Shark CD-2324, CD-2323 Operating Instructions And Parts Manual

MODEL: CD

OPERATING INSTRUCTION

AND PARTS MANUAL

■ CD-2323 ■ CD-2324

For the SHARK dealer nearest you visit our website at www.shark-pw.com

97-726

CONTENTS

Important Safety Information ................................................................

Component Identification ......................................................................... 6

Assembly Instructions .............................................................................. 7

Operating Instructions...........................................................................8-9

Applying Detergent and General Operating Techniques ........................ 10

Shut Down and Clean-Up ...................................................................... 11

Storage .................................................................................................. 11

Troubleshooting ................................................................................12-13

Preventative Maintenance ..................................................................... 14

Oil Change Record ................................................................................ 14

Hose and Spray Gun Assembly ............................................................. 15

Exploded View ....................................................................................... 16

Exploded View Parts List ....................................................................... 17

SG Series Pump Exploded View & Parts list .................................... 18-19

AXD Pump Exploded View & Parts List ............................................20-22

VBA35 Unloader Exploded View & Parts List ........................................ 23

Warranty

4-5

Model Number ______________________________

Serial Number ______________________________

Date of Purchase ____________________________

The model and serial numbers will be found on a decal attached to the

pressure washer. You should record both serial number and date of

purchase and keep in a safe place for future reference.

CD 97-726 • Rev. 7/07

3

INTRODUCTION & IMPORTANT SAFETY INFORMATION

READ OPERATOR’S

MANUAL THOROUGHLY

PRIOR TO USE.

WARNING

RISK OF
ASPHYXIATION: USE
THIS PRODUCT ONLY

IN A WELL

VENTILATED AREA.

WARNING

RISK OF FIRE.

DO NOT ADD FUEL

WHEN OPERATING

MACHINE.

WARNING

KEEP WATER

SPRAY AWAY FROM

ELECTRICAL WIRING.

Thank you for purchasing this Pressure Washer.

We reserve the right to make changes at any time
without incurring any obligation.

Owner/User Responsibility:

The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this pressure washer. Warning information

PRESSURE WASHER

should be emphasized and understood. If the operator
is not fluent in English, the manufacturer’s instructions
and warnings shall be read to and discussed with
the operator in the operator’s native language by the
purchaser/owner, making sure that the operator com­prehends its contents.

Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.

OPERATOR’S MANUAL

The operator must know how to stop the machine
quickly and understand the operation of all controls.
Never permit anyone to operate the engine without
proper instructions.

This manual should be considered a permanent

part of the machine and should remain with it if
machine is resold.

When ordering parts, please specify model and
serial number. Use only identical replacement
parts.

This machine is to be used only by trained op­erators.

IMPORTANT SAFETY

INFORMATION

WARNING: To reduce the risk of

injury, read operating instruc­tions carefully before using.

1. Read the own er's manual
thoroughly. Failure to follow
instructions could cause mal­function of the machine and
result in death, serious bodily
injury and/or property damage.

2. Know how to stop the machine and bleed pressure
quickly. Be thoroughly familiar with the controls.

3. Stay alert — watch what you are doing.

4. All installations must comply with local codes.
Contact your electrician, plumber, utility company
or the selling distributor for specific details.

WARNING: Risk of asphyxiation.

Use this product only in a well
ventilated area.

5. Avoid installing machines in
small areas or near exhaust
fans. Exhaust contains poi­sonous carbon monox ide
gas; exposure may cause loss
of consciousness and may
lead to death. It also contains

chemicals known, in certain quantities, to cause

cancer, birth defects or other reproductive harm.

WARNING: Risk of fire. Do not
add fuel when the product is
operating.

WARNING: Risk of explosion —
do not spray flammable liquids.

6. D o n o t p l a ce m ac h in e
n e a r f l a m m a b l e o b ­jects as the engine is hot.

7. Allow engine to cool for 1-2 minutes before refu­eling. If any fuel is spilled, make sure the area is
dry before testing the spark plug or starting the
engine. (Fire and/or explosion may occur if this is
not done.)

Gasoline engines on mobile or portable equipment

shall be refueled:

a. outdoors;

b. with the engine on the equipment stopped;

c. with no source of ignition within 10 feet of

the dispensing point; and

d. with an allowance made for expansion of the

fuel should the equipment be exposed to a
higher ambient temperature.

In an overfilling situation, additional precautions are

necessary to ensure that the situation is handled
in a safe manner.

WARNING: Risk of injury. Disconnect battery
ground terminal before servicing.

