or replace as needed.

Slow engine RPM Set engine speed at proper specifications.

Adjust unloader for proper pressure. Install
repair kit when needed.

Clean inlet and discharge valves.

BURNER
WILL NOT
LIGHT

(continued on next
page)

Pump sucking air Check water supply and possibility of air

seepage.

Valves sticking Check and clean or replace if necessary.

Unloader valve seat faulty Check and replace if necessary.

Little or no fuel Fill tank with fuel.

Improper fuel or water in fuel Drain fuel tank and fill with proper fuel.

Clogged fuel line Clean or replace.

Plugged fuel filter Replace as needed.

Misadjusted burner air bands Readjust air bands for clean burn.

Little or no fuel pressure from fuel
pump

Faulty burner transformer Test transformer for proper arc between

Disconnected or short in electrical
wiring

Increase fuel pressure to specification and/or
replace fuel pump. Test with pressure gauge.

contacts. Replace as needed.

All wire contacts should be clean and tight.
No breaks in wire.

15

SSD • 9.801-194.0 • Rev. 12/13

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

BURNER WILL
NOT LIGHT

(continued from
previous page)

PRESSURE WASHER Troubleshooting Guide

FLUCTUATING
PRESSURE

Flex coupling slipping on fuel
pump shaft or burner motor shaft

On-Off switch defective Check for electrical current reaching burner

Heavy sooting on coil and burner
can cause interruption of air flow
and shorting of electrodes

Improper electrode setting Check and reset according to diagram in

Fuel not reaching combustion
chamber

Clogged burner nozzle Clean as required.

Thermostat faulty or slow engine
speed

Flow switch malfunction Remove, test for continuity and replace as needed.

Flow solenoid malfunction Replace if needed.

Valves worn Check and replace if necessary.

Blockage in valve Check and replace if necessary.

Replace if needed.

assembly with burner switch on.

Clean as required.

Operator’s Manual.

Check fuel pump for proper flow. Check
solenoid flow switch on machines with spray
gun control, for proper on-off fuel flow control.

Increase engine RPM to increase voltage.

MACHINE
SMOKES

Pump sucking air Check water supply and air seepage at joints in

suction line.

Worn piston packing Check and replace if necessary.

Gasoline engine altitude The gasoline engine is preset for operation

at altitudes below 1000 feet above sea level.
If operated at higher altitudes, it may be necessary
to install a high altitude main jet in the carburetor.
Contact your local authorized engine sales
and service center for details.

Improper fuel or water in fuel Drain tank and replace contaminated fuel.

Improper air adjustment Readjust air bands on burner assembly.

Low fuel pressure Adjust fuel pump pressure to specifications.

Plugged or dirty burner nozzle Replace nozzle.

Faulty burner nozzle spray
pattern

Heavy accumulation of soot on
coils and burner assembly

Misaligned electrode setting Realign electrodes to specifications.

Obstruction in smoke stack Check for insulation blockage or other foreign

Replace nozzle.

Remove coils and burner assembly, clean
thoroughly.

objects.

Low engine RPM Increase RPM.

16

SSD • 9.801-194.0 • Rev. 12/13

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

PRESSURE WASHER Troubleshooting Guide

LOW WATER
TEMPERATURE

WATER
TEMPERATURE
TOO HOT

Improper fuel or water in fuel Replace with clean and proper fuel.

Low fuel pressure Increase fuel pressure.

Weak fuel pump Check fuel pump pressure. Replace pump if

needed.

Fuel filter partially clogged Replace as needed.

Soot build-up on coils not allowing
heat transfer

Improper burner nozzle Call Dealer.

Incoming water to machine warm
or hot

Fuel pump pressure too high See specifications for proper fuel pressure.

Fuel pump defective Replace fuel pump.

Detergent line sucking air Tighten all clamps. Check detergent lines for

Defective temperature switch Replace.

Incorrect fuel nozzle size Call Dealer.

Insufficient water supplied Check water G.P.M. to machine.

Clean coils.

Lower incoming water temperature.

holes.

PUMP NOISY

PRESENCE OF
WATER IN OIL

WATER DRIPPING
FROM UNDER
PUMP

Restricted water flow Check nozzle for obstruction, proper size.

Air in suction line Check water supply and connections on

suction line.

Broken or weak inlet or discharge
valve springs

Excessive matter in valves Check and clean if necessary.

Worn bearings Check and replace if necessary.

Oil seal worn Check and replace if necessary.

High humidity in air Check and change oil twice as often.

Piston packing worn Check and replace if necessary.

O-Ring plunger retainer worn Check and replace if necessary.

Cracked piston Check and replace if necessary.

Pump protector Lower water supply pressure. Do not run

Check and replace if necessary.

with spray gun closed longer than 2 minutes.

17

SSD • 9.801-194.0 • Rev. 12/13

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

OIL DRIPPING

EXCESSIVE
VIBRATION IN
DELIVERY LINE

DETERGENT
NOT DRAWING

PRESSURE WASHER Troubleshooting Guide

PUMP RUNNING
NORMALLY BUT
PRESSURE LOW
ON INSTALLATION

Oil seal worn Check and replace if necessary.

Irregular functioning of the valves Check and replace if necessary.

Air leak Tighten all clamps. Check detergent lines for

holes.

Restrictor in float tank is missing Replace restrictor. Check for proper orifice in

restrictor.

Filter screen on detergent suction
hose plugged

Dried up detergent plugging metering
valve

High viscosity of detergent Dilute detergent to specifications.

Hole in detergent line(s) Repair hole.

Low detergent level Add detergent, if needed.

Pump sucking air Check water supply and possibility of air

Valves sticking Check and clean or replace if necessary.

Nozzle incorrectly sized Check and replace if necessary

Clean or replace.

Disassemble and clean thoroughly.

seepage.

(See serial plate for proper size).

BURNER
MOTOR WILL
NOT RUN

RELIEF VALVE
LEAKS WATER

Unloader valve seat faulty Check and replace if necessary.

Worn piston packing Check and replace if necessary.

Fuel pump seized Replace fuel pump.

Burner fan loose or misaligned Position correctly, tighten set screw.

Defective control switch Replace switch.

Loose wire Check and replace or tighten wiring.

Defective burner motor Replace motor.

Relief valve defective Replace or repair.

18

SSD • 9.801-194.0 • Rev. 12/13

PREVENTATIVE MAINTENANCE

This pressure washer was produced with the best available materials and quality craftsmanship. However, you
as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative
maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for
maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform
maintenance more often under severe conditions.

Check pump oil level before first use of your new pressure washer. Change pump oil after first 50 hours and
every 3 months or 500 hours thereafter. Use SAE 30 weight oil, non-detergent.

PRESSURE WASHER

Date Oil Changed

Month/Day/Year

No. of Operating Hours

Since Last Oil Change

Brand Name and

OPERATOR’S MANUAL

Type of Oil (see above)

MAINTENANCE

Maintenance Operation

Pump

Check Oil

Engine

Pump

Change Oil

Engine

Air Cleaner Check Clean

Spark Plug

Check Valve Clearance

Fuel Tank Filter

Water Filter/Clean Check

Every 8 Hrs

or Daily

X

SSD • 9.801-194.0 • Rev. 12/13

25 Hrs

or Weekly

X

50 Hrs

or Monthly

X

100 Hrs

or Yearly

X

X

Yearly

X

X

X

19

98011940-3

EXPLODED VIEW

B04

PRESSURE WASHER

OPERATOR’S MANUAL

G00

L04

L00

L02

L01

L03

L08

G03

G02

G30,
G31

X05

X01

X00

X04

E05

G32

E04

X03

P32

L06

L05

R070

P31

P30

L06

R071

B03

L05

B05

B01

B02

B00

(Reversed

View Of

Label)

R101

R103

R100

R105

F00

H050

X03

X02

H051

H052

For
Detail See
Float Tank

Illus.

