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DG-2527

Shark DG-2323, DG-2324, DG-2527, DG-3030, DG-3532 Operating And Parts Manual

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Page 1
MODEL: DG
OPERATING INSTRUCTION
AND PARTS MANUAL
■ DG-2323 ■ DG-2324 ■ DG-2527 ■ DG-3030
■ DG-3532 ■ DG-3835 ■ DG-2123
For technical assistance or the SHARK dealer nearest you
visit our website at www.shark-pw.com
8.914-450.0 / 97-720
Page 2
CONTENTS
Important Safety Information ................................................................3-4
Component Identification ......................................................................... 5
Assembly Instructions .............................................................................. 6
Operating Instructions...........................................................................7-8
Applying Detergent and General Operating Techniques .......................... 9
Shut Down and Clean-Up ...................................................................... 10
Storage .................................................................................................. 10
Troubleshooting ................................................................................11-12
Preventative Maintenance ..................................................................... 13
Oil Change Record ................................................................................ 13
Exploded View ....................................................................................... 14
Exploded View Parts List .................................................................. 15-16
Vertical Exploded View .......................................................................... 17
Vertical Exploded view Parts List ........................................................... 18
Specifications .........................................................................................19
G1 Pump w/1" Hollow Shaft Exploded View and Parts List .............. 20-21
G Pump w/3/4" Hollow Shaft Exploded View and Parts List ............. 22-23
HS-1 Pump Exploded View and Parts List ........................................24-25
FAIP 5-1100 Pump Exploded View and Parts List ............................ 26-27
9.120-032.0 Pump Exploded Views and Parts Lists .........................28-29
VBA35 Unloader Exploded View and Parts List ....................................30
Warranty
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________ The model and serial numbers will be found on a decal attached
to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference.
2
96-716, 97-718, 97-720 • Rev. 7/07
Page 3
INTRODUCTION & IMPORTANT SAFETY INFORMATION
READ OPERATOR’S
MANUAL THOROUGHLY
PRIOR TO USE.
WARNING
RISK OF
ASPHYXIATION. USE THIS
PRODUCT ONLY IN A WELL
VENTILATED AREA.
WARNING
RISK OF FIRE. DO NOT ADD FUEL WHEN OPERATING
MACHINE.
WARNING
KEEP WATER
SPRAY AWAY FROM
ELECTRICAL WIRING.
PRESSURE WASHER
Thank you for purchasing this Pressure Washer.
We reserve the right to make changes at any time without incurring any obligation.
Owner/User Responsibility:
The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this pressure washer. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator com­prehends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions.
The operator must know how to stop the machine quickly and understand the operation of all controls. Never permit anyone to operate the engine without proper instructions.
This manual should be considered a permanent
part of the machine and should remain with it if machine is resold.
When ordering parts, please specify model and serial number. Use only identical replacement parts.
This machine is to be used only by trained op­erators.
IMPORTANT SAFETY
INFORMATION
WARNING: To reduce the risk of
injury, read operating instruc­tions carefully before using.
1. Rea d the owner's manual thoroughly. Failure to follow instructions could cause mal­function of the machine and result in death, serious bodily injury and/or property damage.
2. Know how to stop the machine and bleed pressure quickly. Be thoroughly familiar with the controls.
3. Stay alert — watch what you are doing.
4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling distributor for specific details.
WARNING: Risk of asphyxiation.
Use this product only in a well ventilated area.
5. Avoid installing machines in small areas or near exhaust fans. Exhaust contains poi­sonous ca rbon monoxide gas; exposure may cause loss of consciousness and may lead to death. It also contains
chemicals known, in certain quantities, to cause
cancer, birth defects or other reproductive harm.
WARNING: Risk of fire. Do not add fuel when the product is operating.
WARNING: Risk of explosion — do not spray flammable liquids.
6. Do not place machine near flammable objects as the en­gine is hot.
7. Allow engine to cool for 1-2 minutes before refu­eling. If any fuel is spilled, make sure the area is dry before testing the spark plug or starting the engine. (Fire and/or explosion may occur if this is not done.)
Gasoline engines on mobile or portable equipment
shall be refueled:
a. outdoors;
b. with the engine on the equipment stopped;
c. with no source of ignition within 10 feet of
the dispensing point; and
d. with an allowance made for expansion of the
fuel should the equipment be exposed to a higher ambient temperature.
In an overfilling situation, additional precautions are
necessary to ensure that the situation is handled in a safe manner.
WARNING: Risk of injury. Disconnect battery ground terminal before servicing.
8. Transport/repair with fuel tank EMPTY or with fuel shut-off valve OFF.
WARNING: Keep wand, hose, and
water spray away from electric wiring or fatal electric shock may result.
OPERATOR’S MANUAL
3
96-716, 97-718, 97-720 • Rev. 7/07
Page 4
IMPORTANT SAFETY INFORMATION
RISK OF EXPLOSION:
DO NOT SPRAY
FLAMMABLE LIQUIDS.
WARNING
WARNING
EAR PROTECTION
MUST BE WORN
WARNING
USE PROTECTIVE
EYE WEAR
AND CLOTHING
WHEN OPERATING
THIS EQUIPMENT.
TRIGGER GUN KICKS
BACK - HOLD WITH
BOTH HANDS
WARNING
RISK OF INJECTION OR SEVERE INJURY TO PERSONS. KEEP CLEAR OF NOZZLE.
WARNING
WARNING
PROTECT FROM
FREEZING
WARNING
RISK OF INJURY
FROM FALLS WHEN
USING LADDER.
9. Do not spray water on or near electrical compo­nents.
WARNING: Flammable liquids can create fumes which can ig­nite, causing property damage or severe injury.
WARNING: Risk of explosion
PRESSURE WASHER
— Do not spray flammable liq­uids.
10. Keep operating area clear of all persons.
WARNING: This machine exceeds
85 db appropriate ear protection must be worn.
OPERATOR’S MANUAL
WARNING: High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds. To avoid personal injury, eye, hand and foot safety devices must be worn.
11. Eye, hand, an d foot pr o­tection must be worn when u s i n g t h i s e q u i p me nt .
WARNING: Grip cleaning wand
securely with both hands before starting. Failure to do this could result in injury from a whipping wand.
12. To reduce the risk of injury, close supervision is necessary when a machine is used near children. Do not allow children
to operate the pressure washer. This machine
must be attended during operation.
WARNING: High pressure devel-
oped by these machines will cause personal injury or equip­ment damage. Keep clear of nozzle. Use caution when oper­ating. Do not direct discharge stream at people, or severe in­jury or death will result.
4
13. Never make adjustments on machine while in op­eration.
14. Be certain all quick coupler fittings are secured before using pressure washer.
WARNING: Protect machine from
freezing.
15. To kee p machi ne in be st operating conditions, it is important you protect machine from freezing. Failure to protect machine from freezing could cau se ma lfunction of the
machine and result in death, serious bodily injury, and/or property damage. Fol­low storage instructions specified in this manual.
16. The best insurance against an accident is precau­tion and knowledge of the machine.
WARNING: Be extremely careful
when using a ladder, scaffolding or any other relatively unstable loc atio n. The cle aning area should have adequate slopes and drainage to reduce the pos­sibility of a fall due to slippery surfaces.
17. Do not overreach or stand on unstable support. Keep good footing and balance at all times.
18. Do not operate this machine when fatigued or under the influence of alcohol, prescription medications, or drugs.
19. Inlet water must be clean fresh water and no hotter then 90°F.
20. Manufacturer will not be liable for any changes made to our standard machines or any components not purchased from us.