8. Transport/repair with fuel tank EMPTY or with fuel
shut-off valve OFF.

WARNING: Keep wand, hose, and

water spray away from electric
wiring or fatal electric shock may
result.

9. Do not spray water on or near
electrical components.

4

CD 97-726 • Rev. 7/07

IMPORTANT SAFETY INFORMATION

RISK OF EXPLOSION:

DO NOT SPRAY

FLAMMABLE

LIQUIDS.

WARNING

WARNING

EAR PROTECTION

MUST BE WORN

WARNING

USE PROTECTIVE

EYE WEAR

AND CLOTHING

WHEN OPERATING

THIS EQUIPMENT.

TRIGGER GUN KICKS

BACK - HOLD WITH

BOTH HANDS

WARNING

RISK OF INJECTION
OR SEVERE INJURY
TO PERSONS. KEEP
CLEAR OF NOZZLE.

WARNING

WARNING

PROTECT FROM

FREEZING

WARNING

RISK OF INJURY

FROM FALLS WHEN

USING LADDER.

PRESSURE WASHER

WARNING: Flammable liquids
can create fumes which can ig­nite, causing property damage
or severe injury.

WARNING: Risk of explosion
— Do not spray flammable liq­uids.

10. Keep operating area clear of all persons.

WARNING: This machine exceeds

85 db appropriate ear protection
must be worn.

WARNING: High pressure spray
can cause paint chips or other
particles to become airborne
and fly at high speeds. To avoid
personal injury, eye, hand and
foot safety devices must be
worn.

11. Eye, han d, and foot pr o­tection must be worn when
u s i n g t h i s e qu i p m e n t .

WARNING: Grip cleaning wand

securely with both hands before
starting. Failure to do this could
result in injury from a whipping
wand.

12. To reduce the risk of injury,
close supervision is necessary
when a machine is used near
children. Do not allow children

to operate the pressure washer. This machine

must be attended during operation.

WARNING: High pressure devel-

oped by these machines will
cause personal injury or equip­ment damage. Keep clear of
nozzle. Use caution when oper­ating. Do not direct discharge
stream at people, or severe in­jury or death will result.

13. Never make adjustments on machine while in op
eration.

14. Be certain all quick coupler fittings are secured
before using pressure washer.

WARNING: Protect machine from

freezing.

15. To keep machi ne in best
operat ing conditions, it is
important you protect machine
from freezing. Failure to protect
machine from freezing could
ca use malfu ncti on of the

machine and result in death,
serious bodily injury, and/or property damage. Fol­low storage instructions specified in this manual.

16. The best insurance against an accident is precau­tion and knowledge of the machine.

WARNING: Be extremely careful

when using a ladder, scaffolding
or any other relatively unstable
locati on. The cl eaning are a
should have adequate slopes
and drainage to reduce the pos­sibility of a fall due to slippery
surfaces.

17. Do not overreach or stand on unstable support.
Keep good footing and balance at all times.

18. Do not operate this machine when fatigued or under
the influence of alcohol, prescription medications,
or drugs.

19. Inlet water must be clean fresh water and no hotter
then 90°F.

20. Manufacturer will not be liable for any changes
made to our standard machines or any components
not purchased from us.

21. Do not allow acids, caustic or abrasive fluids to pass
through the pump.

22. Never run pump dry or leave spray gun closed
longer than 1-2 minutes.

Follow the maintenance instructions
specified in the manual.

-

OPERATOR’S MANUAL

5

CD 97-726 • Rev. 7/07

COMPONENT IDENTIFICATION

Engine

Unloader

PRESSURE WASHER

OPERATOR’S MANUAL

Quick

Coupler

Detergent Bucket

(Not Included)

High Pressure Nozzle

Soap Nozzle

Pump

Wand

Inlet

Connection

Trigger

Detergent

Hose

Inlet Water

Water Supply

Hose

(Not Included)

Spray Gun

High Pressure

Hose

Swivel

Connector

High Pressure Hose — Connect one end to water

pump discharge nipple and the other end to spray
gun.

Pump — Develops high pressure.

Spray Gun — Controls the application of water and

detergent onto cleaning surface with trigger device.
Includes safety latch.

6

Straight Through Wand — Must be connected to the
spray gun.

Swivel Connector - Allows free range of movement to
avoid coiling hoses.

Note: If trigger on spray gun is released for more
than 1-2 minutes, water will leak from valve. Warm
water will discharge from pump protector onto floor.
This system prevents internal pump damage.