R104

R106

R107

For

Detail See

Platform

Isolator

Illus.

LEGEND

G = Generator
R = Controls

20

E = Engine
N = Final Assembly

L = Fuel Tank
F = Frame

X = Battery Box
T = Float Tank

B = Beltguard
H = Hose

SSD • 9.801-194.0 • Rev. 12/13

W= Power Platform
U = Unloader

P = Pump
C = Coil

HOUR METER

BURNER

RESET

OFF

ON

TEMPERATURE CONTROL

O

I

APAGAR

QUEMADOR/BRULEUR

HOROMETRO / CHRONOMETRE

CONTROL DE TEMERATURA / CONTROLE DE TEMPERATURE

PRENDER

OFF

F°

10-02033

200

165

130

95

235

270

300

98011940-4

EXPLODED VIEW

PRESSURE WASHER

E28

H023,H024,

H025

E00

H010,H011,

H020,H021,H022

Fuel Lines To

Fuel Tank

E14

G25,G26,G27

E002

E26

E03

E02

G10,G11,

G12,G13

U022

C17

C21

C22

C16

C15

E20,E21,
E22 E23,

E24,E25

E251,E252

W00

P091,

P092,P093

C09

C-39

E09,E10,E11,

E12, E13

E17

E16

E18

P25, P26,

C08

C04

P082

P27

C07

C23

C-41

P081

E19

C-38

C19

C11

C-37

R030

R018

R017

R102

C20

H060

H070

C00

C19

C36

Detail See

Control

R016

R017

To Float

Tank

C-10

C05

For

Box

Illus.

U021

H071

C20

C-35

C301

C30

C31

C01

H040,
H041

C02

C32

C18

H100,H101

H030

H081

OPERATOR’S MANUAL

C33

C34

C40

C31

Fuel Lines

To Burner

H110,H111

For

Detail

See Pump

Assy.

llus.

H090

H080

U023

E02

E01

SSD • 9.801-194.0 • Rev. 12/13

H071

21

EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY

B00 9.803-023.0 Belt Guard, Diesel, Black
(587) 1

9.803-024.0 Belt Guard, 12VDC Diesel
(586) 1

B01 9.802-779.0 Nut, 3/8" ESNA, NC 3

B02 9.802-807.0 Washer, 3/8", SAE, Flat 3

PRESSURE WASHER

B03 9.802-067.0 Bumper Pad, Engine 2

B04 9.800-006.0 Label, Hot/Caliente
w/Arrows Warning 1

B05 9.800-007.0 Label, Warning-Exposed
Pulleys 1

C00 9.803-014.0 Coil, Rodless 1

C01 9.802-013.0 Nipple, 1/2" x 2-1/2",
Galvanized SCH 80 1

OPERATOR’S MANUAL

C02 8.752-113.0 Adapter, 1/4" 1

C04 8.706-141.0 Coupling, 1/2" 1

C05 9.802-039.0 Elbow, 1/2" JIC x 3/8" MPT 1

C07 9.149-003.0 Discharge, Manifold 1

C08 9.802-014.0 Nipple, 1/2" x 3" Sch80 1

C09 9.802-171.0 Nipple, 3/8" x 3/8" NPT, Male 1

C10 8.933-006.0 Switch, MV60 1

C11 8.706-944.0 Hose Barb, 3/8" Barb, ML Pipe 1

C15 9.803-006.0 Weldment, Bottom Wrap 1

C16 9.802-896.0 Insulation, Blanket, No Foil 1

C17 9.802-883.0 Insulation, Front Head,
No Hole 1

C18 9.802-894.0 Insulation, Burner Head,
w/Hole 1

C19 9.802-899.0 Gasket, Burner Plate 2

C20 9.803-132.0 Insulation Retainer 2

C201 9.802-797.0 ▲ Screw, SS #10 HH Tek 8

C21 9.803-005.0 Top Wrap, SS 1

C211 9.802-808.0 ▲ Washer, 3/8", SAE, SS 4

C22 9.802-902.0 Insulation/Blanket, Die-Cut 28 1

C23 9.802-766.0 Screw, 3/8" x 1" HX Wash Head 8

C30 Burner Assembly, See Spec's Pages

C301 9.802-519.0 Strain Relief, 1/2" Metal,
Two Screw 1

C31 6.390-126.0 Clamp, Hose, .46 -, .54 ST 4

C32 8.706-941.0 Hose Barb, 1/4" Barb x 1/4"
MPT Brass 1

C33 8.706-958.0 Hose Barb, 1/4" Barb x 1/4"
Pipe, 90° 1

C34 8.725-306.0 Filter, Fuel/H2O/Oil Separator 1

C35 9.802-024.0 Elbow, Street 1/2"x 3/8" 1

C36 8.706-207.0 Elbow, 3/8" Street 1

ITEM PART NO. DESCRIPTION QTY

C37 9.184-030.0 Spacer, Rupture Disk 1

C38 8.706-248.0 Plug, 3/8" 1

C39 9.196-012.0 Screw, 10-24 x 1/4" 1

C40 8.752-114.0 Nipple, 1/4" 1

C41 8.725-944.0 Rupture Disk 8000 1

R030 8.750-094.0 Thermostat, Adjustable 302°F 1

E00 9.802-327.0 Engine, Kohler Diesel, 27 HP 1

9.802-658.0 ▲ Kit, Pressure Switch,
Oil Dual Port 1

E002 9.802-691.0 Exhaust Deflector 1

E01 9.802-725.0
GRD

E02 9.802-807.0 Washer, 3/8", SAE, Flat 9

E03 9.802-779.0 Nut, 3/8" ESNA, NC 4

E04 Pulley, See Parts Specifications Pages

E05 Bushing, See Parts Specifications Pages

E051 9.802-710.0 ▲ Bolt, 5/16" x 1", NC HH 3

E09 9.802-155.0 Adapter, M18-1.5 x 3/8" FNPT 1

E10 9.802-036.0 Nipple, 1/2" JIC, 3/8" FNPT 1

E11 9.802-253.0 Hose, 1/2" Push-On 24"

E12 9.802-151.0 Swivel, 1/2" Female,
Push-On 2

E13 9.802-126.0 Plug, 1/2" JIC, Flare,
639F-8 1

E14 9.802-660.0 Shaft, Lombardini
LDW602/903 1

E16 9.802-203.0 Clamp, 1/2" Ro-Clip,
Kleinhuis 1

E17 9.802-762.0 Screw, 10/32" x 1-1/4" RH,
SL, Black 1

E18 9.802-695.0 Nut, 10/32" Keps 1

E19 9.802-802.0 Washer, 1/4", Flat, SAE 1

E20 9.802-444.0 Wire, THWN, 6 Gauge,
Red 80"

E21 9.802-444.0 Wire, THWN, 6 Gauge,
Black 70"

E22 9.802-487.0 Terminal, Ring Tongue 2

E23 9.802-487.0 Terminal, Ring Tongue 2

E24 9.802-501.0 Connector, Battery Post 2

E25 9.802-587.0 Insulation,
Fiber Sleeving, 1/2" 42"

