Shark DE-201007D, DE-201507D, DE-352007A, DE-301007D Operator's Manual

Page 1
OPERATOR’S MANUAL
R
MODEL ORDER # DE-201007D 1.106-061.0 DE-201507D 1.106-062.0 DE-301007D 1.106-063.0 DE-352007A 1.106-064.0
To locate your local Shark Commercial Pressure Washer Dealer nearest you,
visit www.shark-pw.com
8.919-015.0
Page 2
CONTENTS
Important Safety Information ................................................................3-4
Component Identification ......................................................................... 5
Assembly Instructions .............................................................................. 6
Operating Instructions.............................................................................. 7
Applying Detergents & General Cleaning Techniques ............................. 8
Shut Down and Clean-Up ........................................................................ 9
Storage .................................................................................................... 9
Troubleshooting ..................................................................................... 10
Preventative Maintenance ..................................................................... 11
Oil Change Record ................................................................................ 11
Exploded View ....................................................................................... 12
Exploded View Parts List ..................................................................13-14
Hose and Spray Gun Assembly ............................................................. 15
Unloader UU1 Exploded View and Parts List ........................................ 16
Unloader VBT Exploded View and Parts List ......................................... 17
LF Pump Exploded View and Parts List ............................................18-19
KE.1 Pump Exploded View and Parts List ........................................ 20-21
Specifications ......................................................................................... 22
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________ The model and serial numbers will be found on a decal attached
to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference.
2
9.807-625.0 • 8.919-015.0 • Rev. 1/17
Page 3
INTRODUCTION & IMPORTANT SAFETY INFORMATION
MANUAL THOROUGHLY
WARNING
WARNING
WARNING
Thank you for purchasing this Pressure Washer.
We reserve the right to make changes at any time
without incurring any obligation.
Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings before using this pressure washer. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with
the operator in the operator’s native language by the purchaser/owner, making sure that the operator com-
prehends its contents.
Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.
The operator must know how to stop the machine quickly and understand the operation of all controls.
Never permit anyone to operate the engine without
proper instructions.
SAVE THESE INSTRUCTIONS
This manual should be considered a permanent part of the machine and should remain with it if machine is resold.
When ordering parts, please specify model and serial number. Use only identical replacement parts.
This machine is to be used only by trained operators.
IMPORTANT SAFETY
INFORMATION
WARNING: To reduce the risk of injury, read operating instruc­tions carefully before using.
1. Read the owner's manual
thoroughly. Failure to fol­low instructions could
READ OPERATOR’S
PRIOR TO USE.
2. Know how to stop the machine and bleed pressure quickly. Be thoroughly familiar with the controls.
3. Stay alert — watch what you are doing.
4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling distributor for specific details. If your
machine is rated 250 volts or less, single phase will be provided with a ground fault circuit interrupter (GFCI). If rated more than 250 volts, or more than
single phase this product should only be connected to a power supply receptacle protected by a GFCI.
cause malfunction of the machine and result in death, serious bodily injury
and/or property damage.
DANGER: Improper connection of the equip­ment-grounding conductor can result in a risk of electrocution. Check with a qualied electri­cian or service personnel if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the product
- if it will not t the outlet, have a proper outlet installed by a qualied electrician. Do not use
any type of adaptor with this product
KEEP WATER
SPRAY AWAY FROM
ELECTRICAL WIRING.
to a UL grounded receptacle of proper voltage and
amperage ratings. Do not spray water on or near electrical components. Do not touch machine with wet hands or while standing in water. Always dis-
connect power before servicing.
RISK OF EXPLOSION:
DO NOT SPRAY
FLAMMABLE
LIQUIDS.
caustic or abrasive uids to pass through the pump.
7. Never run pump dry or leave spray gun closed longer than 1-2 minutes.
8. Keep operating area clear of all persons.
USE PROTECTIVE
EYE WEAR
AND CLOTHING
WHEN OPERATING
THIS EQUIPMENT.
9.807-625.0 • 8.919-015.0 • Rev. 1/17
WARNING: Keep wand, hose, and water spray away from electric wiring or fatal electric shock may result.
5. To protect the operator from electrical shock, the machine must be electrically grounded. It is the responsibility of the owner to connect this machine
WARNING: Flammable liquids can create fumes which can ig­nite, causing property damage or severe injury.
WARNING: Risk of explosion —
Do not spray ammable liquids.
6. Do not allow acids,
WARNING: High pressure spray can cause paint chips or other particles to become airborne
and y at high speeds. To avoid
personal injury, eye, hand and foot safety devices must be worn.
9. Eye, hand, and foot pro­tection must be worn when using this equipment.
PRESSURE WASHER
OPERATOR’S MANUAL
3
Page 4
WARNING
WARNING
WARNING
WARNING
IMPORTANT SAFETY INFORMATION
WARNING: Grip cleaning wand securely with both hands before starting. Failure to do this could result in injury from a whipping wand.
TRIGGER GUN KICKS
BACK - HOLD WITH
PRESSURE WASHER
BOTH HANDS
WARNING: High pressure devel­oped by these machines will cause personal injury or equip­ment damage. Keep clear of nozzle. Use caution when oper­ating. Do not direct discharge
OPERATOR’S MANUAL
RISK OF INJECTION OR SEVERE INJURY TO PERSONS. KEEP CLEAR OF NOZZLE.
stream at people, or severe in­jury or death will result.
10. To reduce the risk of injury, close supervision is
necessary when a machine is used near children. Do not allow children to operate the pressure washer. This machine must be attended during
operation.
11. Never make adjustments on machine while in op­eration.
12. Be certain all quick coupler ttings are secured
before using pressure washer.
