Shark DE-2010, DE-3010, DE-3520, DE-2015, DE series Operating Instructions Manual

Page 1
MODEL: DE
OPERATING INSTRUCTION
AND PARTS MANUAL
DE-2010 DE-2015 DE-3010 DE-3520
For technical assistance or the SHARK dealer nearest you, call 1-800-771-1881
or visit our website at www.shark-pw .com
Page 2
CONTENTS
Important Safety Information................................................................3-4
Component Identification ........................................................................ 5
Assembly Instructions.............................................................................6
Operating Instructions.............................................................................7
Applying Detergent and General Operating Techniques..........................8
Shut Down and Clean-Up .......................................................................9
Storage ................................................................................................... 9
Troubleshooting .................................................................................... 10
Preventativ e Maintenance.....................................................................11
Oil Change Record ............................................................................... 11
Exploded View ...................................................................................... 12
Exploded View Parts List .................................................................13-14
Hose and Spray Gun Assembl y............................................................ 15
PDE4-30025A, B, C Exploded View ...................................................... 16
PDE4-30025A, B, C Parts List ..............................................................17
Specifications ....................................................................................... 18
Warranty
Model Number ______________________________ Serial Number ______________________________ Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place f or future reference.
2
96-720, 97-708, 97-709, 97-710 • REV. 8/04
Page 3
INTRODUCTION
Thank you for purchasing this Pressure Washer. All information in this manual is based on the latest
product information available at the time of printing. Manufacturer reserve the right to make changes at an y
time without incurring any obligation.
Owner/User Responsibility:
The owner and/or user must hav e an understanding of the manufacturer’ s operating instructions and warnings before using this pressure washer. Warning informa­tion should be emphasized and understood. If the op­erator is not fluent in English, the manufacturer’s in­structions and warnings shall be read to and discussed with the operator in the operator’ s native language by the purchaser/owner, making sure that the operator comprehends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions.
This manual should be considered a permanent part of the machine and should remain with it if machine is resold.
When ordering parts, please specify model and serial number .
IMPORTANT SAFETY
INFORMATION
CAUTION
READ OPERATOR’S
MANUAL THOROUGHL Y
PRIOR TO USE.
2. All installations must comply with local codes. Con­tact your electrician, plumber, utility company or the selling distributor for specific details. To com­ply with the National Electrical Code (NFPA 70) and provide additional protection from risk of elec­tric shock, single phase pressure washers are equipped with a UL approved ground fault circuit interrupter (GFCI) power cord. Three phase ma­chines must be connected to a GFCI circuit breaker .
CAUTION: To reduce the risk of injury, read operating instruc­tions carefully before using.
1. Read the owner's manual thoroughly. Failure to follow instructions could cause mal­function of the machine and result in death, serious bodily injury and/or property dam­age.
WARNING
WARNING: Flammable liquids can create fumes which can ig­nite causing property damage or severe injury .
WARNING: Risk of explosion — Do not spray flammable liquids.
RISK OF EXPLOSION:
DO NOT SPRAY
FLAMMABLE LIQUIDS.
3. Do not operate in an area where flammable or explosiv e materials are used or stored.
WARNING
WARNING: Keep water spray away from electrical wiring or fatal electric shock may result.
4. To protect the operator from electrical shock, the machine must be electrically grounded.
KEEP WA TER SPRA Y
AWAY FROM
ELECTRICAL WIRING.
It is the responsibility of the owner to connect this ma­chine to a UL grounded re-
ceptacle of proper voltage and amperage ratings. Do not spray water on or near electrical compo-
nents. Do not touch machine with wet hands or while
standing in water. Alwa ys disconnect power before servicing.
5. Grip cleaning wand securely with both hands be­fore starting the cleaner. Failure to do this could result in injury from a whipping wand.
WARNING
WARNING: High pressure stream of fluid that this equip­ment can produce can pierce skin and its underlying tissues, leading to serious injury and possible amputation.
HIGH PRESSURE
SPRAY CAN PIERCE
SKIN AND TISSUES.
6. High pressure developed by these machines will cause personal injury or equipment
damage. Use caution when operating. Do not di­rect discharge stream at people, or severe injur y or death will result.
7. Never make adjustments on machine while in operation.
WARNING
WARNING: High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds.
8. Eye safety devices, f oot, hand
PROTECTIVE
EYEWEAR AND
CLOTHING MUST BE
WORN.
and other protective clothing must be worn when using this equipment.
9. Do not operate with the spray gun trigger in the off position for extensiv e periods of time as this may cause damage to the pump.
10. The best insurance against an accident is precau­tion and knowledge of the machine.
PRESSURE W ASHER
OPERATOR’S MANUAL
3
96-720, 97-708, 97-709, 97-710 • REV. 8/04
Page 4
11. Manufacturer will not be liable for any changes made to our standard machines, or any compo­nents not purchased from us.
12. Be certain all quick coupler fittings are secured be­fore using pressure washer .
13. Never run pump dry or leave spray gun closed longer than 5 minutes.
14. Inlet water supply must be cold and clean fresh water.
15. Do not allow children to operate the pressure
PRESSURE W ASHER
washer at any time.
