Shark DG Series, DG-3030, DG-2323, DG-2132, DG-2324 Operating Instructions And Parts Manual

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Page 1
DG-2323
DG-3030
DG-2132
MODEL: DG
OPERATING INSTRUCTION
AND PARTS MANUAL
DG-2324
DG-3532
DG-2527
For technical assistance or the SHARK dealer nearest you, call 1-800-771-1881
or visit our website at www.shark-pw .com
97-720
Page 2
CONTENTS
Important Safety Information................................................................3-4
Component Identification ........................................................................5
Assembly Instructions.............................................................................6
Operating Instructions..........................................................................7-8
Applying Detergent and General Operating T echniques..........................9
Shut Down and Clean-Up .....................................................................10
Storage ................................................................................................. 10
Troubleshooting ...............................................................................11-12
Prev entative Maintenance..................................................................... 13
Oil Change Record ............................................................................... 13
Exploded View ...................................................................................... 14
Exploded View Parts List ...................................................................... 15
Warranty
Model Number ______________________________ Serial Number ______________________________ Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place f or future reference.
2
97-718, 96-716, 97-720, 97-719 • REV. 2/04
Page 3
We reserve the right to make changes at any time with­out incurring any obligation.
IMPORTANT SAFETY
INSTRUCTIONS
WARNING
injury and/or proper ty damage. Know its applica­tions, its limitations and any hazards inv olved.
Owner/User Responsibility:
The owner and/or user must hav e an understanding of the manufacturer’ s operating instructions and warnings before using this pressure washer . W arning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the pur­chaser/owner, making sure that the operator compre­hends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions.
This manual should be considered a permanent part of the machine and should remain with it if resold.
When ordering parts, please specify model and serial number .
WARNING
DANGER
WARNING
sciousness and may lead to death. It also contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductiv e harm.
WARNING
WARNING
DANGER
WARNING: Risk of explosion — do not spray flam­mable liquids.
WARNING: To reduce the risk of injury, read operating instruc­tions carefully before using.
1. Read the o wner's manual thor­oughly. Failure to follow in­structions could cause mal­function of the machine and result in death, serious bodily
DANGER: Risk of asphyxiation. Use this product only in a well ventilated area.
2. Avoid installing machines in small areas or near exhaust fans. Exhaust contains poison­ous carbon monoxide gas; ex­posure may cause loss of con-
WARNING: Flammable liquids can create fumes which can ig­nite causing property damage or severe injury .
WARNING: Risk of fire. Do not add fuel when the product is op­erating.
97-718, 96-716, 97-720, 97-719 • REV. 2/04
3. Transport/repair with fuel tank EMPTY or with fuel shut-off valve OFF.
4. Do not place machine near flammable objects as the engine is hot.
5. Allow engine to cool for 2 minutes bef ore refueling. If any fuel is spilled, make sure the area is dry be­fore testing the spark plug or starting the engine. (Fire and/or explosion ma y occur if this is not done.)
Gasoline engines on mobile or portable equipment shall be refuelled:
(a) outdoors; (b) with the engine on the equipment stopped; (c) with no source of ignition within 10 feet of
the dispensing point; and
(d) with an allo w ance made f or e xpansion of
the fuel should the equipment be exposed to a higher ambient temperature.
In an overfilling situation, additional precautions are necessary to ensure that the situation is handled in a safe manner .
WARNING
particles to become airborne and fly at high speeds.
WARNING
WARNING
worn when using this equipment.
7. High pressure developed by these machines will cause personal injury or equipment damage. Use caution when operating. Do not direct discharge stream at people, or severe injury or death will re­sult.
8. Never make adjustments on machine while it is in operation.
WARNING: High pressure stream of water that this equipment can
produce can pierce skin and its underlying tissues, leading to se­rious injury and possible ampu­tation.
WARNING: High pressure spray can cause paint chips or other
WARNING: Be extremely careful when using a ladder , scaff olding or any other relatively unstable location. The cleaning area should have adequate slopes and drainage to reduce the pos­sibility of a fall due to slippery surfaces.
WARNING: High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds. To avoid per­sonal injury, eye safety devices must be worn.
6. Eye safety de vices, foot, hand and other protection must be
PRESSURE WASHER
OPERATOR’S MANUAL
3
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9. Do not operate with spray gun in the off position f or extensive periods of time as this may cause dam­age to the pump.
10. The best insurance against an accident is precau­tion and knowledge of the machine.
11. Manufacturer will not be liable for an y changes made to our standard machines, or any components not purchased from us.