WARNING: Protect machine from freezing.
13. To keep machine in best operating conditions, it is important you protect machine from freezing. Failure to protect
PROTECT FROM
FREEZING
machine from freezing could cause malfunction of the
machine and result in death, serious bodily injury, and/or property damage. Fol­low storage instructions specified in this manual.
14. Inlet water must be clean fresh water and no hotter
then 90°F.
15. Manufacturer will not be liable for any changes
made to our standard machines or any components not purchased from us.
16. The best insurance against an accident is precau­tion and knowledge of the machine.
WARNING: Be extremely careful when using a ladder, scaffolding or any other relatively unstable location. The cleaning area should have adequate slopes and drainage to reduce the pos-
RISK OF INJURY
FROM FALLS WHEN
USING LADDER.
sibility of a fall due to slippery surfaces.
17. Do not overreach or stand on unstable support.
Keep good footing and balance at all times.
18. Do not operate this machine when fatigued or under
the influence of alcohol, prescription medications, or drugs.
Follow the maintenance instructions
specied in the manual.
4
9.807-625.0 • 8.919-015.0 • Rev. 1/17
Page 5
COMPONENT IDENTIFICATION
PRESSURE WASHER
Water Supply
(not included)
Garden Hose
(not included)
Pressure Nozzle
(Nozzle Brass
(Black) and red
sold separately.)
Quick
Coupler
Detergent Injector
(Kit Sold Separately)
Pump
Protector
On/Off Switch
Unloader
Pump
Soap
Nozzle
Safety
Latch
Wand
Hanger
Detergent
Bucket (not
included)
OPERATOR’S MANUAL
GFCI
Pump — Develops high pressure.
Spray Gun — Controls the application of water and
detergent onto cleaning surface with trigger device.
Includes safety latch.
Detergent Injector — Allows you to siphon and mix detergents when used with a soap nozzle.
Wand — Must be connected to the spray gun.
Unloader — Safety device that relieves pressure when
spray gun trigger is closed.
9.807-625.0 • 8.919-015.0 • Rev. 1/17
High Pressure
Spray Gun
and Wand
Hose
High Pressure Hose — Connect one end to water
pump discharge nipple and the other end to spray gun.
Pump Protector — Cycles fresh cool water through
pump when recirculating water reaches 140°F.
GFCI — Ground fault circuit interrupter trips when
voltage leaks to ground.
Note: If trigger on spray gun is released for more than 2 minutes, water will leak from valve. Warm water will discharge from pump protector onto
oor. This system prevents internal pump damage.
5
Page 6
ASSEMBLY INSTRUCTIONS
Handle
Alignment
Holes
Frame
Assy.
PRESSURE WASHER
STEP 1: Attach handle to the frame of the pressure washer. Note: It
may be necessary to move the
handle supports from side to side in order to align the handle so it will
slide over the frame supports.
OPERATOR’S MANUAL
Safety
Latch
High
Pressure Hose
Spray
Gun
Carriage
Bolt
Nut
STEP 2: Insert the carriage bolt
through the holes from the outside of the unit and attach a nut from the inside of the machine. Tighten nuts.
Spray
Gun/Wand
Nozzle Extension
Bolts
Nut
Hose/Gun
Storage Bracket
Studs
STEP 3: Attach the spray gun/
hose storage handle, and bracket to handle. Tighten nuts.
Pressure Nozzle
(Nozzles Brass (Black) and
Red sold separately)
Wand
Coupler
STEP 4: Attach the high pressure
hose to the spray gun using teflon tape on hose threads.
Pressure
Nozzle
Wand Coupler
Wand
Collar
STEP 7: Release the coupler collar
and push the nozzle until the collar clicks. Pull the nozzle to make sure it is seated properly.
Pump
Water Inlet
Garden Hose
STEP 10: Connect the garden hose
to pump water inlet. Inspect inlets.
CAUTION: Do not run the pump without water or pump damage
6
will result.
STEP 5: Attach nozzle extension
to spray gun/wand. Tighten both
by hand.
Pump
Discharge
Nipple
High
Pressure
Hose
Coupler Collar
STEP 8: Connect the high pres-
sure hose to the pump discharge nipple. Push coupler collar forward until secure.
9.807-625.0 • 8.919-015.0 • Rev. 1/17
STEP 6: Pull the spring-loaded col­lar of the wand coupler back to in­sert your choice of pressure nozzle.
Cold
Water
Source
Garden
Hose
STEP 9: Connect garden hose to
the cold water source.
Page 7
Garden
Hose
OPERATING INSTRUCTIONS
Cold
Water
Source
PRESSURE WASHER
OPERATOR’S MANUAL
STEP 1: Connect garden hose
to the cold water source and turn
water on completely. Never use hot
water.
On/Off Switch
STEP 4: Turn machine on by turning
switch at top of motor.
NOZZLES
STEP 2: Trigger the spray gun to eliminate trapped air then wait for a steady flow of water to emerge from the spray nozzle.
Safety
Latch
WARNING! Never replace nozzles without engaging the safety latch on the spray gun trigger.
STEP 3: Connect to appropriate
power supply. Push reset button on GFCI.
The ve color-coded quick connect nozzles provide a wide array of spray widths from 0° to 40° and are easily accessible when placed in the conve­nient rubber nozzle holder, which is provided on the front of the machine.
NOTE: For a more gentle rinse, select the white 40° or green 25° nozzle.
To scour the surface, select the yellow 15° or red 0° nozzle. To apply de­tergent select the black nozzle.
*Nozzles Brass (Black) and Red sold separately.