21. Do not allow acids, caustic or abrasive fluids to pass through the pump.
22. Never run pump dry or leave spray gun closed longer than 1-2 minutes.
Follow the maintenance instructions speci-
fied in the manual.
96-716, 97-718, 97-720 • Rev. 7/07
Page 5
COMPONENT IDENTIFICATION
Detergent
Injector
PRESSURE WASHER
Pressure
Nozzle
Garden Hose
(not included)
Through Wand
Inlet
Screen
Straight
Pump
Protector
Starter Grip
Unloader
Pump
Trigger
Detergent
Bucket
(not included)
Spray Gun
OPERATOR’S MANUAL
Pump — Develops high pressure.
Starter Grip— Used for starting the engine manu-
ally.
Spray Gun — Controls the application of water and detergent onto cleaning surface with trigger device. Includes safety latch.
Detergent Injector — Allows you to siphon and mix detergents.
Wand — Must be connected to the spray gun.
High Pressure
Hose
High Pressure Hose — Connect one end to water
pump discharge nipple and the other end to spray gun.
Pump Protector — Cycles fresh cool water through pump when recirculating water reaches 140°F.
Note: If trigger on spray gun is released for more than 1-2 minutes, water will leak from valve. Warm water will discharge from pump protector onto floor. This system prevents internal pump dam­age.
5
96-716, 97-718, 97-720 • Rev. 7/07
Page 6
ASSEMBLY INSTRUCTIONS
Handle
Alignment
Holes
Frame
Assy.
PRESSURE WASHER
STEP 1: Attach the handle to the frame of the pressure washer. Note: It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the frame supports.
Spray
OPERATOR’S MANUAL
Safety
Latch
High
Pressure Hose
Gun
Carriage
Bolt
Nut
STEP 2: Insert the carriage bolt
through the holes from the outside of the unit and attach a nut from the inside of the machine. Tighten nuts.
Nozzle Extension
Spray
Gun/Wand
Hose/Gun
Storage
Bolts
Nut
Bracket
Studs
STEP 3: Attach the spray gun/hose
st orage handle and bracket to handle. Tighten nuts.
Pressure
Nozzle
Wand
Coupler
STEP 4: Attach the high pressure
hose to the spray gun using teflon tape on hose threads.
Pressure
Nozzle
Wand
Coupler
Coupler
Collar
STEP 7: Release the coupler collar
and push the nozzle until the collar clicks. Pull the nozzle to make sure it is seated properly.
Garden
Hose
STEP 5: Attach nozzle extension
to spray gun/wand. Tighten both by hand.
High
Pressure
Hose
Discharge
Nipple
Coupler
Collar
STEP 8: Connect the high pres-
sure hose to the discharge nipple. Push coupler collar forward until secure.
STEP 6: Pull spring-loaded collar of the wand coupler back to insert your choice of pressure nozzle.
Cold
Water
Source
Garden
Hose
STEP 9: Connect garden hose to
the cold water source.
Pump
Water Inlet
STEP 10: Check inlets filters, remove debris,
then connect the garden hose to pump water inlet. CAUTION: Do not run the pump without
water or pump damage will result.
6
96-716, 97-718, 97-720 • REV. 4/07
Page 7
OPERATING INSTRUCTIONS
Oil Dipstick
PRESSURE WASHER
Dipstick
OPERATOR’S MANUAL
Oil Window
STEP 1: Check engine oil level. Oil level should be level with the bottom
of the oil filler neck. Be sure the machine is level when checking the oil level. (Refer to the engine's operating manual included with machine.) We recommend that the oil be changed after the first 5 hours of use, then once every 50 hours. Note: Improper oil levels will cause low oil sensor to shut off engine. IMPORTANT! Do not run engine with high or low
oil levels as this will cause engine damage.
Gas
Tank
STEP 3: Fill gas tank with unleaded
gasoline. Do not use leaded gaso­line.
Garden
Hose
STEP 4: Connect garden hose
to the cold water source and turn water on completely. Never use
Cold
Water
Source
hot water.
STEP 2: Remove shipping cap and install oil dipstick. Check pump oil level by using dipstick or observe oil level in oil window (if equipped). Use 30 wt. non detergent oil.
STEP 5: Trigger the spray gun to eliminate trapped air then wait for a steady flow of water to emerge from the spray nozzle.
Choke
Fuel
Valve
STEP 6: Rotate the fuel shut-off valve to the "On"
position. Slide the fuel valve lever to the "ON" position. When the engine is not in use, leave the fuel valve in the "OFF" position.
Choke
Lever
STEP 7: Move the choke lever to the "Choke" posi-
tion (on a warm engine, leave the choke lever in the run position). Move the choke lever to the "Closed" position. To restart a warm engine, leave the choke lever in the "Open" position.
96-716, 97-718, 97-720 • Rev. 7/07
Fuel
Valve
7
Page 8
OPERATING INSTRUCTIONS (CON'T)
On-Off Switch
PRESSURE WASHER
STEP 8: Turn the engine switch to "On" position.
On Briggs engines, move the throttle lever to "Fast" position, shown on the engine as a rabbit.
OPERATOR’S MANUAL
Safety
Latch
WARNING! Never replace nozzles without engaging the safety latch on the spray gun trigger.
The five color-coded quick connect nozzles provide a wide array of spray widths from 0° to 40° and are easily accessible when placed in the convenient rubber nozzle holder, which is provided on the front of the machine.
NOTE: For a more gentle rinse, select the white 40° or green 25° nozzle. To scour the surface, select the yellow 15° or red 0° nozzle. To apply de­tergent select the black nozzle.
STEP 9: Pull the starter grip. If the engine fails to start after 2 pulls, squeeze the trigger gun to release pres­sure and repeat step. Return starter gently. After the engine warms up enough to run smoothly, move choke to run position and throttle to fast position.
CAUTION: Small engines may kick back. Do not hold pull starter grip tightly in hand.
NOZZLES
8
96-716, 97-718, 97-720 • REV. 4/07
Page 9
WARNING
DETERGENT AND GENERAL CLEANING TECHNIQUES
PRESSURE WASHER
WARNING: Some detergents may be harmful if inhaled or ingested, causing severe nau­sea, fainting or poisoning. The harmful elements may cause property damage or severe injury.
STEP 1: Connect detergent injector to discharge nipple on machine. Connect high pressure hose to injector with quick coupler. (Check to make sure locking coupler sleeves are in proper position before applying water pressure).
Soap Nozzle
Quick
Coupler
Detergent
Strainer
Injector
Discharge
Nipple
High
Pressure
Hose
THERMAL PUMP PROTECTION
If you run the engine on your pressure washer for 1-2 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach high tempera­tures. When the water reaches this temperature, the pump protector engages and cools the pump by dis­charging the warm water onto the ground. This thermal device prevents internal damage to the pump.
OPERATOR’S MANUAL
CLEANING TIPS
Pre-rinse cleaning surface with fresh water. Place de­tergent suction tube directly into cleaning solution and apply to surface at low pressure (for best results, limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top). Allow detergent to remain on surface 1-3 minutes. Do not al­low detergent to dry on surface. If surface appears to be drying, simply wet down surface with fresh water. If needed, use brush to remove stubborn dirt. Rinse at high pressure from top to bottom in an even sweep­ing motion keeping the spray nozzle approximately 1 foot from cleaning surface. Use overlapping strokes as you clean and rinse any surface. For best surface cleaning action spray at a slight angle.
STEP 2: Use detergent designed specifically for pressure washers. Household detergents could dam­age the pump. Prepare detergent solution as required by manufac­turer. Fill a container with pressure washer detergent. Place filter end of detergent suction tube into detergent container.
