Shark DH3030HGB Operating Instructions And Parts Manual

Page 1
MODEL DH3030HGB
OPERATING INSTRUCTIONS
Shark
Read instructions carefully before attempting to assemble, install, operate or service this pressure washer. Failure to comply with instructions could result in personal injury and/or property damage!
R
SPECIFICATIONS
Pump Volume At Pump Head: 3.0 GPM/180 GPH
Pump Pressure At Pump Head: 3000 PSI
Burner Type: Fuel Oil Fired, 249,000 BTU/Hr.
Burner Fuel Pressure: 140 PSI
Machine Powe r: 9.0 HP Gasoline Engine , Man ual Start
Machine W eight: 385 Lbs.
Shipping W eight: 415 Lbs.
Burner Exhaust Vent: 8"
Machine Dimensions: Length = 47", Width = 31", Height = 45"
AND PARTS MANUAL
Output specifications are based on engine power curves at 100 meters above sea level and 25
dance with SAE J1349.
o
C ambient temperature in accor-
SHARK PRESSURE WASHERS
SERIAL NUMBER: 21 INVERNESS WAY EAST
ENGLEWOOD, CO 80112 1-800-771-1881
FOR SALES AND SERVICE, PLEASE CONTACT:
Page 2
WARNING
Read and observe to prevent severe personal injury or property damage.
Check hoses, fittings, w and, trigger gun and
fuel connections daily for signs of wear, cracks and looseness, and replace as required.
Keep all electrical components on
machine dry .
Do not point wand or trigger gun at your-
self or at any person. Bodily injury may result from water under high pressure.
Do not block or tie trigger gun in open
position.
Wear ey e, ear, hand, f oot, and skin protec-
tion at all times while operating pressure washer .
Do not place hands or feet on non-insu-
lated areas of the pressure washer when starting gasoline engine.
Do not fill engine fuel tank while engine is
running or hot. Let engine cool before refueling or spontaneous fire may result. Fuel spillage or vapors could ignite if engine is hot.
Disconnect spark plug and battery prior to
performing any maintenance.
Do not store flammable liquids (gasoline,
diesel fuel, solvents, etc.) near pressure washer or in non-ventilated areas.
Use extreme caution when moving pres-
sure washer over rough or uneven sur­faces.
For permanent installation consult local
building codes for installation require­ments. Licensed contractor may be required.
Troubleshoot machine prior to using
reset buttons or replacing blown fuses. See T roubleshooting Guide.
Pressure washers produce a kickback. T o
prevent personal injuries due to falls use auxiliary safety equipment.
When applying detergents follow the
safety rules on the detergent label.
Use detergent from a covered D.O.T.
approved container .
Cleaning area should be provided with
adequate slopes and drainage. This will reduce the possibility of a fall due to slip­pery surface.
Avoid contact with non-insulated areas of
pressure washer to prevent the possibility of severe b u rns.
Do not allow machine to run unattended.
Do not run machine indoors or in an
enclosed area, as exhaust fumes may be hazardous to your health.
Do not operate machine in areas where
flammable vapors , (gasoline, solvents, etc.) may be present, as this machine may ignite the vapors.
Page 2
Unauthorized machine modification or use
of non-approved replacement parts may cause personal injury and/or property damage and will void the manufacturer warranty.
This machine has been provided with
Warning and Instruction decals for the safety of the operator. If these decals are removed or become damaged they should be replaced. Contact your dealer for replacement decals.
Shark DH3030HGB
Page 3
DETERGENT
NOZZLE
DUAL LANCE WAND
TRIGGER GUN
PRESSURE
NOZZLE
ENGINE
RELIEF VALVE
PRESSURE HOSE
BURNER EXHAUST VENT
NOZZLE HOLDERS
DETERGENT
INJECTOR
COIL DRAIN
PLUG
BATTERY BOX
BURNER SWITCH
THERMOSTAT
CONTROL BOX
GARDEN HOSE CONNECTOR
ENGINE OIL DRAIN
OIL BURNER FUEL TANK
PUMP
OIL BURNER
Figure 1 - Machine Component Layout
DETERGENT INLET LINE
Page 3Shark DH3030HGB
Page 4
ASSEMBLY
+
-
2. Assemble wand components as shown in Figure 3.
Unpacking
Unpack carefully. Wear safety glasses or goggles while unpacking, assembling, or operating pressure w asher. If there are missing components or hidden damage, immediately contact carrier concerning discrepancies.
1. Cut strapping band from pressure washer and pallet.
2. Remove pressure washer from pallet.
Parts Included
Pressure Washer
Pressure Hose w/Trigger Gun
Dual Lance W and
Pressure Nozzle (3 ea.)
Battery Terminal (2 ea.)
Operating Instructions and Parts Manual
Gasoline Engine Manual
Oil Burner Manual
Tools Required
1/2" Open End Wrench
Flat Blade Screwdriver
DUAL LANCE WAND
TRIGGER GUN
Figure 3 - Trigger Gun/Dual Lance Wand
3. Make sure all plumbing connections are tight.
Battery
WARNING: Wear eye, hand and skin pr otection when handling or connecting battery.