E251 9.802-207.0 Clamp, Round, 0.56 ID 3

E252 9.802-799.0 Screw, #14 x 1", TEK,
Black,Zinc 3

E26 9.800-011.0 Label, RPM Factory Set 1

F00 9.803-021.0 Frame Assy, 27 HP,
Diesel, Black 1

Bolt, 3/8" x 1-1/2", HH NC

8, Zinc 4

LEGEND

G = Generator
R = Controls

22

E = Engine
N = Final Assembly

L = Fuel Tank
F = Frame

X = Battery Box
T = Float Tank

SSD • 9.801-194.0 • Rev. 12/13

B = Beltguard
H = Hose

W= Power Platform
U = Unloader

P = Pump
C = Coil

EXPLODED VIEW PARTS LIST

PRESSURE WASHER

ITEM PART NO. DESCRIPTION QTY

G00 9.802-527.0 Generator, 2FSM2PC-1/A,
WINC (587) 1

G01 9.802-720.0 ▲ Bolt, 3/8" x 1", NC HH (587) 4

G02 9.802-807.0 Washer, 3/8", SAE, Flat (587) 8

G03 9.802-779.0 Nut, 3/8", ESNA, NC (587) 4

G10 9.803-004.0 Weldment, Pump/Gen. Rail
(587) 1

G11 9.802-779.0 Nut, 3/8", ESNA 3

G12 9.802-099.0 ▲ Washer, Snubbing (587) 3

G13 9.802-814.0 ▲ Washer, 3/8", Lock,
Split Ring (587) 3

G25 9.802-733.0 Bolt, 3/8" x 3-1/2", TAP
(587) 1

G26 9.802-807.0 Washer, 3/8", SAE, Flat
(587) 4

G27 9.802-789.0 Nut, 3/8", Hex, NC (587) 2

G30 Pulley, See Parts Specifications Pages

G31 ▲ Bushing, See Parts
Specifications Pages

G32 Belt, See Parts Specifications Pages

G33 8.752-150.0 ▲ Cord, Moulded 1

E28 9.804-532.0 ▲ Dipstick Extended Kit 1

H010 9.802-255.0 Hose, 3/16", Push-On, Fuel
Line 48"

H011 9.802-200.0 Clamp, Screw, #4 2

H020 9.802-254.0 Hose, 1/4", Push-On,
Fuel Line 40"

H021 9.802-200.0 Clamp, Screw, #4 2

H022 9.802-587.0 Insulation,
Fiber Sleeving, 1/2" 30"

H023 9.802-207.0 Clamp, Round, 0.56 ID 1

H024 9.802-741.0 Bolt, 8mm x 16mm
Hex Head 1

H025 9.802-813.0 Washer, 5/16", Lock,
Split Ring 1

H030 8.918-429.0 Hose, 3/8" X 62",
2 Wire, Pressure 1

H040 9.802-252.0 Hose, 1/4" x 1/2",
Braided Vinyl 48"

H041 6.390-126.0 Clamp, Hose, .46 -, .54 ST 2

H050 9.802-251.0 Tube, 1/4" x 1/2", Clear Vinyl 72"

H051 9.802-200.0 Clamp, Screw, #4 1

H052 9.802-161.0 Strainer, 1/4", Brass w/Check 1

H060 8.711-785.0 Hose, 3/8", Push-on 2 ft

H070 9.802-261.0 Hose, 3/4", Push-On 48"

H071 9.802-152.0 Swivel, 3/4" SAE Female,
Push-On 2

H080 9.802-259.0 Hose, 1/2" Push-On 15"

SSD • 9.801-194.0 • Rev. 12/13

ITEM PART NO. DESCRIPTION QTY

H081 9.802-151.0 Swivel, 1/2" FJIC, Push-On 2

H090 8.918-421.0 Hose, Pressure, 3/8" x 16" 1

H100 9.802-254.0 Hose, 1/4", Push-On,
Fuel Line 19"

H101 9.802-200.0 Clamp, Screw #4 2

H110 9.802-254.0 Hose, 1/4”, Push-On,
Fuel Line 25"

H111 9.802-200.0 Clamp, Screw, #4 2

L00 9.803-025.0 Fuel Tank Assembly,
20 Gallon MS 1

L01 9.802-804.0 Washer, 5/16", Flat, SAE 4

L02 9.802-776.0 Nut, 5/16", ESNA, NC 4

L03 9.802-067.0 Bumper Pad, Engine 4

L04 9.802-082.0 Cap, Fuel Tank, Plastic 1

L05 9.802-142.0 Hose Barb, 1/4" Barb x 1/8"
ML Pipe, 90° 3

L06 8.706-962.0 Hose Barb, 3/16" Barb x 1/8"
MPT, 90° 2

L07 9.802-124.0 ▲ Plug, 1/4" Countersunk 1

L08 8.932-960.0 Label, Diesel Fuel 1

P081 9.802-587.0 Insulation, Fiber Sleeving, 22" 1

P082 9.802-207.0 Clamp, Round, 0.56 ID 2

P091 9.802-779.0 Bolt, 3/8", ESNA 3

P092 9.802-099.0 ▲ Washer, Snubbing 3

P093 9.802-814.0 ▲ Washer, 3/8" Lock, Split
Ring 3

P25 9.802-733.0 Bolt, 3/8" x 3-1/2", Tap 1

P26 9.802-807.0 Washer, 3/8", SAE, Flat 4

P27 9.802-789.0 ▲ Nut, 3/8", Hex, NC 2

P30 Pulley, See Parts Specifications Pages

P31 Bushing, See Parts Specifications Pages

P32 Belt, See Parts Specifications Pages

R016 9.802-710.0 Bolt, 5/16" x 1", NC HH 4

R017 9.802-776.0 Nut, 5/16", ESNA, NC 4

R018 9.802-804.0 Washer, 5/16", Flat, SAE 8

R070 9.802-188.0 Valve, Metering, 1/4" Hose 1

R071 9.800-039.0 Label, Detergent Valve 1

R100 9.803-020.0 Control Panel, Black 1

R101 9.802-799.0 Screw, #14 x 1", Tek,
Black, Zinc 13

R102 8.900-870.0 Label, Shark 1

R103 9.800-041.0 Label, Warning, Text 1

R104 9.800-042.0 Label, Control Panel 1

R105 9.800-049.0 Label, Manufacturer’s
Cleaning Solution 1

R106 9.802-064.0 Grommet, Rubber, Nozzle 4

R107 Nozzle, Please See Hose &
Spray Gun Assembly

OPERATOR’S MANUAL

23

EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY

U021 9.802-730.0 Bolt, 3/8" x 2-1/2",
Grade 5, Zinc 2

U022 9.802-807.0 Washer, 3/8", SAE, Flat 2

U023 9.802-779.0 Nut, 3/8", ESNA, NC 2

W00 9.803-022.0 Assy, Power
Platform, Diesel 1

PRESSURE WASHER

X00 9.802-075.0 Box, Battery, M100 1

X01 9.802-701.0 Bolt, 1/4" x 1",
Hex Head 4

X02 9.802-773.0 Nut, 1/4", ESNA, NC 4

X03 9.802-802.0 Washer, 1/4", Flat, SAE 8

X04 9.802-067.0 Bumper Pad, Engine 4

X05 9.802-076.0 Plate, Battery Box,
Large, PO 1

OPERATOR’S MANUAL

▲ Not Shown

LEGEND

G = Generator
R = Controls

E = Engine
N = Final Assembly

L = Fuel Tank
F = Frame

24

X = Battery Box
T = Float Tank

SSD • 9.801-194.0 • Rev. 12/13

B = Beltguard
H = Hose

W= Power Platform
U = Unloader

P = Pump
C = Coil

98011940-9

HOSE & SPRAY GUN ASSEMBLY

3

2

1

PRESSURE WASHER

4

OPERATOR’S MANUAL

HOSE & SPRAY GUN PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 8.739-203.0 Hose, 3/8" x 50',
2 Wire, Tuff-Flex 1