STEP 3: With safety latch on spray gun engaged, secure black detergent nozzle into quick coupler. NOTE: Detergent cannot be applied using red, yellow, green or white nozzles.
STEP 4: With the engine running, pull trigger to operate machine. Liquid detergent is drawn into the machine and mixed with water. Apply detergent to work area. Do not allow detergent to dry on surface.
IMPORTANT: You must flush the detergent injec­tion system after each use by placing the suction tubeinto a bucket of clean water, then run the pres­sure washer in low pressure for 1-2 minutes.
96-716, 97-718, 97-720 • Rev. 7/07
Recommendations:
• Before cleaning any surface, an inconspicuous area should be cleaned to test spray pattern and distance for maximum cleaning results.
• If painted surfaces are peeling or chipping, use extreme caution as pressure washer may remove the loose paint from the surface.
• Keep the spray nozzle a safe distance from the surface you plan to clean. High pressure wash a small area, then check the surface for damage. If no damage is found, continue to pressure wash­ing.
CAUTION - Never use:
• Bleach, chlorine products and other corrosive chemicals
• Liquids containing solvents (i.e., paint thinner, gasoline, oils)
• Tri-sodium phosphate products
• Ammonia products
• Acid-based products
These chemicals will harm the machine and will dam age the surface being cleaned.
RINSING
It will take a few seconds for the detergent to clear. Apply safety latch to spray gun. Remove black soap nozzle from the quick coupler. Select and install the desired high pressure nozzle. NOTE: You can also stop detergent from flowing by simply removing detergent siphon tube from bottle.
-
9
Page 10
SHUTTING DOWN AND CLEAN-UP
PRESSURE WASHER
STEP 1: Remove detergent suc­tion tube from container and insert into one gallon of fresh water. Slide nozzle forward for low pressure or to connect black detergent nozzle. Pull trigger on spray gun and siphon water for one minute.
On-Off Switch
STEP 2: Turn off the engine. ST EP 3: Turn off wate r
supply.
OPERATOR’S MANUAL
STEP 4: Press trig-
ger to release water pressure.
STEP 5: Disconnect the garden hose from the water inlet on the machine.
Water Inlet
CAUTION: Always store your pressure washer in a location where the temperature will not fall below 32°F (0°C). The pump in this machine is susceptible to permanent damage if frozen. FREEZE DAMAGE IS NOT COVERED BY WARRANTY.
1. Stop the pressure washer, squeeze spray gun trig­ger to release pressure.
2. Detach water supply hose and high pressure hose.
3. Turn on the machine for a few seconds, until re­maining water exits. Turn engine off immediately.
4. Drain the gas and oil from the engine.
5. Do not allow high pressure hose to become kinked.
6. Store the machine and accessories in a room which does not reach freezing temperatures.
CAUTION: Failure to follow the above directions will result in damage to your pressure washer.
When the pressure washer is not being operated or is being stored for more than one month, follow these instructions:
1. Replenish engine oil to upper level.
2. Drain gasoline from fuel tank, fuel line, fuel valve and carburetor.
3. Pour about one teaspoon of engine oil through
10
the spark plug hole, pull the starter grip several
96-716, 97-718, 97-720 • REV. 4/07
Pump
STEP 6: Disconnect the high
pressure hose from discharge nipple.
STORAGE
4. Cover pressure washer and store in a clean, dry
After Extended Storage
Engine Maintenance
During the winter months, rare atmospheric conditions may develop which will cause an icing condition in the carburetor. If this develops, the engine may run rough, lose power and may stall. This temporary condition can be overcome by deflecting some of the hot air from the engine over the carburetor area. NOTE: Refer to the engine manufacturer's manual for service and mainte­nance of the engine.
Safety
Latch
Discharge Nipple
STEP 7: Engage
the spray gun safe­ty lock.
times and replace the plug. Then pull the starter grip slowly until you feel increased pressure which indicates the piston is on its compression stroke and leave it in that position. This closes both the intake and exhaust valves to prevent rusting of cylinder.
place that is well ventilated away from open flame or sparks. NOTE: The use of a fuel additive, such as STA-BIL®, or an equivalent, will minimize the formula­tion of fuel deposits during shortage. Such additives may be added to the gasoline in the fuel tank of the engine, or to gasoline in a storage container.
CAUTION: Prior to restarting, thaw out any possible ice from pressure washer hoses, spray gun or wand.
Page 11
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
PRESSURE WASHER Troubleshooting Guide
LOW OPERATING PRESSURE
FLUCTUATING PRESSURE
Insufficient water supply. Closed faucet. Inlet hose kinked
Clogged inlet hose strainer Check plumbing system for leaks. Retape
Faulty or mis-adjusted unloader valve
Worn packing in pump Call Dealer Customer Support.
Machine has been stored in freezing temperatures
Slow engine RPM Call local distributor.
Worn or dirty pump valves Call local distributor.
Nozzle is obstructed
Pump sucking air, inlet hose leaking
Insufficient water supply Turn water on full force. Check garden hose
Use larger garden hose; clean inlet water screen. Open faucet.
leaks with teflon tape.
Adjust unloader for proper pressure. Install repair kit when needed. Call local distributor.
Thaw out machine completely, including hose, spray gun and wand.
Blow out or remove debris with fine needle.
Check that all hoses and fittings are airtight. Turn off machine and trigger spray gun until a steady flow of water emerges through the nozzle.
for kinks, leaks or blockage.
PRESSURE LOW AFTER PERIOD OF NORMAL USE
ENGINE WILL NOT START OR STOPS WHILE OPERATING
ENGINE IS OVERLOADED
WATER OR OIL LEAKING FROM BOTTOM OF PUMP
PRESENCE OF WATER IN PUMP OIL
(All models except 232336 and 23326).
Nozzle worn Replace nozzle.
Unloader valve worn Replace unloader valve (All models except
232336 and 23326).
Low oil shutdown
Out of gas
Water in gasoline Drain gas tank; fill with clean fuel.
Nozzle partially blocked Clean nozzle.
Excessive pressure from high engine RPM
A small amount of leaking is normal
Water sprayed at machine Change oil. Direct spray away from machine.
High humidity in air Check and change oil twice as often.
Piston packing worn. Oil seal worn.
Fill engine with oil.
Fill fuel tank.
Adjust engine throttle to lower RPM.
If excessive leaking occurs, Call local dis­tributor.
Call local distributor.
11
96-716, 97-718, 97-720 • Rev. 7/07
Page 12
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
ENGINE OPERATES FOR 15 MIN. THEN STOPS
ENGINE LACKS POWER
ENGINE FALTERS
WATER DRIPPING FROM UNDER PUMP
(All models except 232336 and 23326).
OIL DRIPPING
(All models except 232336 and 23326).
WATER LEAKING FROM PUMP PROTECTOR
PRESSURE WASHER Troubleshooting Guide
NO DETERGENT
Not enough gas or engine oil Fill tank with gas. Check oil level.
Vapor lock developed by heat of day Keep gas tank full to avoid vapor locking.
Obstruction in fuel filter Clean or replace fuel filter.
Dirty air filter Replace air filter.
Choke is opened too soon Move choke to halfway position until engine
runs smoothly.
Piston packing worn Call local distributor.
O-Ring plunger retainer worn Call local distributor.
Cracked piston Call local distributor.
Oil seal worn or damaged Call local distributor.
-
Spray gun closed with machine run ning 5 minutes or longer
Excess water supply pressure Place a pressure regulator at end of 50'
Detergent suction tube not properly connected to machine
Detergent is too thick Dilute detergent. For best results, use
Detergent filter valve is at lowest setting
Open spray gun or turn off machine.
garden hose.
Check connection.
manufacturers detergent.
Set detergent filter valve to a higher setting.