WARNING: Batteries g enerate explosive gases dur­ing normal battery operation. Do not expose the bat­tery to flame or sparks as these gases may ignite.
Pressure Hose, Trigger Gun and Wand
1. Install the pressure hose on the pressure washer as shown in Figure 2.
RELIEF VALVE
PRESSURE HOSE
WARNING: Battery fluid is highly acidic. If battery fluid contacts skin or clothing, wash immediately with soap and water. If battery fluid enters eye, immediately flood eye with running cold water for at least 15 minutes and get immediate medical attention.
1. Place batter y in battery box (battery not included). Use a standard 12 volt automotive battery. Select a battery similar to the one in Figure 4 for proper fit and installation.
8-3/4”
MAX
10-1/2”
MAX
6-3/4”
MAX
Figure 4 - Battery Dimensions
Figure 2 - Pressure Hose Installation
Page 4 Shark DH3030HGB
Page 5
2. Install the provided battery ter minals as shown in
Figure 5.
3. T o reduce the possibility of sparking attach the wires to the battery in the following order . Ref er to Figure 5. First attach the red wire from the voltage regulator and the red wire from the control box to the positive “+” terminal of battery . Next, attach the black wire from the control box and the black wire from the voltage regulator to the negative “-” terminal of the battery . To disconnect the battery remove the wires in the oppo­site order as installed. Install battery box cover and fasten in place.
be made between the wash area and the pressure washer to prevent direct spray from the wand from coming in contact with the pressure washer. Moisture reaching the equipment will reduce the pressure washer’s service life . All installations must comply with the local codes covering such installations.
Venting
DANGER: Do not run machine indoors or in an enclosed area, as exhaust fumes may be hazardous to your health.
BOX STRAP
RED WIRE FROM
CONTROL BOX
RED WIRE
FROM VOLTAGE
REGULATOR
12 VOLT BATTERY
BATTERY BOX
BLACK WIRE FROM VOLTAGE REGULATOR
BLACK WIRE FROM CONTROL BOX
BATTERY TERMAINAL
BATTERY BOX
Figure 5 - Battery Connections
INSTALLATION
Getting Started
IMPORTANT: Proper initial installation of equipment will assure more satisfactory performance, longer ser­vice life, and lower maintenance cost.
IMPORTANT: The use of a backflow preventer on the water supply hose is recommended and may be required by local code.
The pressure washer should be run on a level surface and in a protected area where it is not readily influenced by outside forces such as strong winds, freezing temperatures, rain, etc. The pressure washer should be located to assure easy access for filling of fluids, adjustments and maintenance. Normal precautions should be taken by the operator to pre vent moisture from reaching the pressure washer. It is recommended that a par tition
DANGER: Do not operate machine in areas where flammable vapors (gasoline, solvents, etc.) may be present, as this machine may ignite the vapors.
CAUTION: All venting must be in accordance with applicable federal and state laws, and local ordi­nances. Consult local heating contractors.
If the pressure washer is to be used in an enclosed area, a flue must be installed to vent burner and engine exhaust to the outside atmosphere. Be sure the flue is the same size as the burner exhaust vent on the pressure washer. See Figure 1 for location. Poor draft will cause the pressure washer to soot and not operate properly. When selecting the location for installation, beware of poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen. Proper combustion can only be obtained when there is a sufficient supply of oxygen available for the amount of fuel being burned. If it is necessary to install the machine in a poorly ventilated area, outside fresh air may ha ve to be piped to the burner and a fan installed to bring sufficient air into the machine. Locate the pressure w asher so that the flue will be as straight as possible and protrude through the roof at a proper height and location to provide adequate draft. This oil fired pressure washer must have a draft regulator installed in the flue (available from most heating contractors). A draft regulator will permit proper upward flow of exhaust flue gases.
In addition, the pressure washer should nev er be operated in an enclosed area where high ambient temperatures exist. High ambient temperatures (above 100 cause engine oil failure and will greatly reduce the engine’ s performance.
o
F) can
Gasoline Engine
This gasoline engine is preset for operation at altitudes below 3000 feet above sea level. If operated at higher altitudes, it may be necessary to install a high altitude main jet in the carburetor. Contact an authorized engine sales and service center for details.
Page 5Shark DH3030HGB
Page 6
Oil Burner
Burner Air Adjustment: The oil bu rner on this machine
is preset for operation at altitudes below 3000 feet. If operated at higher altitudes, it may be necessary to adjust the air shutter and air band setting. Adjust the air shutter for a #1 or #2 smoke spot on the Bacharach scale.
To adjust, star t machine and turn burner ON (refer to Operation for details). Loosen two locking screws found in the air shutter openings (refer to Figure 6) and close air shutter until black smoke appears from b urner exhaust vent. Note air shutter position. Next, slowly open the air shutter until white smoke just starts to appear. Turn air shutter halfway back to the black smoke position previously noted. Tighten locking screws.
If the desired position cannot be obtained using only the air shutter, lock the air shutter in as close a position as can be obtained, then repeat the above procedure on the air band setting.