16. Protect from freezing.
17. When the machine is working, do not cover or place in a closed space where ventilation is insufficient.
OPERATOR’S MANUAL
4
96-720, 97-708, 97-709, 97-710 • REV. 8/04
Page 5
COMPONENT IDENTIFICATION
PRESSURE W ASHER
Water Supply
(not included)
Garden Hose
(not included)
Pressure
Nozzle
Quick
Coupler
On/Off Switch
Pump
Protector
Unloader
Pump
Soap
Nozzle
Safety
Latch
Wand
Hanger
Detergent
Bucket (not
included)
OPERATOR’S MANUAL
GFCI
Pump — Dev elops high pressure. Spray Gun — Controls the application of water and
detergent onto cleaning surface with trigger device. In­cludes safety latch.
Detergent Injector — Allows you to siphon and mix detergents when used with a soap nozzle.
Wand — Must be connected to the spra y gun. Unloader — Safety device that relie ves pressure when
spray gun trigger is closed.
High Pressure
Spray Gun
and Wand
High Pressure Hose — Connect one end to water
pump discharge nipple and the other end to spray gun. Pump Protector — Cycles fresh cool water through
pump when recirculating water reaches 140°F. GFCI — Ground fault circuit interrupter trips when volt-
age leaks to ground.
Note: If trigger on spray gun is released for more than 2 minutes, water will leak from valve. Warm water will discharge from pump protector onto floor . This system pre vents internal pump damage.
Hose
5
96-720, 97-708, 97-709, 97-710 • REV. 8/04
Page 6
ASSEMBLY INSTRUCTIONS
Handle
Alignment
Holes
Frame
Assy.
PRESSURE W ASHER
STEP 1: Attach the handle to the
frame of the pressure washer. Note: It ma y be necessary to move the handle supports from side to side in order to align the handle so it will slide over the frame supports.
Spray
OPERATOR’S MANUAL
Safety
Latch
High Pressure
Hose
Gun
Carriage
Bolt
Nut
STEP 2: Insert the carriage bolt
through the holes from the outside of the unit and attach a nut from the inside of the machine. Tighten nuts.
Spray
Gun/Wand
Nozzle
Extension
Bolts
Nut
Hose/Gun
Storage Bracket
Studs
STEP 3: Attach the spray gun/hose
storage handle, and bracket to handle. Tighten nuts.
Pressure
Nozzle
Wand
Coupler
STEP 4: Attach the high pressure
hose to the spray gun using teflon tape on hose threads.
Pressure
Nozzle
Wand
Collar
Wand
Coupler
STEP 7: Release the coupler col-
lar and push the nozzle until the collar clicks. Pull the nozzle to make sure it is seated properly.
Pump
Water Inlet
Garden
Hose
STEP 10: Connect the garden hose to
pump water inlet. Inspect inlets.
CAUTION: Do not run the pump with­out water or pump damage will result.
6
STEP 5: Attach nozzle extension to spray gun/wand. Tighten both by hand.
Pump Discharge
Fitting
High
Pressure
Hose
Coupler Collar
STEP 8: Connect the high pressure
hose to the pump discharge fitting. Push coupler collar forward until secure.
96-720, 97-708, 97-709, 97-710 • REV. 8/04
STEP 6: Pull the spring-loaded col­lar of the wand coupler back to in­sert your choice of pressure nozzle.
Cold
Water
Source
Garden
Hose
STEP 9: Connect garden hose to
the cold water source.
Page 7
OPERATING INSTRUCTIONS
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Cold
Water
Source
PRESSURE W ASHER
Garden
Hose
STEP 1: Connect garden hose to the
cold water source and turn water on completely. Nev er use hot w ater.
On/Off Switch
STEP 4: Tur n machine on by turn-
ing switch at top of motor .
STEP 2: T rigger the spray gun to eliminate trapped air then wait for a steady flow of water to emerge from the spray nozzle.
Safety
Latch
WARNING! Never replace nozzles without engaging the safety latch on the spray gun trig­ger.
STEP 4: Connect to appropriate
power supply. Push reset button on GFCI.
OPERATOR’S MANUAL
NOZZLES
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The five color-coded quick connect nozzles provide a wide array of spray widths from 0° to 45° and are easily accessible when placed in the conv e­nient rubber nozzle holder, which is pro vided on the front of the machine.
NOTE: F or a more gentle rinse, select the white 40° or green 25° nozzle. T o scour the surf ace, select the yellow 15° or red 0° nozzle . To apply deter­gent select the black nozzle.
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DANGER
BLACK
96-720, 97-708, 97-709, 97-710 • REV. 8/04
7
Page 8
DETERGENTS AND GENERAL OPERATING TECHNIQUES
WARNING
WARNING: Some detergents may be harmful if inhaled or in­gested, causing severe nausea, fainting or poisoning. The harm­ful elements may cause prop­erty damage or severe injury.
PRESSURE W ASHER
STEP 1: Connect detergent injector to discharge nipple
on machine. Connect high pressure hose to injector with quick coupler. (Check to make sure locking cou­pler sleeves are in proper position bef ore applying water pressure).