GARDEN HOSE CONNECTION LEAKS
SPRAY WAND LEAKS
PUMP IS NOISY
12
Filter on detergent suction tube is clogged
Damaged or clogged detergent suc tion tube
A high pressure nozzle is attached. Replace with black detergent nozzle.
Discharge nozzle is obstructed
Loose fittings Tighten fittings.
Missing/worn rubber washer Insert new washer.
Spray wand not properly attached Slide the spray wand into the gun. Turn the
Broken o-ring Call local distributor and order an o-ring.
Pump is sucking air Check that hoses and fittings are air tight.
96-716, 97-718, 97-720 • Rev. 7/07
Run warm water through filter to remove debris.
-
Remove obstruction or replace detergent suction tube.
Blow out or remove debris with fine needle.
wand collar clockwise onto the spray gun threads until tight.
Turn off machine and purge pump by squeezing trigger gun until a steady flow of water emerges through nozzle.
Page 13
PREVENTATIVE MAINTENANCE
This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventa­tive maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions.OIL CHANGE RECORDCheck pump oil and engine oil level before first use of your new pressure washer.
MAINTENANCE SCHEDULE
Inspect Daily
Engine Oil
Air Cleaner/Filter
Engine Fuel Filter
Spark Plug Maintenance
Clean Fuel Tank(s) Annually
Replace Fuel Lines Annually
Pump Oil (All models except 232336 and 23326)
Replace High Pressure Nozzle Every 6 months
Replace Quick Connects/O-Rings Annually/As needed
Clean Water Screen/Filter
Replace HP Hose Annually (if there are any signs of wear
Change
Filter Every 50 hours
Inspect Every 50 hours
Clean Monthly
Inspect Oil level daily
Change After first 50 hours, then every 500 hours or annually
First month or 20 hours. Every 100 hours or every 6 months after first month
500 hours or 6 months
300 hours or annually
Weekly
PRESSURE WASHER Troubleshooting Guide
OIL CHANGE RECORD
Check pump oil (all models except 232336 and 23326) and engine oil level before first use of your new pressure washer.
Date Oil Changed
Month/Day/Year
Estimated Operating
Hours Since Last
Oil Change
96-716, 97-718, 97-720 • Rev. 7/07
Date Oil Changed
Month/Day/Year
Estimated Operating
Hours Since Last
Oil Change
13
Page 14
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20
19
EXPLODED VIEW
18
12
10
9
55
4
9
12
PRESSURE WASHER
OPERATOR’S MANUAL
46
18
7
E-Z Start Valve for
DG Models 232336,
232437, 252737, 303037, 353237,
383537, 212328
54
6
17
9, 11, 13 HP Honda
Engines Only
14
12
50
12
16
2
3
6
56
Models 232336,
5
2
323326
6
3
4
5
49
20
29
13
15
28
53
29
30
28
3-24324, 3-27324
31
Models 232437,
252737,
32
33
22
1
45
51
47
23
53
27
35
29
2
34
35
48
44
11
43
42
41
14
26
24
25
21
44
48
40
53
52
96-716, 97-718, 97-720 • Rev. 7/07
37
25
36
24
38
39
46
Page 15
EXPLODED VIEW PARTS LIST
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
1 Engine, See Specifications Page
2 Pump, See Specifications Page
3 Unloader, See Specifications Page
4 2-300812 Pump Protector, 1/4" 145° (232437, 252737, 3-24324, 3-27324, 4-35324, 252739, 232439) 1 2-30082 Pump Protector, 1/2" PTP (303039, 383539, 330324, 303037, 330124 353237, 383537) 1
5 2-10942 Swivel, 1/2" MP x 3/4" GHF (232437, 232439, 252737, 303037, 303039, 3-30324, 3-30124 3-24324, 353237, 383537, 383539, 4-35324, 3-27324, 252739) 1
6 2-2006 Nipple, 3/8" x 3/8" NPT ST Fem (252739) 2 2-2007 Nipple, 3/8" x 3/8" MPT Male (303039, 3-30324, 4-35324, 232437, 252739, 303037, 353237, 383537, 3-27324, 252737, 383539, 3-24324, 3-30124, 232439) 1
7 4-02100000 Hose, 1/4" Push-on (E-Z-Start, 9 HP, 11 HP, 13 HP Honda) 14 in
8 8.707-182.0 M22-F x 3/8" FNPT and 23326)
9 2-1088 Hose, Barb, 1/4" Barb x 1/8" MP, 90° (E-Z Start) 1 (11 HP, 13 HP Honda) 2 2-1089 Hose Barb, 1/4' Barb x 1/4" Pipe (9 HP) 1
10 2-3100544 Valve, E-Z Start 3/8" MPT x 1/8" FPT(9HP, 11HP, 13HP Honda) 1
11 95-07104965 Base, CW Direct, Black (PC Models) 1 95-07104927 Base, CW Direct, Red (DB, DG Models) 1
12 2-9040 Clamp, Hose, (E-Z Start, 9 HP, 11 HP , 13 HP Honda) 4 (5.5HP, 6HP) 2
13 90-10074 Bolt, 5/16-24" x 1" NF, HH (3-23326) 4 90-1017 Bolt, 3/8" x 1-1/4" NC, HH (9 HP, 11 HP, 13 HP) 4 90-10053 Bolt, 5/16"-24 x 3/4" (3-27324, 232439, 3-24324, 232437, 252737, 252739) 4
14 4-011184 Injector, Detergent, Assembly (All Models Except 232336, 3-23326) 1
3-12021 Injector, Chemical, Non-Adjust 1 2-1904 Strainer, Plastic, 1/4" Hose Barb 1 4-02080000 Tube, 1/4" x 1/2" Clear Vinyl 6 ft.
s Coupler, Twist Connect,
(232336
1
96-716, 97-718, 97-720 • Rev. 7/07
ITEM PART NO. DESCRIPTION QTY
15 10-08020 Label, Instructions, PC Models 1 11-0359 Label, Instructions, DB Models 1 11-0358 Label, Instructions, DG Models 1
16 2-1904 Strainer, Plastic, 1/4" Hose Barb 1
17 Hose, High Pressure, See Specifications Page
18 4-011137 Spray Gun, SK2, 3/8" Inlet, Lance W/M22CPLR (DB, PC Models) 1 4-01246 Spray Gun, AP 1000 (DG Models) 1
19 4-011106 Wand, 18" M22 x 1/4" QC (DB, PC Models) 1 4-0110322 Wand Assy, Side Grip w/1/4" Coupler (DG Models) 1
20 Nozzle Size, See Page 19 For Proper Size 4-12803000 Nozzle, 3.0 0° Red 1 4-12803015 Nozzle, 3.0 15° Yellow 1 4-12803025 Nozzle, 3.0 25° Green 1 4-12803040 Nozzle, 3.0 40° White 1 4-12803500 Nozzle, 3.5 0° Red 1 4-12803515 Nozzle, 3.5 15° Yellow 1 4-12803525 Nozzle, 3.5 25° Green 1 4-12803540 Nozzle, 3.5 40° White 1 4-12804000 Nozzle, 4.0 0° Red 1 4-12804015 Nozzle, 4.0 15° Yellow 1 4-12804025 Nozzle, 4.0 25° Green 1 4-12804040 Nozzle, 4.0 40° White 1 4-16540 Nozzle, Compl, QCEM-6540, Brass (All Models) 1
21 95-07102313 Axle, 5/8" x 20.125" Long 1
22 10-02025A Label, HOT 1
23 90-1009 Bolt, 5/16" x 1-1/2", NC HH (5 HP,
5.5 HP, 6.5 HP) 4 90-1019 Bolt, 3/8" x 1-3/4" Tap (9 HP, 11 HP, 13 HP) 4
24 90-4002 Washer, 3/8" SAE, Flat 6
25 90-2002 Nut, 3/8" ESNA, NC 6
26 90-1020 Bolt, 3/8" x 2" NC, HH 4
27 95-07104924 Retainer Bracket, Handle, Black (PC Models) 2 95-07104923 Retainer Bracket, Handle, Red (DB, DG Models) 2
28 90-2000 Nut, 1/4" ESNA, NC 6
29 90-4000 Washer, 1/4" Flat 6
30 2-0103 Grommet, Rubber, Nozzle Holder, 5
31 90-20012 Nut, 5/16" Flange, Whiz Loc 2
32 95-07104961 Handle, Grab, Chrome (PC Models) 1 95-07104921 Handle, Grab, Red (DB, DG Models) 1
33 95-07104966 Plate, Warning, Black (PC Models) 1 95-07104945 Plate, Warning, Red (DB, DG Models) 1
OPERATOR’S MANUAL
15
Page 16
EXPLODED VIEW PARTS LIST CONT.