AIR SHUTTER LOCKING SCREW
AIR SHUTTER
AIR BAND
hose must be capable of providing a minimum of 3.0 gallons per minute (GPM).
3. Fill oil burner fuel tank. Use kerosene, #1 g rade home heating oil, #1 or #2 diesel fuel. DO NO T USE GASO-
LINE, CRANKCASE OIL DRAININGS, OR WASTE OIL.
WARNING: Do not fill engine fuel tank while engine is running or hot. Let engine cool before refueling or spontaneous fire may result. Fuel spilla ge or vapors could ignite if engine is hot.
4. Fill the engine fuel tank. Do not overfill, fill to the bot-
tom of filler neck only. Use lead free gasoline mini­mum 86 octane, or lead free gasoline containing no more than 15% MTBE. DO NOT use gasoline con- taining more than 5% methanol or more than 10% ethanol. Refer to the provided gasoline engine manual for additional details.
5. Check pump and engine oil levels.
6. If detergents are to be used, only use detergents
intended for pressure washers. F ollow instructions on the detergent container.
IMPORTANT: Before installing pressure nozzle on initial start-up, turn on the water supply and allow water to run from the end of the wand until clear to prevent the nozzle from clogging.
AIR SHUTTER LOCKING SCREW
AIR BAND
LOCKING SCREW
Figure 6 - Burner Adjustment
CAUTION: If white smoke appears from burner exhaust vent during start-up or operation, discontinue use and readjust air bands.
NOTE: If a flue is installed, have a professional ser­viceman adjust your burner f or a #1 or #2 smoke spot on the Bacharach scale.
OPERATION
Before Starting
1. Read all manuals provided with this pressure washer. Become familiar with location and function of all operating and safety controls.
WARNING: Check hoses, fittings, wand, trigger gun and fuel connections daily for signs of wear, cracks and looseness, and replace as required.
2. Connect water supply hose to the garden hose con­nector located on pump. The water f aucet and supply
IMPORTANT: If the pressure washer has not been used for an extended period of time, remove the pres­sure nozzle from the end of the wand and turn on water supply. Allow water to run from the end of the wand until clear.
7. Install the proper pressure nozzle for your cleaning needs on end of wand, refer to Figure 7.
PRESSURE NOZZLE
DUAL LANCE WAND
TRIGGER GUN
TRIGGER LOCK
Figure 7 - Nozzle Installation/Trigger Lock
IMPORT ANT : The trigger gun pro vided with this pres­sure washer is equipped with a manual trigger lock to prevent accidental operation of the trigger gun, refer to Figure 7. The trigger lock should be used whenever the trigger gun is not in use.
Page 6 Shark DH3030HGB
Page 7
To Star t
DANGER: Do not point wand or trigger gun at your­self or at any person. Bodily injury may result from water under high pressure.
WARNING: Wear eye, ear , hand, foot and skin protec­tion at all times while operating pressure washer.
IMPORTANT: The water must be turned on before starting. Running the pump dry will cause damage and void warranty.
IMPORTANT: Do not allow the machine to run with trigger of the trigger gun released for more than 10 minutes at any one time or damage to pump may occur.
1. Turn ON water supply.
2. Hold wand firmly, release trigger of trigger gun.
3. Turn engine ON/OFF switch to ON position.
4. Turn fuel shut-off valv e to ON position (if so equipped). Move choke lever to FULL CHOKE position, (choke may not be needed on warm engine). Move throttle lever to HALF THROTTLE position.
5. Pull the rope starter slowly until resistance is felt, then pull briskly . Do not allow the rope starter to snap back against the engine. Return it gently to prevent dam­age to the starter.
6. When the engine star ts, move choke lever until engine runs smoothly. Move throttle lever to FULL THROTTLE position. When engine warms, move choke lever to NO CHOKE position.
IMPORT ANT: T o allow for proper battery charging the throttle control must be kept in the full throttle posi­tion during operation.
NOTE: If engine fails to start, refer to Troubleshoot­ing Guide in this manual.
7. Squeeze trigger of trigger gun and allow air to purge from system.
8. If HOT water is desired, adjust the thermostat to the proper temperature and turn burner switch ON. The burner will light immediately with a small puff of smoke. You may need to initially adjust your burner for peak performance. See Oil Burner section under Installa­tion. If smoke continues, contact Customer Service at 1-800-771-1881. When the trigger of the trigger gun is released or when the thermostat temperature setting is reached, the burner will automatically turn off.
To Clean
DANGER: Do not place hands or fingers in front of high pressure spray. Bodily injury may result.
1. Insert detergent inlet line into container of mixed detergent. Squeeze the trigger of the trigger gun. Open detergent control handle on the dual lance wand,
refer to Figure 8. The output pressure is auto- matically reduced for detergent application. Allow detergent to reach end of wand before proceeding to step 2.
DUAL LANCE WAND
OPEN CLOSE
DETERGENT CONTROL HANDLE
Figure 8 - Dual Lance Wand Operation
2. Wash from the bottom to the top, using side to side motions. This washes away heavy dirt and allows the detergent to soak as you work toward the top.