12. Read engine safety instructions provided.
WARNING
DANGER
WARNING
PRESSURE W ASHER
15. Inlet water supply must be cold and clean fresh wa­ter.
OPERATOR’S MANUAL
WARNING: Keep water spray away from electric wiring or fatal electric shock may result.
13. Never run pump dr y or leave spray gun closed longer than 5 minutes.
14. Do not allow children to oper­ate the pressure washer at any time.
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Page 5
Pressure
Nozzle
COMPONENT IDENTIFICATION
Pump
Protector
Unloader
PRESSURE WASHER
OPERATOR’S MANUAL
Garden Hose
(not included)
Inlet
Screen
Straight
Through
Wand
Starter Grip
Pump
Detergent
Bucket (not
included)
Spray Gun
Trigger
High Pressure
Hose
Pump — Dev elops high pressure. Starter Grip— Used for starting the engine manually. Spray Gun — Controls the application of water and
detergent onto cleaning surface with trigger device. In­cludes safety latch.
Detergent Injector — Allows you to siphon and mix detergents.
Wand — Must be connected to the spra y gun.
97-718, 96-716, 97-720, 97-719 • REV. 2/04
High Pressure Hose — Connect one end to water pump discharge nipple and the other end to spray gun.
Pump Protector — Cycles fresh cool water through pump when recirculating water reaches 140°F.
Note: If trigger on spray gun is released for more than 2 minutes, water will leak from valve. Warm water will discharge from pump protector onto floor . This system prevents internal pump damage.
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ASSEMBLY INSTRUCTIONS
Handle
Alignment
Holes
Frame
Assy.
STEP 1: Attach the handle to the
PRESSURE W ASHER
frame of the pressure washer. Note: It ma y be necessary to move the handle supports from side to side in order to align the handle so it will slide over the frame supports.
Spray
Gun
Safety
OPERATOR’S MANUAL
Latch
High Pressure
Hose
STEP 4: Attach the high
pressure hose to the spray gun using teflon tape on hose threads.
Carriage
Bolt
Nut
STEP 2: Insert the carriage bolt through
the holes from the outside of the unit and attach a nut from the inside of the machine. Tighten nuts.
Nozzle
Extension
Spray Gun/
Wand
STEP 5: Attach nozzle extension to spray
gun/wand. Tighten both by hand.
Bolts
Nut
Hose/Gun
Storage Bracket
Studs
STEP 3: Attach the spray gun/
hose storage handle, and bracket to handle . Tighten nuts.
Pressure
Nozzle
Wand
Coupler
STEP 6: Pull the spring-loaded col-
lar of the wand coupler back to in­sert your choice of pressure nozzle.
Pressure
Nozzle
Wand
Coupler
Wand
Collar
STEP 7: Release the coupler col-
lar and push the nozzle until the collar clicks. Pull the nozzle to make sure it is seated properly.
6
Pump
Discharge
Fitting
High
Pressure
Hose
Coupler Collar
STEP 8: Connect the high pressure
hose to the pump discharge fitting.
STEP 9: Connect garden hose to the cold water source.
Cold
Water
Source
Garden
Hose
Push coupler collar forward until secure.
Pump
Water Inlet
Garden
Hose
STEP 10: Connect the garden hose to pump water inlet. Inspect inlets.
CAUTION: Do not run the pump without
water or pump damage will result.
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Page 7
OPERATING INSTRUCTIONS
Oil Dipstick
PRESSURE WASHER
Dip
Stick
Oil Window
STEP 1: Check engine oil lev el. Oil level should be le vel with the bottom of
the oil filler neck. Be sure the machine is lev el when checking the oil le vel. (Refer to the engine's operating manual included with machine.) We rec­ommend that the oil be changed after the first 5 hours of use, then once every 50 hours. Note: Improper oil levels will cause low oil sensor to shut off engine. IMPORTANT! Do not run engine with high or low oil levels
as this will cause engine damage.
Gas
Tank
STEP 3: Fill gas tank with unleaded
gasoline. Do not use leaded gaso­line.
Garden
Hose
STEP 4: Connect garden hose to
the cold water source and turn wa­ter on completely. Never use hot
Cold
Water
Source
water.
STEP 2: Remove shipping cap and install oil dipstick. Check pump oil level by using dipstick or observe oil level in oil windo w (if equipped). Use 30 wt. non detergent oil.
STEP 5: Trigger the spray gun to eliminate trapped air then wai t for a steady flow of water to emerge from the spray nozzle.