CD 97-726 • Rev. 7/07

ASSEMBLY INSTRUCTIONS

PRESSURE WASHER

Spray

Gun

Safety

Latch

High Pressure

Hose

STEP 1: Attach the high

pressure hose to the spray
gun using teflon tape on
hose threads.

Pressure

Nozzle

Wand

Coupler

Coupler

Collar

Nozzle Extension

Spray Gun/

Wand

STEP 2: Attach nozzle extension to spray

gun/wand. Tighten both by hand.

Pump

Discharge

Fitting

High

Pressure

Hose

Coupler Collar

Pressure

Nozzle

Wand

Coupler

OPERATOR’S MANUAL

STEP 3: Pull the spring-loaded

collar of the wand coupler back
to insert your choice of pressure
nozzle.

Cold

Water

Source

Garden

Hose

STEP 4: Release the coupler collar

and push the nozzle until the collar
clicks. Pull the nozzle to make sure
it is seated properly.

Pump

Water Inlet

STEP 5: Connect the high pres-

sure hose to the pump discharge
fitting. Push coupler collar forward
until secure.

Garden

Hose

STEP 7: Connect the garden hose to pump water inlet.

Inspect inlets. CAUTION: Do not run the pump with-
out water or pump damage will result.

STEP 6: Connect garden hose to
the cold water source.

CD 97-726 • Rev. 7/07

7

OPERATING INSTRUCTIONS

Dip

Stick

Oil Dipstick

PRESSURE WASHER

STEP 1: Check engine oil level. Oil level should be level with the bottom
of the oil filler neck. Be sure the machine is level when checking the oil
level. (Refer to the engine's operating manual included with machine.)
We recommend that the oil be changed after the first 5 hours of use,

OPERATOR’S MANUAL

then once every 50 hours. Note: Improper oil levels will cause low oil
sensor to shut off engine. IMPORTANT! Do not run engine with high

or low oil levels as this will cause engine damage.

Gas

Tank

Garden

Hose

STEP 3: Fill gas tank with unleaded

gasoline. Do not use leaded gaso­line.

STEP 4: Connect garden hose
to the cold water source and turn
water on completely. Never use
hot water.

STEP 2: Remove shipping cap and
install oil dipstick. Check pump oil
level by using dipstick or observe
oil level in oil window (if equipped).
Use 30 wt. (non detergent) oil.

Cold

Water

Source

STEP 5: Trigger the spray gun to

eliminate trapped air then wait for
a steady flow of water to emerge
from the spray nozzle.

Choke

Fuel

Valve

STEP 6: Rotate the fuel shut-off valve to the "On"

position (fully counterclockwise on Briggs engines).
Slide the fuel valve lever to the "ON" position (Honda
engines). When the engine is not in use, leave the fuel
valve in the "OFF" position.

8

Choke

Lever

Fuel

Valve

STEP 7: Move the choke lever to the "Choke" position

(on a warm engine, leave the choke lever in the run
position). On Honda engines, move the choke lever to
the "Closed" position. To restart a warm engine, leave
the choke lever in the "Open" position.

CD 97-726 • Rev. 7/07

OPERATING INSTRUCTIONS

On-Off
Switch

PRESSURE WASHER

OPERATOR’S MANUAL

STEP 8: On Honda engines, turn the engine switch
to "On" position.

On Briggs engines, move the throttle lever to "Fast"
position, shown on engine as a rabbit.

NOZZLES

Safety

Latch

WARNING! Never replace
nozzles without engaging the
safety latch on the spray gun
trigger.

STEP 9: Pull the starter grip. If the engine fails to start

after 2 pulls, squeeze the trigger gun to release pres­sure and repeat step. Return starter gently. After the
engine warms up enough to run smoothly, move choke
to run position and throttle to fast position.

CAUTION: Small engines may kick back. Do not
hold pull starter grip tightly in hand.

The two color-coded quick connect
nozzles are easily accessible when
placed in the convenient rubber nozzle
holder, which is provided on the front
of the machine.

NOTE: To rinse, select the yellow. To ap-
ply detergent select the black nozzle.

CD 97-726 • Rev. 7/07

9

WARNING

DETERGENTS AND GENERAL OPERATING TECHNIQUES

WARNING: Some detergents
may be harmful if inhaled or in­gested, causing severe nausea,
fainting or poisoning. The harm­ful elements may cause property
damage or severe injury.