3. Do not wash at a 90 This will allow water to splash back at you and reduces your cleaning power. Wash at a 30 angle to the work. This will allow the water to splash away from you and the water will wash the dirt away faster and easier.
4. Use the full width of the spray pattern to wash in a wide path. Overlap spray paths for complete coverage. Wash from side to side, using slo w , steady motions.
5. The nozzle should be 12" to 24" from work, closer for tough areas. Be careful on painted or delicate sur­faces, the pressure may damage surface if nozzle is too close.
6. Small parts should be washed in a basket so the pres­sure does not push them away. Larger, lightweight parts should be clamped down so the pressure does not push them away.
7. Close the detergent control handle on the dual lance wand to permit high pressure rinse, refer to Figure 8. Rinse from top to bottom to prevent detergent from dripping onto rinsed area.
o
angle to work (straight at it).
o
to 60
To Stop
1. If detergents were used, draw clear water through the detergent inlet line to purge detergent. Failure to do so may clog detergent injector valve.
2. If burner was used, turn OFF burner switch and allow pump to run cold water through coil for several minutes.
3. Move throttle lever to idle position.
4 Turn engine ON/OFF switch to the OFF position.
5. Close fuel shut-off valve.
6. Turn water supply OFF.
7. Squeeze trigger of trigger gun to relieve system
pressure.
o
Page 7Shark DH3030HGB
Page 8
STORAGE
DANGER: Do not store flammable liquids (gasoline, diesel fuel, solvents, etc.) near pressure washer, or in non-ventilated areas.
Protect from freezing by storing in a heated area, or by flushing the system with antifreeze (use an automotive engine antifreeze or windshield washer solvent to antifreeze). To flush the system with antifreeze, the following steps are to be follo wed:
1. Open detergent control handle on dual lance wand, refer to Figure 8.
2. Connect the water supply hose to the garden hose connector located on the pump. T u rn on water supply .
3. Place the detergent inlet line into a container of anti­freeze.
4. Hold wand firmly, release trigger of trigger gun.
5. Start engine. Place throttle lev er in FULL THR OTTLE position.
6. Squeeze trigger of trigger gun and allow water to flow from the end of the wand. Watch for antifreeze to be drawn through the detergent inlet line. Allo w the anti­freeze to be drawn into the system for 5 to 10 sec­onds.
7. Release the trigger of the trigger gun and stop engine.
8. Turn off water supply and disconnect water supply hose from the pump.
9. Attach a shor t length of hose (approximately 3 feet long) to the garden hose connector located on the pump. Install a funnel in the other end of the hose as shown in Figure 9.
FUNNEL
10. Hold wand firmly, release the trigger of the trigger gun.
11. Start engine. Place throttle lever in the idle position.
12. Squeeze trigger on trigger gun.
13. Slowly pour antifreeze into the funnel. Continue to add antifreeze until antifreeze flows from the end of the wand.
14. Squeeze and release the trigger of the trigger gun several times to antifreeze the unloader system.
15. Release the trigger of the trigger gun. Stop engine.
16. Squeeze the trigger of the trigger gun to relieve sys­tem pressure.
For added protection, after antifreezing, disconnect the pressure hose from the machine and remove the coil drain plug (refer to Figure 1 for location.) After coil has drained, replace pressure hose and coil drain plug. If the pressure washer is not to be used for an e xtended length of time, it is recommended that the system be flushed with antifreeze for rust protection. Refer to the Gasoline
Engine Manual for engine storage information.
MAINTENANCE
WARNING: Unauthorized machine modification or use of non-approved replacement parts may cause personal injury and/or property damage and will void the manufacturer warranty.
Pump
Lubrication: To lubricate pump, use 30W non-detergent
oil for pump crankcase. Crankcase must be filled to red dot on oil gauge found on the side of the pump, refer to Figure 10. During the break-in-period, make sure the oil is changed after the first 40 hours of operation. After that, replace oil every 3 months or 500 hours of operation, whichever comes first.
OIL FILL / DIPSTICK
GARDEN HOSE CONNECTOR
OIL GAUGE
Figure 9 - Winterizing
OIL DRAIN
Figure 10 - Pump Lubrication
Page 8 Shark DH3030HGB
Page 9
Proper Pump Care:
• DO NOT pump acids.
• DO NOT allow pump to run dry.
Winterize if storing in freezing temperatures, refer to Storage for details.
Use a water softener on the water system if known
to be high in mineral content.
Use only high quality detergents and follow manu­facturer’s mix recommendations.
Flush the system with clear water immediately after using detergent solutions.
Clean filter screen on detergent inlet line periodi­cally.
Flush the pressure washer system with antifreeze if storing for an extended period of time, refer to
Storage for details.
Gasoline Engine
Refer to the provided gasoline engine manual for recommended maintenance.
Oil Burner
Blower Motor: Inspect the motor brushes for wear
every 250 hours of operation and replace when 1/8" to 1/4" brush material remains. DO NOT allow the brushes to wear out completely or motor damage will occur . Ref er to Figure 23. The motor bearings are permanently lubricated and will not require any additional lubrication.