7
9.807-625.0 • 8.919-015.0 • Rev. 1/17
Page 8
WARNING
DETERGENTS & GENERAL CLEANING TECHNIQUES
WARNING: Some detergents may be harmful if inhaled or ingested, causing severe nau­sea, fainting or poisoning. The harmful elements may cause property damage or severe injury.
PRESSURE WASHER
STEP 1: Connect detergent injector to discharge nipple
on machine. Connect high pressure hose to injector with quick coupler. (Check to make sure locking coupler
sleeves are in proper position before applying water
pressure).
*Detergent Injector
OPERATOR’S MANUAL
Discharge Nipple
Quick Coupler
THERMAL PUMP PROTECTION
If you run the motor on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach high tempera­tures. When the water reaches this temperature, the pump protector engages and cools the pump by dis­charging the warm water onto the ground. This thermal
device prevents internal damage to the pump.
CLEANING TIPS
Pre-rinse cleaning surface with fresh water. Place deter­gent suction tube directly into cleaning solution and apply to surface at low pressure (for best results, limit your work
area to sections approximately 6' square and always
apply detergent from bottom to top). Allow detergent to
remain on surface 1-3 minutes. Do not allow detergent
to dry on surface. If surface appears to be drying, simply wet down surface with fresh water. If needed, use brush
to remove stubborn dirt. Rinse at high pressure from top to bottom in an even sweeping motion keeping the spray nozzle approximately 1' from cleaning surface. Use overlapping strokes as you clean and rinse any surface.
For best surface cleaning action spray at a slight angle.
Filter
STEP 2: Use detergent designed specifically for pressure washers. Household detergents could dam­age the pump. Prepare detergent solution as required by the manu­facturer. Fill a container with pres­sure washer detergent. Place the filter end of detergent suction tube into the detergent container.
STEP 3: With safety latch on spray gun engaged, secure black de­tergent nozzle into quick coupler. NOTE: Detergent cannot be ap­plied using a pressure nozzle.
STEP 4: With the motor running, pull trigger to operate machine. Liquid detergent is drawn into the machine and mixed with water. Apply detergent to work area. Do not allow detergent to dry on surface.
IMPORTANT: You must ush the detergent injec­tion system after each use by placing the suction tube into a bucket of clean water, then run the pressure washer in low pressure for 1-2 minutes.
*Kit injector sold separately.
8
9.807-625.0 • 8.919-015.0 • Rev. 1/17
Recommendations:
Before cleaning any surface, an inconspicuous area should be cleaned to test spray pattern and distance for maximum cleaning results.
• If painted surfaces are peeling or chipping, use extreme caution as pressure washer may remove
the loose paint from the surface.
• Keep the spray nozzle a safe distance from the
surface you plan to clean. High pressure wash a small area, then check the surface for damage. If no damage is found, continue to pressure washing.
CAUTION - Never use:
Bleach, chlorine products or other corrosive chemi­cals
• Liquids containing solvents (i.e., paint thinner,
gasoline, oils)
• Tri-sodium phosphate products
• Ammonia products
• Acid-based products
These chemicals will harm the machine and will dam­age the surface being cleaned.
RINSING
It will take a few seconds for the detergent to clear.
Apply safety latch to spray gun. Remove black soap
nozzle from the quick coupler. Select and install the desired high pressure nozzle. NOTE: You can also stop
detergent from owing by simply removing detergent
siphon tube from bottle.
Page 9
SHUTTING DOWN AND CLEAN-UP
CAUTION
On/Off Switch
PRESSURE WASHER
OPERATOR’S MANUAL
STEP 1: Remove deter-
gent suction tube from container and insert into one gallon of fresh water. Slide nozzle forward for low pressure or use black detergent nozzle. Pull trigger on spray gun and siphon fresh clean water for one minute.
Pump Water
Inlet
STEP 5: Disconnect the
garden hose from the wa­ter inlet on the machine.
STEP 2: Turn off machine by turning switch to “OFF” switch.
Pump Discharge Nipple
STEP 6: Disconnect the
high pressure hose from pump discharge nipple.
STEP 3: Turn off water supply.
Safety
Latch
STEP 7: Engage the
spray gun safety lock.
STEP 4: Press trigger to release water pressure.
STORAGE
Pump Storage
CAUTION: Always store your pres­sure washer in a location where the temperature will not fall below 32°F (0°C). The pump in this machine is susceptible to permanent damage if frozen.
FREEZE DAMAGE IS NOT COVERED BY W A R ­RANTY.
If you must store your pressure washer in a location where the temperature is below 32°F, you can minimize the chance of damage to your machine by draining your machine as follows:
1. Stop the pressure washer and detach supply hose
and high pressure hose. Squeeze trigger of spray gun to drain all water from the wand and hose.
2. Restart pressure washer and let it run briey (about
5 seconds) until water no longer discharges from the high pressure outlet.
9.807-625.0 • 8.919-015.0 • Rev. 1/17
9
Page 10
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION
FLUCTUATING PRES­SURE
PRESSURE LOW AFTER PERIOD OF NORMAL USE
PRESSURE WASHER Troubleshooting Guide
PUMP NOISY
PRESENCE OF WATER IN PUMP OIL
WATER DRIPPING FROM UNDER PUMP
WATER DRIPPING FROM PUMP PROTECTOR
OIL DRIPPING
EXCESSIVE VIBRATION IN HIGH PRESSURE HOSE
MOTOR DOES NOT START WHEN SWITCHED ON
WHEN SWITCHING ON THE MACHINE, MOTOR HUMS BUT DOES NOT RUN
MOTOR STOPS
10
Pump sucking air Check water supply and possibility of air.
Check valves sticking Check and clean or replace if necessary.
Unloader valve seat faulty Check and replace if necessary.
