Page 1
SSD
DIESEL
OPERATOR’S MANUAL
■ SSD-503067E ■ SSD-503067E/G
■ SSD-503061E ■ SSD-503061E/G
SHARK PRESSURE WASHERS ■ 4275 N.W. PACIFIC RIM BLVD. ■ CAMAS, WA 98607 ■ USA
For technical assistance or the Shark Dealer nearest you, call 1-800-771-1881.
Page 2
2
MACHINE SPECIFICATIONS
Vol u m e a t
Pump Head
Machine
503067E 5.2 3000 836 51" x 44" x 41"
503061E 5.2 3000 836 51" x 44" x 41"
503067E/G 5.2 3000 1066 51" x 44" x 41"
503061E/G 5.2 3000 1066 51" x 44" x 41"
(GPM)
Pressure at
Pump Head
(PSI) Weight (Lbs)
Dimensions
Length x Width x Height
(Inches)
OPTIONS
Field
Part No. Description
Installation
35-130 Stainless Steel Float Tank X
Factory
Installation
35-131 Stainless Steel Frame X
35-138 Wheel Kit X
35-168 Steam Combination X
Shark SSD Diesel Manual • Form #97-6167 • Revised 11/02
Page 3
CONTENTS
Introduction ................................................................................................................................... 4
Important Safety Information .....................................................................................................4, 6
Component Identification .............................................................................................................. 5
Pre-Operation Check ....................................................................................................................6
Set-Up Procedures .................................................................................................................... 6-7
Operating Instructions................................................................................................................... 7
General Washing Techniques........................................................................................................ 7
Shut Down Procedures ................................................................................................................. 7
How To Use The Detergent Injector .............................................................................................. 8
Preventative Maintenance ............................................................................................................. 9
Maintenance and Service ........................................................................................................ 9-11
Coil Removal .............................................................................................................................. 11
Exploded View, Left Side............................................................................................................. 12
Exploded View, Right Side .......................................................................................................... 13
Exploded View, Parts List .......................................................................................................14-16
Platform Isolator, Exploded View and Parts List .......................................................................... 17
Pump Assembly, Exploded View ................................................................................................. 18
Pump Assembly, Parts List ......................................................................................................... 19
Float Tank Assembly, Exploded View and Parts List ................................................................... 20
Control Panel, Exploded View and Parts List .............................................................................. 21
Hose and Spray Gun Assembly and Parts List ........................................................................... 22
Burner Specifications .................................................................................................................. 23
Troubleshooting ..................................................................................................................... 24-27
Maintenance Chart ..................................................................................................................... 28
Oil Change Record ..................................................................................................................... 28
Warranty .....................................................................................................................................29
3
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached to
the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.
Shark SSD Diesel Manual • Form #97-6167 • Revised 11/02
Page 4
4
SSD DIESEL SERIES
OPERATOR’S MANUAL
INTRODUCTION
Thank you for purchasing a SSD Pressure Washer.
This manual covers the operation and maintenance
of the SSD-503067E, SSD-503067E/G, SSD-503061E,
and SSD-503061E/G, All information in this manual is
based on the latest product information available at the
time of printing.
Shark reserves the right to make changes at any time
without incurring any obligation.
The SSD Series was designed for maximum
use of 8 hours per day, 5 days per week.
Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this Shark pressure washer. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with
the operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents.
Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.
This manual should be considered a permanent
part of the machine and should remain with it if
machine is resold.
When ordering parts, please specify model and
serial number.
IMPORTANT SAFETY
INFORMATION
WARNING: When using this product basic precautions
should always be followed, including the following:
CAUTION
WARNING
READ OPERATOR’S
MANUAL
THOROUGHLY
PRIOR TO USE.
2. Know how to stop the machine and bleed pressures
quickly. Be thoroughly familiar with the controls.
3. Stay alert — watch what you are doing.
SHARK SSD DIESEL • REV. 11/02
CAUTION: To reduce the risk of injury, read operating instructions
carefully before using.
1. Read the owner’s manual thoroughly. Failure to follow instructions could cause a malfunction
of the machine and result in
death, serious bodily injury and/
or property damage.
4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the
selling distributor for specific details.
WARNING
WARNING: Risk of asphyxiation.
Use this product only in a well
ventilated area.
5. Avoid installing machines in
small areas or near exhaust
fans. Exhaust contains poison-
RISK OF
ASPHYXIATION.
USE THIS PRODUCT
ONLY IN A WELL
VENTILATED AREA.
ous carbon monoxide gas; exposure may cause loss of consciousness and may lead to
death. It also contains chemi-
cals known in certain quantities, to cause cancer,
birth defects, or other reproductive harm.
WARNING
WARNING: Flammable liquids can
create fumes which can ignite,
causing property damage or severe injury.
CAUTION: Risk of fire . Do not add
RISK OF EXPLOSION:
DO NOT USE WITH
FLAMMABLE
LIQUIDS.
fuel when the product is operating.
6. Allow engine to cool for 2 minutes before refueling. If any fuel
is spilled, make sure the area
is dry before testing the spark plug or starting the engine. (Fire and/or explosion may occur if this is not done.)
Gasoline engines on mobile or portable equipment
shall be refueled:
(a) outdoors;
(b) with the engine on the equipment stopped;
(c ) with no source of ignition within 10 feet of the
dispensing point; and
(d ) with an allowance made for expansion of the fuel
should the equipment be exposed to a higher
ambient temperature.
In an overfilling situation, additional precautions are
necessary to ensure that the situation is handled in
a safe manner.
WARNING: Risk of explosion – do not spray flammable liquids.
7. Do not place machine near flammable objects as
the engine is hot.
WARNING
WARNING: Risk of injection or severe injury to persons - Keep clear
of nozzle - Do not touch or direct
discharge stream at persons. This
machine is to be used only by
trained operators.
HIGH PRESSURE
STREAM CAN
PIERCE SKIN AND
TISSUES.
CAUTION: Hot discharge fluid. Do
not touch or direct discharge
stream at persons.
Page 5
SSD DIESEL SERIES
COMPONENT IDENTIFICATION
Flue Adapter
Optional 7-10049
Insulation Gasket
Optional 7-01471
OPERATOR’S MANUAL
Inlet Connection
Supply Hose
(not included)
5
Water
Quick
Coupler
Detergent
Metering
Valve
Diesel Fuel
Tank
Variable
Pressure Wand
High Pressure
Hose
Spray Gun
Trigger
Detergent
Pick-up Hose
Burner Switch
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Adjustable
Thermostat
Nozzle Quick
Pressure
Coupler
Nozzle
SHARK SSD DIESEL • REV. 11/02
Detergent Bucket
(not included)
Page 6
6
SSD DIESEL SERIES
OPERATOR’S MANUAL
8. High pressure developed by these machines will cause
personal injury or equipment damage. Use caution
when operating. Do not direct discharge stream at
people, or severe injury or death will result.
WARNING
WARNING: High pressure spray
can cause paint chips or other
particles to become airborne and
fly at high speeds.
9. Eye safety devices, safety
USE PROTECTIVE
EYE WEAR
AND CLOTHING
WHEN OPERATING
THIS EQUIPMENT.
clothing and foot protection
must be worn when using this
equipment.
10. Never make adjustments on
machine while it is in operation.
WARNING: Spray gun kicks back. Hold with both
hands.
11. Grip cleaning wand securely with both hands before
starting the cleaner. Failure to do this could result in
injury from a whipping wand.