Relief V alve
Unloader Valve
WARNING: The unloader valve on this pressure washer has been factory set and sealed and is a field nonadjustable part. Tampering with the factory setting may cause personal injury and/or property damage, and will v oid the manufacturer warranty . For replacement refer to Figure 15.
Burner Fuel Filter
Drain any water which has accumulated in fuel filter and clean or replace filter element as needed. Refer to
Figure 22.
Heating Coil
Coil Descaling: In hard water areas, scale buildup within
the heating coil will occur. Scale deposits will decrease the water temperature rise and may eventually clog the heating coil. Contact your local service center when descaling is needed.
Coil Desooting: Poor grades of fuel oil or inadequate combustion air will cause heavy soot buildup on the outside surface of the heating coil. These deposits will insulate the coil. This will restrict the air flow through the coil, further aggravating the soot buildup. Contact your local service center when desooting is needed.
Hour Meter
An optional hour meter (P/N 783865) is available f or use on the Model DH3030HGB. This hour meter will monitor the total hours of operation of the pressure washer to signal when routine maintenance is required.
WARNING: The relief valve on this pressure washer has been factory set and sealed and is a field non­adjustable part. Tampering with the factory setting may cause personal injury and/or property damage, and will void the manufacturer warranty . For replace­ment parts refer to Figure 20.
Battery
Refer to battery manufacturer’s literature for recom- mended maintenance.
Page 9Shark DH3030HGB
Page 10
TROUBLESHOOTING GUIDE
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
Gas engine will not r un. Out of gas. Rep leni sh supp ly. Use onl y recom -
mended fuels. Refer to
ing
under Fuel valve closed (if so equipped). Open valve. Loose spark plug wire. Reconnect.
Operation
Before Sta rt-
.
Pressure washer runs but won't spray.
Low spray pressure at nozzle.
Choke or throttle set incorrectly. Refer to Engine ON/ OF F swi t ch i n OFF
position.
Place engine ON/OFF switch in ON position.
To Start
under
Operation
.
Low engine oil level. Replenish supply. Engine will not start
or run if oil is low (on engines equip­ped with low oi l pr ot ect i on) .
Refer to provided gasol i ne engi ne manual for addi ti onal troubles hoot in g.
Trigger of trigger gun released. Squeeze trigger.
Water supply not turned on. Open water supply valve. Clogged pressure nozzle. Clean pressure nozzle opening. Inadequate water supply. Fully open faucet. Check for kinked or
damaged hose. Use 5/8 inch mini­mum hose. Check for debris clogging inlet screen.
Partially clogged or damaged
Clean or replace.
pressure nozzle.
Air being drawn through detergent inlet line.
Refill deterge nt co n taine r. Ensure th a t pick-up screen is fully immersed.
Dual la nce wand set for det e rgen t application.
Set dual lance wand f or rinse. Refer to
Step 7
under
To C l ea n
. Washer will not create high pressure when set for detergent application.
Uneven spray pattern. Partially clogged or damaged
Clean or replace.
pressure nozzle.
Pressure washer will not produce hot water.
Burner switch in OFF position. Place switch in ON position. Inadequate fuel supply. R ef i ll f u e l ta n k. Us e o nl y r ec o m-
mended fuels. Refer to
ing
under
Operation
Before Sta rt -
.
Engine not running. Engine must be running before burner
will light.
Inadequate water supply . Fully open fa ucet. Check f or kinked or
damaged hose. Use 5/8 inch mini­mum hose. Check for debris cl ogging inlet screen.
Page 10 Shark DH3030HGB
Page 11
TROUBLESHOOTING GUIDE
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
Pressure washer will not produce hot water.
...
Poor or no detergent flow.
continued
T rigger of trigger gun released. Squeez e trigger. W ater must be spra y-
ing for bur ner t o li gh t.
Thermostat is set too low. Adjust thermostat t o desired tempera-
ture.
Blown fuse. Replace. Fuse is located in Control
Box. Refer to
Engine is running too slow. Move throttle lever to full throttle posi-
tion.
Battery charge is low. Charge batter y or replace if neces-
sary .
Inadequate detergent supply. Refill detergent container. Ensure that
pick-up screen is fully immersed.
Detergent screen or hose clogged. Clean. Always start with a clean deter-
gent container.
Dual lance wand set for high pressure.
Clogged detergent injector check
valve.
Set dual lance wand for detergent application. Refer to
Clean
.
Clean check v alve at deterge nt injector inlet.
Figure 17
Step 1
for lo c a t i o n .
under
To
Poor cleaning. Improper detergent concentration or
mixing.
Wrong detergent for the application. Select appropriate detergent.
Rinsing with hot water. A final rinse with c old w ater will re duc e
IMPORTANT
If the pressure washer demonstrates other symptoms or the corrective actions listed do not correct the problem, contact the local authorized Shark Pressure Washer Service Center. The Shark Pressure Washer Ser vice Center can be identified by contacting:
Customer Service Department
Shark Pressure Washers
21 Inverness Way East Englewood, Colorado 80112
1-800-771-1881
Mix detergent per manufacturer's instructions. Ensure that powdered detergents are fully dissolved.
water spotting.