Nozzle incorrectly sized Check and replace if necessary.
Worn piston packing Check and replace if necessary.
Valves worn Check and replace if necessary.
Blockage in valve Check and replace if necessary.
Pump sucking air Check water supply connections.
Worn piston packing Check and replace if necessary.
Insufficient water Check filter and hose for breakage.
Nozzle worn Check and replace if necessary.
Suction or delivery valves worn Check and replace if necessary.
Suction or delivery lines blocked Check and clean if necessary.
Unloader valve seat worn Check and replace if necessary.
Worn piston packing Check and replace if necessary.
Water temperature excessive Reduce to below 160° F.
Air in suction line Check water supply and connections on suc-
Broken or weak suction or delivery valve
spring
Foreign matter in valves Check and clean if necessary.
Worn bearings Check and replace if necessary.
Excessive temperature of water Reduce to below 160° F.
Oil seal worn Check and replace if necessary.
High humidity in air Check and replace if necessary.
Piston packing worn Check and replace if necessary.
Piston packing worn Check and replace if necessary.
O-ring plunger retainer worn Check and replace if necessary.
Water supply pressure too high (over
90 PSI)
Spray gun is in the off position for over
5 minutes
Oil seal worn Check and replace if necessary.
Irregular functioning of the pump valves Check and replace if necessary.
Plug not well connected or lack of power supply
Main voltage is insufcient lower than
the minimum required
The pump is stuck or frozen Check by turning the motor manually.
Tripped thermal overload due to over­heating
9.807-625.0 • 8.919-015.0 • Rev. 1/17
tion line.
Check and replace if necessary.
Lower water supply pressure using a regulator.
Turn machine off if not in use for over 5 minutes.
Check plug, cable and switch.
Check to make sure main power supply is adequate.
Check that main voltage corresponds to the
specifications. Wait a few minutes before turn­ing on the machine again by resetting the GFCI cord.
Page 11
PREVENTATIVE MAINTENANCE
PREVENTATIVE MAINTENANCE
This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions.
MAINTENANCE SCHEDULE
Pump Oil Inspect Daily inspect the oil level
Change After rst 50 hours, then every 500 hours or annually
Replace High Pressure Nozzle Every 6 months
Replace Quick Connects Annually
Clean Water Screen/Filter Weekly
Replace HP Hose Annually if there is any sign of wear
Grease Motor Every 10,000 hours
PRESSURE WASHER Troubleshooting Guide
OIL CHANGE RECORD
Check pump oil and engine oil level before rst use of your new pressure washer.
Date Oil Changed
Month/Day/Year
Estimated Operating
Hours Since Last
Oil Change
Date Oil Changed
Month/Day/Year
Estimated Operating
Hours Since Last
Oil Change
11
9.807-625.0 • 8.919-015.0 • Rev. 1/17
Page 12
DEPOSITI
V O DE REPOSICION
DEPOSITI
V O DE REPOSICIO
N
INTENDED FOR INDOOR USE
1
PRESSURE WASHER
4
OPERATOR’S MANUAL
EXPLODED VIEW
2
5
3
10
16
15
17
21
26
20
11
22
50
Models
250.0, 061.0
60
29
Models
251.0, 252.0,
062.0, 063.0
12
52
20
20
6, 7
5
15
11
21
32
61
16
22
17
24
25
14, 28
64
31
39
48
40
63
39
27
18, 19
10
14, 28
Models 253.0,
40
34
064.0
1
33
8
35
36
37
38
8
54
44
40
39
42
53
57
62
48
49
49
43
56
55
41
41
12
59 58
31
55
13
13
53
9.807-625.0 • 8.919-015.0 • Rev. 1/17
52
48
12
48
47
44
46
45
51
50
Page 13
EXPLODED VIEW PARTS LIST
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
1 9.104-016.0 NOZZLE KIT 3.25 (23326) 1
9.804-624.0 Nozzle, 1504, Yellow (250.0, 061.0) 1
9.804-625.0 Nozzle, 2504, Green
(250.0, 061.0) 1
9.804-626.0 Nozzle, 4004, White