PRESSURE WASHER

STEP 1: Use detergent designed
specifically for pressure washers.
Prepare detergent solution as
required by the manufacturer. Fill
a container with pressure washer
detergent. Place the filter end of
detergent suction tube into the

OPERATOR’S MANUAL

Quick

Coupler

STEP 2: With safety latch on spray gun engaged, se-

cure black detergent nozzle into quick coupler. NOTE:
Detergent cannot be applied using the yellow nozzle.

IMPORTANT: You must flush the detergent injection
system after each use by placing the suction tube
into a bucket of clean water, then run the pressure
washer in low pressure for 1-2 minutes.

detergent container.

High

Pressure

Hose

STEP 3: With the engine

running, pull trigger to op­erate machine. Liquid de­tergent is drawn into the
machine and mixed with
water. Apply detergent to
work area. Do not allow de­tergent to dry on surface.

pump protector engages and cools the pump by dis­charging the warm water onto the ground. This thermal
device prevents internal damage to the pump.

CLEANING TIPS

Pre-rinse cleaning surface with fresh water. Place de­tergent suction tube directly into cleaning solution and
apply to surface at low pressure (for best results, limit
your work area to sections approximately 6 feet square
and always apply detergent from bottom to top). Allow
detergent to remain on surface 1-3 minutes. Do not al­low detergent to dry on surface. If surface appears to
be drying, simply wet down surface with fresh water. If
needed, use brush to remove stubborn dirt. Rinse at
high pressure from top to bottom in an even sweeping
motion keeping the spray nozzle approximately 1 foot
from cleaning surface. Use overlapping strokes as you
clean and rinse any surface. For best surface cleaning
action spray at a slight angle.

Recommendations:

• Before cleaning any surface, an inconspicuous
area should be cleaned to test spray pattern and
distance for maximum cleaning results.

• If painted surfaces are peeling or chipping, use
extreme caution as pressure washer may remove
the loose paint from the surface.

• Keep the spray nozzle a safe distance from the
surface you plan to clean. High pressure wash a
small area, then check the surface for damage. If no
damage is found, continue to pressure washing.

CAUTION - Never use:

• Bleach, chlorine products and other corrosive
chemicals

• Liquids containing solvents (i.e., paint thinner,
gasoline, oils)

• Tri-sodium phosphate products

• Ammonia products

• Acid-based products

These chemicals will harm the machine and will dam­age the surface being cleaned.

RINSING

It will take a few seconds for the detergent to clear.
Apply safety latch to spray gun. Remove black soap
nozzle from the quick coupler. Select and install the
desired high pressure nozzle. NOTE: You can also stop
detergent from flowing by simply removing detergent
siphon tube from bottle.

THERMAL PUMP PROTECTION

If you run the engine on your pressure washer for 1-2
minutes without pressing the trigger on the spray gun,
circulating water in the pump can reach high tempera­tures. When the water reaches this temperature, the

10

CD 97-726 • Rev. 7/07

SHUTTING DOWN AND CLEAN-UP

On-Off
Switch

PRESSURE WASHER

STEP 1: Remove detergent suc­tion tube from container and insert
into one gallon of fresh water. Slide

STEP 2: Move the throttle to stop the
engine (Briggs Engine). Turn off the
engine (Honda engines).

nozzle forward for low pressure or to
connect black detergent nozzle. Pull
trigger on spray gun and siphon water
for one minute.

Pump
Water

Inlet

STEP 4: Press

trigger to release
water pressure.

STEP 5: Disconnect the garden
hose from the water inlet on the
machine.

STORAGE

CAUTION: Always store your pressure washer in a
location where the temperature will not fall below
32°F (0°C). The pump in this machine is susceptible
to permanent damage if frozen. FREEZE DAMAGE
IS NOT COVERED BY WARRANTY.

1. Stop the pressure washer, squeeze spray gun trig­ger to release pressure.

2. Detach water supply hose and high pressure
hose.

3. Turn on the machine for a few seconds, until re­maining water exits. Turn engine off immediately.

4. Drain the gas and oil from the engine.

5. Do not allow high pressure hose to become
kinked.

6. Store the machine and accessories in a room which
does not reach freezing temperatures.

CAUTION: Failure to follow the above directions will
result in damage to your pressure washer.

When the pressure washer is not being operated or is
being stored for more than one month, follow these
instructions:

1. Replenish engine oil to upper level.

2. Drain gasoline from fuel tank, fuel line, fuel valve
and carburetor.

3. Pour about one teaspoon of engine oil through
the spark plug hole, pull the starter grip several

CD 97-726 • Rev. 7/07

ST EP 3: Tur n off water
supply.