2 8.710-384.0 Gun, ST-1500, 5000

10.4 GPM 1

3 9.803-805.0 Wand 1

4 9.802-307.0 Nozzle, 0006, Red 1

9.802-308.0 Nozzle, 1506, Yellow 1

9.802-309.0 Nozzle, 2506, Green 1

9.802-310.0 Nozzle, 4006, White 1

LEGEND

G = Generator
R = Controls

E = Engine
N = Final Assembly

L = Fuel Tank
F = Frame

X = Battery Box
T = Float Tank

SSD • 9.801-194.0 • Rev. 12/13

B = Beltguard
H = Hose

W= Power Platform
U = Unloader

P = Pump
C = Coil

25

PRESSURE WASHER

98011940-8

OPERATOR’S MANUAL

PLATFORM ISOLATOR EXPLODED VIEW

W11

W06

W08

W10

W12

W13

W05

W06

W06

W14

W05

W08

W13

W09

W07

W06

W05

W06

W01

W09

W09

W06

W07

W11

LEGEND

G = Generator
R = Controls

26

E = Engine
N = Final Assembly

L = Fuel Tank
F = Frame

X = Battery Box
T = Float Tank

B = Beltguard
H = Hose

SSD • 9.801-194.0 • Rev. 12/13

W= Power Platform
U = Unloader

P = Pump
C = Coil

PLATFORM ISOLATOR PARTS LIST

ITEM PART NO. DESCRIPTION QTY

W01 9.802-057.0 Isolator, Vibration Mount,
100L 12

W05 9.802-710.0 Bolt, 5/16" x 1", NC HH 24

W06 9.802-804.0 Washer, 5/16", Flat,
SAE 48

W07 9.802-776.0 Nut, 5/16", ESNA, NC 24

W08 9.802-730.0 Bolt, 3/8" x 2-1/2"
Grade 5 Zinc 10

W09 9.802-099.0 Washer, Snubbing 12

W10 9.802-807.0 Washer, 3/8", SAE, Flat 10

W11 9.802-779.0 Nut, 3/8", ESNA, NC 10

W12 9.802-717.0 Bolt, 5/16" x 2-1/2", NC HH 2

W13 9.802-804.0 Washer, 5/16", Flat, SAE 4

W14 9.802-776.0 Nut, 5/16", ESNA, NC 2

PRESSURE WASHER

OPERATOR’S MANUAL

LEGEND

G = Generator
R = Controls

E = Engine
N = Final Assembly

L = Fuel Tank
F = Frame

X = Battery Box
T = Float Tank

SSD • 9.801-194.0 • Rev. 12/13

B = Beltguard
H = Hose

W= Power Platform
U = Unloader

P = Pump
C = Coil

27

PRESSURE WASHER

98011940-5

PUMP ASSEMBLY EXPLODED VIEW

H090

U051

U05

U09

U01

U07

H081

H080

U08

P04

P03

U04

U021

P12

P16

P13

P013

OPERATOR’S MANUAL

U03

H030

U031

P11

P05

P10

U02

H081

P01

P14

P09

P012

P011

LEGEND

G = Generator
R = Controls

28

E = Engine N = Final Assembly

L = Fuel Tank

F = Frame
X = Battery Box

SSD • 9.801-194.0 • Rev. 12/13

T = Float Tank
B = Beltguard

H = Hose
W= Power Platform

U = Unloader
P = Pump
C = Coil

PUMP ASSEMBLIES PARTS LIST

ITEM PART NO. DESCRIPTION QTY

H030 8.918-429.0 Hose, 3/8" Pressure 60"

H080 9.802-254.0 Hose, 1/2" Push-On 19"

H081 9.802-151.0 Swivel, 1/2" JIC Fem,
Push-On 2

H090 8.711-653.0 Hose, 3/8" Pressure 16"

P01 9.802-346.0 Pump, KT 6035 1

P011 9.803-042.0 Screw, Pump 4

P012 9.803-042.0 Washer, Lock, Pump 4

P013 9.802-132.0 Elbow, 3/4" JIC x 1/2" 90° 1

P03 9.803-050.0 Tee, 1/2" with 1/8" Hole,
Street 1

P04 9.802-131.0 Elbow, 1/2" JIC, 1/2", 90° 1

P05 8.706-955.0 Hose Barb, 1/4" Barb x 1/8"
ML Pipe, 90° 2

P09 9.803-013.0 Weldment, Pump Rail,
Wide 1

P10 6.390-126.0 Clamp, Hose 1

P11 8.706-958.0 Hose Barb, 1/4" Barb x 1/4"
ML Pipe, 90° 1

P12 9.802-187.0 Valve, Steam 1

P13 9.802-039.0 Elbow, 1/2" JIC x 3/8"
MPT Street 1

P14 8.706-234.0 Tee, 3/8" Street 1

P16 8.706-120.0 Nipple, 3/8" x 1/4",
Hex Steel 1

U01 8.750-299.0 Unloader, VRT 3, 8 GPM
@ 4500 PSI 1

U02 9.802-869.0 Block Unloader,
1/2" x 1/2", Brass 1

U021 9.802-731.0 Bolt, 3/8" x 3" 2

U03 9.802-013.0 Nipple, 1/2" x 2-1/2",
Galv. SCH 80 1

U031 9.802-043.0 Elbow, 1/2" FNPT x 1/2"
MJIC 1

U04 9.802-038.0 Nipple, 1/2" JIC, 1/2" Pipe 1

U05 9.802-041.0 Elbow, 3/8", Street, 45° 1

U051 9.802-036.0 Nipple, 1/2" MJIC x 3/8"
NPT 1

U07 9.802-048.0 Swivel, 1/2" JIC Female,
3/8" Male 1

U08 9.802-133.0 Elbow, 1/2" JIC x 3/8", 45° 1

U09 8.707-254.0 Pump Protector, 3/8" PTP 1

PRESSURE WASHER

OPERATOR’S MANUAL

LEGEND

G = Generator
R = Controls

E = Engine
N = Final Assembly

L = Fuel Tank
F = Frame

X = Battery Box
T = Float Tank

SSD • 9.801-194.0 • Rev. 12/13

B = Beltguard
H = Hose

W= Power Platform
U = Unloader

P = Pump
C = Coil

29

89001000-7

98011940-6

CONTROL BOX EXPLODED VIEW

R012

PRESSURE WASHER

OPERATOR’S MANUAL

R015

R010

R011

R023

R097

NOTE:

"586.0 Only"

R080

R013

R050

CONTROL BOX PARTS LIST

R030

R020

R021

R095

R096

R094

R060

R040

ITEM PART NO. DESCRIPTION QTY

R010 9.803-693.0 Box, Plastic, Back 1

R011 9.802-700.0 Bolt, 1/4" x 3/4", NC HH 4

R012 9.802-775.0 Nut, 1/4", Flange, ZN 4

R013 9.803.249.0 Screw, M4 x 10 4

R015 8.912-806.0 Bracket, Electrical Box,
Black 1

R020 9.802-482.0 Box, Plastic Front,
Fabricated 1

R021 9.800-043.0 Label, Electrical Box,
w/o Reset (587.0) 1

9.800-044.0 Label, Electrical Box,
w/Reset (586.0) 1

R022 9.800-040.0 ▲ Label, Ground 1

R023 9.803-250.0 Nut (Electrical Bin) 4

R030 8.750-094.0 Thermostat, Adjustable,
302°F 1

R031 9.802-447.0 ▲ Conduit, Corrugated,
Tubing 36"