Discharge
Nipple
OPERATOR’S MANUAL
Detergent
Injector
Quick
Coupler
Soap Nozzle
THERMAL PUMP PRO TECTION
If you run the motor on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach high tempera­tures. When the water reaches this temperature, the pump protector engages and cools the pump by dis­charging the warm water onto the ground. This thermal device pre vents internal damage to the pump .
CLEANING TIPS
Pre-rinse cleaning surface with fresh water . Place deter­gent suction tube directly into cleaning solution and apply to surface at low pressure (for best results, limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top). Allow detergent to remain on surface 1-3 minutes. Do not allow detergent to dry on surface. If surface appears to be drying, simply wet down surface with fresh w ater . If needed, use brush to remove stubborn dirt. Rinse at high pressure from top to bottom in an even sweeping motion keeping the spray nozzle approximately 1 foot from cleaning surface. Use overlapping strokes as you clean and rinse any surface. For best surface cleaning action spray at a slight angle.
Filter
STEP 2: Use detergent designed
specifically for pressure washers. Household detergents could dam­age the pump. Prepare detergent solution as required by the manu­facturer . Fill a container with pres­sure washer detergent. Place the filter end of detergent suction tube into the detergent container.
STEP 3: With safety latch on spr ay gun engaged, secure black deter­gent nozzle into quick coupler. NOTE: Detergent cannot be ap­plied using a pressure nozzle.
STEP 4: With the motor running, pull trigger to operate machine. Liquid detergent is drawn into the machine and mixed with water . Apply detergent to work area. Do not allow detergent to dry on surface.
Recommendations:
• Before cleaning any surface, an inconspicuous area should be cleaned to test spray pattern and dis­tance for maximum cleaning results.
• If painted surfaces are peeling or chipping, use ex­treme caution as pressure washer may remo ve the loose paint from the surface.
• Keep the spray nozzle a saf e distance from the sur­face you plan to clean. High pressure wash a small area, then check the surface f or damage. If no dam­age is found, continue to pressure washing.
CAUTION - Never use:
• Bleach, chlorine products and other corrosive chemicals
• Liquids containing solvents (i.e., paint thinners, gasoline, oils)
• Tri-sodium phosphate products
• Ammonia products
• Acid-based products
These chemicals will harm the machine and will dam­age the surface being cleaned.
RINSING
IMPORT ANT : You must flush the deter gent injection system after each use by placing the suction tube into a bucket of clean water , then run the pressure washer in low pressure for 1-2 minutes.
8
• It will take a fe w seconds for the detergent to clear . Apply safety latch to spra y gun. Remo ve black soap nozzle from the quick coupler. Select and install the desired high pressure nozzle. NOTE: You can also stop detergent from flowing by simply remov­ing detergent siphon tube from bottle.
96-720, 97-708, 97-709, 97-710 • REV. 8/04
Page 9
STEP 1: Remove deter-
CAUTION
gent suction tube from container and insert into one gallon of fresh water . Slide nozzle forward for low pressure or use black detergent nozzle. Pull trig­ger on spray gun and si­phon fresh clean water for one minute.
SHUTTING DO WN AND CLEAN-UP
On/Off
Switch
STEP 2: T urn off machine
by turning switch to “OFF” switch.
STEP 3: Turn off water supply.
STEP 4: Press trigger to re­lease water pressure.
PRESSURE W ASHER
OPERATOR’S MANUAL
Pump Water
Inlet
STEP 5: Disconnect the
garden hose from the wa­ter inlet on the machine.
High Pressure Outlet
STEP 6: Disconnect the
high pressure hose from high pressure outlet.
STORAGE
Pump Storage
CAUTION: Always store your pres­sure washer in a location where the temperature will not fall below 32°F (0°C). The pump in this machine is susceptible to permanent damage if frozen.
FREEZE DAMAGE IS NOT CO VERED BY WAR­RANTY.
If you must store your pressure washer in a location where the temperature is below 32°F, you can minimize the chance of damage to your machine by draining your machine as follows:
1. Stop the pressure washer and detach supply hose and high pressure hose. Squeeze trigger of spray gun to drain all water from the wand and hose.
2. Restart pressure washer and let it run briefly (about 5 seconds) until water no longer discharges from the high pressure outlet.
96-720, 97-708, 97-709, 97-710 • REV. 8/04
Safety
Latch
STEP 7: Engage the
spray gun saf ety lock.
9
Page 10
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION PUMP RUNNING
NORMALLY BUT PRESSURE LOW ON INSTALLATION
FLUCTUATING PRESSURE
PRESSURE LOW AFTER PERIOD OF NORMAL USE
PUMP NOISY
PRESSURE WASHER Troubleshooting Guide
PRESENCE OF WATER IN PUMP OIL
WATER DRIPPING FROM UNDER PUMP
WATER DRIPPING FROM PUMP PROTECTOR
OIL DRIPPING EXCESSIVE VIBRATION IN
HIGH PRESSURE HOSE MOTOR DOES NOT START
WHEN SWITCHED ON WHEN SWITCHING ON THE
MACHINE, MOTOR HUMS BUT DOES N OT RUN
MOTOR STOPS
Pump sucking air Check water supply and possibility of air seepage. Check valves sticking Check and clean or replace if necessary.