High Pressure

Outlet

Safety

Latch

STEP 6: Disconnect the high

pressure hose from high pres­sure outlet.

STEP 7: Engage
th e spray g u n
safety lock.

times and replace the plug. Then pull the starter
grip slowly until you feel increased pressure which
indicates the piston is on its compression stroke and
leave it in that position. This closes both the intake
and exhaust valves to prevent rusting of cylinder.

4. Cover the pressure washer and store in a clean, dry
place that is well ventilated away from open flame
or sparks. NOTE: The use of a fuel additive, such

®

as STA-BIL

, or an equivalent, will minimize the
formulation of fuel deposits during shortage. Such
additives may be added to the gasoline in the fuel
tank of the engine, or to the gasoline in a storage
container.

After Extended Storage

CAUTION: Prior to restarting, thaw out any
possible ice from pressure washer hoses,
spray gun or wand.

Engine Maintenance

During the winter months, rare atmospheric conditions
may develop which will cause an icing condition in the
carburetor. If this develops, the engine may run rough,
lose power and may stall. This temporary condition can
be overcome by deflecting some of the hot air from the
engine over the carburetor area. NOTE: Refer to the
engine manufacturer's manual for service and mainte­nance of the engine.

OPERATOR’S MANUAL

11

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

LOW OPERATING
PRESSURE

PRESSURE WASHER Troubleshooting Guide

FLUCTUATING
PRESSURE

PRESSURE LOW
AFTER PERIOD OF
NORMAL USE

PUMP NOISE

Insufficient water supply Use larger garden hose; clean filter washer at

water inlet.

Old, worn or incorrect spray nozzle Match nozzle number to machine and/or

replace with new nozzle.

Plumbing or hose leak Check plumbing system for leaks. Re-tape

leaks with teflon tape.

Faulty or mis-adjusted unloader
valve (where applicable)

Worn packing in pump Install new packing kit (Model 2324).

Fouled or dirty inlet or discharge
valves in pump

Worn inlet or discharge valves Replace with valve kit (Model 2324).

Slow engine RPM Set engine speed per specifications

Valves worn Check and replace if necessary (Model 2324).

Blockage in valve Check and clean out if necessary (Model

Worn piston packing Check and replace if necessary (Model 2324).

Pump sucking air Check that hoses and fittings are airtight. Turn

Insufficient inlet water supply Turn water on full force. Check garden hose for

Nozzle worn Check and replace if necessary

Inlet or discharge valves blocked
or worn

Unloader valve seat worn Check and replace if necessary (Model 2324).

Air suction line Check water supply and connections on suc

Broken or weak inlet or discharge
valve springs

Foreign matter in valves Check and clean if necessary.

Worn bearings Check and replace if necessary.

Excessive temperature or liquid Reduce to below 180°F (75°C).

Pump is sucking air Check that hoses and fittings are airtight. Turn

Adjust unloader for proper pressure. Install
repair kit when needed.

Model 2323: Call Dealer Customer Support.

Clean inlet and discharge valves (Model 2324).

Model 2323: Call Dealer Customer Support.

(approximately 2800 RPM - 3400 RPM).

2324).

off machine and pull trigger gun until a steady
flow of water emerges through the nozzle.

kinks, leaks or blockage.

Check and clean or replace if necessary.

Model 2323: Call Dealer Customer Support.

tion line.

Check and replace if necessary.

off machine and purge pump by squeezing trig­ger gun until a steady flow of water emerges
through the nozzle.

-

12

CD 97-726 • Rev. 7/07

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

PRESENCE OF
WATER IN PUMP OIL

(Model 2324 Only)

ENGINE STRAINS
UNDER LOAD

OIL SQUIRTS OUT
OF OIL CAP ON
PUMP (Model 2324

Only)

ENGINE OPERATES
FOR 15 MINUTES
THEN STOPS

WATER DRIPPING
FROM UNDER PUMP

(Model 2324 Only)

OIL DRIPPING

EXCESSIVE
VIBRATION IN
DELIVERY LINE

WATER LEAKING
FROM PUMP
PROTECTOR

WATER LEAKS
FROM PUMP (up to
10 drops per minute
is permissible)

Water sprayed at machine Change oil. Direct spray away from machine.

High humidity in air Check and change oil twice as often.

Piston packing worn. Oil seal worn Check and replace if necessary.

Engine governor misadjusted Readjust governor on engine. Take to local

engine representative for adjustment.