(250.0, 061.0) 1
8.712-354.0 Nozzle, 1505, Yellow (253.0, 064.0) 1
8.712-365.0 Nozzle, 2505, Green (253.0, 064.0) 1
8.712-366.0 Nozzle, 4005, White (253.0, 064.0) 1
8.712-358.0 Nozzle, 1555, Yellow (252.0, 063.0) 1
8.712-359.0 Nozzle, 2555, Green (252.0,
063.0) 1
8.712-360.0 Nozzle, 4055, White (252.0, 063.0) 1
2 9.802-220.0 Wand, 18" M22 x 1/4" QC 1
3 8.754-769.0 Spray Gun, SK@, 3/8" Inlet 1
4 Hose, See Specifications Page
5 9.802-517.0 Connector, 1/2" L/T, 90°, Black 2 (251.0, 252.0, 062.0, 063.0)
6 9.802-427.0 Cord, Service, SOWA 12/3, 21"
Coleman
(251.0, 252.0, 062.0, 063.0)
7 9.802-448.0 Conduit, Watertight, Flex, 1/2" 8" (251.0, 252.0, 062.0, 063.0)
8 9.802-773.0 Nut, 1/4" ESNA, NC 6
10 9.803-831.0 Connector, 3/4" L/T, 90°, Black 2
(253.0, 064.0)
11 9.802-518.0 Strain Relief, 3/4" 1 (All models except 250.0, 061.0)
12 9.802-810.0 Washer, 5/8" Flat 2
13 9.802-776.0 Nut, 5/16" ESNA 4
14 9.802-759.0 Screw, 10/32" x 1/2" BHSOC, 4 Black (251.0, 252.0, 253.0,
062.0, 063.0, 064.0)
15 9.802-450.0 Switch, 2 Pos. 120V-600V, 1 1-3 PH Bremas (251.0, 252.0,
253.0, 062.0, 063.0, 064.0)
16 9.802-478.0 Lid, Plastic, Carlon E9801 Box 1 (251.0, 252.0, 253.0, 062.0,
063.0, 064.0 )
17 9.802-477.0 Box, Plastic, Carlon E9801, 1 w/o Lid (251.0, 252.0, 253.0,
062.0, 063.0, 064.0)
18 9.802-436.0 Cord, Service, 10/3 21"
(253.0, 064.0)
19 9.803-832.0 Conduit, Water Tite, Flex 3/4" 8"
(253.0, 064.0)
ITEM PART NO. DESCRIPTION QTY
20 9.802-430.0 GFCI, 240V1Ph30A, 36' 1 10-3 Cord (253.0, 064.0)
9.802-431.0 GFCI, 120V 20A, w/36' 1 12-3 Cord (251.0, 252.0,
062.0, 063.0)
9.802-432.0 GFCI, 120V 15A, w/36' 1 12-3 Cord (250.0, 061.0)
21 9.800-016.0 Label, Disconnect Power 1
Supply
22 9.803-833.0 Cover, Motor (251.0, 252.0, 1
253.0, 062.0, 063.0, 064.0)
23 9.802-171.0 Nipple 3/8" x 3/8" NPT Male 1
24 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF, w/ 1
Strainer
25 8.707-256.0 Protector, Pump 1/2" 140° 1
26 Unloader, See Specifications Page
27 Pump, See Specifications Page
28 9.802-695.0 Nut, 10/32" Keps 4 (251.0, 252.0, 253.0,
062.0, 063.0, 064.0)
29 8.754-105.0 Connector,1/2 Npt 90 Dgr 1 (250.0, 061.0)
30 9.802-695.0 ▲ Nut, 10/32" Keps 3 (251.0, 252.0, 253.0,
062.0, 063.0, 064.0)
9.802-699.0 Screw, 10/32" x 3/4" 1 Slot Pan, MS, SS
(251.0, 252.0, 253.0,
062.0, 063.0, 064.0)
9.800-040.0 ▲ Label, Ground 2
(251.0, 252.0, 253.0,
062.0, 063.0, 064.0)
(250.0, 061.0) 1
31 8.718-980.0 Washer, 5/16" Flat 8
32 Motor, See Specifications Page
33 9.802-064.0 Grommet, Rubber, Nozzle 5
Holder
34 9.802-778.0 Nut, 5/16" Flange, Whiz Loc 2
35 8.920-262.0 Handle, Grab, Chrome 1 36 9.800-062.0 Label (HD) 1
8.900-912.0 Label (DE) 1
37 9.803-126.0 Plate, Warning/Instr. Black 1
38 9.803-098.0 Hanger, Hose/Wand 1
39 9.802-706.0 Bolt, Carriage, 1/4"-20 x 1-3/4" 6
40 9.802-802.0 Washer, 1/4" Flat 6
41 9.802-776.0 Nut, 5/16" ESNA, NC 4
42 8.920-261.0 Handle, Lower Grab, Chrome 1
43 9.803-114.0 Retainer Bracket, Handle, 2
Black
44 9.802-728.0 Bolt, 3/8" x 2" 4
45 9.802-730.0 Bolt, 3/8" x 2-1/2" 2
OPERATOR’S MANUAL
13
9.807-625.0 • 8.919-015.0 • Rev. 1/17
Page 14
EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
46 9.802-817.0 Washer, 3/8" x 1" 2
47 9.802-066.0 Pad, Soft Rubber, 50 Duro 2
48 9.802-807.0 Washer, 3/8" SAE, Flat 10
49 9.802-779.0 Nut, 3/8" ESNA, NC 6
50 9.802-782.0 Axle Hub Black 2
51 8.754-186.0 Qh Wheel Assy, 10" 2 Gray Steel Rim W/Tube
PRESSURE WASHER
52 9.802-103.0 Bushing, Snap, 5/8" 2
53 9.802-712.0 Bolt, Carriage 5/16" x 1-3/4" 4
54 9.803-097.0 Axle, 5/8" x 19.625" Long 1
55 9.802-807.0 Washer, 5/16" Flat, SAE 4
56 8.920-263.0 Handle, Bumper, Chrome 1