Unloader valve seat faulty Check and replace if necessary. Nozzle incorrectly sized Check and replace if necessary.
Worn piston packing Check and replace if necessary.
Valves worn Check and replace if necessary. Blockage in valve Check and replace if necessary. Pump sucking air Check water supply connections.
Worn piston packing Check and replace if necessary. Insufficient water Check filter and hose for breakage. Nozzle worn Check and replace if necessary.
Suction or delivery valves worn Check and replace if necessary. Suction or delivery lines blocked Check and clean if necessary. Unloader valve seat worn Check and replace if necessary.
Worn piston packing Check and replace if necessary.
Water temperature excessive Reduce to below 160
Air in suction line Check water supply and connections on suction line. Broken or weak suction or delivery
valve spring Foreign matter in valves Check and clean if necessary.
Worn bearings Check and replace if necessary. Excessive temperature of water Reduce to below 160
Oil seal worn Check and replace if necessary. High humidity in air Check and replace if necessary.
Piston packing worn Check and replace if necessary. Piston packing worn Check and replace if necessary.
O-ring plunger retainer wor n Check and replace if necessary.
Water supply pressure too high (over
90 PSI) Spray gun is in the off position for over
5 minutes
Oil seal worn Check and replace if necessary. Irregular functioning of the pump
valves Plug not well connected or lack of
power supply Main voltage is insufficient, lower than
the minimum required
The pump is stuck or frozen Check by turning the motor manually.
Tripped ther mal overload due to
overheating
Check and replace if necessary.
Lower water supply pressure using a regulator.
Turn machine off if not in use for over 5 minutes.
Check and replace if necessary.
Check plug, cable and switch.
Check to make sure main power supply is adequate.
Check that main voltage corr esp onds t o th e
specificati ons. Wait a few minutes before turning on the machine again by reset t i ng t he GFCI cor d.
o
F.
o
F.
10
96-720, 97-708, 97-709, 97-710 • REV. 8/04
Page 11
PREVENTATIVE MAINTENANCE
PREVENTATIVE MAINTENANCE
This pressure washer was produced with the best av ailable materials and quality craftsmanship. How ev er, y ou as the owner hav e certain responsibilities for the correct care of the equipment. Attention to regular pre v enta­tive maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perf orm maintenance more often under severe conditions.
MAINTENANCE SCHEDULE
Inspect Daily inspect the oil level
Pump Oil
Change After first 50 hours, then every 500 hours or annually Replace High Pressure Nozzle Every 6 months Replace Quick Connects Annually Clean Water Screen/Filter Weekly Replace HP Hose Annually if there is any sign of wear Grease Motor Every 10,000 hours
PRESSURE WASHER Troubleshooting Guide
OIL CHANGE RECORD
Check pump oil and engine oil lev el before first use of y our new pressure washer .
Estimated Operating
Date Oil Changed
Month/Day/Year
Hours Since Last
Oil Change
Date Oil Changed
Month/Day/Year
Estimated Operating
Hours Since Last
Oil Change
11
96-720, 97-708, 97-709, 97-710 • REV. 8/04
Page 12
EXPLODED VIEW
PRESSURE W ASHER
OPERATOR’S MANUAL
50
21
2
3
66, 67
10
32
10
11
12
1
13
27
9
65
25
19
18
17
16
14
70
21
15
4
20
201507D
2-15021D
301007D 301009D 301509D
52
32
26
(Models 352009A)
5
23
6, 7
5
15
62
16
24
25
17
26
27
65, 14
28
39 33
21
22
30 31
29
61
39
40
54
44
24
40
8
40
23
15
70
(Model 4-20021A,
1
34
16
14, 65
21
352007A)
35
8
17
22
10
10
66, 67
36
37
38
39
63
60
201007D, 201009D,
2-11021D
53
56
55
12
48
57
49
59 58
48
52
41
68
31
53
41
55
68
96-720, 97-708, 97-709, 97-710 • REV. 8/04
49
48