OPERATOR’S MANUAL
Choke
Fuel
Valve
STEP 6: Rotate the fuel shut-off valve to the "On" posi-
tion. Slide the fuel v alve lev er to the "ON" position. When the engine is not in use, leave the fuel v alve in the "OFF" position.
97-718, 96-716, 97-720, 97-719 • REV. 2/04
Choke
Lever
Fuel
Valve
STEP 7: Mov e the choke lev er to the "Choke" position
(on a warm engine, leave the choke lever in the run position). Move the choke lever to the "Closed" posi­tion. To restart a warm engine, leave the chok e lever in the "Open" position.
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Page 8
PRESSURE W ASHER
OPERATING INSTRUCTIONS (CON'T)
On-Off Switch
STEP 8: Turn the engine switch to "On" position.
On Briggs engines, move the throttle lever to "Fast" position, shown on engine as a rabbit.
OPERATOR’S MANUAL
Safety
Latch
WARNING! Never replace nozzles without engaging the safety latch on the spray gun trigger.
The five color-coded quick connect nozzles provide a wide arra y of spr a y widths from 0° to 45° and are easily accessible when placed in the conve­nient rubber nozzle holder, which is provided on the front of the machine .
NOTE: F or a more gentle rinse, select the white 40° or green 25° nozzle. T o scour the surf ace, select the yellow 15° or red 0° nozzle . To apply deter­gent select the black nozzle.
STEP 9: Pull the starter grip. If the engine fails to start after 2 pulls, squeeze the trigger gun to release pres­sure and repeat step. Return star ter gently. After the engine warms up enough to run smoothly, mo ve choke to run position and throttle to fast position.
CAUTION: Small engines may kick back. Do not hold pull starter grip tightly in hand.
NOZZLES
8
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Page 9
APPLYING DETERGENT AND
GENERAL OPERATING
TECHNIQUES
WARNING
WARNING: Some detergents may be harmful if inhaled or in­gested, causing severe nausea, fainting or poisoning. The harm­ful elements may cause prop­erty damage or severe injury.
PRESSURE WASHER
into a bucket of clean water, then run the pressure washer in low pressure for 1-2 minutes.
THERMAL PUMP PROTECTION
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach high tempera­tures. When the water reaches this temperature, the pump protector engages and cools the pump by dis­charging the warm water onto the ground. This thermal device prev ents internal damage to the pump .
CLEANING TIPS
STEP 1: Use detergent designed
specifically for pressure washers. Household detergents could dam­age the pump. Prepare detergent solution as required by the manu­facturer . Fill a container with pres­sure washer detergent. Place the filter end of detergent suction tube into the detergent container.
STEP 2: Apply safety latch to spray gun trigger. Se­cure black detergent nozzle into quic k coupler. NOTE: Detergent cannot be applied using Red, Yellow, Green or White nozzles.
STEP 3: With the engine run­ning, pull trigger to operate machine. Liquid detergent is drawn into the machine and mixed with water . Apply deter­gent to work area. Do not al­low detergent to dry on sur­face.
IMPORTANT: You must flush the detergent injec­tion system after each use by placing the suction tube
97-718, 96-716, 97-720, 97-719 • REV. 2/04
Pre-rinse cleaning surface with fresh water . Place detergent suction tube directly into cleaning solution and apply to sur­face at low pressure (for best results , limit your work area to sections approximately 6 feet square and alw a ys apply de­tergent from bottom to top). Allow detergent to remain on surface 1-3 minutes. Do not allow detergent to dry on sur­face. If surface appears to be drying, simply wet down sur­face with fresh water . If needed, use brush to remove stub­born dir t. Rinse at high pressure from top to bottom in an even sweeping motion keeping the spray nozzle approxi­mately 1 foot from cleaning surface . Use overlapping strok es as you clean and rinse any surface. For best surf ace clean­ing action spray at a slight angle.
Recommendations:
• Before cleaning any surface, an inconspicuous area should be cleaned to test spray pattern and dis­tance for maximum cleaning results.
• If painted surfaces are peeling or chipping, use ex­treme caution as pressure washer may remo ve the loose paint from the surface.
• Keep the spray nozzle a saf e distance from the sur­face you plan to clean. High pressure wash a small area, then check the surface f or damage. If no dam­age is found, continue to pressure washing.
CAUTION - Never use:
• Bleach, chlorine products and other corrosive chemicals
• Liquids containing solvents (i.e., paint thinners, gasoline, oils)
• T ri-sodium phosphate products
• Ammonia products
• Acid-based products
These chemicals will harm the machine and will dam­age the surface being cleaned.