Page 11Shark DH3030HGB
Page 12
When ordering from your dealer, please provide the following: Model Number: DH3030HGB Machine Serial Number: ________________________________ Component Part Number: _______________________________ Description: __________________________________________
FOR HELP OR ADDITIONAL INFORMATION, CONTACT:
Customer Service Department Shark Pressure Washers 21 Inverness Way East Englewood, CO 80112 1-800-771-1881
Page 12 Shark DH3030HGB
Page 13
5,6
4
3
7,8,9 10
2
1
11 12,13 14
15,16
17,18,19,20
20,21,22,23,24
Figure 11 - Machine Assembly, Left Side View
Ref. No. Part No. Description Qty.
1 375572 Chassis 1 2 646089 Decal Warnings 1 3 646352 Decal Shark Detergent 1 4 Fig. 14 Coil Inlet Assembly 1 5 829980 Shark Logo Plate 2 6 926598 Rivet 8 7 213044 Burner Exhaust Vent 1 8 268004 Insulation 1
9 860102 Retaining Ring 1 10 824115 Vent Clip 4 11 Fig. 15 Pump Assembly 1 12 13
Bolt 3/8 - 16 x 1-3/8 4 Lock Washer 3/8 4
Ref. No. Part No. Description Qty.
14 Fig. 17 Control Box Assembly 1 15 826167 Strain Relief 2 16 703127 Strain Relief Nut 2 17 Fig. 18 Fuel Tank Assembly 1 18 834153 Decal Fuel Type 1 19 20
Bolt 1/4 - 20 x 1/2 2
Flat Washer 1/4 6 21 220119 Battery Box 1 22 890904 Battery Terminal 2 23 375292 Mounting Plate 1 24
Locknut 1/4 - 20 4
■ Standard hardware item available locally.
Page 13Shark DH3030HGB
Page 14
5
6
12 3 4
7
8
9,10,11
12
13
14,15,16
Figure 12 - Machine Assembly, Right Side View
Ref. No. Part No. Description Qty.
1 Fig. 19 Engine/Oil Drain Assembly 1 2 961532 T ubing 3/8
3 823987 Hose Clamp 1 4 Fig. 20 Coil Outlet Assembly 1 5 Fig. 21 T rigger Gun/Dual Lance Wand 1 6 707226 Pressure Hose 1 7 826176 Quick Disconnect 1 8 268006 Insulation 1
9 375562 Coil T ank 1 10 11
Fender Washer 5/16 4
Flange Nut 5/16 - 18 4 1 2 646047 Decal T roubleshooting 1 1 3 213191 Insulation 1 14 Fig. 22 Burner Assembly 1
17,18,19,202122,23,24,25
Ref. No. Part No. Description Qty.
15
Flat Washer 5/16 3 16 799362 Crownlock Nut 5/16 - 18 3 17 817322 Hubcap 4 18 848616 Push Nut 4 19
Flat Washer 5/8 8 20 983013 Wheel 4 21 815329 Snap Bushing 1 22 860232 Voltage Regulator 1 23 218189 Regulator Harness 1 24 25
Locknut 1/4 - 20 2
Flat Washer 1/4 2
Order amount needed in feet.
Standard hardware item available locally.
Page 14 Shark DH3030HGB
Page 15
11
42321
5
6
10 9 8 7 2
Figure 13 - Machine Assembly, Top View
Ref. No. Part No. Description Qty.
1 646088 Decal Operating Instructions 1 2 815329 Snap Bushing 3 3 646351 Decal Winterize 1 4 226222 Coil 1 5 859815 Grommet (Nozzle Holder) 3 6 859806 Grommet 1
Ref. No. Part No. Description Qty.
7 890783 Tag Gasoline Engine 1 8 444462 Decal Caution Gasoline 1
9 232025 Decal Important Battery 1 10 646026 Decal Carbon Monoxide 1 11 646115 Decal Hot Surface 1
Page 15Shark DH3030HGB
Page 16
3
7
2
1
Figure 14 - Coil Inlet Assembly
Ref. No. Part No. Description Qty.
1 935159 Filter Screen 1 2 961534 Tubing 1/4
3 823989 Hose Clamp 1 4 715744 Coil Drain Plug 1
6
5
4
Ref. No. Part No. Description Qty.
5 754711 Tee 3/8 1 6 801102 Hex Nipple 3/8 x 1-1/2 1 7 873594 Detergent Injector 1
Order amount needed in feet.
Page 16 Shark DH3030HGB
Page 17
2
1
3
54
6
9
Figure 15 - Pump Assembly
Ref. No. Part No. Description Qty.
1 844758 Street Elbow 1/2 1 2 875575 Garden Hose Connector Spring 1 3 801139 Garden Hose Connector 1 4 890769 Tag Unloader 1 5 707179 Hose 3/8 x 30 1 6
921813 Unloader Valv e 1
7 830624 Pump Fig. 16 1
87
10
11
Ref. No. Part No. Description Qty.