Incorrect spray nozzle Install proper nozzle size

(See serial plate for proper size).

Obstruction in spray nozzle Remove obstruction.

Misadjusted unloader valve Call your distributor.

Engine low or out of oil Check oil level.

Pump low or out of oil Check oil level (Model 2324 Only).

Obstruction in hose, fitting Clean or replace hose, fitting.

Pump overfilled with oil Maintain oil level at red dot on sight glass at

rear of pump or at top of notch on dipstick
(where applicable).

Not enough gas or engine oil Fill tank with gas. Check oil level.

Vapor lock developed by heat of
day

Obstruction in fuel filter Clean or replace fuel filter.

Piston packing worn Check and replace if necessary.

O-ring plunger retainer worn Check and replace if necessary.

Cracked piston Check and replace if necessary.

Oil seal worn Check and replace if necessary (Model 2324).

Irregular functioning of the valves Check and replace if necessary (Model 2324).

Spray gun closed with machine
running 1-2 minutes or longer.

Excessive water supply pressure Place a pressure regulator at end of 50'

Loose fittings Tighten fittings.

Water seals are damaged or worn. Call Dealer Customer Support.

Thermal protection device is
activated

Keep gas tank full to avoid vapor lock.

Model 2323: Call Dealer Customer Support.

Model 2323: Call Dealer Customer Support.

Open spray gun or turn off machine.

garden hose.

Thermal protection device will auto reset. Do
not run pump for more than 5 minutes without
spraying.

PRESSURE WASHER Troubleshooting Guide

CD 97-726 • Rev. 7/07

13

PREVENTATIVE MAINTENANCE

This pressure washer was produced with the best available materials and quality craftsmanship. However, you
as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative
maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for
maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform
maintenance more often under severe conditions.

PRESSURE WASHER

MAINTENANCE SCHEDULE

Engine Oil

Air Cleaner/Filter

Fuel Tank Filter Every 100 hours or yearly

OPERATOR’S MANUAL

Spark Plug Maintenance Every 100 hours or yearly

Check Valve Clearance

Water Filter

Pump Oil
(Model 2324 Only)

Inspect

Change

Inspect

Change

Check Every 8 hours or daily

Clean

Inspect

Change

Every 8 hours or daily

Every 50 hours or monthly

Every 8 hours or daily

Every 50 hours or monthly

Yearly

Yearly

Every 25 hours or weekly

Yearly

OIL CHANGE RECORD

Check engine oil and pump oil (Model 2324 Only) level before first use of your new pressure washer.

Date Oil Changed

Month/Day/Year

Estimated Operating

Hours Since Last

Oil Change

Date oil Changed

Month/Day/Year

Estimated Operating

Hours Since Last

Oil Change

14

CD 97-726 • Rev. 7/07

HOSE & SPRAY GUN ASSEMBLY

PRESSURE WASHER

11

5

8

4

6

Pressure Nozzle

7

Brass Soap

Nozzle

3

1

10

9

2

Model

232336

OPERATOR’S MANUAL

1

HOSE & SPRAY GUN ASSEMBLY PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 2-2002 Coupler, 3/8" Female (2324) 1
2-0121

8.707-182.0 Coupler, Twist Connect,
M22-F x 3/8" FNPT (2323) 1

2 8.739-148.0 Hose, 3/8" x 50', 1 Wire, Blue,
Tuff-Flex (CD) 1

3 4-011137 Spray Gun, Shut-Off 1

▲ Quick Coupler O-Ring 1

ITEM PART NO. DESCRIPTION QTY

4 4-011106 Wand, Straight 1

5 2-2000 Coupler, 1/4" Female 1
2-0119 Quick Coupler O-Ring 1

6 4-12803015 Nozzle, 3.0 15° Yellow 1

7 4-16540 Nozzle, Brass Soap 1

8 4-02080000 Hose, 1/4" x 1/2" Clear Vinyl
(2324) 6 ft.