RINSING
• It will take a few seconds f or the detergent to clear . Apply safety latch to spray gun. Remov e black soap nozzle from the quick coupler . Select and install the desired high pressure nozzle. NOTE: You can also stop detergent from flowing by simply removing de­tergent siphon tube from bottle.
OPERATOR’S MANUAL
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SHUTTING DO WN AND CLEAN-UP
On-Off Switch
STEP 1: Remove detergent suction
PRESSURE W ASHER
STEP 2: Turn off the engine. STEP 3: Turn off water
tube from container and insert into one gallon of fresh water. Slide nozzle forward for low pressure or to connect black detergent nozzle. Pull trigger on spray gun and siphon water for one minute .
OPERATOR’S MANUAL
Pump Water
Inlet
STEP 4: Press trig-
ger to release wa­ter pressure.
STEP 5: Disconnect the garden hose from the water inlet on the machine.
CAUTION: Al wa ys store y our pressure washer in a location where the temperature will not fall below 32°F (0°C). The pump in this machine is susceptible to permanent damage if frozen. FREEZE DAMAGE IS NOT CO VERED BY W ARRANTY.
1. Stop the pressure washer, squeez e spray gun trig­ger to release pressure.
2. Detach water supply hose and high pressure hose.
3. Turn on the machine for a few seconds, until re­maining water exits. Turn engine off immediately.
4. Drain the gas and oil from the engine.
5. Do not allow high pressure hose to become kinked.
6. Store the machine and accessories in a room which does not reach freezing temperatures.
CAUTION: Failure to follo w the above directions will result in damage to your pressure washer.
When the pressure washer is not being operated or is being stored for more than one month, follow these instructions:
1. Replenish engine oil to upper level.
2. Drain gasoline from fuel tank, fuel line, fuel valve and carburetor .
3. Pour about one teaspoon of engine oil through the spark plug hole, pull the starter grip several times
10
and replace the plug. Then pull the starter grip slowly
97-718, 96-716, 97-720, 97-719 • REV. 2/04
STEP 6: Disconnect the high pressure hose from high pres­sure outlet.
STORAGE
until you feel increased pressure which indicates the piston is on its compression stroke and leave it in that position. This closes both the intak e and ex­haust valves to pre v ent rusting of cylinder.
4. Cover the pressure washer and store in a clean, dry place that is well ventilated awa y from open flame or sparks. NOTE: The use of a fuel additive, such as STA-BIL®, or an equivalent, will minimize the formu­lation of fuel deposits during shortage. Such addi­tives may be added to the gasoline in the fuel tank of the engine, or to the gasolinee in a storage container .
After Extended Storage
Engine Maintenance
During the winter months, rare atmosheric conditions may develop which will cause an icing condition in the carb u­retor. If this develops, the engine may run rough, lose power and may stall. This temporary condition can be overcome b y deflecting some of the hot air from the en­gine over the carburetor area. NOTE: Refer to the en­gine manufacturer's manual f or service and maintenance of the engine.
supply.
High
Pressure
Outlet
Safety
Latch
STEP 7: Engage
the spray gun safety lock.
CAUTION: Prior to restarting, thaw out any possible ice from pressure washer hoses, spray gun or wand.
Page 11
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
PRESSURE WASHER Troubleshooting Guide
LOW OPERATING PRESSURE
FLUCTUATING PRESSURE
PRESSURE LOW AFTER PERIOD OF NORMAL USE
Insufficient water supply. Closed
faucet. Inlet hose kinked
Clogged inlet hose strainer Check plumbing system for leaks.
Faulty or misadjusted unloader
valve
Worn packing in pump Call technical support.
Machine has been stored in
freezing temper at ur es
Slow engine RPM Call technical support.
Worn or dirty pump valves Call technical support.
Nozzle is obstructed Use nozzle wire in accessory kit. Pump sucking air, inlet hose
leaking
Nozzle worn Replace nozzle. Unloader valve worn Replace unloader valve.
Use larger garden hose; clean inlet water screen. Open faucet.
Retape leaks with teflon tape.
Adjust unloader for proper pressure.
Install repair kit when needed. Call
technical support.
Thaw out machine completely, including
hose, spray gun and wand.
Check all pump lines and connections.
ENGINE WILL NOT START OR STOPS WHILE OPERATING
ENGINE IS OVERLOADED
WATER OR OIL LEAKING FROM BOTTOM OF PUMP
PRESENCE OF WATER IN PUMP OIL
Low oil shutdown Fill engine with oil.
Out of gas Fill fuel tank.