R040 9.802-453.0 Switch, Curvette 1

R050 9.802-283.0 Hour Meter 1

ITEM PART NO. DESCRIPTION QTY

R060 9.802-455.0 Light Indicator,
Green 115V (587.0) 1

9.802-456.0 Light Indicator,
Green 12V (586.0) 1

R080 9.802-485.0 Breaker (586.0) 1

R090 9.802-470.0 ▲ Relay, P&B,
12V/40A (586.0) 1

R091 9.802-771.0 ▲ Screw, 10/32" x 3/4"
BH SOC CS 1

R092 9.802-762.0 ▲ Screw, 10/32" x 1-1/4",
Ground 1

R093 9.802-695.0 ▲ Nut, 10/32" 8

R094 8.750-096.0 Knob, Thermostat 1

R095 8.712-190.0 Bezel, Thermostat 1

R096 8.718-779.0 Screw, 4mm x 6mm 2

R097 9.802-104.0 Grommet 1

▲ Not Shown

LEGEND

G = Generator
R = Controls

30

E = Engine
N = Final Assembly

L = Fuel Tank
F = Frame

X = Battery Box
B = Beltguard

SSD • 9.801-194.0 • Rev. 12/13

H = Hose
W= Power Platform

U = Unloader
P = Pump

C = Coil

98011940-7

FLOAT TANK ASSEMBLY

T01

PRESSURE WASHER

T12

T09

T02

T03

T00

T07

OPERATOR’S MANUAL

T10

T08

T11

T06

T04

T05

To Pump

FLOAT TANK PARTS LIST

ITEM PART NO. DESCRIPTION QTY

T00 9.804-042.0 Tank, Float, 2-1/2
Gallon, Blank 1

T01 8.749-328.0 Valve, Float, PVC 1

T02 9.802-162.0 Strainer, 1/2" Basket 1

T03 9.802-128.0 Nipple, 1/2" JIC x 1/2" MPT 1

T04 8.750-743.0 Bulkhead, 1/2” Polypro 1

T05 9.802-132.0 Elbow, 3/4" JIC x 1/2", 90° 1

T06 9.803-007.0 Support Plate, Float Tank 1

T07 9.802-799.0 Screw, #14 x 1", TEK,
Black, Zinc 2

T08 9.802-146.0 Swivel, 1/2" MP x 3/4"
GHF w/Strainer 1

ITEM PART NO. DESCRIPTION QTY

T09 9.803-671.0 Stem, 5" Float 1

T10 9.802-512.0 Cable, TY, 48" 1

T11 9.802-150.0 Anchor,
Connector, 1/2" 1

T12 9.802-061.0 Ball, Float,
Black Plastic 1

LEGEND

G = Generator
R = Controls

E = Engine
N = Final Assembly

L = Fuel Tank
F = Frame

SSD • 9.801-194.0 • Rev. 12/13

X = Battery
Box

B = Beltguard
H = Hose

W= Power Platform
U = Unloader

P = Pump
C = Coil

31

SPECIFICATIONS

BECKETT BURNER SPECIFICATIONS

Burner Burner Fuel Pump/ Fuel
Model No. Assy No. Fuel Nozzle Igniter Motor Solenoid/Cord Solenoid Coil Electrode

1.110-586.0 9.802-559.0 9.802-577.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-634.0 9.802-668.0

1.110-587.0 9.802-556.0 8.717-366.0 9.803-060.0 9.803-056.0 9.802-645.0 9.802-640.0 9.802-669.0

PRESSURE WASHER

CLEAR FLAME BURNER SPECIFICATIONS

Burner Burner Fuel Pump/ Fuel
Model No. Assy No. Fuel Nozzle Igniter Motor Solenoid/Cord Solenoid Coil Electrode

1.110-586.0 8.918-919.0 8.717-273.0 8.919-116.0 8.751-074.0 8.700-758.0 9.802-639.0 8.751-342.0

1.110-587.0 8.920-645.0 8.717-366.0 8.919-114.0 8.752-930.0 8.700-759.0 9.802-640.0 8.750-778.0

OPERATOR’S MANUAL

PART SPECIFICATIONS

PUMP

Machine
Model

1.110-586.0 KT6035 9.802-346.0 9.802-366.0 2BK80H 9.802-389.0 25MM 9.802-403.0 27 HP 9.802-327.0 3TB40 9.802-394.0

1.110 - 587. 0 KT6035 9.802-346.0 9.802-366.0 2BK80H 9.802-389.0 25MM 9.802-403.0 27 HP 9.802-327.0 3TB40 9.802-394.0

Model

(Con’t) Bushing Part # Size Part # Pulley Part# Belts Par t # Bushing Part#

1.110-586.0 P2 x 1-1/2 9.802-406.0 BX 32 9.802-413.0 NA NA NA NA NA NA

1.110 - 587. 0 P2 x 1-1/2 9.802-406.0 BX 32 9.802-413.0 BK36 9.802-379.0 BX22 9.802-412.0 5/8 9.802-397.0

Pump Pulley Bushing Engine Engine Engine Pulley
Model Par t # Unloader Pulley Part # Bushing Part # Size Par t# Pulley Part#

ENGINE (CON’T)

Bushing Belt Belt Pulley Belt Bushing

GENERATOR

ENGINE

32

SSD • 9.801-194.0 • Rev. 12/13

VRT3 UNLOADER EXPLODED VIEW AND PARTS LIST

8.750-297.0, 8 GPM, 2320 PSI

8.750-298.0, 8 GPM, 3630 PSI

8.750-299.0, 8 GPM, 4500 PSI

20

19

18

14

8

10

PRESSURE WASHER

ITEM PART NO. DESCRIPTION QTY

25 8.750-713.0 Outlet Fitting 1
18 8.750-712.0 Knob, Unloader 1

8.750-709.0 Repair Kit, VRT3, 2320/3630 PSI

8.750-710.0 Repair Kit, VRT3, 4500 PSI

(Kit Items: 3, 4, 6, 9-12, 21, 24)

9

9

OPERATOR’S MANUAL

17

13

16

12

11

26

3

15

15

6

4

5

6

1

22

23

24

21

25

7

2

Unloader Adjustment Procedures

1. Remove lock nut (Item 19).

2. Remove adjustment knob (Item 18).

3. Loosen the two (2) nuts (Item 15), move them upward on stem (Item 8) until you see 4 or more threads below the nut.

4. Re-attach adjusting knob (Item 18).

5. Start machine. Open the trigger of the spray gun. Increase pressure by turning adjustment knob (Item 18) clockwise until
pressure is at the desired operating pressure.

6. Remove the adjustment knob (Item 18), tighten the lower nut (Item 15) tightly against the upper nut (Item 15).
Re-attach adjustment knob (Item 18) and screw down until contact is made with the nuts (Items 15). Screw down lock nut
(Item 19) onto the stem (Item 8) until the threads cut into the nylon insert of the lock nut (Item 19).

*If adjustment knob (Item 18) DOES NOT make contact with upper nut (Items 15), remove adjusting knob (Item 18), re-adjust
(raise) nuts (Items 15) on stem (Item 8) and re-attach adjustment knob (Item 18), then repeat step #6.

**If adjustment knob (Item 18) DOES make contact with upper nut; release the trigger of the spray gun and watch the
pressure gauge for the pressure increase (“spike”). This “spike” SHOULD NOT exceed 500 psi above the operating pressure.
If “spike” pressure exceeds the 500 psi limit, remove the adjusting knob (Item 18) and re-adjust (lower) the nuts (Items 15)

on the stem (Item 8). Re-attach the adjusting knob (Item 18), then repeat step #6.

33

SSD • 9.801-194.0 • Rev. 12/13

9.802-345.0 KT4035.1 Right

9.803-410.0 KT4035.1 Left

9.803-411.0 KT4040.1 Right

9.803-412.0 KT4040.1 Left

9.803-413.0 KT5030.1 Right

9.803-414.0 KT5030.1 Left

9.802-346.0 KT6035.1 Right

9.803-416.0 KT6035.1 Left

PRESSURE WASHER

OPERATOR’S MANUAL

KT.1 SERIES PUMP EXPLODED VIEW

TORQUE SPECS

Item # Ft.-Lbs.