9 2-1904 Strainer, 1/4" Plastic (2324) 1

10 2-9040 Clamp, Hose (2324) 2

11 3-12021 Injector, Chem., Non-Adj, 3-5 GPM,
.083 (2324) 1

▲ Not Shown

CD 97-726 • Rev. 7/07

15

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EXPLODED VIEW

10

15

PRESSURE WASHER

13

19

1

22

3

24

16

21

Model

OPERATOR’S MANUAL

2324

25

14

18

17

17

10

10

(Reversed

2

View)

20

12

Model 232336

23

16

4

29

CD 97-726 • Rev. 7/07

7

8

6

11

10

10

11

5

EXPLODED VIEW PARTS LIST

PRESSURE WASHER

ITEM PART NO. DESCRIPTION QTY

1 5-0101 Engine, Honda GC1601QHA,
5 HP (232336) 1
5-0104 Engine, Honda, GX160K1QX2,

5.5 HP (2324) 1

2 5-1451 Pump, SG2530G
(2324) 1

9.120-032.0 Pump (2323) 1

3 10-02029 Label, Danger Cool Engine 1

4 95-07200126 Handle Assy (CD) 1

5 2-01023 Mount, Vibration, 5/16”-18 x 9/16”
Stud, 30 Duro 4

6 See Page 17 For Nozzle Information

7 See Page 17 For Nozzle Information

8 2-0103 Grommet, Rubber, Nozzle
Holder 2

9 10-08028
(2324) 1
10-080281
(232336) 1

10 90-4001 Washer, 5/16" Flat, SAE 16

11 90-2001 Nut, 5/16", ESNA, NC 8

12 11-0311 Label, Warning/Inst (CD) 1

▲ Tag, Pump Plug Dipstick

▲ Tag, Pump Plug/Vented Cap

ITEM PART NO. DESCRIPTION QTY

13 2-2007 Nipple, 3/8" x 3/8" NPT ST Male
(2324) 1

14 11-0350F Label, French Warning 1

15 90-10053 Bolt, 5/16"-24 x 3/4", NF, HH
(2324) 4

16 2-300812 Pump Protector, 1/4" Pipe
(2324) 1

17 90-1009 Bolt, 5/16" x 1-1/2", NC HH 4

18 95-07141120 Key, Motor Shaft 1

19 4-011184 Detergent, Injector Assy 3-5 GPM

0.83 (2324) 1

20 10-9999 Label, Clear Lexan, 2-1/4" x 4" 1

21 9.800-049.0 Label, Manufacturer’s Cleaning
Solution 1

22 10-02025A Label, "Hot/Caliente", w/Arrows 1

23 10-08017 Label, Intended For Outdoor
Use 1

24 5-3329 Unloader, VBA35 (2324) 1

25 9.802-813.0 Lock Washer 4

▲ Not Shown

OPERATOR’S MANUAL

CD 97-726 • Rev. 7/07

17

SG SERIES PUMP EXPLODED VIEW

5-1451 SG2530G

PRESSURE WASHER

OPERATOR’S MANUAL

TORQUE

SPECS

Item # Ft.-lbs

14 65

17 18

25 7.6

36 8

38 9

47 13

SG SERIES PUMP PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 70-020292 Crankcase 1