Wat er in gasoline Drain gas tank; fill with clean fuel. Nozzle partially blocked Clean nozzle. Excessive pressure from high
engine RPM
A small amount of leaking is normal
Water sprayed at machine Change oil. Direct spray away from
High humidity in air Check and change oil twi ce as often. Piston packing worn. Oil seal
worn.
Adjust engine throttle to lower RPM.
If excessive leaking occurs, cal l technical support.
machine.
Call technical support.
97-718, 96-716, 97-720, 97-719 • REV. 2/04
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Page 12
TROUBLESHOOTING
MELBORPESUACELBISSOPNOITULOS
SPOTSNEHT.NIM51
REWOPSKCALENIGNE
SRETLAFENIGNE
PMUPREDNU
GNIPPIRDLIO
MORFGNIKAELRETAW
ROTCETORPPMUP
PRESSURE WASHER Troubleshooting Guide
TNEGRETEDON
ROFSETAREPOENIGNE
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12
97-718, 96-716, 97-720, 97-719 • REV. 2/04
Page 13
PREVENTATIVE MAINTENANCE
This pressure washer was produced with the best av ailable materials and quality craftsmanship. Howe ver , you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance. Regular preventativ e maintenance will add many hours to the life of y our pressure washer . P erform maintenance more often under severe conditions .
MAINTENANCE SCHEDULE
Inspect Daily
PRESSURE WASHER
Engine Oi l
Air Clea ner / Fi lter
Engine Fuel Fi l ter 500 hours or 6 months Spark Plug Mainte nance 300 hours or annually Clean Fuel Tank(s) Annually Replace Fuel Lines Annually
Pump Oil
Replace High Pressure Nozzle Every 6 months Replace Quick Connects/ O-Ri ngs Annually/As neede d Clean Water Screen/ Fi l t e r Weekly Replace HP Hose Annually (if there are a ny si gn s of wea r)
Change
Filter Every 50 hours Inspect Every 50 hours Clean Monthly
Inspect Oil level daily Change After fi r st 5 0 hou r s, t h en every 5 00 ho ur s or an nual ly
First month or 20 hours. Every 100 hours or every 6 month s aft er fi rst month
OPERATOR’S MANUAL
OIL CHANGE RECORD
Check pump oil and engine oil lev el bef ore first use of y our ne w pressure w asher.
Estimated Operating
Date Oil Chang ed
Month/Day/Year
Hours Since Last
Oil Change
97-718, 96-716, 97-720, 97-719 • REV. 2/04
Date Oil Chang ed
Month/Day/Year
Estimated Operating
Hours Since Last
Oil Change
13
Page 14
5
PRESSURE W ASHER
EXPLODED VIEW
18
19
20
6
4
OPERATOR’S MANUAL
8
17
12
2
16
12
10
9
5
6
3
9
14
12
22
4
7
1
47
2
13
16
24
31
23
29
15
30
24
32
33
14
46
43
45
44
42
48
41
28
26
27
24
25
25
37
21
25
40
24
97-718, 96-716, 97-720, 97-719 • REV. 2/04
34
35
36
24
38
39
46
Page 15
EXPLODED VIEW P ARTS LIST
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
1 Engine, See Specifications Page 19 2 Pump, See Specifications Page 19 3 Unloader, See Specifications Page 19 4 2-300816 Pump Protector, 3/8” PTP (232336,
232439, 252739, 3-23326, 3-24321, 3-27231, 232437, 242737) 1
2-30082 Pump Protector, 1/2” PTP (253537
303039, 353239, 383539, 3-30324, 4-32324, 4-35324, 303037, 353237,
383537) 1
5 2-10942 Swivel, 1/2”MP x 3/4”GHF 1