17 75

18 45

27 18

37 10

48 30

53 7.6

KT.1 SERIES PUMP EXPLODED VIEW & PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 9.804-604.0 Crankcase 1

2 9.803-195.0 Plunger Guide 3

3* See Kit

4* See Kit O-Ring Ø1.78 x 31. 47 3

5* See Kit Pressure Ring, Brass 3

6* See Kit "U" Seal Low Pressure 3

7* See Kit Intermediate Ring, Brass 3

8* See Kit

9* See Kit

10* See Kit Support Ring 3

11 9.802-926.0 Brass Plug, 1/2" 1

12 9.803-199.0 Copper Washer 1/2" 1

13 9.802-933.0 Manifold Head 1

14* See Kit O-Ring Ø2.62 x 17.13 6

15* See Kit Valve Assembly 6

16 See Kit O-Ring Ø2.62 x 20.29 6

17 9.802-928.0 Valve Plug 6

18 9.802-943.0 Manifold Stud Bolt 8

34

Plunger Oil Seal 3

Support Ring, Teflon Bronze 3

"U" Seal High Pressure

3

SSD • 9.801-194.0 • Rev. 12/13

ITEM PART NO. DESCRIPTION QTY

19 9.802-890.0 Washer 8

20 9.803-198.0 Copper Washer 3/8" 1

21 9.802-925.0 Brass Plug 3/8"

26 9.802-884.0 Washer 8

27 9.802-944.0 Hexagonal Screw

28 9.803-182.0 Closed Bearing Housing

29 9.803-186.0 O-Ring Ø2.62 x 71.12 2

30 9.803-160.0 Roller Bearing, Tapered 2

31 9.803-148.0 Crankshaft (GT4040.1,

5030.1, 6035.1) 1

9.803-149.0 Crankshaft (GT 4035.1) 1

32 9.803-167.0 Crankshaft Key 1

33 9.802-923.0 Oil Dip Stick 1

34 9.803-139.0 Crankshaft Seal 1

35 9.803-177.0 Shim 2

36 9.803-181.0 Bearing Housing 1

37* See Kit Plunger Bolt 3

38* See Kit Copper Spacer 3

1

8

1

KT.1 SERIES PUMP EXPLODED VIEW & PARTS LIST

ITEM PART NO. DESCRIPTION QTY

39* See Kit O-Ring Ø1.78 x10.82 3

40* See Kit Teflon Ring 3

41* See Kit Plunger 3

42* See Kit Copper Spacer 3

43 9.803-143.0 Plunger Rod 3

44 9.803-157.0 Connecting Rod 3

45 9.802-912.0 Snap Ring 6

46 9.802-915.0 Connecting Rod Pin 3

47 9.802-889.0 Spring Washer 6

48 9.802-937.0 Connecting Rod Screw 6

49 9.803-194.0 O-Ring Ø2.62 x 152.07 1

50 9.803-166.0 Crankcase Cover 1

51 9.803-197.0 Gasket, G3/8 1

52 9.803-202.0 Sight Glass G3/4 1

53 9.802-939.0 Cover Screw 5

* Part available in kit (See below)

PRESSURE WASHER

OPERATOR’S MANUAL

REPAIR KIT
NUMBER

KIT
DESCRIPTION

ITEM NO.S
INCLUDED

NUMBER OF
CYLINDERS KIT
WILL SERVICE

8.916-488.0 8.916-487.0 8.916-322.0 8.916-323.0 9.802-607.0 9.802-611.0 9.802-603.0 9.802-606.0

Plunger

"U" Seal

20mm

4040.1

6035.1

4035.1

4, 6, 8, 9,

10

3 3 1 1 1 1 6 3

Plunger

"U" Seal

22mm

5030.1

4, 6, 8,

9, 10

"U" Seal

Packing

Assy 20mm

4040.1

6035.1

4035.1

4, 5, 6, 7, 8,

9, 10,

"U" Seal

Packing Assy

22mm

5030.1

4, 5, 6, 7, 8,

9, 10,

Plunger

20mm

4040.1

6035.1

4035.1

37, 38, 39,

40, 41, 42

Plunger

22mm

5030.1

37, 38, 39,

40, 41, 42

Complete

Valve

(all pumps)

14, 15, 16 3

Plunger Oil

Seals

(all pumps)