57 9.803-125.0 Base, CW Direct, Black 1
58 9.800-013.0 Label, Intended For Indoor Use 1
OPERATOR’S MANUAL
59 9.800-034.0 Label, Clear Lexan,
2-1/4” x 4-1/2" 1
60 8.754-116.0 Metal Clad Sealing O-ring, 1 1/2 (250.0, 061.0)
61 8.932-969.0 Label, Warning, Service Cord 1
62 9.800-049.0 Label, Manufacturer's 1
Cleaning Solution
9.803-834.0 Washer, 3/4" x 1/2" Reducing 1
(251.0, 252.0, 062.0, 063.0)
63 9.802-720.0 Bolt, 3/8" x 1" NC HH 4
64 8.718-618.0 Bolt, 5/16" x 3/4" NC, Grade 5 4
▲ Not Shown
14
9.807-625.0 • 8.919-015.0 • Rev. 1/17
Page 15
PRESSURE WASHER
HOSE AND SPRAY GUN ASSEMBLY
5
4
3
6
1
2
OPERATOR’S MANUAL
HOSE AND SPRAY GUN ASSEMBLY PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 9.802-166.0 Coupler, 3/8" Female 1
9.802-100.0 Quick Coupler O-Ring 1
2 8.739-125.0 Hose, 3/8" x 50', 1 Wire, Tuff-Flex 1
3 8.754-769.0 Spray Gun, Shut-Off 1
4 9.802-220.0 Wand, Straight 1
5 9.802-164.0 Coupler, 1/4" Female 1
9.802-096.0 Quick Coupler O-Ring 1
6 Nozzle, See Page 13 For Size
▲ Not Shown
9.807-625.0 • 8.919-015.0 • Rev. 1/17
15
Page 16
UU1 UNLOADER EXPLODED VIEW
9.175-018.0
UU1 3500PSI, UNIVERSAL UNLOADER (SPARE)
14
21
10
21
2
3
20
16
18
1
27
PRESSURE WASHER Specications
23
24
28
13
26
23
UU1 UNLOADER EXPLODED VIEW PARTS LIST
ITEM PART # DESCRIPTION KIT QTY
1 8.751-394.0 Piston Housing D 1
2 Piston C, D 1
3 Piston O-Ring Back Up A, D 1
4 8.749-796.0 Main Block 1
5 9.152-372.0 Piston Ring D 1
6 Ball Seat C, D 1
7 O-Ring 10.5 ID x 1.5 CS A,C,D 1
8 Plunger B 1
9 9.152-016.0 Plunger Housing 1
10 Bypass Spring C, D 1
11 9.149-001.0 Low Pressure Port 1
12 9.152-017.0 Sliding Connector, 30mm 1
8.762-005.0 Sliding Connector, 40mm, Long 1
13 9.149-002.0 Sliding Connector H 1/2" 1
9.149-005.0 Sliding Connector H 3/8" 1
14 9.196-011.0 Plug 5/8 -18 UNF D 1
15 O-Ring 12 ID x 2 CS A, D 2
16 O-Ring 6 ID X 2 CS A, D 1
16
9.807-625.0 • 8.919-015.0 • Rev. 1/17
25
27
5
15
19
6
7
25
4
8
22
27
12
15
9
17
26
11
ITEM PART # DESCRIPTION KIT QTY
17 9.149-006.0 Sliding Connector Guide 1
18 O-Ring Backup A, D 1 6 x 1.45 x 1.68
19 Ball Housing Assy C, D 1
20 O-Ring 6.75 x 1.78 BN80 A, D 1
21 Spring Seat C, D 2
22 Plunger Spring B 1
23 8.917-699.0 Banjo Bolt 1/2" Short 1
8.917-700.0 Banjo Bolt 1/2"-1/4" NPT Short 1
24 8.917-698.0 Banjo Bolt 3/8" Short 1
25 9.802-893.0 Seal Washer 3/8" 2
26 9.803-921.0 Seal Washer 1/2" 2
9.802-893.0 Seal Washer 3/8" 2
27 O-Ring 15 ID x 2CS A,B,D 3
28 8.706-865.0 Plug, 1/4" Countersunk 1
Kit A 9.104-038.0 O-Ring Repair Kit Kit B 9.104-039.0 Outlet Kit Kit C 9.104-040.0 Stem Basic Kit Kit D 8.920-045.0 UU1 Complete Stem Kit
Page 17
VBT UNLOADER EXPLODED VIEW
8.754-696.0
UNLOADER, VBT BANJO 1/2M 3/8M, 3000PSI (SPARE)
PRESSURE WASHER
OPERATOR’S MANUAL
VBT UNLOADER EXPLODED VIEW PARTS LIST
ITEM PART # DESCRIPTION KIT QTY
1* 8.754-929.0 Stem C 1
2* 9.803-912.0 Backup Ring A 1
3* 8.754-930.0 O-ring, Ø2.62 x 6.02 A 2
4 8.730-882.0 Stem Connector 1
5* 9.803-193.0 O-ring, Ø2.62 x 20.24 A 1
6* 9.803-908.0 Backup Ring A 1
7 9.803-907.0 Guide Bushing 1
8* 9.803-906.0 O-ring, Ø1.78 x 14 A 1
9* 8.754-959.0 Ball SubAssembly C 1
10* 8.754-933.0 Seat C 1
11* 8.754-934.0 O-ring, Ø1.78 x 12.42 A,C 1
12 8.754-935.0 Valve Body 1
13 9.802-893.0 Seal Washer 3/8 1
14 9.803-919.0 Banjo Bolt 3/8 1
15* 8.754-936.0 O-ring, Ø2.62 x 10.78 A 1
16 9.803-920.0 Banjo Bolt, 1/2, w/1/4" Port 1
ITEM PART # DESCRIPTION KIT QTY
17 9.803-914.0 Seal Washer 1/2) 1
18 8.754-937.0 Bypass Manifold 1
19 9.802-892.0 Outlet Connector 3/8 MPT 1
20* 9.803-191.0 O-ring, Ø2.62 X 17.13 A,B 1
21* 8.933-017.0 Poppet Spring B 1
22* 8.754-939.0 Poppet B 1
23* 8.754-940.0 O-ring, Ø3 x 6 A,B 1