ITEM PART NO. DESCRIPTION QTY
34 95-07102382 Hanger, Hose/Wand 1
35 90-100473 Bolt, 1/4"-20 x 1-3/4", Carriage, Zinc 6
36 95-07104950 Handle, Lower Grab, Chrome (PC Models) 1 95-07104920 Handle, Lower Grab, Red (DB, DG Models) 1
PRESSURE WASHER
37 2-01041 Pad, Soft Rubber 2
38 90-40125 Washer, 3/8" x 1" Steel 2
39 90-10201 Bolt, 3/8" x 2-1/4" HH, Grd. 5 2
40 90-10077 Bolt, Carriage, 5/16" x 1-3/4" 4
41 90-4001 Washer, 5/16" Flat 4
42 90-2001 Nut, 5/16" ESNA, NC 4
43 95-07104962 Handle, Bumper, Chrome (PC Models) 1
OPERATOR’S MANUAL
95-07104922 Handle, Bumper, Red (DB, DG Models) 1
44 2-01403 Bushing, 5/8" Snap 2
45 4-0303 Wheel & Tire Assy, 4" Steel Rim w/Tube 2
46 90-20041 Collar, 5/8" Bore Shaft 2
47 10-02029 Label, Cool Engine Before Filling 1
48 90-4005 Washer, 5/8" Flat 2
ITEM PART NO. DESCRIPTION QTY
49 95-07141120 Key, .185 Sqr x 1.75" (5 HP, 5.5 HP,
6.5 HP) 1 95-07141121 Key, .247 Sqr x 2.125" (9 HP, 11 HP, 13 HP) 1
50 4-02080000 Tube, 1/4" x 1/2" Clear Vinyl 6 ft.
51 9.800-049.0 Label, Manufacturer's Cleaning Solution 1
52 90-2001 Nut, 5/16" ESNA, NC (5 HP, 5.5 HP,
6.5 HP) 4 90-2002 Nut, 3/8" ESNA, NC (9 HP, 11HP, 13 HP) 4
53 90-4001 Washer, 5/16" Flat (5 HP, 5.5 HP,
6.5 HP) 8 90-4002 Washer, 3/8" Flat (9 HP, 11 HP, 13 HP) 12
54 2-2003 Coupler, 3/8" Male Brass (DG Models) 1
55 2-1037 Tee, 1/4" Branch, Male 1
56 9.802-813.0 Lock Washer 4
s Not Shown
16
96-716, 97-718, 97-720 • Rev. 7/07
Page 17
VERTICAL EXPLODED VIEW
2
1
PRESSURE WASHER
13
27
14
29
28
5
OPERATOR’S MANUAL
10
7
4
25, 26 - On
6
Reverse Side
of Plate
9
11
3
8
17
12
20
15
19
18
24
15
24
96-716, 97-718, 97-720 • Rev. 7/07
22
23
16
10
7
17
To Detergent
Supply
14
13
17
Page 18
VERTICAL EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 4-011106 Wand, 18" M22 x 1/4" QC 1
2 4-011137 Spray Gun, SK2, 3/8" Inlet, Lance W/M22 CPLR 1
3 2-2115 Nipple, 3/8" MPT x M22, Twist Coupler 1
4 4-02010025M Hose, 1/4" x 25', Thermo Plastic, 22mm Ends 1
PRESSURE WASHER
5 5-0323 Engine, Briggs, 6HP Quantum Vertical 1
6 11-0335 Label, Warning/Instructions 1
7 90-20012 Nut, Whiz Loc 5/16" Flange 5
8 95-07102380 Handle Assy, C-Series 1
9 11-0366 Label, Handle (DB Model) 1 11-0365 Label, Handle (DG Model) 1 11-0368 Label, Handle (PC Model) 1
10 90-100471 Bolt, Carriage, Zinc
OPERATOR’S MANUAL
1/4" - 20 x 1-1/2" 2
11 90-500471 Knob, Plastic, 3-Prong 1-1/8" Dia, 1/4"-20 Blind Insert 2
12 95-07102382 Assy, Holder, Wand/Hose C-Series 1
13 90-200423 Cap, 1/2" Axle Hub, Red 2
14 4-03050 Wheel, 10" x 1.72-5", Pneumatic White Plastic 2
ITEM PART NO. DESCRIPTION QTY
15 90-4001 Washer, 5/16" Flat 5
16 90-2001 Nut, 5/16" ESNA 2
17 2-0103 Grommet, Rubber 3
18 5-1100 Pump, Faip MTPV2300-2
2.1 @ 2300, 7/8" Hollow Shaft 1
19 95-07102383 Base Assy, Consumer Model Vertical Shaft 1
20 2-300812 Pump Protector, 1/4" 145° 1
21 95-07141119
22 2-010151 Bumper, Rubber, 1" w/Bolt 2
23 90-10127 Bolt, Whiz Lock, 5/16" x 2-3/4" 1
24 90-1010 Bolt, 5/16" x 1-3/4" 2
25 10-9999 Clear Lexan 1
26 10-08017 Intended For Outdoor Use, Label 1
27 4-12802715 Nozzle, 2.7, 15° Yellow 1
28 4-16540 Nozzle, QCEM 6540 Brass 1
29 9.800-049.0 Label, Manufacturer's Cleaning Solution 1
s Not Shown
s Key, 0.185 Sqr x 1.00" 1
18
96-716, 97-718, 97-720 • Rev. 7/07
Page 19
SPECIFICATIONS
Machine Pressure Nozzle Pump Pump Unloader Engine Engine Model GPM (PSI) Size Hose p/n Part # Model Par t # Hp Part #
DB-232336 2.3 2300 3.0 8.739-106.0 9.120-032.0 2427G n/a GC160 (5) 5-0101
DB-232439 2.3 2400 3.0 8.739-107.0 5-1250 HG2530G 5-3329 GX160(5.5) 5-0104
DB-252739 2.5 2700 3.0 8.739-107.0 5-1250 HG2530G 5-3329 GX200 (6.5) 5-01041
DB-303039 3.0 3000 3.5 8.739-107.0 5-1255 HG3035G1 5-3329 GX270 (9) 5-0102
DB-383539 3.8 3500 4.0 8.739-183.0 5-1262 HS4040G-1 5-3330 GX390 (13) 5-010721
DB-212328 2.1 2000 2.7 4-02010025M 5-1100 MTPV-2300-2 n/a Briggs (6) 5-0323
PC2-23228 2.1 2000 2.7 4-02010025M 5-1100 MTPV-2300-2 n/a Briggs (6) 5-0323
PC3-23326 2.3 2300 3.0 8.739-133.0 9.120-032.0 2427G n/a GC160 (5) 5-0101
PC3-24324 2.3 2400 3.0 8.739-134.0 5-1750 LG2530G 5-3329 GX160 (5.5) 5-0104
PC3-27324 2.5 2700 3.0 8.739-134.0 5-1750 LG2530G 5-3329 GX200 (6.5) 5-01041
PC3-30124 3.0 3000 3.5 8.739-134.0 5-1754 LG3035G1 5-3329 GX270 (9) 5-0009
PC4-35324 3.8 3500 4.0 8.739-213.0 5-1762 LS4040G-1 5-3330 GX390 (13) 5-010721
DG-232336 2.3 2300 3.0 8.739-148.0 9.120-032.0 2427G n/a GC160 (5) 5-0101
DG-232437 2.3 2400 3.0 8.739-148.0 5-1451 SG2530G 5-3329 GX160 (5.5) 5-0104
DG-252737 2.5 2700 3.0 8.739-148.0 5-1451 SG2530G 5-3329 GX200 (6.5) 5-01041
DG-303037 3.0 3000 3.5 8.739-148.0 5-1455 SG3035G1 5-3329 GX270 (9) 5-0102
DG-353237 3.5 3200 4.0 8.739-229.0 5-1461 SS3540G-1 5-3330 GX390 (13) 5-010721
DG-383537 3.8 3500 4.0 8.739-229.0 5-1462 SS4040G-1 5-3330 GX390 (13) 5-010721
DG-212328 2.1 2000 2.7 4-02010025M 5-1100 MTPV 2300-2 n/a Briggs (6) 5-0323
PRESSURE WASHER Specifications
19
96-716, 97-718, 97-720 • Rev. 7/07
Page 20
G1 PUMP w/1" HOLLOW SHAFT EXPLODED VIEW