35

SSD • 9.801-194.0 • Rev. 12/13

CLEAR FLAME BURNER "S" REPLACEMENT PARTS

For best performance specify genuine KNA replacement parts

8.918-919.0

PRESSURE WASHER

OPERATOR’S MANUAL

36

SSD • 9.801-194.0 • Rev. 12/13

CLEAR FLAME BURNER "S" REPLACEMENT PARTS

For best performance specify genuine KNA replacement parts

PRESSURE WASHER

OPERATOR’S MANUAL

1 8.919-050.0 BURNER HOUSING ASSEMBLY 1 25 8.750-830.0 PLUG, HOLE 0.285 PLASTIC 1

2 8.751-160.0 AIR GUIDE 26 8.751-134.0 PLUG, 1/8" NPT x HEX SHOULDER 1

3 8.700-758.0 FUEL PUMP, SUNTEC A2VA-3106 12-24V SOL 1 27 8.918-454.0 GASKET, JUNCTION BOX 1

3 8.700-759.0 FUEL PUMP, SUNTEC A2VA-3106 120V SOL 1 28 8.750-542.0 COVER, JUNCTION BOX 1

3 8.700-760.0 FUEL PUMP, SUNTEC A2VA-3106 230V SOL 1 29 8.750-116.0 BLOCK, TERMINAL, 5 POLE 1

3 8.753-000.0 FUEL PUMP, DANFOSS 071N1298 1 30 8.750-817.0 LIGHT, INDICATOR, GREEN 14V 2

4 8.750-762.0 COIL, SOLENOID DANFOSS 230V 1 30 8.750-818.0 LIGHT, INDICATOR, GREEN 28V 1

4 8.750-763.0 COIL, SOLENOID DANFOSS 115V 1 30 8.750-819.0 LIGHT, INDICATOR, GREEN 125V 1

Item # Part # Description Qty Item # Part # Description Qty

4 8.750-764.0 COIL, SOLENOID DANFOSS 12-24V 1 30 8.750-820.0 LIGHT, INDICATOR, GREEN 250V 1

5 8.750-765.0 CABLE, SOLENOID COIL, DANFOSS 1 31 8.750-784.0 SITE GLASS 1

6 8.750-541.0 AIR BAND 1 33 8.733-001.0 SCREW, 8 x 1/4" HI LOW THREAD CUT, PPH 2

7 8.750-517.0 MOTOR, 1/6 HP 115V 60Hz 1 34 8.718-762.0 SCREW, 8-32 X 1/2", M PH RDH PL 2

7 8.750-518.0 MOTOR, 1/6 HP 230V 60Hz 1 35 8.752-137.0 WASHER, COPPER 1

7 8.751-074.0 MOTOR, 1/7 HP 12VDC AMETEK 1 36 8.718-810.0 SCREW, 10/32 x 1/2", WHIZ LOC FLANGE 6

8 8.750-543.0 COUPLING, FLEX, 1/2" x 5/16" 1 37 8.750-770.0 SCREW, 10/32 x 5/8", WHIZ LOC FLANGE 3

8 8.751-073.0 COUPLING, FLEX, 5/16" x 5/16" 1 38 8.750-816.0 SCREW, 10/32 X 1/4" GROUNDING 1

9 8.750-520.0 FAN, 4.53" X 2.42", 1/2" BORE, F115-62S 1 39 8.750-768.0 SCREW, 1/4-20 x 1", WHIZ LOC FLANGE 4

5a 8.750-783.0 MOUNTING KIT, FLANGE/HUB, DANFOSS 1 32 8.750-785.0 RING, PUSH ON INTERNAL, 1305-112 1

9 8.751-072.0 FAN, 4.53" x 2.42" x .313 BORE, F115-625 1 40 8.750-771.0 SCREW, 1/4-20 X 1/2", PHIL FHMS 4

11 8.750-547.0 CONNECTOR, 37 DEG FLARE X 1/8" NPT, LONG 1 42 — LABEL, BRAND NAME 1

12 8.750-545.0 CONNECTOR, 37 DEG FLARE X 1/8" NPT 1 43 9.801-268.0 LABEL, DISCONNECT POWER SUPPLY 1

13 8.749-000.0 FUEL LINE ASSEMBLY 1 44 — LABEL, SERIAL PLATE 1

14 8.752-034.0 FLANGE, KNA BURNER, 1" TUBE 1 46 9.807-339.0 LABEL, WIRING DIAGRAM, BURNER 115V-115V 1

15 8.752-035.0 FLANGE, KNA BURNER, 3" TUBE 1 46 9.807-340.0 LABEL, WIRING DIAGRAM, BURNER 230V-230V 4

16 8.750-539.0 GASKET, FLANGE 1 46 9.807-341.0 LABEL, WIRING DIAGRAM, BURNER 230V-115V 1

18 8.750-526.0 GUN, ELECTRODE / NOZZLE, 3" 1 46 9.807-342.0 LABEL, WIRING DIAGRAM, BURNER 115V-24V 1

19 8.750-525.0 GUN, ELECTRODE / NOZZLE, 1" 1 46 9.807-343.0 LABEL, WIRING DIAGRAM, BURNER 230V-24V 1

20 Varies NOZZLE, FUEL 1 46 9.807-344.0 LABEL, WIRING DIAGRAM, BURNER 12VDC 1

21 8.750-778.0 ELECTRODE, IGNITION, AC 1 48 9.801-274.0 LABEL, BURNER LIGHTS 1

21 8.751-342.0 ELECTRODE, IGNITION, DC 1 49 8.919-105.0 PLATE, TERMINAL BLOCK NUMBERS 1

22 8.750-779.0 CONE, AIR F4 1 50 8.716-451.0 TERMINAL, JUMPER SPADE 1

22 8.750-782.0 CONE, AIR F6 1 51 9.802-510.0 CABLE, TIE, 4" BLACK 2

22 8.750-780.0 CONE, AIR F12 1 52 9.807-348.0 LABEL, CLEAR MYLAR 1

22 8.750-781.0 CONE, AIR F22 1 53 9.807-345.0 LABEL, IGNITER 120V 1

23 8.919-114.0 IGNITOR, BURNER 120V 1 53 9.807-346.0 LABEL, IGNITER 230V 1

23 8.919-115.0 IGNITOR, BURNER 230V 1 53 9.807-347.0 LABEL, IGNITOR 12VDC 1

23 8.919-116.0 IGNITOR, BURNER 12VDC 1 54 8.751-354.0 GASKET, BURNER TUBE 1

24 8.751-165.0 PLUG, HOLE 0.875 PLASTIC 1

37

SSD • 9.801-194.0 • Rev. 12/13

CLEAR FLAME BURNER "M/L" REPLACEMENT PARTS

For best performance specify genuine KNA replacement parts

8.920-645.0

PRESSURE WASHER

OPERATOR’S MANUAL

38

SSD • 9.801-194.0 • Rev. 12/13

CLEAR FLAME BURNER "M/L" REPLACEMENT PARTS

For best performance specify genuine KNA replacement parts

PRESSURE WASHER

OPERATOR’S MANUAL

Item # Part # Description Qty Item # Part # Description Qty

1 8.752-865.0 BURNER HOUSING ASSEMBLY-M/L 1 30 8.750-818.0 LIGHT, INDICATOR, GREEN 28V 1

3 8.700-758.0 FUEL PUMP, SUNTEC A2VA-3106 12-24V SOL 1 30 8.750-819.0 LIGHT, INDICATOR, GREEN 125V 1

3 8.700-759.0 FUEL PUMP, SUNTEC A2VA-3106 120V SOL 1 30 8.750-820.0 LIGHT, INDICATOR, GREEN 250V 1

3 8.700-760.0 FUEL PUMP, SUNTEC A2VA-3106 230V SOL 1 31 8.750-784.0 SITE GLASS 1

3 8.752-923.0 FUEL PUMP, SUNTEC A2YA-7916 1 32 8.750-785.0 RING, PUSH ON INTERNAL 1

4 8.752-924.0 SOLENOID VALVE, SUNTEC R642NL, 115V 1 33 8.733-001.0 SCREW, 8 x 1/4" HI LOW THREAD CUT 2

4 8.752-925.0 SOLENOID VALVE, SUNTEC R753NL, 220V 1 34 8.718-762.0 SCREW, 8-32 X 1/2", M PH RDH PL 4

4 8.753-030.0 SOLENOID VALVE, SUNTEC R261NL, 12/24V 1 35 8.752-137.0 WASHER, FUEL NOZZLE, COPPER 1

6 8.752-919.0 AIR BAND M/L 1 36 8.718-810.0 SCREW, 10/32 X 1/2" WHIZ LOC FLANGE 9

7 8.752-930.0 MOTOR, 1/4 HP 115V W/CAP NIDEC 1 37 8.750-770.0 SCREW, 10/32 x 5/8", WHIZ LOC FLANGE 3

7 8.752-931.0 MOTOR, 1/4 HP 230V W/CAP NIDEC 1 38 8.750-816.0 SCREW, 10/32 X 1/4" GROUNDING 1

7 8.752-933.0 MOTOR, 1/5 HP 13.5VDC AMETEK N1CPM-156 1 39 9.802-756.0 SCREW, 5/16" x 1", WHIZ LOC FLANGE 4

7 8.752-932.0 MOTOR, 1/7 HP 115V EMERSON K41 1 40 8.750-771.0 SCREW, 1/4-20 X 1/2", PHIL FHMS 4

7 8.753-054.0 MOTOR, 1/7 HP 230V EMERSON K41 1 41 9.802-750.0 SCREW, 8-32 X 1/2 M TPG PH PNH, BLACK 1

8 8.753-061.0 COUPLING, FLEX, 1/2" x 5/16" x 3-7/8" L 1 42 - LABEL, BRAND NAME 1

8 8.753-062.0 COUPLING, FLEX, 5/16" x 5/16" x 3-7/8" L 1 43 9.801-268.0 LABEL, DISCONNECT POWER SUPPLY 1

9 8.752-928.0 FAN, 6.25 x 4.25 x .50 BORE 1 44 - LABEL, SERIAL PLATE 1

9 8.752-929.0 FAN, 6.25 x 4.25 x .313 BORE 1 46 9.807-339.0 LABEL, WIRING DIAGRAM, BURNER 115V-115V 1

10 8.752-920.0 ELBOW, 37 DEG FLARE X 1/8" NPT 90 DEG 1 46 9.807-340.0 LABEL, WIRING DIAGRAM, BURNER 230V-230V 1

11 8.750-547.0 CONNECTOR, 37 DEG FLARE X 1/8" NPT, LONG 1 46 9.807-341.0 LABEL, WIRING DIAGRAM, BURNER 230V-115V 1

13 8.752-934.0 FUEL LINE ASSEMBLY, M 1 46 9.807-342.0 LABEL, WIRING DIAGRAM, BURNER 115V-24V 1

13 8.753-055.0 FUEL LINE ASSEMBLY, L 1 46 9.807-343.0 LABEL, WIRING DIAGRAM, BURNER 230V-24V 1

14 8.752-034.0 FLANGE 1" TUBE ASSY, BURNER 1 46 9.807-344.0 LABEL, WIRING DIAGRAM, BURNER 12VDC 1

15 8.752-035.0 FLANGE 3" TUBE ASSY, BURNER 1 48 9.801-273.0 LABEL, BURNER LIGHTS 1

16 8.750-539.0 GASKET, FLANGE 1 49 8.919-105.0 PLATE, TERMINAL BLOCK NUMBERS 1

18 8.750-526.0 GUN, ELECTRODE / NOZZLE, 3" 1 50 8.716-451.0 TERMINAL, JUMPER SPADE 1

19 8.750-525.0 GUN, ELECTRODE / NOZZLE, 1" 1 51 9.802-510.0 CABLE, TIE, 4" BLACK 4

20 Varies FUEL NOZZLE 1 52 9.807-348.0 LABEL, CLEAR MYLAR, 1.125 x 4.50 1

21 8.750-778.0 ELECTRODE, IGNITION AC 1 53 9.807-345.0 LABEL, IGNITER 120V 1

21 8.751-342.0 ELECTRODE, IGNITION DC 1 53 9.807-346.0 LABEL, IGNITER 230V 1

22 8.750-781.0 CONE, AIR F22 1 53 9.807-347.0 LABEL, IGNITER 12VDC 1