42
47
43
44
46
45
51
50
Page 13
EXPLODED VIEW PARTS LIST
PRESSURE W ASHER
ITEM PART NO. DESCRIPTION QTY
1 See Specifications Page 18, For Nozzle Size
4-12803015 Nozzle, 1503, Yellow 1 4-12803025 Nozzle, 2503, Green 1 4-12803040 Nozzle, 4003, White 1 4-12803000 Nozzle, 0003, Red 1 4-12804015 Nozzle, 1504, Yellow 1 4-12804025 Nozzle, 2504, Green 1 4-12804040 Nozzle, 4004, White 1 4-12804000 Nozzle, 0004, Red 1 4-12805015 Nozzle, 1505, Yellow 1 4-12805025 Nozzle, 2505, Green 1 4-12805040 Nozzle, 4005, White 1 4-12805000 Nozzle, 0005, Red 1 4-12805515 Nozzle, 1555, Yellow 1 4-12805525 Nozzle, 2555, Green 1 4-12805540 Nozzle, 4055, White 1 4-12805500 Nozzle, 0055, Red 1 4-12806015 Nozzle, 1506, Yellow 1 4-12805025 Nozzle, 2506, Green 1 4-12806040 Nozzle, 4006, White 1 4-12806000 Nozzle, 0006, Red 1 4-16540 Nozzle, Compl. QCME 6540,
Brass, All 1 2 4-011106 Wand, 18" M22 x 1/4" QC 1 3 4-011137 Spray Gun, SK@, 3/8" Inlet,
Lance w/M22 Coupler 1 4 Hose, See Specifications Page 18 5 6-051591 Connector, 1/2" L/T, 90°,
Black (201507D, 2-15021D,
301007D, 301009D, 301509A)2 6 6-0104 Cord, Service, SOWA 12/3,
Coleman (201507D,
2-15021D, 301007D, 301009D,
301509A) 21 in. 7 6-0128 Conduit, Watertight, Flex,
1/2 (201507D, 2-15021D,
301007D, 301009D,
301509A) 8 in. 8 90-2000 Nut, 1/4" ESNA, NC 6 9 4-011184 Injector, Det., Assy, 3-5 GPM 1
10 6-051593 Connector, 3/4" L/T, 90°,
Black (352007A, 352009A,
4-20021A) 2
11 5-18031 Plate, Pump Mount, Hawk
(352009A) 1
90-10302 Bolt,
6mm x 25mm/6mm x3mm
(352009A) 4
90-50094 Key, Step,
8mm x 6mm/6mm x3mm
(352009A) 1
12 90-40091 Washer, 1/2" Lock (352009A)4 13 90-10271 Bolt, 1/2" x 1" Hex, NC HH
(352009A) 4
96-720, 97-708, 97-709, 97-710 • REV. 8/04
ITEM P AR T NO . DESCRIPTION QTY
14 90-1991 Screw, 10/32" x 1/2" BHSOC
Black (201507D, 2-15021D, 301007D, 301009D, 301509A, 352007A, 352009A, 4-20021A) 4
15 6-020204 Switch, 2 Pos. 120V-600V,
1-3 PH Bremas (201507D, 2-15021D, 301007D, 301009D, 301509A, 352007A, 352009A, 4-20021A) 1
16 6-03911 Lid, Plastic, Carlon E9801
Box (201507D, 2-15021D, 301007D, 301009D, 301509A, 352007A, 352009A, 4-20021A) 1
17 6-03910 Box, Plastic, Carlon E9801,
w/o Lid (201507D, 2-15021D, 301007D, 301009D, 301509A, 352007A, 352009A, 4-20021A) 1
18 90-19713 Screw, 5/16" x 3/4" Whiz
(352009A) 2
90-20012 Nut, 5/16" Flange, Whiz
(352009A) 2
19 95-07500186 Bracket, Switch Box
(352009A) 1
20 6-010631 GFCI, 240V 1Ph 20A, 36'
12-3 Cord (301509A) 1
6-01059 GFCI, 240V 1Ph 30A, 36' 10-3
Cord (352007A, 352009A, 4-20021A) 1
6-01060 GFCI, 120V 20A, w/36' 12-3
Cord (301009D, 301007D, 201507D, 2-15021D) 1
6-01062 GFCI, 120V 15A, w/36'
12-3 Cord (201009D, 201007D, 2-11021D) 1
21 10-08021 Label, Disconnect Power
Supply 1
22 95-07105000 Cover, Motor (201507D,
2-15021D, 301007D, 301009D, 301509A, 4-20021A, 3-52007A) 1
23 2-2006 Nipple, 3/8" x 3/8" NPT, ST
Female 1
24 2-10943 Swivel, 3/8" MP x 3/4" GHF
w/Strainer (PDE, EP) 1
2-10942 Swiv el, 1/2" MP x 3/4" GHF,
w/Strainer (DE, DL) 1
25 2-300816 Protector, Pump, 3/8" PTP
(EP, PDE) 1
2-30082 Protector, Pump, 1/2" PTP
(DL, DE) 1 26 Unloader, See Specifications Page 18 27 Pump, See Specifications Page 18
OPERATOR’S MANUAL
13
Page 14
ITEM PART NO. DESCRIPTION QTY
28 90-1016 Bolt, 3/8" x 1" NC
(All except 352009A) 4
29 90-4002 Washer, 3/8" SAE, Flat
(All except 352009A) 4
30 90-1006 Bolt, 5/16" x 3/4" NC
(All except 352009A) 4
90-1016 Bolt, 3/8" x 1" NC HH
(352009A) 4
31 90-4001 Washer, 5/16" Flat
PRESSURE W ASHER
90-4002 Washer, 3/8" SAE, Flat
32 Motor, See Specifications Page 18 33 2-0103 Grommet, Rubber, Nozzle
34 90-20012 Nut, 5/16" Flange, Whiz
35 95-07104921 Handle, Grab, Red
OPERATOR’S MANUAL
95-07104961 Handle, Grab, Chrome (PDE)1
36 11-0362 Label (EP Models) 1