G3035G 5-1754, 5-1255, 5-1155, 5-1455
PRESSURE WASHER
OPERATOR’S MANUAL
G1 PUMP EXPLODED VIEW AND PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 70-020292 Crankcase 1
2* See Kit Below Plunger Oil Seal 3
3* 70-060107 O-Ring Ø1.78 x 31.47 3
4* 70-120120 Pressure Ring, 15mm 3
5* See Kit Below "V" Seal, 15mm 6
6* 70-030027 Support Ring 15mm 6
7 70-030049 Intermediate Ring 15mm 3
8 70-160120 Brass Plug, 1/2" 1
9 70-060307 Copper Washer 1/2" 1
10 70-160228 Manifold Housing 1
11* 70-060155 O-Ring Ø1.78 x 15.54 6
12* See Kit Below Valve Assembly 6
13* 70-060122 O-Ring Ø2.62 x 18.77 6
14 70-160147 Valve Plug 6
15 70-060308 Washer, Copper 1
16 70-160121 Brass Plug G1/4 1
TORQUE
SPECS
Item # Ft.-lbs
14 65
17 18
25 7.6
36 8
38 7
47 13
ITEM PART NO. DESCRIPTION QTY
17 70-180118 Manifold Stud Bolt 8
18 70-140001 Washer 8
19 70-060306 Copper Washer 3/8" 1
20 70-160117 Brass Plug 3/8" 2
25 70-180112 Hexagonal Screw 9
26 70-020318 Bearing Cover 1
27 70-020502 Seal Bearing 1
28 70-150003 Snap Ring 1
29 70-021300 Ball Bearing 1
30 70-000495 Crankshaft (3035G1) 1
70-000496 Crankshaft (3535G1) 1
70-000497 Crankshaft (4030G1) 1
31 70-180302 Set Screw 1
32 70-160012 Oil Dip Stick 1
33 70-060183 O-Ring 3.53 x 55.56 1
34 70-020010 Needle Roller Bearing 1
20
96-716, 97-718, 97-720 • Rev. 7/07
Page 21
G1 PUMP EXPLODED VIEW AND PARTS LIST (CONT)
ITEM PART NO. DESCRIPTION QTY
35 70-050055 Engine Flange 1
36 70-140002 Spring Washer 4
37 70-180132 Flange Screw 4
38 70-000109 Crankshaft Seal 1
39* 70-030211 Plunger Nut 3
40* See Kit Below Plunger, 15mm 3
41* 70-140027 Copper Spacer 3
42* 70-060130 O-Ring Ø1.78x5.28 3
43* 70-000913 Teflon Ring 3
44 70-000320 Plunger Rod 3
45 70-150204 Connecting Rod Pin 3
46 70-010008 Connecting Rod 3
47 70-140102 Spring Washer 6
48 70-180132 Connecting Rod Screw 6
49 70-070005 Sight Glass, G3/8 1
50 70-060302 Gasket, G3/8 1
51 70-020352 Crankcase Cover 1
52 70-060104 O-Ring 2.62 x 107.62 1
* Part available in kit (See below)
PRESSURE WASHER
OPERATOR’S MANUAL
REPAIR KIT NUMBER
KIT DESCRIPTION
ITEM NUMBERS INCLUDED
NUMBER OF CYLINDERS KIT WILL SERVICE
70-261408 70-261409 70-261404 70-260028 70-260826
Plunger Seal
15mm
3, 5, 6
Complete
Seal Packing 15mm Plunger 15mm Complete Valve
2, 3, 4, 5,
6, 7
39, 40, 41,
42, 43
11, 12, 13 2
Plunger Oil
Seals
3 1 1 6 3
21
96-716, 97-718, 97-720 • Rev. 7/07
Page 22
G2530G 5-1750, 5-1250, 5-1451
PRESSURE WASHER
OPERATOR’S MANUAL
G PUMP w/3/4" HOLLOW SHAFT EXPLODED VIEW
TORQUE
SPECS
Item # Ft.-lbs
14 65
17 18
25 7.6
36 8
38 7
47 13
G PUMP EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 70-020292 Crankcase 1
2* See Kit Below Plunger Oil Seal 3
3* 70-060181 O-Ring Ø1.78 x 28.30 3
4* 70-120120 Pressure Ring, 15mm 3
5* See Kit Below "V" Seal, 15mm 6
6* 70-030048 Support Ring 15mm 6
7* 70-030049 Intermediate Ring 15mm 3
8 70-160120 Brass Plug, 1/2" 1
9 70-060307 Copper Washer 1/2" 1
10 70-160228 Manifold Housing 1
11* 70-060155 O-Ring Ø1.78 x 15.54 6
12* See Kit Below Valve Assembly 6
13* 70-060122 O-Ring Ø2.62 x 18.77 6
14 70-160147 Valve Plug 6
15 70-060308 Washer, Copper 1
16 70-160121 Brass Plug G1/4 1
17 70-180118 Manifold Stud Bolt 8
22
ITEM PART NO. DESCRIPTION QTY
18 70-140001 Washer 8
19 70-060306 Copper Washer 3/8" 1
20 70-160117 Brass Plug 3/8" 2
25 70-180112 Hexagonal Screw 9
26 70-020318 Bearing Cover 1
27 70-020502 Seal Bearing 1
28 70-150003 Snap Ring 1
29 70-021300 Ball Bearing 1
30 70-000498 Crankshaft (2530G) 1
70-000499 Crankshaft (3030G) 1
31 70-160012 Oil Dip Stick 1
32 70-060183 O-Ring 3.53 x 55.56 1
33 70-020011 Needle Roller Bearing 1
34 70-050096 Engine Flange 1
35 70-140002 Spring Washer 4
36 70-180126 Flange Screw 4
96-716, 97-718, 97-720 • Rev. 7/07
Page 23
G PUMP EXPLODED VIEW PARTS LIST (CONT)
ITEM PART NO. DESCRIPTION QTY
37 70-000105 Crankshaft Seal 1
38* 70-030211 Plunger Nut 3
39* See Kit Below Plunger, 15mm 3
40* 70-140027 Copper Spacer 3
41* 70-060130 O-Ring Ø1.78x5.28 3
42* 70-000913 Teflon Ring 3
43 70-000320 Plunger Rod 3
44 70-150204 Connecting Rod Pin 3
45 70-010008 Connecting Rod 3
46 70-140102 Spring Washer 6
47 70-180132 Connecting Rod Screw 6
48 70-060104 O-Ring 2.62 x 107.62 1
49 70-020352 Crankcase Cover 1
50 70-060302 Gasket, G3/8 1
51 70-070005 Sightglass G3/8 1
* Part available in kit (See below)
PRESSURE WASHER
OPERATOR’S MANUAL
REPAIR KIT NUMBER 70-261408 70-261409 70-261404 70-260028 70-260826
Complete
Seal Packing
15mm Plunger 15mm Complete Valve
2, 3, 4, 5,
6, 7
38, 39, 40,
41, 42
11, 12, 13 2
Plunger Oil
Seals
KIT DESCRIPTION
ITEM NUMBERS INCLUDED
Plunger Seal
15mm
3, 5, 6
NUMBER OF CYLINDERS KIT WILL
3 1 1 6 3
SERVICE
23
96-716, 97-718, 97-720 • Rev. 7/07
Page 24
5-1262, 5-1461, 5-1462, 5-1762
PRESSURE WASHER
OPERATOR’S MANUAL
S-1 PUMP EXPLODED VIEW
TORQUE
SPECS
Item # Ft.-lbs
15 75
16 30
24 8
36 10
44 4.5
54 13
S-1 PUMP EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 70-020232 Crankcase 1