2-10943 Swivel, 3/8”MP x 3/4”GHF 1 6 2-2006 Nipple, 3/8” x 3/8” NPT ST Fem1 7 Hose, (Easy Start) (All Models
Except 232336, 252737, 3-23326, 2-23228, 212328) 4”
8 2-1100 Adapter, 1/2” x 1/2” Pipe (232336,
3-23326) 1
9 2-1088 Hose, Barb, 1/4”Barb x 1/8”MP,
90° ( All Models Except 232336, 3-23326, 252737, 2-23228,
212328) 2
2-1046 Plug, 1/2” CS (252737) 1
10 2-3100543 Valve, Easy Start (All Models Except
232336, 3-23326, 2-23228, 212328, 252737) 1
11 2-0013 Elbow, 3/8” Street (All Models
Except 232336, 3-23326, 2-23228, 212328, 252737) 1
12 2-9040 Clamp, Hose, UNI .46 - .54
(823988) 2
13 90-10074 Bolt, 5/16-24” x 1” NF, HH (5HP,
5.5HP, 6.5HP) 4
90-1017 Bolt, 3/8” x 1-1/4” NC, HH (9HP,
11HP, 13HP) 4
14 4-011184 Injector, Detergent ( All Models
Except 232336, 3-23326, 2-23228,
212328) 1
15 10-08020 Label, Instructions, PC Models 1
11-0359 Label, Instr uctions, DB Models 1
11-0367 Label, Instr uctions, DC Models 1
11-0358 Label, Instructions, DG Models 1
16 2-1904 Strainer, Plastic, 1/4” Hose
Barb 1 17 Hose, High Pressure, See Specifications Page 19 18 4-011137 Gun, SK2, 3/8” Inlet, Lance w/M22
CPLR 1 19 4-011106 Wand, 18” M22 x 1/4” QC 1 20 Nozzle Size, See Page 19 For Proper Size
4-12803000 Nozzle, 3.0 0° Red 1 4-12803015 Nozzle, 3.0 15° Yellow 1 4-12803025 Nozzle, 3.0 25° Green 1 4-12803040 Nozzle, 3.0 40° White 1
97-718, 96-716, 97-720, 97-719 • REV. 2/04
ITEM PART NO. DESCRIPTION QTY
20 4-12803500 Nozzle, 3.5 0° Red 1
4-12803515 Nozzle, 3.5 15° Yellow 1 4-12803525 Nozzle, 3.5 25° Green 1 4-12803540 Nozzle, 3.5 40° White 1 4-12804000 Nozzle, 4.0 0° Red 1 4-12804015 Nozzle, 4.0 15° Yellow 1 4-12804025 Nozzle, 4.0 25° Green 1 4-12804040 Nozzle, 4.0 40° White 1 4-16540 Nozzle, Compl, QCEM-6540,
Brass (All Models) 1 21 95-07102312 Axle 1 22 10-02025A Label, HOT 1 23 90-1009 Bolt, 5/16” x 1-1/2”, NC HH (5HP,
5.5HP, 6.5HP) 4
90-1019 Bolt, 3/8” x 1-3/4” Tap (9HP, 11HP
13HP) 4 24 90-4001 Washer, 5/16” Flat, SAE (5HP,
5.5HP, 6.5HP) 18
90-4002 Washer, 3/8” SAE, Flat(9HP, 11HP
13HP) 10 25 90-2001 Nut, 5/16” ESNA, NC (5HP,
5.5HP, 6.5HP) 4
90-2002 Nut, 3/8” ESNA, NC(9HP, 11HP
13HP) 4 26 90-1020 Bolt, 3/8” x 2” NC, HH 4 27 95-07104924 Retainer Bracket, Handle, Black
(PC Models) 2
95-07104923 Retainer Bracket, Handle, Red
(DB, DC, DG Models) 2 28 90-2000 Nut, 1/4” ESNA, NC 4 29 90-10072 Bolt, 5/16” x 2”, NC, Carriage
Zinc 2 30 2-0103 Grommet, Rubber, Nozzle
Holder, 5 31 90-2001 Nut, 5/16” ESNA, NC 2
90-20012 Nut, 5/16” Flange, Whiz Loc 2
32 95-07104961 Handle, Grab, Chrome
(PC Models) 1
95-07104921 Handle, Grab, Red
(DB, DC, DG Models) 1 33 95-07104966 Plate, Warning, Black
(PC Models) 1
95-07104945 Plate, Warning, Red
(DB, DC, DG Models) 1 34 95-07102382 Hanger, Hose/Wand 1 35 90-100471 Bolt, 1/4”-20 x 1-1/2”, Carriage,
Zinc 4 36 95-07104950 Handle, Lower Grab, Chrome
(PC Models) 1
95-07104920 Handle, Lower Grab, Red
(DB, DC, DG Models) 1 37 2-01041 Pad, Soft Rubber 2 38 90-40125 Washer, 3/8” x 1” Steel 2
OPERATOR’S MANUAL
15
Page 16
EXPLODED VIEW PARTS LIST CONT.