11-08022 Label (PDE Models) 1 11-0361 Label (DE Models) 1 11-0363 Label (DL Models) 1
37 95-07104945 Plate, War ning/Instr. Red
95-07104966 Plate, W arning/Instr . Blk
38 95-07102382 Hanger, Hose/Wand, 1 39 90-100473 Bolt, Carriage, 1/4"-20 x
40 90-4000 Washer, 1/4" Flat 6 41 90-2001 Nut, 5/16" ESNA, NC 4 42 95-07104920 Handle, Lower Grab, Red
95-07104950 Handle, Lower Grab, Black
43 95-07104923 Retainer Bracket, Handle,
95-07104924 Retainer Bracket, Handle,
44 90-1020 Bolt, 3/8" x 2" 4 45 90-10201 Bolt, 3/8" x 2-1/4" 2 46 90-40125 Washer, 3/8" x 1" 2 47 2-01041 Pad, Soft Rubber, 50 Duro 2 48 90-4002 Washer, 3/8" SAE, Flat 6 49 90-2002 Nut, 3/8" ESNA, NC 6 50 90-200422 Cap, 5/8" Axle Hub, Black 2 51 4-0303 Wheel & Tire Assy., 4" Steel
52 2-01403 Bushing, Snap, 5/8" 2 53 90-10077 Belt, Carriage 5/16" x 1-3/4" 4 54 95-07102313 Axle, 5/8" x 19.625" Long 1
(All except 352009A) 8 352009A) 8
Holder 5
Loc 4
(DE, DL, EP) 1
(EP, DE, DL) 1 (PDE) 1
1-3/4" 6
(DE, DL, EP) 1 (PDE) 1
Red (DE, DL, EP) 2 Black (PDE) 2
Rim w/Tube 2
ITEM P AR T NO . DESCRIPTION QTY
55 90-4001 Washer, 5/16" Flat, SAE 4 56 95-07104922 Handle, Bumper, Red (EP, DL
DE Models) 1
95-07104962 Handle, Bumper, Chrome (PDE
Models) 1
57 95-07104927 Base, CW Direct, Red (EP, DL
DE Models) 1
95-07104965 Base, CW Direct, Black
(PDE Models) 1
58 10-08017 Label, Intended For Outdoor
Use 1
59 10-9999 Label, Clear Lexan, 2-1/4” x
4-1/2" 1
60 6-02049 Switch Assembly (201007D,
201009D, 2-11021D) 1
61 10-08018 Label, Warning, Service
Cord 1
62 6-05154 Strain Relief, Flex 90°, Plastic
(201507D, 2-15021D, 301007D, 301009D, 301509A) 1
63 6-05152 Strain Relief (201007D,
201009D, 2-11021D) 1
6-05181A Locknut, 1/2" (201007D,
201009D, 2-11021D) 1
64 90-017 Nut, 10/32" Keps 3
90-100030 Screw, 10/32" x 3/4" Slot Pan,
MS, SS 1
11-1042 Label, Ground 1
65 90-017 Nut, 10/32" Keps (201507D,
2-15021D, 301007D, 301009D, 301509A, 352007A, 352009A, 4-20021A) 4
66 6-01280 Conduit, Water Tite, Flex 3/4"
(352009A) 21 in. (4-20021A, 352007A) 18 in.
67 6-0108 Cord, Service, 10/3
(352009A) 34 in. (4-20021A, 352007A) 31 in.
68 90-2001 Nut, 5/16" ESNA
(All except 352009A) 4
90-2002 Nut, 3/8" ESNA (352009A) 4
69 2-1044 ▲ Plug, 1/8" Countersunk
(2-11021D, 2-15021D, 4-20021A) 1
2-1046 ▲ Plug, 1/4" Countersunk
(201007D, 201507D, 301007D, 352007A) 4
70 6-051595 Strain Relief 3/4" 1
6-05172 Locknut, 3/4" (352007A,
352009A, 4-20021A) 1 Not Shown
14
96-720, 97-708, 97-709, 97-710 • REV. 8/04
Page 15
PRESSURE W ASHER
HOSE AND SPRAY GUN ASSEMBLY
5
4
3
7
6
8
1
9
10
9
11
2
OPERATOR’S MANUAL
HOSE AND SPRAY GUN ASSEMBLY PARTS LIST
ITEM P AR T NO . DESCRIPTION QTY
1 2-2002 Coupler, 3/8" Female 1
2-0121 Quick Coupler O-Ring 1
2 4-0203050C Hose, 50' x 3/8" w/Coupler
(EP, PDE, DL Models) 1
4-02093450BC Hose, 50’ x 3/8” w/Coupler
(DE Models) 1 3 4-011137 Spray Gun, Shut-Off 1 4 4-011106 Wand, Straight 1 5 2-2000 Coupler, 1/4" Female 1
2-0119 Quick Coupler O-Ring 1
6 Nozzle, See Page 18 For Size
96-720, 97-708, 97-709, 97-710 • REV. 8/04
ITEM P AR T NO . DESCRIPTION QTY
7 4-16540 Nozzle, Brass Soap 1 8 3-12021 Injector, Det., Non-Adjust,
3-5GPM, .083 1
9 2-9040 Clamp, Hose, .46 - .54 ST 2 10 4-02080000 Tube, 1/2" x 1/2" Clear Vinyl 6 ft. 11 2-1904 Strainer, 1/4" Hose Barb,
Plastic 1 Not Shown
15
Page 16
PDE4-30025A, B, C EXPLODED VIEW
PRESSURE W ASHER
OPERATOR’S MANUAL
3
14
22
21
2
42
7
3
15
19
5
20
43
41
23
24
9
28
26
27 25
8
32
51
46
36
31
6
52
44
17 12
40
18
49
16
28
45
32
10
37
50
29
32
35
4
30
13
30 32
1
29
39
32
30
48
33
30
16
38
16
96-720, 97-708, 97-709, 97-710 • REV. 8/04
Page 17
ITEM PART NO. DESCRIPTION QTY
1 95-07104924 Retainer, Bracket 2 2 2-1902 Strainer, Inlet Garden Hose 1 3 6-010690 Cord w/GFCI, 240V, 30 Amp
TRC (4-3000A) 1
6-0109 Cord, Service, SEO 10/4
(4-3000B) 15 ft.