12. Machines with spray gun should not be operated with
the spray gun in the off position for extensive periods of time as this may cause damage to the pump.
13. The best insurance against an accident is precaution and knowledge of the machine.
14. Shark will not be liable for any changes made to our
standard machines, or any components not purchased from Shark.
WARNING
WARNING: Keep wand, hose and
water spray away from electrical
wiring or fatal electric shock may
result.
15. Read engine safety instructions
KEEP WATER
SPRAY AWAY FROM
ELECTRICAL WIRING.
17. Inlet water must be cold and clean fresh water.
18. Use No. 1 or No. 2 Heating Oil (ASTM D306) only.
NEVER use gasoline in your fuel oil tank. Gasoline
is more combustible than fuel oil and could result in
a serious explosion. NEVER use crankcase or waste
oil in your burner. Fuel unit malfunction could result
from contamination.
19. Protect machine from freezing.
20. Be certain all quick coupler fittings are secured before using pressure washer.
21. Do not allow acids, caustic, or abrasive fluids to pass
through the pump.
provided.
16. Never run pump dry or leave
spray gun closed longer than
2 minutes.
22. To reduce the risk of injury, close supervision is necessary when a product is used near children. Do not
allow children to operate the pressure washer. This
machine must be attended during operation.
23. Do not operate this product when fatigued or under
the influence of alcohol or drugs. Keep operating area
clear of all persons.
24. Protect discharge hose from vehicle traffic and sharp
objects. Inspect condition of high pressure hose before using or bodily injury may result.
25. Before disconnecting discharge hose from water outlet, turn burner off and open spray gun to allow water to cool below 100°F before stopping the machine.
Then open the spray gun to relieve pressure. Failure
to properly cool down or maintain the heating coil
may result in a steam explosion.
26. Shark will not be liable for any changes made to our
standard machines or any components not purchased from Shark.
27. Do not overreach or stand on unstable support. Keep
good footing and balance at all times.
28. This machine must be attended during operation.
29.
CAUTION: Risk of injury. Disconnect battery
ground terminal before servicing.
PRE-OPERATION CHECK
❑ Pump oil (SAE 30W non-detergent oil, General)
❑ Cold water supply (6 gpm • 5/8" • 3/4" preferred • 20 psi)
❑ Hose, wand, nozzle (nozzle size per serial plate)
❑ Water filter (intact, non restrictive)
❑ Engine fuel (No. 1 home heating fuel or diesel)
❑ Engine oil (SAE 10W30)
❑ Burner fuel (No. 1 home heating fuel or diesel)
SET-UP PROCEDURES
This machine is intended for outdoor use only.
Machine must be stored indoors when not in use.
1. Attach a 5/8" water supply hose to inlet connector.
Minimum flow should be 6 or 10 gpm depending on
model of machine.
2. Attach high pressure hose to discharge nipple using
quick coupler. Lock coupler securely into place by
pulling back coupler collar and inserting it into discharge nipple, then pushing collar forward to lock in
place.
3. Attach wand to spray gun using teflon tape on threads
to prevent leakage.
4. Attach swivel connector on discharge hose to spray
gun using teflon tape on threads.
SHARK SSD DIESEL • REV. 11/02
Page 7
SSD DIESEL SERIES
OPERATOR’S MANUAL
7
5. Check engine and pump oil level by removing oil dipstick, making sure oil is on proper indicator marking.
Oil should be visible one half way up sight glass.
6. Fill 20 gallon diesel fuel tank.
7. Install proper battery making sure that the red cable
is attached to the positive terminal. Use a 12V Group
24 battery.
OPERATING INSTRUCTIONS
1. Read engine warning and operating instructions.
2. Turn on water at faucet. Check for water leaks; tighten
as needed.
3. Pull wand coupler collar back and insert desired pressure nozzle into wand coupler then secure by pushing coupler collar forward.
4. Pull spray gun trigger to relieve pressure. Read engine manual provided. Turn engine switch to ON position. Wait 5 to 15 seconds until glow plug light (on
engine control box) goes out, then turn to the START
position and hold it there until the engine starts.
NOTE: Do not engage electric starter for more than
five (5) seconds at a time. If engine fails to start,
release the switch, pull spray gun trigger to relieve
pressure and wait ten seconds before operating the
start again. When the engine starts, allow the engine switch to return to the ON position.
5. With the spray nozzle pointed away from you or anybody else, press the trigger on the spray gun to obtain pressurized cold water spray.
6. For hot water, turn the burner switch to ON when a
steady stream of water flows out of the spray gun.
Burner will now light automatically.
NOTE: Do not start machine with burner switch on.
7. To apply detergent, place detergent pick-up tube into
a container of detergent and turn the detergent valve
counterclockwise (see page 8).
GENERAL WASHING
TECHNIQUES
1. Hold spray nozzle approximately one foot from the
surface being cleaned. Spray at an angle to get under the material and lift it off.
2. When detergent is required for cleaning, start washing from the bottom and work up. Better detergent
economy and faster results will be obtained by allowing the detergent to set 5-10 minutes. After washing, rinse from the top down.
3. Cleaning heavy dirt or material away with a hard
stream of clear water is recommended before using
a cleaning agent.
SHUT DOWN PROCEDURES
1. Rinse all detergent lines with clean water, to remove
any soap residue.
2. Turn burner switch off and continue spraying, allowing the water to cool to below 100°F.
3. Turn engine key switch off.
4. Turn off water supply.
5. Squeeze trigger on spray gun to relieve remaining
pressure.
6. Remove water supply hose.
7. In freezing conditions, disconnect water, drain float
tank and add a 50/50 mixture of anti-freeze. Start
the machine and squeeze trigger on spray gun to
allow the mixture to flow out of the wand. Now turn
off the engine. Disconnect all hoses to allow water
to drain. See winterizing procedure under Maintenance and Service.
CAUTION: Do not allow pump to run longer than
2 minutes without water.
With machine off, open spray gun to release pressure before removing discharge hose.
SHARK SSD DIESEL • REV. 11/02
Page 8
8
SSD DIESEL SERIES
OPERATOR’S MANUAL
HOW TO USE THE STANDARD
DETERGENT INJECTOR
WARNING
RISK OF
ASPHYXIATION.
USE THIS PRODUCT
ONLY IN A WELL
VENTILATED AREA.
WARNING: Some detergents may
be harmful if inhaled or ingested,
causing severe nausea, fainting
or poisoning. The harmful elements may cause property damage or severe injury.
The machine can siphon and mix
detergents with the use of Shark's
detergent injector kit.
Detergent
Metering
Valve
1. Start machine as outlined in Operating Instructions.
2. Place detergent pick-up tube into container of detergent.
3. Adjust the metering valve to desired detergent concentration.
4. When you finish washing, rinse by simply turning
the metering valve clockwise.
5. For clean up, place detergent pick-up tube into container of clear water and turn the metering valve
counterclockwise. Pull the trigger on the spray gun
for 2 minutes.
Detergent Bucket
(not included)
To
Pump
Detergent
Pick-up Tube
SHARK SSD DIESEL • REV. 11/02
Page 9
SSD DIESEL SERIES
OPERATOR’S MANUAL
9
PREVENTATIVE MAINTENANCE
1. Check to see that water pump is properly lubricated.
2. Follow winterizing instructions to prevent freeze damage to pump and coils.
3. Always neutralize and flush detergent from system
after use.