ITEM PART NO. DESCRIPTION QTY
39 90-10201 Bolt, 3/8” x 2-1/4” HH, Grd. 5 2 40 90-10072 Bolt, 5/16” x 2” NC, Carriage,
Zinc 4 41 90-4001 Washer, 5/16” Flat 4 42 90-2001 Nut, 5/16” ESNA, NC 4 43 95-07104962 Handle, Bumper, Chrome
PRESSURE W ASHER
OPERATOR’S MANUAL
95-07104922 Handle, Bumper, Red
44 2-01413 Bushing, 5/8” Snap 2 45 4-0303 Wheel & Tire Assy, 4” Steel Rim
46 90-200422 Cap, 5/8” Axle Hub, Black 2 47 10-02029 Label, Cool Engine Before
48 95-07104965 Base, CW Direct, Black
95-07104927 Base, CW Direct, Red
(PC Models) 1
(DB, DC, DG Models) 1
w/Tube 2
Filling 1
(PC Models) 1
(DB, DC, DG Models) 1
16
97-718, 96-716, 97-720, 97-719 • REV. 2/04
Page 17
VERTICAL EXPLODED VIEW
2
1
PRESSURE WASHER
13
28
14
29
5
10
7
4
25, 26 - On
6
Reverse Side
of Plate
11
3
OPERATOR’S MANUAL
8
30
9
12
20
19
22
24
24
97-718, 96-716, 97-720, 97-719 • REV. 2/04
18
23
17
27
10
7
15
16
14
To Deterg ent
Supply
13
17
Page 18
VERTICAL EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 4-011106 Wand, 18" M22 x 1/4”QC 1 2 4-011137 Spray Gun, SK2, 3/8" Inlet, Lance
W/M22 CPLR 1
3 2-2115 Plug, 3/8" MPT x M22,
Screw-Type Coupler 1
4 4-02010025M Hose, 1/4" x 25", Thermo
PRESSURE W ASHER
5 5-0323 Engine, Briggs, 6HP Quantum
6 11-0335 Label, Warning/Instructions
7 90-20012 Nut, Whiz Loc 5/16" Flange 5 8 95-07102380Handle Assy, C-Series1 9 11-0366 Label, Handle (DB Model) 1
11-0365 Label, Handle (DG Model) 1 11-0367 Label, Handle (DC Model) 1
OPERATOR’S MANUAL
11-0368 Label, Handle (PC Model) 1
10 90-100471 Bolt, Carriage, Zinc
11 90-500471 Knob, Plastic, 3-Prong 1-1/8" Dia,
12 95-07102382Assy, Holder, Wand/Hose
13 90-200423 Cap, 1/2" Axle Hub, Red 2 14 4-03050 Wheel, 10" x 1.72-5", Pneumatic
Plastic, 22mm Ends 1
Vertical 1
Rhino CV 1
1/4" - 20 x 1-1/2" 2
1/4"-20 Blind Insert 2
C-Series 1
White Plastic 2
ITEM PART NO. DESCRIPTION QTY
15 4-02080000 Tube, 1/4" x 1/2" Clear Vinyl 4 ft. 16 2-1904 Strainer, Plastic, 1/4" Hose
Barb 1 17 2-0141 Bushing, 1/2" Snap 1 18 5-1100 Pump, Faip MTPV2300-2
2.1 @ 2300, 7/8" Hollow Shaft 1
19 95-07102383Base Assy, Consumer Model
Vertical Shaft 1 20 2-300812 Pump Protector, 1/4" 145° 1 21 95-07141119 Key, 0.185 Sqr x 1.00" 1 22 2-010151 Bumper, 1" w/Bolt 2 23 90-10127 Bolt, Whiz Lock, 5/16" x 2-3/4" 1 24 90-1010 Bolt, 5/16" x 1-3/4" 2 25 10-9999 Clear Lexan 1 26 10-08017 Intended For Outdoor Use,
Label 1 27 90-2001 Nut, 5/16" ESNA 2 28 4-12803015 Nozzle, 3.0, 15° Yellow 1 29 4-16540 Nozzle, QCEM 6540 Brass 1 30 2-0103 Grommet, Rubber 2
Not Shown
18
97-718, 96-716, 97-720, 97-719 • REV. 2/04
Page 19
SPECIFICATIONS
Machine Pressure Nozzle Pump Unloader Engine Engine Model GPM (PSI) Size Hose p/n Part # Part # Hp Part # DB-232336 2.3 2300 3.0 4-0203030C 5-2102 n/a 5 5-0101 DB-232439 2.3 2400 3.0 4-0203050C 5-1863 5-3304 5.5 5-0104 DB-252739 2.5 2700 3.0 4-0203050C 5-1863 5-3304 6.5 5-01041 DB-303039 3.0 3000 3.5 4-0203050C 5-1260 5-3304 9 5-0102 DB-353239 3.5 3200 4.0 4-0204050C 5-1260 5-3304 11 5-0105 DB-212328 2.1 2300 3.0 4-02010025M 5-1100 n/a 6 5-0323 PC2-23228 2.1 2300 3.0 4-02010025M 5-1100 n/a 6 5-0323 PC3-23326 2.3 2300 3.0 4-0203030C 5-2102 n/a 5 5-0101 PC3-24321 2.3 2400 3.0 4-0203050C 5-23027 5-3024 5.5 5-0104 PC3-27321 2.5 2700 3.0 4-0203050C 5-1630 5-3151 6.5 5-01041 PC3-30324 3.0 3000 3.5 4-0203050C 5-1760 5-3029 9 5-0102 PC4-32324 3.5 3200 4.0 4-0204050C 5-1761 5-3029 11 5-0105 PC4-35324 3.8 3500 4.0 4-0204050C 5-1762 5-3029 13 5-010721 DC-232336 2.3 2300 3.0 4-0203030C 5-2102 n/a 5 5-0101 DC-232437 2.3 2400 3.0 4-0203050C 5-1630 5-3151 5.5 5-0104 DC-252737 2.5 2700 3.0 4-0203050C 5-1630 5-3151 6.5 5-01041 DC-303037 3.0 3000 3.5 4-0203050C 5-1960 5-3029 9 5-0102 DC-353237 