24* 8.754-961.0 Plate C 1
25* 8.933-018.0 Spring 1500-4000 PSI C 1
26 8.933-021.0 Set Screw 1
27 9.803-925.0 Nut 1
28 9.803-926.0 Knob, Brass, Unloader 1
* Included in Kit
Kit A 8.754-941.0 O-Ring Repair Kit Kit B 8.754-942.0 Outlet Repair Kit
Kit C 8.754-957.0 Stem Repair Kit
17
9.807-625.0 • 8.919-015.0 • Rev. 1/17
Page 18
13
6
8
1
3
9
10
11
12
13
14
15
21
20
17
16
12
14
15
22
23
24
25
26
27
28
31
32
33
35
39
40
41
42
43
45
44
37
46
47
48
26
2
5
7
18
19
29
30
34
36
38
49
4
37
50
21
LF SERIES PUMP EXPLODED VIEW
8.754-760.0 LF 2030F
8.923-766.0 LF3530F
PRESSURE WASHER
OPERATOR’S MANUAL
TORQUE
SPECS
Item # Ft.-lbs
15 65
18 55
26 8
38 10
39 10
46 10
LF SERIES PUMP EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 8.754-841.0 Crankcase 1
2 8.754-846.0 O-ring Ø1.78 X 72.75 1
3* See Kits Below Plunger Oil Seal 3
4* See Kits Below O-ring Ø1.78 X 26.7 3
5* See Kits Below Washer, Pressure Ring 3
6* See Kits Below U-Seal 3
7* See Kits Below Pressure Ring 3
8* See Kits Below U-Seal 3
9 9.803-199.0 Washer, Copper G1/2 1
10 9.802-926.0 Plug, Brass G1/2 1
11 8.754-853.0 Manifold 1
12* 8.717-233.0 O-ring Ø1.78 X 15.6 6
13* See Kits Below Valve Assembly 6
14* 9.803-948.0 O-ring Ø1.78 X 18.77 6
15 9.803-949.0 Valve Plug 6
16 8.754-851.0 Plug, Brass G1/4 (16mm) 1
17 8.754-845.0 Washer, Copper G1/4 (16mm Models) 1
18 8.754-854.0 Bolt, Manifold M14 X 40 2
19 8.754-850.0 Washer, Lock 2
18
9.807-625.0 • 8.919-015.0 • Rev. 1/17
ITEM PART NO. DESCRIPTION QTY
20 9.803-198.0 Washer, Copper G3/8 1
21 8.707-262.0 Plug, Brass G3/8 2
22* See Kits Below Valve Seat 6
23* See Kits Below Valve Plate 6
24* See Kits Below Valve Spring 6
25* See Kits Below Valve Cage 6
26 9.802-939.0 Screw, M6 X 16 8
27 8.717-137.0 Bearing Cover 1
28 9.803-954.0 Bearing Seal 1
29 8.754-843.0 Seal Spacer, Crankshaft 1
30 9.802-914.0 Snap Ring, 25 mm 1
31 9.803-955.0 Bearing, Ball 1
32 8.754-835.0 Shaft, 5/8" Hollow 2030F 1
8.754-839.0 Shaft, 5/8" Hollow 3530F 1
33 8.754-219.0 Oil Dipstick 1
34 8.754-840.0 Bearing Needle 1
35 8.754-826.0 Seal, Crankshaft 1
36 8.754-844.0 Flange, Motor 1
37 9.803-210.0 Washer 10
38 8.752-824.0 Screw, 6 mm 4
Page 19
LF SERIES PUMP EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
39* 8.754-855.0 Bolt, Plunger 3
40* 8.754-092.0 Spacer, Copper 3
41 8.754-849.0 Plunger, 14mm 3
42 9.803-962.0 Spacer, Copper 3
43 8.754-827.0 Plunger Rod 3
44 9.803-965.0 Connecting Rod Pin 3
45 9.803-966.0 Connecting Rod 3
46 8.933-020.0 Screw, Connecting Rod 6
47 8.754-847.0 O-ring Ø2.62 X 111.62 1
48 8.754-842.0 Cover, Crankcase 1
49 9.803-906.0 O-ring Ø1.78 X 14 1
50 9.803-202.0 Sight Glass, G3/4 1
REPAIR KIT NUMBER 8.754-860.0 8.754-861.0 8.754-862.0 8.754-859.0 9.803-937.0
KIT DESCRIPTION
ITEM NUMBERS INCLUDED
NO. OF CYLINDERS KIT WILL SERVICE
Plunger Seals
14 mm**
4, 6, 8 4, 5, 6, 7, 8 39, 40, 41, 42 12, 13, 14 3
3 1 1 6 3
Seal Packing
14 mm**
Plunger
14 mm** Complete Valve
Plunger Oil
Seals
PRESSURE WASHER
OPERATOR’S MANUAL
19
9.807-625.0 • 8.919-015.0 • Rev. 1/17
Page 20
KE.1 SERIES PUMP EXPLODED VIEW
9.803-814.0 KE 2020F
9.803-815.0 KE 2020S
9.803-816.0 KE 2825F
9.803-817.0 KE 2825S
9.803-818.0 KE 3525F
PRESSURE WASHER
OPERATOR’S MANUAL
KE.1 SERIES PUMP EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 9.803-938.0 Crankcase 1
2* 9.804-586.0 Plunger Oil Seal 3
3*
4*
5*
6*
7*
8 9.802-926.0 Brass Plug G1/2 1
9 9.803-199.0 Copper Washer 1/2" 1
10 9.803-946.0 Manifold Housing 1
11 9.803-947.0 O-Ring Ø1.78 x 15.54 6
12*
13* 9.803-948.0 O-Ring Ø2.62 x 18.77 6
14 9.803-949.0 Valve Plug 6
15 9.803-950.0 Copper Washer 1/4 1
20
See Kit Below
See Kit Below