4. If water is known to have high mineral content, use a
water softener in your water system, or de-scale as
needed.
5. Do not allow acidic, caustic or abrasive fluids to be
pumped through system.
6. Always use high grade quality cleaning products.
7. Never run pump dry for extended periods of time.
8. Use clean fuel: kerosene, No. 1 fuel oil, or diesel. Clean
or replace fuel filter every 100 hours of operation. Avoid
water contaminated fuel as it will damage the fuel pump.
9. If machine is operated with smoky or eye burning
exhaust, coils will soot up, not letting water reach
maximum operating temperature.
10. Never allow water to be sprayed on or near the engine
or burner assembly or any electrical component.
11. Periodically delime coils as per instructions.
12. Check to see that engine is properly lubricated.
It is advisable, periodically, to visually inspect the burner.
Check air inlet to make sure it is not clogged or blocked.
Wipe off any oil spills and keep equipment clean and dry.
The flow of combustion and ventilating air to the burner
must not be blocked or obstructed in any manner.
The area around the TUFF washer should be kept clean
and free of combustible materials, gasoline and other
flammable vapors and liquids.
MAINTENANCE AND SERVICE
Unloader Valves:
Unloader valves are preset and tested at the factory before shipping. Occasional adjustment of the unloader may
be necessary to maintain correct pressure.
Winterizing Procedure:
Damage due to freezing is not covered by warranty. Adhere to the following cold weather procedures whenever
the washer must be stored or operated outdoors under
freezing conditions.
During winter months, when temperatures drop below
32°F, protecting your machine against freezing is necessary. Store the machine in a heated room. If this is not
possible then mix a 50/50 solution of anti-freeze and
water in the float tank. Turn the engine on to siphon the
anti-freeze mixture through the machine. If compressed
air is available, an air fitting can be screwed into the float
SHARK SSD DIESEL • REV. 11/02
tank by removing the float tank strainer and fitting. Then
inject the compressed air. Water will be blown out of the
machine when the trigger on the spray gun is opened.
High Limit Hot Water Thermostat:
For safety, each machine is equipped with a temperature
sensitive high limit control switch. In the event that the water should exceed its operating temperature, the high limit
control will turn the burner off until the water cools, then it
will automatically reset itself. The thermostat sensor is located on the discharge side of the heating coil. The thermostat control dial is located on the control panel.
Pumps:
Use only SAE 30 weight non-detergent oil. Change oil
after first 50 hours of use. Thereafter, change oil every
three months or at 500 hour intervals. Oil level should be
checked through use of dipstick found on top of pump,
or the red dot visible through the oil gauge window. Oil
should be maintained at that level.
Cleaning of Coils:
In alkaline water areas, lime deposits can accumulate
rapidly inside the heating coil. This growth is increased
by the extreme heat build up in the coil. The best preventative for liming conditions is to use high quality cleaning
detergents. In areas where alkaline water is an extreme
problem, periodic use of Deliming Powder (Part
#9-028008) will remove lime and other deposits before
coil becomes plugged. (See Deliming instructions for use
of Deliming Powder.)
Deliming Coils:
Periodic flushing of coils or optional float tank is recommended.
Step 1 Fill a container with 4 gallons of water, then add
1 lb. of deliming powder. Mix thoroughly. Pour
mixture into float tank.
Step 2 Remove wand assembly from spray gun and put
spray gun into float tank. Secure the trigger on
the spray gun into the open position.
Step 3 Turn engine on, allowing solution to be pumped
through coils back into the float tank. The solution should be allowed to circulate 2-4 hours or
until the color changes.
Step 4 After circulating solution, flush the entire sys-
tem with fresh water. Clean out float tank and
then reinstall wand assembly to spray gun.
Removal of Soot from Heating Coil:
In the heating process, fuel residue in the form of soot
deposits may develop between the heating coil pipes,
and block air flow which will affect burner combustion.
When soot has been detected on visual observation, the
soot on the coil must be washed off after following the
coil removal steps (See Coil Removal on page 11).
Page 10
10
SSD DIESEL SERIES
OPERATOR’S MANUAL
Rupture Disk:
If pressure from pump or thermal expansion should exceed safe limits, the rupture disk will burst allowing high
pressure to be discharged through hose to ground. When
disk ruptures it will need to be replaced.
Fuel:
Use clean fuel oil that is not contaminated with water
and debris. Replace fuel filter and drain the tank every
100 hours of operation.
Use No.1 or No 2 Heating Oil (ASTM D306) only. NEVER
use gasoline in your diesel fuel tank. Gasoline is more combustible than fuel oil and could result in a serious explosion. NEVER use crankcase or waste oil in your burner.
Fuel unit malfunction could result from contamination.
Fuel Control System:
This machine utilizes a fuel solenoid valve located on the
fuel pump to control the flow of fuel to the combustion chamber. The solenoid, which is normally closed, is activated by
a flow switch when water flows through it. When the operator releases the trigger on the spray gun, the flow of water
through the flow switch stops, turning off the electrical current to the fuel solenoid.
The solenoid then closes, shutting off the supply of fuel to
the combustion chamber. Controlling the flow of fuel in this
way gives an instantaneous burn-or-no-burn situation,
thereby eliminating high and low water temperatures and
the combustion smoke normally associated with machines
incorporating a spray gun. Periodic inspection, to insure
that the fuel solenoid valve functions properly, is recommended. This can be done by operating the machine and
checking to see that the burner is not firing when the spray
gun is in the OFF position.
Fuel Pressure Adjustment:
To control water temperature, adjust fuel pressure by turning the regulating pressure adjusting screw clockwise to
increase, counterclockwise to decrease. Do not exceed
200 psi. NOTE: When changing fuel pump, a bypass plug
must be installed in return port or fuel pump will not prime.
Air Shutter
Locking Screw
Air Shutter
Air Shutter
Locking Screw
Air Band
Air Band
Locking Screw
Electrode Setting: Wayne
Gap
1/8"
3/8"
3/16"
Top View Side View
Periodically Check Wiring Connections. If Necessary
To Adjust Electrodes, Use Diagram.
1/8"
1/2"
Electrodes
2-7/8"
Nozzle
Adapter
Electrode Setting: Beckett
5/32" Gap
5/16"
1/16"
Top View Side View
Electrode
Nozzle
Burner Nozzle:
Keep the tip free of surface deposits by wiping it with a
clean, solvent saturated cloth, being careful not to plug
or enlarge the nozzle. For maximum efficiency, replace
the nozzle each season.
Air Adjustment:
Machines are preset and performance tested at the factory - elevation 100'. A one-time initial correction for your
location will pay off in economy, performance, and extended service life. If a smoky or eye-burning exhaust is
being emitted from the stack, two things should be
checked. First, check the fuel to be certain that kerosene or No. 1 home heating fuel is being used. Next,
check the air adjustment on the burner.
To adjust: start machine and turn burner ON. Loosen
two locking screws found in the air shutter openings (refer to illustration) and close air shutter until black smoke
appears from burner exhaust vent. Note air band position. Next, slowly open the air shutter until white smoke
just starts to appear. Turn air shutter halfway back to the
black smoke position previously noted. Tighten locking
screws.
SHARK SSD DIESEL • REV. 11/02
Page 11
SSD DIESEL SERIES
If the desired position cannot be obtained using only the
air shutter, lock the air shutter in as close a position as
can be obtained, then repeat the above procedure on
the air band setting.