6-0105 Cord, Service 12/4
(4-3000C) 15 ft. 4 95-07104962 Handle, Bumper, Chrome 1 5 2-10942 Swivel, 1/2" MP x 3/4" GHF
W/Strainer 1 6 6-5012 Overload, 18.00 - 24 Amp
(4-3000B) 1
6-5009 Overload, 7.50 - 11 Amp
(4-3000C) 1 7 10-08018 Label, Warning, Service
Cord 1 8 95-07104961 Handle, Grab, Chrome 1 9 6-021595 Din Rail, 35mm 4"
10 95-07104950 Handle, Lower Grab,
Chrome 1
11 90-017 Nut, 10/32" KEPS 6
90-1994 Screw, 10/32" XD 1-1/4" 1 90-1991 Scre w, 10/32" x 1/2",
BHSOC B1 7
12 2-0103 Grommet, 1/8" Rubber 2 13 2-01041 Pad, Soft Rubber, 50 Duro 2 14 2-2006 Nipple, 3/8" x 3/8" NPT ST
Female 1
15 2-30082 Pump Protector, 1/2" PTP 1 16 4-0303 Wheel, 4" Steel Rim 2 17 4-12804015 Nozzle, SAQCMEG 1504,
Yellow (4-3000) 1
18 4-16540 Nozzle Compl, QCEM-6540
w/Black Nylon 1
19 5-10130 Motor 7.5 HP 1 PH C-Face
1725RPM, 37N07X177
(4-30025A) 1
5-10143 Motor 7.5 HP 3 PH C-Face
1725 RPM, 37B12X54G1
(4-30025B, C) 1
6-05171 Strain Relief, 1"
(4-3000B/C) 1
20 5-2263 Pump, AR
RKA35G30E-F17 1
21 10-08028 Tag, Remove Pump Plug 1 22 5-3203 Unloader, AR-20242G, 3-4
GPM/3500 PSI, Black Knob 1
23 6-2021 Switch, GRN PB, CH 1 24 6-2022 Switch, Red PB, CH 1
ITEM P AR T NO . DESCRIPTION QTY
25 6-03904 Enclosure, Fiberglass,
NEMA4X 1
11-1042 Label, Ground 1
26 10-08015A Label, PE Off/On, For Push
Buttons 1
27 10-08021 Label, Disconnect Power
Supply 1 28 90-1016 Bolt, 3/8" x 1", NC HH 8 29 90-1020 Bolt, 3/8" x 2", NC HH 4 30 90-2002 Nut, 3/8", ESNA, NC 18 31 6-2000 Block, Contact, N/C 1 32 90-4002 Washer, 3/8", SAE, Flat 14 33 90-200422 Cap, 5/8 Axle Hub, Black 2 34 90-40125 Washer, 3/8" x 1" Steel 2 35 95-07104964 Base 1 36 90-10072 Bolt, 5/16" x 2, NC Carriage 2 37 90-100473 Bolt, Carriage 1/4-20 x 1-3/4
Zinc 4 38 90-10077 Bolt, Carriage 5/16 x 1-3/4 4 39 2-001403 Bushing, Axle, 1/2 x 5/8 x 3/4
Flange 2 40 95-07102313 Axle, 5/8 x 19-5/8 1 41 6-05172 Locknut, 3/4", Conduit 2 42 6-051595 Strain Relief, STRT, LQ Tite 2
6-05170 Strain Relief, 3/4", Water Tite
(4-3000A) 1 43 6-4019 Contactor, 240V, CH,
CE15HNS3BB-09
(4-3000A) 1
6-4011 Contactor, 240V, CH,
CE15FNS3BB (4-3000B) 1
6-4009 Contactor, 480V, CH
CE15DNS3CB (4-3000C) 1 44 11-08022 Label 1 45 95-07101025 Bracket, Electrical Box 1 46 6-2001 Block, Contactor, N/O 1 47 90-102702 Bolt, 1/2" x 1-1/2" NC HH
Zinc 4 48 90-40091 Washer, 1/2" 4 49 45-07104966 Plate, Black 1 50 95-07102382 Hanger, Hose & Wand 1 51 6-0102 Cord, Service, 8/3
(4-3000A) 2.75 ft.