3.5 3200 4.0 4-0204050C 5-1961 5-3029 11 5-0105 DC-383537 3.8 3500 4.0 4-0204050C 5-1962 5-3029 13 5-010721 DC-212328 2.1 2300 3.0 4-02010025M 5-1100 n/a 6 5-0323 DG-232336 2.3 2300 3.0 4-02093450BC 5-2102 n/a 5 5-0101 DG-232437 2.3 2400 3.0 4-02093450BC 5-1630 5-3151 5.5 5-0104 DG-252737 2.5 2700 3.0 4-02093450BC 5-1630 5-3151 6.5 5-01041 DG-303037 3.0 3000 3.5 4-02093450BC 5-1960 5-3029 9 5-0102 DG-353237 3.5 3200 4.0 4-02073450RC 5-1961 5-3029 11 5-0105 DG-383539 3.8 3500 4.0 4-0204050C 5-1262 5-3304 13 5-010721 DG-383537 3.8 3500 4.0 4-02073450RC 5-1962 5-3029 13 5-010721 DG-212328 2.1 2300 3.0 4-02010025M 5-1100 n/a 6 5-0323
PRESSURE WASHER Specifications
97-718, 96-716, 97-720, 97-719 • REV. 2/04
19
Page 20
Page 21
DG SERIES PRESSURE WASHER
WARRANTY
SHARK LIMITED NEW PRODUCT WARRANTY
PRESSURE WASHERS
WHA T THIS WARRANTY COVERS
All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the or iginal components only. Any parts replaced under this warranty will assume the remainder of the part’s warranty period. This warranty applies to the original purchaser and is not transferable.
LIMITED LIFETIME P AR TS W ARRANTY :
Components manufactured by SHARK, such as frames, handles, coil wraps, float tanks, and belt guards. Forged brass pump manifold. All heating coils will have a three year warranty. Internal components on the oil-end of all pressure washer pumps will have a seven year warranty.
ONE YEAR PARTS WARRANTY:
All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on these parts will be for one year regardless of the duration of the original component manufacturer’s par t warranty.
WARRANTY PROVIDED BY OTHER MANUFACTURERS:
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufac­turers’ local authorized service centers. SHARK cannot provide warranty on these items.
WHA T THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings, packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage specifications as contained in the operator’s manual.
3. Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.
4. Damage to components from fluctuations in electrical or water supply.
5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.
6. Transportation to service center, shop labor charges, field labor charges, or freight damage.
WHA T YOU MUST DO TO OBTAIN WARRANTY SERVICE
While not required for warranty service, we request that you register your SHARK pressure washer by returning the completed registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK Dealer, freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed, you must notify your Authorized SHARK Dealer of the defect. The Authorized Dealer will file a claim, which must subsequently verify the defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on components warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these manufacturers’ local authorized service centers.
LIMIT A TION OF LIABILITY
SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S liability exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and specifica­tions are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED HEREIN IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PAR­TICULAR PURPOSE. SHARK does not authorize any other party , including authorized Dealers, to mak e any representation or
promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’ s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
SHARK PRESSURE WASHERS
1-360-833-9100 • 1-800-771-1881 • www.shark-pw.com
PRESSURE WASHER WARRANTY
SHARK DG • 97-720 • REV. 2/04
Page 22
Form #97-720 • Revised 2/04 • Printed in U.S .A.
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