Coil Removal:
Removal of coil because of freeze breakage, or to clean
soot from it can be done quickly and easily.
1. Disconnect hose from pump to inlet side of the coil.
2. Carefully disconnect the thermostat sensor making
sure you do not crimp the capillary tube.
3. Remove burner assembly from combustion chamber.
4. Remove the 3-3/8" bolts from each side of coil and
tank assembly (these bolts are used to fasten tank
to chassis).
5. Remove fittings connected to the 1/2" pipe nipples
from inlet and discharge sides of coil.
6. Remove top tank wrap, bend back insulation tabs
and fold back blanket.
7. Remove bolts that hold down coil to bottom wrap.
8. Remove coil.
9. Replace or repair any insulation found to be torn or
broken.
10. Remove insulation retainer plates.
OPERATOR’S MANUAL
11
Coil Reinstallation:
Reinstall new or cleaned coil reversing Steps 9 through 1.
SHARK SSD DIESEL • REV. 11/02
Page 12
12
SSD DIESEL SERIES
OPERATOR’S MANUAL
EXPLODED VIEW
LEFT SIDE
G03
G02
G00
L08
L04
L00
L02
L01
L03
G30,
G31
X05
X01
X00
X04
E05
G32
E04
X03
P32
L06
R070
P31,
P311
L05
R104
B03
P30
L05
L06
R071
R103
B04
B01
B02
B00
For Panel
Detail See
Detergent
Injector
Illus.
R105A
R105B
R105C
R105D
B05
(Reversed
View Of
Label)
R101
R100
F00
X03
X02
H050
H051
H052
LEGEND
G = Generator
R = Controls
E = Engine
N = Final Assembly
L = Fuel Tank
F = Frame
X = Battery Box
T = Float Tank
B = Beltguard
H = Hose
W= Power Platform
SHARK SSD DIESEL • REV. 11/02
For
Detail
See Float
Tank
Illus.
U = Unloader
P = Pump
C = Coil
For
Detail See
Platform
Isolator
Illus.
Page 13
EXPLODED VIEW
RIGHT SIDE
SSD DIESEL SERIES
R102
C23
C17
C21
C22
C16
OPERATOR’S MANUAL
C301
C34
C30
C35
C32
C00
13
C33
C31
H023,H024,
H025
H010,H011,
H020,H021,H022
E14
G25,G26,G27
E00
E03
E02
G10,G11,
G12,G13
U022
U023
C15
E20,E21,E22
E23,E24,E25
E251,E252
Fuel Lines To
Fuel Tank
W00
P091,
P092,P093
C09
C08
E09,E10,
E11,E12,
E13
E17
E16
P082
E18
P25,P26,
P27
C07
Detail See
Control
Illus.
P081
E19
C06
For
Box
C19
C10
C11
R018
R017
H061
H071
H070
C20
C19
C03
U021
R016
R017
To Float
Tank
H071
C20
C18
H100,H101
C04
C02
H030
H040,
H041
Fuel Lines
To Burner
H110,H111
C05
C01
H060
For Detail
See Pump
Assy. Illus.
H090
H080
H081
SHARK SSD DIESEL • REV. 11/02
E02
E01
Page 14
14
SSD DIESEL SERIES
OPERATOR’S MANUAL
EXPLODED VIEW - PARTS LIST
12VDC Models: 503067E, 503061E
120VAC Models: 503067E/G, 503061E/G
ITEM PART NO. DESCRIPTION QTY
B00 95-07200077 Belt Guard, Diesel SS
(503061E/G, 503067E/G) 1
95-07200080 Belt Guard, 12VDC Diesel SS
(503067E, 503061E) 1
B01 90-2002 Nut, 3/8" ESNA, NC 3
B02 90-4002 Washer, 3/8", SAE, Flat 3
B03 2-0108 Bumper Pad, Engine 2
B04 10-02025A Label, Hot/Caliente
w/Arrows Warning 1
B05 10-02028 Label, Warning-Exposed Pulleys 1
C00 95-07200055 Coil, Rodless 1
C01 2-000891 Nipple, 1/2" x 2-1/2", Galv.
SCH 80 1
C02 2-0036 Tee, 1/2" Female, Steel Pipe 1
C03 2-0054 Elbow, 1/2" JIC, 1/2", 90° 1
C04 2-00681 Bushing, 1/2" x 3/8", Steel 1
C05 2-3245 Valve, Safety Relief, 4500 PSI 1
C06 2-00101 Nipple, 1/2" x 4", Galv. SCH 80 1
C07 95-07101226 Block, Discharge, Brass,
1/2" x 1/2" 1
C08 2-00681 Bushing, 1/2" x 3/8", Steel 1
C09 2-2007 Nipple, 3/8" x 3/8" NPT ST Male1
C10 2-0032 Elbow, 1/2", Street 1
C11 2-3408 Disk, Rupture Assy, 8000 PSI 1
C15 95-07200012 Weldment, Bottom Wrap, SS 1
C16 7-01430 Insulation, Blanket, No Foil 1
C17 7-0140 Insulation, Front Head, No Hole 1
C18 7-0141 Insulation, Burner Head, w/Hole1
C19 7-0144 Gasket, Burner Plate 2
C20 95-07121113 Insulation Retainer 2
C201 90-2990 ▲ Screw, SS #10 HH Tek 8
C21 95-07200010 Top Wrap, SS 1
C211 90-40021 ▲ Washer, 3/8", SAE, SS 4
C22 7-01484 Insulation/Blanket, Die-Cut 28 1
C23 90-19959 Screw, 3/8" x 1" HX
Wash Head 8
C30 Burner Assembly, See Burner Spec's Page 23
LEGEND
G = Generator
R = Controls
E = Engine
N = Final Assembly
L = Fuel Tank
F = Frame
X = Battery Box
T = Float Tank
B = Beltguard
H = Hose
W= Power Platfo rm
U = Unloader
P = Pump
C = Coil
ITEM PART NO. DESCRIPTION QTY
C301 6-0516 Strain Relief, 1/2" Metal,
Two Screw 1
C31 2-9000 Clamp, Screw, #4 1
C32 2-10893 Hose Barb, 1/4" Barb x 1/4" ML
Pipe 1
C33 2-1089 Hose Barb, 1/4" Barb x 1/4" Pipe,
90° 1
C34 2-99050 Filter, Fuel, Water Separator 1
C35 2-1002 Nipple, 1/4" Close 1
E00 5-0405 Engine, Lombardini Diesel,
15 HP 1
E001 10-02012 ▲ Label, Oiled 1
E01 90-101810 Bolt, 3/8" x 1-1/2", HH NC
GRD 8, Zinc 4
E02 90-4002 Washer, 3/8", SAE, Flat 9
E03 90-2002 Nut, 3/8" ESNA, NC 4
E04 5-407034 Pulley, 3TB34 1
E05 5-531114 Bushing, P2 x 1-1/2" 1
E051 90-1007 Bolt, 5/16" x 1", NC HH 3
E09 2-11065 Adapter, M18-1.5" x 3/8" FNPT 1
E10 2-0051 Nipple, 1/2" JIC, 3/8" FNPT 1
E11 4-0210000 Hose, 1/2" Push-On 2ft
E12 2-1105 Swivel, 1/2" Fem, Push-On 2
E13 2-1050 Plug, 1/2" JIC, Flare, 639F-8 1
E14 74-9997832 Shaft, Lombardini LDW602/903 1