See Kit Below
See Kit Below
See Kit Below
See Kit Below Intermediate Ring 15mm
See Kit Below Intermediate Ring 18mm
See Kit Below
See Kit Below
See Kit Below
O-Ring Ø 1.78 x 28.30 3
Pressure Ring 15mm 3
Pressure Ring 18mm 3
U-Seal, dia 15mm 6
U-Seal, dia 18mm 6
U-Seal, 15mm 3
U-Seal, 18mm 3
Valve Assembly 6
ITEM PART NO. DESCRIPTION QTY
16 9.803-951.0 Brass Plug G1/4 1
17 9.803-952.0 Manifold Stud Bolt 8
18 9.802-884.0 Washer 8
19 9.803-198.0 Copper Washer 3/8 1
20 9.802-925.0 Brass Plug G3/8 2
25 9.802-939.0 Screw 12
26 9.803-953.0 Bearing Cover 2
6
6
9.807-625.0 • 8.919-015.0 • Rev. 1/17
27 9.803-954.0 Bearing Seal 1
28 9.802-914.0 Snap Ring 1
29 9.803-955.0 Ball Bearing 2
30 9.804-576.0 Crankshaft (2020F) 1
9.804-577.0 Crankshaft (2020S) 1
9.804-578.0 Crankshaft (2825F) 1
9.804-579.0 Crankshaft (2825S) 1
9.804-580.0 Crankshaft (3525F) 1
31 9.803-957.0 Oil Dipstick 1
32 9.804-581.0 O-Ring Ø3.53 x 55.56 1
33 9.804-582.0 Needle Bearing 1
34 9.804-583.0 Motor Flange 56C 1
35 9.803-210.0 Washer 4
TORQUE
SPECS
Item # Ft.-lbs
14 65
17 18
25 7.6
36 8
38 7
48 13
Page 21
KE.1 SERIES PUMP EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
36 9.804-584.0 Flange Screw 4
37 9.804-585.0 Crankshaft Seal 1
38*
39*
40* 2825F, 3525F) 3
(2020S, 2825S) 3
41*
42*
43*
44 9.803-964.0 Plunger Rod 3
45
46
47 9.803-218.0 Spring Washer 6
48 8.933-020.0 Connecting Rod Screw 6
49 9.803-969.0 O-Ring Ø2.62 x 107.62 1
50 9.803-968.0 Crankcase Cover 1
51 9.803-197.0 Gasket 1
52 9.803-202.0 Sight Glass 1
See Kit Below
See Kit Below
See Kit Below
See Kit Below
See Kit Below
See Kit Below
See Kit Below
9.803-965.0
Plunger Nut 3
Copper Spacer 3
Plunger 15mm (2020F,
Plunger 18mm
Copper Spacer 3
O-Ring Ø1.78 x 5.28 3
Teon Ring 3
Connecting Rod Pin 3
9.803-966.0 Connecting Rod 3
PRESSURE WASHER
OPERATOR’S MANUAL
REPAIR KIT NUMBER 8.725-354.0 8.725-350.0 8.725-355.0 8.725-357.0 9.803-934.0 9.803-935.0 9.803-936.0 9.803-937.0
KIT DE-
SCRIPTION
ITEM
NUMBERS
INCLUDED
NO. OF
CYLINDERS
KIT WILL
SERVICE
Plunger
Seal
15mm 2020F.1 2825F.1 3525F.1
3, 5, 7 3, 5, 7
3 3 1 1 1 1 6 3
Plunger
Seal 18mm
2020S.1
2825S.1
Complete
Seal Pack-
ing 15mm
2020F.1 2825F.1 3525F.1
3, 4, 5,
6, 7
Complete
Seal Packing
18 mm 2020S.1 2825S.1
3, 4, 5, 6, 7
Plunger
15mm 2020F.1 2825F.1 3525F.1
38, 39, 40,
41, 42, 43
Plunger
18mm 2020S.1 2825S.1
38, 39, 40,
41, 42, 43
Complete
Valve
11, 12, 13 2
Plunger Oil
Seals
21
9.807-625.0 • 8.919-015.0 • Rev. 1/17
Page 22
SPECIFICATIONS
HD Models
Machine Pessure Nozzle Pump Pump Unloader Motor Motor
Model GPM (PSI) Size Hose p/n Part # Model Part # Hp Part #
1.575-250.0 2.0 1000 3.75 9.802-233.0 8.923-791.0 KF2030F 8.754-696.0 1-1/2 8.754-091.0
1.575-251.0 1.9 1500 3.0 9.802-233.0 8.923-791.0 KF2030F 8.754-696.0 2 9.802-339.0
1.575-252.0 2.8 1000 5.5 9.802-233.0 9.803-816.0 KE-2825-F 9.175-018.0 2 9.802-339.0
1.575-253.0 3.5 2000 5.0 9.802-233.0 9.803-818.0 KE-3525-F 9.175-018.0 5 9.802-341.0
PRESSURE WASHER
DE Models
Machine Pessure Nozzle Pump Pump Unloader Motor Motor
Model GPM (PSI) Size Hose p/n Part # Model Part # Hp Part #
1.106-061.0 2.0 1000 3.75 9.802-233.0 8.923-805.0 SF2030F 8.754-696.0 1-1/2 8.754-091.0
1.106-062.0 1.9 1500 3.0 9.802-233.0 8.923-805.0 SF2030F 8.754-696.0 2 9.802-339.0
1.106-063.0 2.8 1000 5.5 9.802-233.0 9.803-816.0 KE-2825-F 9.175-018.0 2 9.802-339.0
1.106-064.0 3.5 2000 5.0 9.802-233.0 9.803-818.0 KE-3525-F 9.175-018.0 5 9.802-341.0
OPERATOR’S MANUAL
22
9.807-625.0 • 8.919-015.0 • Rev. 1/17
Page 23
R
Form # 8.919-015.0 • Revised 1/17 • Printed in U.S.A. or México
www.shark-pw.com
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