6-0105 Cord, Service, 12/4
(4-3000C) 2.75 ft.
6-0109 Cord, Service 10/4
(4-3000B) 2.75 ft. 52 90-20012 Nut, 5/16" Flange, Whiz Loc 2
Not Shown
PRESSURE W ASHER
OPERATOR’S MANUAL
17
96-720, 97-708, 97-709, 97-710 • REV. 8/04
Page 18
SPECIFICATIONS
Machine Pessure Nozzle Pump Pump Unloader Motor Motor Model GPM (PSI) Size Hose p/n Part # Model Part # H p Part #
EP-201009D 2.0 1000 4.0 4-0203050C 5-1802 HC205AL 5-3303 1-1/2 5-1004M EP-301009D 3.0 1000 6.0 4-0203050C 5-1806 HC235 5-3303 2 5-1073 EP-301509A 3.0 1500 5.0 4-0203050C 5-1806 HC235 5-3303 3 5-10081 EP-352009A 3.5 2000 5.0 4-0203050C 5-1803 HC450R 5-3303 5 5-10104 PDE2-11021D 2.0 1000 4.0 4-0203050C 5-23001 TT9061EBF 5-3024 1-1/2 5-1046 PDE2-15021D 1.9 1500 3.0 4-0203050C 5-23001 TT9061EBF 5-3024 2 5-1047 PDE4-20021A 3.5 2000 5.0 4-0203050C 5-2303 TT2035EBF 5-3024 5 5-1053 PDE4-30025A 3.5 3000 4.0 4-0203050C 5-2263 RKA35G30E-17 5-3203 7-1/2 5-10130 PDE4-30025B 3.5 3000 4.0 4-0203050C 5-2263 RKA35G30E-17 5-3203 7-1/2 5-10143 PDE4-30025C 3.5 3000 4.0 4-0203050C 5-2263 RKA35G30E-17 5-3203 7-1/2 5-10143 DL-201007D 2.0 1000 4.0 4-0203050C 5-1618 WMH-2521-F 5-3150 1-1/2 5-1046
PRESSURE WASHER Specifications
DL-201507D 1.9 1500 3.0 4-0203050C 5-1618 WMH-2521-F 5-3150 2 5-1047 DL-301007D 2.8 1500 5.5 4-0203050C 5-1620 WMH-1528-F 5-3150 2 5-1047 DL-352007A 3.5 2000 5.0 4-0203050C 5-1621 WMH-2035-F 5-3150 5 5-1053 DE-201007D 2.0 1000 4.0 4-02093450BC 5-1618 WMH-2521-F 5-3150 1-1/2 5-1046 DE-201507D 1.9 1500 3.0 4-02093450BC 5-1618 WMH-2521-F 5-3150 2 5-1047 DE-301007D 2.8 1000 5.5 4-02093450BC 5-1620 WMH-1528-F 5-3150 2 5-1047 DE-352007A 3.5 2000 5.0 4-02093450BC 5-1621 WMH-2035-F 5-3150 5 5-1053
18
96-720, 97-708, 97-709, 97-710 • REV. 8/04
Page 19
SHARK LIMITED NEW PRODUCT WARRANTY
PRESSURE WASHERS
WHAT THIS WARRANTY COVERS
All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this warranty will assume the remainder of the part’s warranty period. This warranty applies to the original purchaser and is not transferable.
LIMITED LIFETIME PARTS WARRANTY:
Components manufactured by SHARK, such as frames, handles, and belt guards. Forged brass pump manifold. All heating coils will have a three year warranty. Internal components (excluding oil seals) on the oil-end of all pressure washer pumps will have a seven year warranty.
ONE YEAR PARTS WARRANTY:
All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED BY OTHER MANUFACTURERS:
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manu­facturers’ local authorized service centers. SHARK cannot provide warranty on these items.
WHAT THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings, packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage specifications as contained in the operator’s manual.
3. Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.
4. Damage to components from fluctuations in electrical or water supply.
5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.
6. Transportation to service center, shop labor charges, field labor charges, or freight damage.
WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE
While not required for warranty service, we request that you register your SHARK pressure washer by returning the com­pleted registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK Dealer, freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed, you must notify your Authorized SHARK Dealer of the defect. The Authorized Dealer will file a claim, which must subsequently verify the defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on components warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these manufacturers’ local authorized service centers.
LIMITATION OF LIABILITY
SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S liability exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and specifications are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED
HEREIN IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to
make any representation or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
PRESSURE WASHER WARRANTY
SHARK PRESSURE WASHERS
1-800-771-1881 • www.shark-pw.com
SHARK DE • 97-710 • REV. 8/04
Page 20
Form #97-710 • Revised 8/04 • Printed in U .S.A.
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