E15 74-9170104 ▲ Deflector, Exhaust 1
E16 2-9013 Clamp, 1/2" Ro-Clip, Kleinhuis 1
E17 90-1994 Screw, 10/32" x 1-1/4" RH, SL,
Blk 1
E18 90-017 Nut, 10/32" KEPS 1
E19 90-4000 Washer, 1/4", Flat, SAE 1
E20 6-0117 Wire, THWN, 6 GA, Red 6.7ft
E21 6-0118 Wire, THWN, 6 GA, Black 5.8ft
E22 6-0503 Terminal, Ring Tongue 2
E23 6-05030 Terminal, Ring Tongue 2
E24 6-05101 Connector, Battery Post 2
E25 7-0139 Insulation, Fiber Sleeving, 1/2" 3.5ft
E251 2-9016 Clamp, Round, 0.56 ID 3
E252 90-300210 Screw, #14 x 1", TEK, Blk., Zinc 3
SHARK SSD DIESEL • REV. 11/02
Page 15
SSD DIESEL SERIES
OPERATOR’S MANUAL
15
EXPLODED VIEW - PARTS LIST
12VDC Models: 503067E, 503061E
120VAC Models: 503067E/G, 503061E/G
ITEM PART NO. DESCRIPTION QTY
E26 74-5000004 ▲ Kit, Pressure Switch, Oil
Dual Port (503061E, 503067E) 1
F00 95-07200075 Frame Assy, Diesel 1
G00 6-0601 Generator, 2FSM2PC-1/A, WINC
(503061E/G, 503067E/G) 1
G01 90-1016 ▲ Bolt, 3/8" x 1", NC HH
(503061E/G, 503067E/G) 4
G02 90-4002 Washer, 3/8", SAE, Flat
(503061E/G, 503067E/G) 8
G03 90-2002 Nut, 3/8", ESNA, NC
(503061E/G, 503067E/G) 4
G10 95-07200009 Weldment, Pump/Gen. Rail
(503061E/G, 503067E/G) 1
G11 90-1016 ▲ Bolt, 3/8" x 1", NC HH
(503061E/G, 503067E/G) 3
G12 2-011981 ▲ Washer, Snubbing
(503061E/G, 503067E/G) 3
G13 90-4009 ▲ Washer, 3/8", Lock, Split Ring
(503061E/G, 503067E/G) 3
G25 90-10220 Bolt, 3/8" x 3-1/2", TAP
(503061E/G, 503067E/G) 1
G26 90-4002 Washer, 3/8", SAE, Flat
(503061E/G, 503067E/G) 4
G27 90-2007 Nut, 3/8", Hex, NC
(503061E/G, 503067E/G) 2
G30 5-40403201 Pulley, BK 32 H
(503061E/G, 503067E/G) 1
G31 5-511063 ▲ Bushing, H x 5/8"
(503061E/G, 503067E/G) 1
G32 5-604022 Belt, BX22 Sub#5L250
(503061E/G, 503067E/G) 1
H010 4-02100001 Hose, 3/16", Push-On,
Fuel Line 4ft
H011 2-9000 Clamp, Screw, #4 2
H020 4-02100000 Hose, 1/4", Push-On,
Fuel Line 3.3ft
H021 2-9000 Clamp, Screw, #4 2
H022 7-0139 Insulation, Fiber Sleeving,
1/2" 2.5ft
H023 2-9016 Clamp, Round, 0.56 ID 1
H024 90-1030 Bolt, 8mm x 16mm Hex Head 1
H025 90-4008 Washer, 5/16", Lock, Split Ring 1
H030 4-02047762 Hose, 3/8" X 62", 2 Wire,
Pressure 1
LEGEND
G = Generator
R = Controls
E = Engine
N = Final Assembly
L = Fuel Tank
F = Frame
X = Battery Box
T = Float Tank
B = Beltguard
H = Hose
W= Power Platfo rm
U = Unloader
P = Pump
C = Coil
ITEM PART NO. DESCRIPTION QTY
H040 4-020900000 Hose, 1/4" x 1/2", Braided Vinyl 4ft
H041 2-9000 Clamp, Screw, #4 2
H050 4-02080000 Tube, 1/4" x 1/2", Clear Vinyl 6ft
H051 2-9000 Clamp, Screw, #4 1
H052 2-1905 Strainer, 1/4", Brass w/Check 1
H060 4-02130050 Hose, 7/8" Push-On, Conduit,
0.73 1ft
H061 2-90041 Clamp, Screw, #16 Micro 1
H070 4-02110000 Hose, 1/2", Push-On 4ft
H071 2-1105 Swivel, 1/2" FJIC, Push-On 2
H080 4-02110000 Hose, 1/2" Push-On 1.25ft
H081 2-1108 Swivel, 1/2" FJIC, Push-On 2
H090 4-02047716 Hose, Pressure, 3/8" x 16" 1
H100 4-02100000 Hose, 1/4", Push-On,
Fuel Line 1.6ft
H101 2-9000 Clamp, Screw #4 2
H110 4-02100000 Hose, 1/4", Push-On,
Fuel Line 2.1ft
H111 2-9000 Clamp, Screw, #4 2
L00 95-07200081 Fuel Tank Assy, 20 Gal. MS 1
L01 90-4001 Washer, 5/16", Flat, SAE 4
L02 90-2001 Nut, 5/16", ESNA, NC 4
L03 2-0108 Bumper Pad, Engine 4
L04 2-01153 Cap, Fuel Tank, Plastic 1
L05 2-1088 Hose Barb, 1/4" Barb x 1/8" ML
Pipe, 90° 3
L06 2-10893 Hose Barb, 1/8" Barb x 1/8" MPT,
90° 1
L07 2-1046 ▲ Plug, 1/4" Countersunk 1
L08 10-020110 Label, Use Only Kerosene 1
P081 7-0139 Insulated, Fiber Sleeving, 1/2" 3 ft
P082 2-9016 Clamp, Round, 0.56 ID 2
P091 90-1016 ▲ Bolt, 3/8" x 1", NC HH 3
P092 2-011981 ▲ Washer, Snubbing 3
P093 90-4009 ▲ Washer, 3/8" Lock,
Split Ring 3
P25 90-10220 Bolt, 3/8" x 3-1/2", Tap 1
P26 90-4002 Washer, 3/8", SAE, Flat 4
P27 90-2007 ▲ Nut, 3/8", Hex, NC 2
P30 5-40510001 Pulley, 2BK 100 H 1
SHARK SSD DIESEL • REV. 11/02
Page 16
16
SSD DIESEL SERIES
OPERATOR’S MANUAL
EXPLODED VIEW - PARTS LIST
12VDC Models: 503067E, 503061E
120VAC Models: 503067E/G, 503061E/G
ITEM PART NO. DESCRIPTION QTY
P31 5-512024 Bushing, H x 24MM 1
P311 90-1002 Bolt, 1/4" x 1" Hex Head, Zinc,
Grade 5 2
P32 5-604034 Belt, BX34 2
R016 90-1007 Bolt, 5/16" x 1", NC HH 4
R017 90-2001 Nut, 5/16", ESNA, NC 4
R018 90-4001 Washer, 5/16", Flat, SAE 8
R070 2-30152 Valve, Metering, 1/4" Hose 1
R071 11-0711 Label, Detergent Valve 1
R100 95-07200073 Control Panel 1
R101 90-300210 Screw, #14 x 1", Tek, Blk., Zinc 13
R102 11-0602 Label, Stripe, 17" 1
R103 11-1043 Label, Warning, Text 1
R104 11-1044 Label, Control Panel 1
R105a 4-12805000 Nozzle, SAQCMEG 0005, Red
(503061E/G, 503067E/G) 1
R105b 4-12805015 Nozzle, SAQCMEG 1505,
Yellow (503061E/G, 503067E/G)1
R105c 4-12805025 Nozzle, SAQCMEG 2505,
Green (503061E/G, 503067E/G)1
R105d 4-12805040 Nozzle, SAQCMEG 4005, White
(503061E/G, 503067E/G) 1
U021 90-10210 Bolt, 3/8" x 3", GRD 5, Zinc 2
U022 90-4002 Washer, 3/8", SAE, Flat 2
U023 90-2002 Nut, 3/8", ESNA, NC 2