8 644802 Street Elbow 3/8 1
9 921422 Thermal Relief Valve 1 10 644751 Elbow 3/8 1 11 856035 Garden Hose Connector Gasket 1
Replacement Parts
753209 Unloader Valve Repair Kit 1
Page 17Shark DH3030HGB
Page 18
Figure 16 - Pump, Exploded View
Ref. No. Part No. Description Qty.
1 753084 Valve Plug Kit 6 2 753083 Check V alve Kit 3
Ref. No. Part No. Description Qty.
3 753079 Oil Seal Kit 3 4 753085 Plunger Seal Kit 3
Page 18 Shark DH3030HGB
Page 19
1 2 3 4 5 6 7 8 9 10 12 13 14,15
16
17
18
11
Figure 17 - Control Box Assemb l y
Ref. No. Part No. Description Qty.
1 875465 Burner Switch 1 2 645932 Decal Control Box 1 3 835150 Thermostat Dial 1 4 915390 Thermostat Mounting Plate 1 5
Screw 4 mm x 6 mm 2 6 615413 Control Box Front 1 7 630649 Channel 2 8 615414 Control Box Back 1 9
10
Locknut 1/4 - 20 4
Bolt 1/4 - 20 x 3/4 4
11 955940 Thermostat 1 12 860140 Isolation Relay 1
Ref. No. Part No. Description Qty.
13 645990 Bridge Rectifier 1 14 676638 Fuse 30A 1 15 707146 Fuse Holder 1 16 826184 Strain Relief 4 17 847750 Wire Cover 18
875651 Pressure Switch 1
Standard hardware item available locally.
Order amount needed in feet
Replacement Parts
753134 O-Ring Kit 1
875653 Switch 1
Page 19Shark DH3030HGB
Page 20
12 3 4
8
Figure 18 - Fuel Tank Assembly
Ref. No. Part No. Description Qty.
1 817312 Fuel Tank Cap 1 2 661277 Elbow 1/4 Hose x Stand Pipe 1 3 823988 Hose Clamp 4 4 707116 Hose 1/4 Green
5 815230 Bushing 2
56
7
Ref. No. Part No. Description Qty.
6 309294 Nipple 3/8 Hose x 1/4 Hose 1 7 867368 Hose 1/4 Black
8 890890 Fuel T ank 1
Order amount needed in feet.
Page 20 Shark DH3030HGB
Page 21
1
11
10
9
876
Figure 19 - Engine/Oil Drain Assembly
Ref. No. Part No. Description Qty.
1 661254 Engine 9 HP 1 2
Flange Bolt 5/16 - 18 x 1-1/2 4 3 784446 Vibration Mounts 4 4 5
Flat Washer 5/16 8
Locknut 5/16 - 18 8 6 860285 Reducer 1/4 x M12 1 7 698020 Nipple 1/4 x 1/4 Hose 1
2
3
4,5
Ref. No. Part No. Description Qty
8 698019 Nipple 1/8 x 1/4 Hose 1
9 630980 Pipe Cap 1/8 1 10 823988 Hose Clamp 2 11 867368 Hose 1/4
Order amount needed in feet.
Standard hardware item available locally.
Page 21Shark DH3030HGB
Page 22
10
12 3 4
5
8,9
Figure 20 - Coil Outlet Assembly
Ref. No. Part No. Description Qty.
1 799501 Elbow 1/4 x 3/8 Hose 1 2 875555 Relief V alv e Seat 1 3 783845 Relief Valve Manifold 1 4 630720 Relief Valv e Cartridge 1 5 644802 Street Elbow 3/8 1 6 844806 Quick Disconnect Plug 1
7
6
Ref. No. Part No. Description Qty.
7
Screw 4 mm x 6 mm 1 8 780565 Copper Washer 2 9 915630 Plug 3/8 2
10 698247 Hex Nipple 1/2 x 2 1
Standard hardware item available locally.
Page 22 Shark DH3030HGB
Page 23
56 789
1,2,3
4
Figure 21 - Trigger Gun/Dual Lance Wand Assembly
Ref. No. Part No. Description Qty.
1 799177 Pressure Nozzle (Red) 1 2 799178 Pressure Nozzle (Yellow) 1 3 799179 Pressure Nozzle (White) 1 4 826170 Quick Disconnect 1 5 900958 Detergent Nozzle 1 6
936686 Dual Lance Wand 1
Ref. No. Part No. Description Qty.
7 826169 Quick Disconnect 1 8 915786 Quick Disconnect Plug 1 9
691867 Trigger Gun 1
Replacement Parts
859762 Insulator Grip Assembly 1
753179 Tr igger Gun Repair Kit 1
Page 23Shark DH3030HGB
Page 24
5/32
1
1/4
2345 6
NOZZLE
1-1/8
ELECTRODE
ELECTRODE SETTINGS
AIR CONE
5/32
NOZZLE
Figure 22 - Burner Assembly
Ref. No. Part No. Description Qty.