2 70-060201 Plunger Guide 3
3
*
See Kit Below
4
* 70-060107 O-Ring Ø1.78 x 31.47 3
5
*
See Kit Below
6
* 70-120120 Pressure Ring, 15mm 3
7
* 70-030027 Support Ring 15mm 6
8
* 70-030020 Intermed. Ring 15mm 3
9 70-160120 Brass Plug, 1/2" 1
10 70-060307 Copper Washer 1/2" 1
11 70-160216 Manifold Housing 1
12* 70-060119 O-Ring Ø2.62 x 17.13 6
13
*
See Kit Below
14* 70-060165 O-Ring Ø2.62 x 20.29 6
15 70-160130 Valve Plug 6
16 70-180103 Manifold Stud Bolt 8
17 70-140001 Washer 8
18 70-060306 Copper Washer 3/8" 1
19 70-160117 Brass Plug 3/8" 2
24
Plunger Oil Seal 3
"V" Seal , 15mm 6
Valve Assembly 6
ITEM PART NO. DESCRIPTION QTY
24 70-180112 Hexagonal Screw 9
25 70-140002 Washer 4
26 70-050056 Closed Bearing Housing 1
27 70-060109 O-Ring Ø 1.78 x 60.05 2
28 70-150003 Snap Ring 1
29 70-021310 Double Row Ball Bearing 1
30 70-000491 Crankshaft (HS3040G-1) 1
70-000492 Crankshaft (HS3540G-1) 1
70-000493 Crankshaft (HS4040G-1) 1
70-000494 Crankshaft (HS5030G-1)
31 70-180302 Set Screw 1
32 70-160006 Oil Dip Stick 1
33 70-060183 O-Ring Ø 3.53 x 55.56 1
34 70-020010 Needle Roller Bearing 1
35 70-050055 Engine Flange 1
36 70-140304 Spring Washer 4
37 70-180128 Flange Screw 4
38 70-180220 Engine Screw, 5/16" 4
39 70-140051 Washer 4
96-716, 97-718, 97-720 • Rev. 7/07
Page 25
PUMP EXPLODED VIEW PARTS LIST (CONT)
ITEM PART NO. DESCRIPTION QTY
40 70-140103 Spring Washer 4
41 70-180221 Engine Screw 3/8" 4
42 70-140052 Washer 4
43 70-140053 Spring Washer 4
44 70-000109 Crankshaft Seal 1
45* 70-030211 Plunger Nut 3
46*
See Kit Below
47* 70-140027 Copper Spacer 3
48* 70-060130 O-Ring Ø1.78x5.28 3
49* 70-000913 Teflon Ring 3
50 70-000302 Plunger Rod 3
51 70-150001 Snap Ring 6
52 70-150201 Connecting Rod Pin 3
53 70-010001 Connecting Rod 3
54 70-140102 Spring Washer 6
55 70-180105 Connecting Rod Screw 6
56 70-060188 Cover Gasket 1
57 70-020353 Crankcase Cover 1
58 70-060110 O-Ring, Ø 1.78 x 14 1
59 70-070005 Sight Glass, G3/4 1
* Part available in kit (See below)
Plunger, 15mm 3
PRESSURE WASHER
OPERATOR’S MANUAL
REPAIR KIT NUMBER 70-260824 70-260825 70-260823 70-260007 70-260027
Complete
Seal Packing
15mm Plunger 15mm Complete Valve Plunger Oil Seals
45, 46, 47,
48, 49
12, 13, 14 3
KIT DESCRIPTION
ITEM NUMBERS INCLUDED
NUMBER OF CYLINDERS KIT WILL SERVICE
Plunger Seal
15mm
4, 5, 7 4, 5, 6, 7, 8
3 1 1 6 3
25
96-716, 97-718, 97-720 • Rev. 7/07
Page 26
PRESSURE WASHER
OPERATOR’S MANUAL
FAIP 5-1100 PUMP EXPLODED VIEW
26
96-716, 97-718, 97-720 • Rev. 7/07
Page 27
FAIP 5-1100 PUMP EXPLODED VIEW PARTS LIST
PRESSURE WASHER
ITEM PART # DESCRIPTION KIT QTY
19 18-190571 Cap, Oil 1
28 18-190627 Manifold 1
29 18-190575 O-Ring 1
30 18-190576 Screw 1
34 18-190577 Connection, Chemical Inlet 1
45 18-190578 Pin 1
46 18-190579 Valve, Seal Plate, Brass 1
47 18-190580 Valve, Seat Stainless 1
62 18-190581 Cap 1
68 18-190582 Ball, 7mm Stainless Steel 1
69 18-190584 O-Ring 1
76 18-21783 Thermo Relief 1
4 O-Ring B 1 8
18-190632 Washer B 1
20
Water Inlet Garden Hose 21 Kit Extension, Inlet B 1 22 Washer w/Filter B 1
5
18-190634 Outlet, Extension C 1 6 Outlet Kit O-Ring C 1
16 O-Ring D 1 70 Screw D 3 71
18-190710 Spring D 3 72 Piston Kit Piston, 14 Stainless Steel D 3 73 Spring Plate D 2 74 Screw D 5 77 Oil Bottle D 1
24 O-Ring E 3 25
18-190591 O-Ring E 3 26
Check Assy, Valve Group E 6 27 Valves Kit O-Ring E 4 44 Screw E 4 74 Screw E 5
37 Valve, Non Return F 1 38 Spring F 1 39
18-090592 Injection Nozzle F 1 40
Inlet O-Ring F 1 41 Check Kit O-Ring F 1 42 Injection Nipple F 1 43 O-Ring F 1
w/Finger Grip
B 1
ITEM PART # DESCRIPTION KIT QTY
31 Spring G 1 32
18-190593 Ball G 1
33
Chemical O-Ring G 1
34
Injection Connection, Chemical Inlet G 1 35 Kit O-Ring G 1 36 Screw, Fitting G 1
48 Back Ring H 1 49 O-Ring H 1 50 Valve, By-pass, Brass H 1 51 Piston H 1 52 Spring, Easy Start H 1 53
18-190594 Piston, Body H 1 54
Unloader Ring, Back H 1 55 Stem Kit Spacer H 1 56 Spring, Regulation Press H 1 57 Nut, Regulation Press H 1 58 Nut H 1 59 O-Ring H 1 60 O-Ring H 1 61 O-Ring H 1
78 O-Ring J 1 79
18-189971 Tube, Inlet Support J 1 80 Chem Hose Tube J 1 81 Kit Filter J 1
18 O-Ring K 3 61 O-Ring K 1 63
18-190595 Seal K 3 64
Seal Set Pilot Spacer, Brass K 3 65 Kit O-Ring K 3 66 Washer K 3 67 Seal, H.P K 3 74 Screw K 5
44
18-190596 Screw L 4 74 Brass Head Screw L 5 75 Kit Head, Pump L 1
Kit B 18-190632 Water Inlet Kit (Alum)
Kit C 18-190634 Outlet Kit (Alum)
Kit D 18-190710 Piston Kit
Kit E 18-190591 Check Valves Kit
Kit F 18-190592 Inlet Check Kit
Kit G 18-190593 Chemical Injection Kit
Kit H 18-190594 Unloader Stem Kit
Kit J 18-189971 Chemical Hose Kit
Kit K 18-190595 Seal Set Kit
Kit L 18-190596 Brass Head Kit
OPERATOR’S MANUAL
27
96-716, 97-718, 97-720 • Rev. 7/07
Page 28
9.120-032.0
PRESSURE WASHER
OPERATOR’S MANUAL
PUMP EXPLODED VIEW AND PARTS LIST
ITEM PART # DESCRIPTION QTY
1 9.175-007.0 Unloader Assembly 1
2 9-154-036.0 M18 Pipe Plug 7
3 6.362-480.0 O-Ring Seal, 12.42 x 1.78 9