W00 95-07200076 Assy, Power Platform, Diesel 1
X00 2-0115 Box, Battery, M100 1
X01 90-1002 Bolt, 1/4" x 1", Hex Head 4
X02 90-2000 Nut, 1/4", ESNA, NC 4
X03 90-4000 Washer, 1/4", Flat, SAE 8
X04 2-0108 Bumper Pad, Engine 4
X05 2-011500 Plate, Battery Box, Large, PO 1
LEGEND
G = Generator
R = Controls
E = Engine
N = Final Assembly
L = Fuel Tank
F = Frame
X = Battery Box
T = Float Tank
B = Beltguard
H = Hose
W= Power Platfo rm
U = Unloader
P = Pump
C = Coil
SHARK SSD DIESEL • REV. 11/02
Page 17
SSD DIESEL SERIES
OPERATOR’S MANUAL
17
PLATFORM ISOLATOR
EXPLODED VIEW - PARTS LIST
LEGEND
G = Generator
R = Controls
E = Engine
N = Final Assembly
L = Fuel Tank
F = Frame
X = Battery Box
T = Float Tank
B = Beltguard
H = Hose
W= Power Platform
W07
W06
U = Unloader
P = Pump
C = Coil
W09
ITEM PART NO. DESCRIPTION QTY
W01 2-01013 Isolator, Vibration Mount, 100L 11
W05 90-1007 Bolt, 5/16" x 1", NC HH 22
W06 90-4001 Washer, 5/16", Flat, SAE 44
W07 90-2001 Nut, 5/16", ESNA, NC 22
W08 90-1021 Bolt, 3/8" x 2-1/2" GR 5 Zinc 9
W09 2-011981 Washer, Snubbing 11
W05
W06
W01
W05
W06
W014
W06
W05
W09
W08
W13
W09
W06
W07
ITEM PART NO. DESCRIPTION QTY
W10 90-4002 Washer, 3/8", SAE, Flat 9
W11 90-2002 Nut, 3/8", ESNA, NC 9
W12 90-1012 Bolt, 5/16" x 2-1/2", NC HH 2
W13 90-4001 Washer, 5/16", Flat, SAE 4
W14 90-2001 Nut, 5/16", ESNA, NC 2
SHARK SSD DIESEL • REV. 11/02
Page 18
18
SSD DIESEL SERIES
OPERATOR’S MANUAL
SSD DIESEL
PUMP ASSEMBLY
U09
U01
U05
U07
U051
U08
LEGEND
G = Generator
R = Controls
E = Engine
N = Final Assembly
L = Fuel Tank
F = Frame
X = Battery Box
T = Float Tank
B = Beltguard
H = Hose
W= Power Platform
U = Unloader
P = Pump
C = Coil
U031
U03
U02
P04
U04
P08
P01
P07
P06
P05
P02
P03
P09
P04
P012
SHARK SSD DIESEL • REV. 11/02
P011
Page 19
SSD DIESEL SERIES
OPERATOR’S MANUAL
19
SSD DIESEL
PUMP ASSEMBLY PARTS LIST
ITEM PART NO. DESCRIPTION QTY
P01 5-2307 General Pump TS-2021
(503061E, 503061E/G) 1
5-1661 Pump, Legacy TT-3555,
5.5 @ 3500, 1450 RPM
(503067E, 503067E/G) 1
P011 1-99364400 Screw, Pump
(503067E, 503067E/G) 4
P012 1-96710600 Washer, Lock, Pump
(503067E, 503067E/G) 4
P02 2-1081 Bushing, 3/4" x 1/2" Pipe
(503067E, 503067E/G) 1
P03 2-10421 Tee, 1/2" with 1/8" Hole, Street 1
P04 2-1062 Elbow, 1/2" JIC, 3/8", 90° 2
P05 2-1088 Hose Barb, 1/4" Barb x 1/8" ML
Pipe, 90° 1
P06 2-0053 Elbow, 1/2" JIC, 3/8", 90° 1
P07 1-190029 Cap, Valve with 1/4" Gauge Port,
T Series (503061E,
503061E/G) 1
15-070042532 Cap, Valve with 1/4" Gauge Port
w/O-Ring (503067E,
503067E/G 1
P08 6-021720 Switch, Pressure, N/O, 1/4" NPT
SS 1
P09 95-07200054 Weldment, Pump Rail, Wide 1
U01 5-3208 Unloader, AL-VRT 607,
7.8 GPM @ 4200 PSI 1
U02 95-071012150/BBlock Unloader, 1/2" x 1/2",
Brass 1
U03 2-000891 Nipple, 1/2" x 2-1/2",
Galv. SCH 80 1
U031 2-00602 Elbow, 1/2" FNPT x 1/2" MJIC 1
U04 2-0052 Nipple, 1/2" JIC, 1/2" Pipe 1
U05 2-00575 Elbow, 3/8", Street, 45° 1
U051 2-0051 Nipple, 1/2" MJIC x 3/8" NPT 1
U07 2-0079 Swivel, 1/2" JIC Fem, 3/8" MAL 1
U08 2-106301 Elbow, 1/2" JIC x 3/8", 45° 1
U09 2-300816 Pump Protector, 3/8" PTP 1
▲ Not Shown
LEGEND
G = Generator
R = Controls
E = Engine
N = Final Assembly
L = Fuel Tank
F = Frame
X = Battery Box
T = Float Tank
B = Beltguard
H = Hose
W= Power Platform
U = Unloader
P = Pump
C = Coil
SHARK SSD DIESEL • REV. 11/02
Page 20
20
SSD DIESEL SERIES
OPERATOR’S MANUAL
SSD FLOAT TANK ASSEMBLY &
PARTS LIST
EXPLODED VIEW
T01
T11
T02
T03
LEGEND
G = Generator
R = Controls
E = Engine
N = Final Assembly
T00
T10
L = Fuel Tank
F = Frame
X = Battery Box
T07
T06
B = Beltguard
H = Hose
W= Power Platfo rm
U = Unloader
P = Pump
C = Coil
T08
T09
ITEM PART NO. DESCRIPTION QTY
T00 2-01164100 Tank, Float, 2-1/2 Gal., Blank 1
T01 2-30123 Valve, Float Brass, 1
T02 2-1906 Strainer, 1/2" Basket 1
T03 2-1006 Nipple, 1/2" Close 1
T04 2-010049 Bulkhead, 1/2" PVC 1
T05 2-1062 Elbow, 1/2" JIC x 1/2", 90° 1
T06 95-07200014 Support Plate, Float Tank 1
T04
T05
ITEM PART NO. DESCRIPTION QTY
T07 90-300210 Screw, #14 x 1", TEK, Blk, Zinc 2
T08 2-10943 Swivel, 3/8" MP x 3/4"
GHF w/Strainer 1
T09 2-301232 Nut, 1", Adapter, Float Valve 1
T10 6-05134 Cable, TY, 48" 1
T11 2-301231 Adapter, Float Valve 1
SHARK SSD DIESEL • REV. 11/02
Page 21
SSD CONTROL BOX
EXPLODED VIEW
SSD DIESEL SERIES
R022
R012
OPERATOR’S MANUAL
R090-R094
R010
21
R015
R011
R030
R020
R21
R080
R060
R040
R050
ITEM PART NO. DESCRIPTION QTY
R010 6-03915 Box, Plastic, Back 1
R011 90-1001 Bolt, 1/4" x 3/4", NC HH 4
R012 90-200012 Nut, 1/4", Flange, ZN 4
R015 95-07200058 Bracket, Electrical Box 1
R020 6-0391601 Box, Plastic, Front, Fabricated 1
R021 11-1045 Label, Electrical Box, w/o Reset
(503061E/G, 503067E/G) 1
11-1047 Label, Electrical Box, w/Reset
(503067E, 503061E) 1
R022 6-039141 Channel, .96 x 23 x 7.75 PVC,
Elec 2
R030 4-05088 Thermostat, Adjustable, 302° 1
R031 6-01270 ▲ Conduit, Corrugated,