22 8.752-935.0 CONE, AIR F310 1 54 8.751-354.0 GASKET, BURNER TUBE 1

23 8.919-114.0 IGNITOR, BURNER 120V 1 55 8.753-100.0 PRIMARY CONTROL, HONEYWELL R7284U 1

23 8.919-115.0 IGNITOR, BURNER 230V 1 56 8.753-101.0 CAD CELL FLAME DETECTOR, C554A 1

23 8.919-116.0 IGNITOR, BURNER 12VDC 1 57 8.920-656.0 JUNCTION BOX, KNA BURNER ML 1

24 8.706-745.0 PLUG, HOLE 0.812 PLASTIC 1 58 8.753-036.0 GASKET, IGNITER 1

26 8.751-134.0 PLUG, 1/8" NPT X HEX SHOULDER 1 59 8.921-214.0 BRACKET, FLAME SENSOR 1

27 8.752-922.0 GASKET, JUNCTION BOX ML 1 60 9.802-640.0 COIL, OIL VALVE 120V, W/O CORDSET 1

28 8.920-654.0 COVER, JUNCTION BOX ML 1 60 9.802-641.0 COIL, OIL VALVE 230V W/O CORDSET 1

29 8.750-116.0 BLOCK, TERMINAL, 5 POLE 1 60 8.700-794.0 COIL, OIL VLAVE 12/24V W/O CORDSET 1

30 8.750-817.0 LIGHT, INDICATOR, GREEN 14V 1 61 9.804-072.0 CONDUIT, WIRE COVER 1

39

SSD • 9.801-194.0 • Rev. 12/13

PRESSURE WASHER WARRANTY

LIMITED NEW PRODUCT
WARRANTY—COMMERCIAL
PRESSURE WASHERS

WHAT THIS WARRANTY COVERS

All Shark pressure washers are warranted by Shark to the original purchaser to be free from defects in materials and workmanship
under normal use, for the periods specified below. This Limited Warranty, subject to the exclusions shown below, is calculated from
the date of the original purchase, and applies to the original components only. Any parts replaced under this warranty will assume
the remainder of the pressure washer’s warranty period.

FIVE YEAR PARTS AND ONE YEAR LABOR WARRANTY

Components manufactured by Shark, such as frames, handles, float tanks, fuel tanks, belt guards, and heating coils. Pro-Duty rated units
(DD Series) have a three-year limited warranty against defects and workmanship. Internal components on the oil-end of Kärcher axial pumps
have a 5 year warranty. Kärcher crankshaft pumps have a 7 year warranty on non-wear parts. Heating coils are pro-rated at 25% after 2 years.
Kärcher and non-Kärcher swash and wobble plate pumps have a one year warranty; other pumps carry their manufacturer’s warranty.

ONE YEAR PARTS AND ONE YEAR LABOR WARRANTY

All other components, excluding normal wear items as described below, will be warranted for one year on parts and labor. Parts and la­bor warranty on these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.

WARRANTY PROVIDED BY OTHER MANUFACTURERS

Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’
local authorized service centers. Shark is not authorized and has no responsibility to provide warranty service for such components.
Motors manufactured outside of the United States will be warranted by Shark.

WHAT THIS WARRANTY DOES NOT COVER

This warranty does not cover the following items:

1. Normal wear items, such as nozzles, spray guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings,
packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.

2. Any components or other devices incorporated into a Shark product that are not manufactured by Shark, including, but
not limited to gasoline engines, pumps, etc.

3. Defects caused by improper or negligent operation or installation, accident, abuse, misuse, neglect, unauthorized
modifications, repair or maintenance of the product by persons other than authorized representatives of
but not limited to, the failure of the Customer to comply with recommended product maintenance schedules.

4. Shark products that have been returned by the original Customer and are ultimately re-sold by an Authorized Servicing
Dealer or other sales or service outlet to another purchaser.

Shark products that are sold by any distributor or retailer that is not an official authorized dealer or retailer of Shark products.

5.

6. Defects caused by acts of nature and disaster including, but not limited to, floods, fires, wind, freezing, earthquakes,
tornadoes, hurricanes and lightning strikes.

7. Defects caused by water sediments, rust corrosion, thermal expansion, scale deposits or a contaminated water sup­ply (such as water in the unit with chloride content higher than that of 80 mg/liter or use of chemicals not approved or
recommended by Shark).

8. Defects caused by improper voltage, voltage spikes or power transients in the electrical supply.

9. Devices or accessories not distributed or approved by Shark.

10. Any cost of labor arising from the removal and reinstallation of the alleged defective part by Customer.

11. Transportation of the product to an Authorized Servicing Dealer, field labor, replacement rental and any freight charges.

Any components, accessories or other devices provided with the product but not manufactured by Shark (such as engines, pumps,
etc.) are subject to warranties and service through their respective manufacturers authorized service centers and according to the
applicable terms and conditions of such manufacturers warranties. Such components or other devices not manufactured by Shark
should be referred by the Customer to an authorized service center or their respective manufacturers for repair or replacement.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND, WHETHER ARISING BY LAW, CUSTOM
OR CONDUCT. SHARK MAKES NO ADDITIONAL WARRANTIES, EITHER EXPRESSED OR IMPLIED, INCLUDING, WITHOUT
LIMITATION, ANY EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS OF EQUIPMENT FOR A
PARTICULAR PURPOSE AND ANY SUCH WARRANTIES ARE EXPRESSLY DISCLAIMED. SHARK FURTHER DISCLAIMS
ANY WARRANTY THAT THE PRODUCT PURCHASED BY CUSTOMER WILL MEET ANY PARTICULAR REQUIREMENT
OF CUSTOMER EVEN IF SHARK HAS BEEN ADVISED OF SUCH REQUIREMENT.

THE RIGHTS AND REMEDIES PROVIDED UNDER THIS WARRANTY ARE EXCLUSIVE AND IN LIEU OF ANY OTHER RIGHTS
OR REMEDIES OF CUSTOMER. SHARK SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE TO ANY PERSON OR
ENTITY INCLUDING, BUT NOT LIMITED TO, THE CUSTOMER OR ANY END USER OF THE PRODUCT FOR ANY SPECIAL,
INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ECONOMIC LOSS, LOSS OF PROFITS OR LOSS OF USE OF
THE PRODUCT, ARISING IN CONNECTION WITH THE SALE, DELIVERY, INSTALLATION, TRAINING OR USE OF PRODUCT.

SHARK’S LIABILITY, WHETHER IN CONTRACT OR IN TORT, ARISING OUT OF ANY WARRANTIES OR REPRESENTA­TIONS, INSTRUCTIONS OR DEFECTS FROM ANY CAUSE, SHALL BE LIMITED EXCLUSIVELY TO THE COST OF REPAIR OR
REPLACEMENT PARTS UNDER AFORESAID CONDITIONS.

The purpose of the foregoing limitations on liability and Customer remedies is to protect Shark from unknown or undeterminable
risks. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion
may not apply to the Customer.

Shark sales and service representatives are not authorized to waive or alter the terms of this warranty, or to increase
the obligations of Shark under the warranty.

Shark reserves the right to make design changes in any of its products without prior notification to the Customer.

Phone: [phone]
Fax: [phone]
www.sharkpw.com

Shark, including,

SHARK PRESSURE WASHERS

www.sharkpw.com

SSD • 9.801-194.0 • Rev. 12/13

Form # 9.801-194.0 • Revised 12/13 • Printed in U.S.A. or Mexico

www.sharkpw.com