1 616027 Burner Fig. 23 1 2 698023 Nipple 3/8 x 1/4 Hose 1 3
851080 Fuel Filter 1 4 615279 Reducer Bushing 3/8 x 1/4 1 5 698200 Pipe Nipple 1/4 x 2-1/2 1 6 661257 Street Elbow 1/4 1
78,9
Ref. No. Part No. Description Qty.
7 698020 Nipple 1/4 x 1/4 Hose 1 8 826167 Strain Relief 1 9 703127 Strain Relief Nut 1
Replacement Parts
875490 Filter Element 1
Page 24 Shark DH3030HGB
Page 25
891011
2
4
6
8
10
123 456,7
Figure 23 - Burner Parts Breakdown
Ref. No. Part No. Description Qty.
1 900650 Nozzle 1 2 944422 Solenoid V alve 1 3 919791 Fuel Pump 1 4 630730 Coupling 1 5 723355 Blower Fan 1 6 784751 Motor 1
Ref. No. Part No. Description Qty.
7 753046 Brush Kit 2 8 891210 Ignitor 1
9 676894 Fuel Line 1 1 0 901230 Solenoid Metering Bolt 1 1 1 661413 Electrode (Pair) 1
Page 25Shark DH3030HGB
Page 26
ISOLATION
RELAY
87
87a
86
THERMOSTAT
1 2
C
BLU
BRN
85
30
+
RED BLK
RED
BURNER
SWITCH
CAPILLARY TUBE
CONTROL BOX
30 AMP FUSE
BRIDGE RECTIFIER
-
RED YEL
YEL
BLK
BLU BLU
BLK BLK
BRN RED WHT
VOLTAGE
REGULATOR
ENGINE
GRAY GRAY WHT BLK
GRAY GRAY
THERMO­STAT PROBE
PRESSURE
YEL
YEL
BLK
RED
BLK
GRAY
GRAY
NEG POS
12V BATTERY
SWITCH
RED
Figure 24 - Wiring Diagram
Page 26 Shark DH3030HGB
Page 27
FUEL SOLENOID
ORN
RED
OIL BURNER
BLK BLK
WHT
RED/WHT
BLK
RED BLK
MOTOR
WHT
BLK
BLU
Figure 24 - Wiring Diagram
CONTROLLER
YEL
CAD CELL
IGNITOR
YEL
RED
BLK
Page 27Shark DH3030HGB
Page 28
WARRANTY
Shark
R
SHARK ONE-YEAR LIMITED WARRANTY:
Shark products are warranted by Shark Pressure Washers (Shar k), to be free of defects in material and workmanship under normal use, for a period of ONE YEAR from the date of the original purchase. Items that fail due to normal wear such as pump seals, pump valves, unloader valves, detergent valves, water nozzles, quick couplings, hoses , gunjets, o-rings, etc. are not covered under this warranty. Damage result­ing from neglect, abuse, tampering, modification or misuse is not covered under this w arranty. Shark will at its option repair or replace any part covered by this warranty which is defective under normal use for one year at no charge for parts or labor. All defects must be verified by an authorized Shark Pressure W ashers service location.
EXCEPTIONS TO THE ONE YEAR W ARRANTY FOR PARTS ONLY ARE:
Hawk Pumps: SEVEN YEAR Warranty (LIFETIME Brass Manif old Warranty-Even
Against Freezing)
Heating Coils: FOUR YEAR Warranty
Chassis Assembly and Pulleys: THREE YEAR Warranty
Plumbing and Belts: TWO YEAR Warranty (This additional warranty will be in effect as
applicable.)
LIMITATION OF LIABILITY:
To the extent allowable under applicable law, Shark liability for consequential and incidental damages is expressly disclaimed. Shark liability in all ev ents is limited to , and shall not exceed, the purchase price paid for the equipment. Shark liability e xcludes field labor charges, loss of use of the unit, loss of time or rental, inconvenience, or commercial loss and is limited to repair or replacement of defective parts only, at the option of Shark Pressure Washers.
WARRANTY DISCLAIMER:
Shark has made a diligent effort to illustrate and describe the product in this literature accurately; how e ver , such illustrations and descriptions are for the sole purpose of identification, and do not express or imply a warranty that the product is merchantable, or fits a particular purpose, or that the product will necessarily conform to the illustrations or descriptions.
PRODUCT SUITABILITY:
Many states and localities have codes and regulations governing sales, construction, installation, and/or use of products for certain purposes, which may vary from those in neighboring areas. While attempts to assure that its products comply with such codes, it cannot guarantee compliance, and cannot be respon­sible for how the product is installed or used. Before purchase and use of a product, please review the product application, and national and local codes and regulations, and be sure that the product, installation, and use will comply with them.
PROMPT DISPOSITION:
Shark will make a good faith effort for prompt correction or other adjustments with respect to any product which proves to be def ectiv e within limited warr anty. F or any product belie v ed to be def ectiv e within limited warranty, contact Shark Pressure Washers at 1-800-771-1881.
SHARK PRESSURE W ASHERS 21 Inverness Way East Englewood, Colorado 80112 1-800-771-1881
785043-8-00
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