Tubing 3 ft
R040 6-020251 Switch, Curvette RA901VB-B-1-1
SHARK SSD DIESEL • REV. 11/02
ITEM PART NO. DESCRIPTION QTY
R050 4-050822 Hour Meter, 115VAC 60HZ
(503061E/G, 503067E/G) 1
4-050823 Hour Meter, 12-28 VDC
(503067E, 503061E) 1
R060 6-020530 Light Indicator, Green 125V
(503061E/G, 503067E/G) 1
6-020590 Light Indicator, Green 12V
(503067E, 503061E) 1
R080 6-041250 Breaker, 1658-G41-02-P10-25A
(503067E, 503061E) 1
R090 6-03671 ▲ Relay, P&B, VF4-41H11,
12V/40A (503067E, 503061E) 1
R091 90-1999 ▲ Screw, 10/32" x 3/4" BH
SOC CS (503067E, 503061E) 1
R092 90-1994 ▲ Screw, 10/32" x 1-1/4" (ground) 1
R093 90-017 ▲ Nut, 10/32" 8
R094 11-1042 ▲ Label, Ground 1
Page 22
22
SSD DIESEL SERIES
OPERATOR’S MANUAL
SSD HOSE/SPRAY GUN ASSEMBLY & PARTS LIST
ALL MODELS
3
2
1
4
ITEM PART NO. DESCRIPTION QTY
1 4-02083450C Hose, 50' x 3/8", 2 Wire,
Red, 4000 PSI 1
2 4-01246 Spray Gun, Shut-Off, AP 1000 1
3 4-0111341A Wand, VP w/Coupler & Nozzle 1
SHARK SSD DIESEL • REV. 11/02
ITEM PART NO. DESCRIPTION QTY
4 2-2000 Coupler, 1/4" 1
2-20023 Coupler, 1/4" Female 1
2-0003 ▲ Nipple, 1/4" Steel 1
2-0119 ▲ O-Ring, Replacement Only 1
2-0132 ▲ Seal, 1/4" Replacement Only 1
▲ Not Shown
Page 23
SSD DIESEL SERIES
OPERATOR’S MANUAL
BECKETT BURNER SPECIFICATIONS
Burner Burner Fuel Pump/ Fuel
Model No. Assy No. Fuel Nozzle Transformer Motor Solenoid/Cord Solenoid Coil Electrode
SSD-503061E 7-00030 7-0103 7-515242 7-21699 7-00098 7-21854U 7-5780
SSD-503061E/G 7-00011 7-01284 7-51824 7-21344U 7-21844U 7-21755U 7-578703
SSD-503067E 7-00030 7-0103 7-515242 7-21699 7-00098 7-21854U 7-5780
SSD-503067E/G 7-00011 7-01284 7-51824 7-21344U 7-21844U 7-21755U 7-578703
WAYNE BURNER SPECIFICATIONS
Burner Burner Fuel Fuel
Model No. Assy No. Fuel Nozzle Transformer Motor Pump Solenoid Coil Electrode
SSD-503061E/G 7-00034 7-0127 7-20358 7-0005 7-0009 7-0009611 7-13286
SSD-503067E/G 7-00034 7-0127 7-20358 7-0005 7-0009 7-0009611 7-13286
23
SHARK SSD DIESEL • REV. 11/02
Page 24
24
SSD SERIES PRESSURE WASHER
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
OPERATOR’S MANUAL
LOW OPERATING
PRESSURE
Faulty pressure gauge Install new gauge.
Insufficient water supply Use larger supply hose; clean filter at water
inlet.
Old, worn or incorrect spray nozzle Match nozzle number to machine and/or
replace with new nozzle.
Belt slippage Tighten or replace; use correct belt.
Plumbing or hose leak Check plumbing system for leaks. Retape
leaks with teflon tape.
Faulty or misadjusted unloader valve Adjust unloader for proper pressure. Install
repair kit when needed.
Worn packing in pump Install new packing kit.
Fouled or dirty inlet or discharge
valves in pump
Worn inlet or discharge valves Replace with valve kit.
Obstruction in spray nozzle Remove obstruction.
Leaking pressure control valve Rebuild or replace as needed.
Slow engine RPM Set engine speed at proper specifications.
Clean inlet and discharge valves.
BURNER WILL NOT
LIGHT
(conti nued on next
page)
Pump sucking air Check water supply and possibility of air
seepage.
Valves sticking Check and clean or replace if necessary.
Unloader valve seat faulty Check and replace if necessary.
Little or no fuel Fill tank with fuel.
Improper fuel or water in fuel Drain fuel tank and fill with proper fuel.
Clogged fuel line Clean or replace.
Plugged fuel filter Replace as needed.
Misadjusted burner air bands Readjust air bands for clean burn.
Little or no fuel pressure from fuel
pump
Faulty burner transformer Test transformer for proper arc between
Disconnected or short in electrical
wiring
Increase fuel pressure to specification and/or
replace fuel pump. Test with pressure gauge.
contacts. Replace as needed.
All wire contacts should be clean and tight.
No breaks in wire.
SHARK SSD DIESEL • REV. 11/02
Page 25
SSD SERIES PRESSURE WASHER
OPERATOR’S MANUAL
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
25
BURNER WILL NOT
LIGHT
(continued from
previous page)
Flex coupling slipping on fuel pump
shaft or burner motor shaft
On-Off switch defective Check for electrical current reaching burner
Heavy sooting on coil and burner can
cause interruption of air flow and
shorting of electrodes
Improper electrode setting Check and reset according to diagram in
Fuel not reaching combustion
chamber
Clogged burner nozzle Replace.
Thermostat faulty or slow engine
speed
Flow switch malfunction Remove, test for continuity and replace as
Flow solenoid malfunction Replace if needed.
Replace if needed.
assembly with burner switch on.
Clean as required.
Operator's Manual.
Check fuel pump for proper flow. Check
solenoid flow switch on machines with spray
gun control for proper on-off fuel flow control.
Increase engine RPM to increase voltage.
needed.
FLUCTUATING
PRESSURE
MACHINE SMOKES
Valves worn Check and replace if necessary.