4 4-580-371.0 Valve Assembly 6
5 9.139-194.0 Spare Parts List, Set 2 1
6 6-362-634.0 O-Ring Seal, 15.6 x 1.78 NBR 70 1
7 9.134-019.0 Adapter, Male 1
8 9.181-005.0 Filter Seal-Hose Connector 1
9 9.155-013.0 Hose Connector, Female 1
10 7.306-075.0 Cylinder Head Screw M 8x 40-8.8-A2E ISO 3
11 5.584-091.0 Valve Pin Check Valve 1
28
ITEM PART # DESCRIPTION QTY
12 6.362-851.0 O-Ring, d. 4 x 2 NBR 90 1
13 6.362-384.0 O-Ring Seal, 9.0 x 1.5 1
14 4.769-034.0 Nozzle Insert Only for Replacement 1
15 5.332-258.0 Helical Spring 1
96-716, 97-718, 97-720 • Rev. 7/07
16 6.362-175.0 O-Ring Seal, 5.28 x 1.78 1
17 7.401-909.0 Sphere 7 G40-1.4401 Din 5401 1
18 6.362-451.0 O-Ring Seal 8.0 x 1.0 1
19 5.443-448.0 Nipple Chemistry 1
20 9.135-004.0 Cylinder Head Machined 1
21 9.177-305.0 Molded Rubber End Cap 1
Page 29
PUMP EXPLODED VIEW PARTS LIST
9.120-032.0 Piston View
PRESSURE WASHER
OPERATOR’S MANUAL
ITEM PART # DESCRIPTION QTY
1 9.139-193.0 Spare Parts List Set 1 3
2 6.365-393.0 Grooved Ring 12 x 20 x 4/6 3
3 9.134-016.0 Spacer, Oil Seal and Seal Housing 3
4 6.363-058.0 Grooved Ring 3
5 9.155-011.0 Housing, Low Pressure Seal 3
6 6.362-833.0 O-Ring Seal, 21.5 x 1.78 3
7 9.177-310.0 Back Ring High Pres Seal 3
8 9.177-301.0 High Pressure Seal 3
29
96-716, 97-718, 97-720 • Rev. 7/07
Page 30
#5-3329, #5-3330
PRESSURE WASHER
OPERATOR’S MANUAL
VBA 35 UNLOADER EXPLODED VIEW
VBA35 UNLOADER EXPLODED VIEW PARTS LIST
ITEM PART # DESCRIPTION KIT QTY
1 70-020444 Body Valve 1 70-020452 Body Valve 1
2 70-060141 O-Ring A, C 1
3 70-150316 Seat C 1
4 70-450401 Ball, Sub-assy C 1
5 70-060114 O-Ring A 1
6 70-010111 Guide Bushing 1
7 70-000919 Teflon Ring A 1
8 70-060170 O-Ring A 2
9 70-060162 O-Ring A 1
10 70-140734 Connector 1
11 70-000918 Teflon Ring A 1
12 70-120611 Stem C 1
13 70-140702 Connector, Female 1
14 70-060119 O-Ring A, B 1
15 70-090004 Spring B 1
30
ITEM PART # DESCRIPTION KIT QTY
16 70-110207 Poppet B 1
17 70-140802 Seal Washer 3/8 2
18 70-180004 Hollow Bolt, 3/8 1
19 70-180008 Hollow Bolt 1/2 w/1/4 Pilot 1
20 70-140803 Seal Washer 1/2 2
21 70-120212 Plate C 1
22 70-090037 Spring C 1
23 70-180304 Set Screw 1
24 70-030209 Nut 1
25 70-090520 Brass Handle 1
Kit A 70-262813 O-Ring Repair Kit
Kit B 70-262814 Outlet Kit
Kit C 70-262815 Stem Repair Kit
96-716, 97-718, 97-720 • Rev. 7/07
Page 31
SHARK LIMITED NEW PRODUCT WARRANTY
PRESSURE WASHERS
WHAT THIS WARRANTY COVERS
All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this warranty will assume the remainder of the part’s warranty period. This warranty applies to the original purchaser and is not transferable.
LIMITED LIFETIME PARTS WARRANTY:
Components manufactured by SHARK, such as frames, handles, and belt guards. Forged brass pump manifold. All heating coils will have a three year warranty. Internal components (excluding oil seals) on the oil-end of Shark pressure washer pumps will have a seven year warranty. General, AR, Comet and swash and wobble plate pumps have a one year warranty.
ONE YEAR PARTS AND 90 DAYS LAbOR WARRANTY:
All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED bY OTHER MANUFACTURERS:
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manu­facturers’ local authorized service centers. SHARK cannot provide warranty on these items.
WHAT THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings, packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage specifications as contained in the operator’s manual.
3. Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.
4. Damage to components from fluctuations in electrical or water supply.
5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.
6. Transportation to service center, shop labor charges, field labor charges, or freight damage.
WHAT YOU MUST DO TO ObTAIN WARRANTY SERVICE
While not required for warranty service, we request that you register your SHARK pressure washer by returning the completed registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK Dealer, freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed, you must notify your Authorized SHARK Dealer of the defect. The Authorized Dealer will file a claim, which must subsequently verify the defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on components warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these manufacturers’ local authorized service centers.
LIMITATION OF LIAbILITY
SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S liability exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and specifica­tions are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED HEREIN IS IN LIEU
OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representa-
tion or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
SHARK PRESSURE WASHERS
www.shark-pw.com
PRESSURE WASHER WARRANTY
SHARK DG • 97-720 • REV. 7/07
Page 32
Form #8.914-450.0 / 97-720 • Revised 7/07 • Printed in U.S.A.
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