Blockage in valve Check and replace if necessary.
Pump sucking air Check water supply and air seepage at joints
in suction line.
Worn piston packing Check and replace if necessary.
Improper fuel or water in fuel Drain tank and replace contaminated fuel.
Improper air adjustment Readjust air bands on burner assembly.
Low fuel pressure Adjust fuel pump pressure to specifications.
Plugged or dirty burner nozzle Replace nozzle.
Faulty burner nozzle spray pattern Replace nozzle.
Heavy accumulation of soot on coils
and burner assembly
Misaligned electrode setting Realign electrodes to specifications.
Obstruction in smoke stack Check for insulation blockage or other foreign
Low engine RPM Increase RPM.
Remove coils and burner assembly, clean
thoroughly.
objects.
SHARK SSD DIESEL • REV. 11/02
Page 26
26
SSD SERIES PRESSURE WASHER
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
OPERATOR’S MANUAL
LOW WATER
TEMPERATURE
WATE R
TEMPERATURE
TOO HOT
Improper fuel or water in fuel Replace with clean and proper fuel.
Low fuel pressure Increase fuel pressure.
Weak fuel pump Check fuel pump pressure. Replace pump if
needed.
Fuel filter partially clogged Replace as needed.
Soot build-up on coils not allowing
heat transfer
Improper burner nozzle See burner specifications (page 23).
Incoming water to machine warm or
hot
Fuel pump pressure too high See specifications for proper fuel pressure.
Fuel pump defective Replace fuel pump.
Detergent line sucking air Tighten all clamps. Check detergent lines for
Defective temperature switch Replace.
Incorrect fuel nozzle size See burner specifications (page 23).
Clean coils.
Lower incoming water temperature.
holes.
PUMP NOISY
PRESENCE OF
WATER IN OIL
WATER DRIPPING
FROM UNDER
PUMP
Insufficient water supplied Check water G.P.M. to machine.
Restrict water flow Check nozzle for obstruction, proper size.
Air in suction line Check water supply and connections on
suction line.
Broken or weak inlet or discharge
valve springs
Excessive matter in valves Check and clean if necessary.
Worn bearings Check and replace if necessary.
Oil seal worn Check and replace if necessary.
High humidity in air Check and change oil twice as often.
Piston packing worn Check and replace if necessary.
O-Ring plunger retainer worn Check and replace if necessary.
Cracked piston Check and replace if necessary.
Pump protector Lower water supply pressure. Do not run with
Check and replace if necessary.
spray gun closed longer than 2 minutes.
SHARK SSD DIESEL • REV. 11/02
Page 27
SSD SERIES PRESSURE WASHER
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
OPERATOR’S MANUAL
27
OIL DRIPPING
EXCESSIVE
VIBRATION IN
DELIVERY LINE
DETERGENT NOT
DRAWING
PUMP RUNNING
NORMALLY BUT
PRESSURE LOW ON
INSTALLATION
Oil seal worn Check and replace if necessary.
Irregular functioning of the valves Check and replace if necessary.
Air leak Tighten all clamps. Check detergent lines for
holes.
Restrictor in float tank is missing Replace restrictor. Check for proper orifice in
restrictor.
Filter screen on detergent suction
hose plugged
Dried up detergent plugging metering
valve
High viscosity of detergent Dilute detergent to specifications.
Hole in detergent line(s) Repair hole.
Low detergent level Add detergent, if needed.
Pump sucking air Check water supply and possibility of air
Valves sticking Check and clean or replace if necessary.
Nozzle i ncorrect ly si zed
Clean or replace.
Disassemble and clean thoroughly.
seepage.
Check and replace if necessary (See serial
plate for proper size).
Unloader valve seat faulty Check and replace if necessary.
Worn piston packing Check and replace if necessary.
BURNER MOTOR
WILL NOT RUN
RELIEF VALVE
LEAKS WATER
SHARK SSD DIESEL • REV. 11/02
Fuel pump seized Replace fuel pump.
Burner fan loose or misaligned Position correctly, tighten set screw.
Defective control switch Replace switch.
Loose wire Check and replace or tighten wiring.
Defective burner motor Replace motor.
Relief valve defective Replace or repair.
Page 28
28
SSD DIESEL SERIES
OPERATOR’S MANUAL
OIL CHANGE RECORD
Check pump oil level before first use of your new pressure washer. Change pump oil after first 50 hours and
every 3 months or 500 hours thereafter. Use SAE 30 weight oil, non-detergent.
Date Oil Changed
Month/Day/Year
No. of Operating Hours
Since Last Oil Change
Brand Name and
Type of O il (see above)
MAINTENANCE
Maintenance Operation
Pump
Check Oil
Engine
Pump
Change Oil
Engine
Air Cleaner Check Clean
Spark Plug
Check Valve Clearance
Fuel Tank F ilter
Water Filter/Clean
SHARK SSD DIESEL • REV. 11/02
Every 8 Hrs
or Daily
X
Check X
25 Hrs or
Weekly
X
50 Hrs or
Monthly
100 Hrs or
Yearly
X
X
X
Yearly
X
X
Page 29
29
PRESSURE WASHER
WARRANTY
SHARK LIMITED NEW PRODUCT WARRANTY
PRESSURE WASHERS
WHAT THIS WARRANTY COVERS
All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and
workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below,
is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this
warranty will assume the remainder of the part’s warranty period. This warranty applies to the original purchaser and is not
transferable.
LIMITED LIFETIME PARTS WARRANTY:
Components manufactured by SHARK, such as frames, handles, coil wraps, float tanks, and belt guards. Forged brass pump
manifold. All heating coils will have a one year warranty. Internal components on the oil-end of all pressure washer pumps will
have a seven year warranty.
ONE YEAR PARTS WARRANTY:
All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on
these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED BY OTHER MANUFACTURERS:
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local author ized service centers. SHARK cannot provide warranty on these items.
WHAT THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings,
packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper
servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage
specifications as contained in the operator’s manual.
3. Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.
4. Damage to components from fluctuations in electrical or water supply.
5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.
6. Transportation to service center, shop labor charges, field labor charges, or freight damage.
WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE
While not required for warranty service, we request that you register your SHARK pressure washer by returning the completed
registration card. In order to obtain warranty ser vice on items, you must return the product to an Authorized SHARK Dealer,
freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed, you must
notify your Authorized SHARK Dealer of the defect. The Authorized Dealer will file a claim, which must subsequently verify the
defect. In most cases, the part must be retur ned to SHARK freight prepaid with the claim. For warranty service on components
warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these manufacturers’
local authorized service centers. If you are unable to resolve the warranty claim satisfactor ily, write to SHARK at 4275 N.W.
Pacific Rim Blvd., Camas, WA 98607, ATTN: Warranty Dept., detailing the nature of the defect, the name of the Authorized
Dealer, and a copy of the purchase invoice.
LIMITATION OF LIABILITY
SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S liability
exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and specifications are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that
the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED HEREIN IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representation or
promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure
that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products
meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
SHARK PRESSURE WASHERS
4275 N.W. Pacific Rim Blvd. • Camas, WA 98607 • USA • 1-800-771-1881
SHARK SSD DIESEL • REV. 11/02
WARRANTY
Page 30
4275 N.W. Pacific Rim Blvd. • Camas, WA 98607 • 1-800-771-1881
Form #97-6167 • Revised 11/02 • Printed in U.S.A.
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