2*

3* 70-060181 O-Ring Ø1.78 x 28.30 3

4

5

6

7* 70-030049 Intermediate Ring 15mm 3

8 70-160120 Brass Plug, 1/2" 1

9 70-060307 Copper Washer 1/2" 1

10 70-160228 Manifold Housing 1

11* 70-060155 O-Ring Ø1.78 x 15.54 6

12

13* 70-060122 O-Ring Ø2.62 x 18.77 6

14 70-160147 Valve Plug 6

15 70-060308 Washer, Copper 1

16 70-160121 Brass Plug G1/4 1

17 70-180118 Manifold Stud Bolt 8

See Kit Below

* 70-120120 Pressure Ring, 15mm 3

*

See Kit Below

* 70-030048 Support Ring 15mm 6

*

See Kit Below

Plunger Oil Seal 3

"V" Seal, 15mm 6

Valve Assembly 6

ITEM PART NO. DESCRIPTION QTY

18 70-140001 Washer 8

19 70-060306 Copper Washer 3/8" 1

20 70-160117 Brass Plug 3/8" 2

25 70-180112 Hexagonal Screw 9

26 70-020318 Bearing Cover 1

27 70-020502 Seal Bearing 1

28 70-150003 Snap Ring 1

29 70-021300 Ball Bearing 1

30 70-000498 Crankshaft (2530G) 1

70-000499 Crankshaft (3030G) 1

31 70-160012 Oil Dip Stick 1

32 70-060183 O-Ring 3.53 x 55.56 1

33 70-020011 Needle Roller Bearing 1

34 70-050096 Engine Flange 1

35 70-140002 Spring Washer 4

36 70-180126 Flange Screw 4

18

CD 97-726 • Rev. 7/07

SG SERIES PUMP PARTS LIST

ITEM PART NO. DESCRIPTION QTY

37 70-000105 Crankshaft Seal 1

38* 70-030211 Plunger Nut 3

39*

40* 70-140027 Copper Spacer 3

41* 70-060130 O-Ring Ø1.78x5.28 3

42* 70-000913 Teflon Ring 3

43 70-000320 Plunger Rod 3

44 70-150204 Connecting Rod Pin 3

45 70-010008 Connecting Rod 3

46 70-140102 Spring Washer 6

47 70-180132 Connecting Rod Screw 6

48 70-060104 O-Ring 2.62 x 107.62 1

49 70-020352 Crankcase Cover 1

50 70-060302 Gasket, G3/8 1

51 70-070005 Sightglass G3/8 1

* Part available in kit (See below)

See Kit Below

Plunger, 15mm 3

PRESSURE WASHER

OPERATOR’S MANUAL

REPAIR KIT

REPAIR KIT NUMBER 70-261408 70-261409 70-261404 70-260028 70-260826

KIT DESCRIPTION

ITEM NUMBERS
INCLUDED

NUMBER OF CYLINDERS
KIT WILL SERVICE

Plunger Seal

15 mm

3, 5, 6

3 1 1 6 3

Complete

Seal Packing 15 mm

2, 3, 4, 5,

6, 7

Plunger 15 mm Complete Valve

38, 39, 40,

41, 42

11, 12, 13 2

Plunger Oil

Seals

CD 97-726 • Rev. 7/07

19

9.120-032.0

PRESSURE WASHER

OPERATOR’S MANUAL

PUMP EXPLODED VIEW AND PARTS LIST

ITEM PART # DESCRIPTION QTY

1 9.175-007.0 Unloader Assembly 1

2 9-154-036.0 M18 Pipe Plug 7

3 6.362-480.0 O-Ring Seal, 12.42 x 1.78 9

4 4-580-371.0 Valve Assembly 6

5 9.139-194.0 Spare Parts List, Set 2 1

6 6-362-634.0 O-Ring Seal, 15.6 x 1.78
NBR 70 1

7 9.134-019.0 Adapter, Male 1

8 9.181-005.0 Filter Seal-Hose Connector 1

9 9.155-013.0 Hose Connector, Female 1

10 7.306-075.0 Cylinder Head Screw
M 8x 40-8.8-A2E ISO 3

11 5.584-091.0 Valve Pin Check Valve 1

20

ITEM PART # DESCRIPTION QTY

12 6.362-851.0 O-Ring, d. 4 x 2 NBR 90 1

13 6.362-384.0 O-Ring Seal, 9.0 x 1.5 1

14 4.769-034.0 Nozzle Insert Only
for Replacement 1

15 5.332-258.0 Helical Spring 1

CD 97-726 • Rev. 7/07

16 6.362-175.0 O-Ring Seal, 5.28 x 1.78 1

17 7.401-909.0 Sphere 7 G40-1.4401
Din 5401 1

18 6.362-451.0 O-Ring Seal 8.0 x 1.0 1

19 5.443-448.0 Nipple Chemistry 1

20 9.135-004.0 Cylinder Head Machined 1

21 9.177-305.0 Molded Rubber End Cap 1

PUMP EXPLODED VIEW PARTS LIST

9.120-032.0 PISTON VIEW

PRESSURE WASHER

OPERATOR’S MANUAL

ITEM PART # DESCRIPTION QTY

1 9.139-193.0 Spare Parts List Set 1 3

2 6.365-393.0 Grooved Ring 12 x 20 x 4/6 3

3 9.134-016.0 Spacer, Oil Seal and
Seal Housing 3

4 6.363-058.0 Grooved Ring 3

5 9.155-011.0 Housing, Low Pressure Seal 3

6 6.362-833.0 O-Ring Seal, 21.5 x 1.78 3

7 9.177-310.0 Back Ring High Pres Seal 3

8 9.177-301.0 High Pressure Seal 3

CD 97-726 • Rev. 7/07

21

VBA35 UNLOADER EXPLODED VIEW PARTS LIST

#5-3329, VBA35 LG/LD/LE (240378) 6.6 GPM @ 3500 PSI

PRESSURE WASHER

OPERATOR’S MANUAL

VBA35 UNLOADER EXPLODED VIEW PARTS LIST

ITEM PART # DESCRIPTION KIT QTY

1 70-020444 Body Valve 1
70-020452 Body Valve 1

2 70-060141 O-Ring A, C 1

3 70-150316 Seat C 1

4 70-450401 Ball, Sub-assy C 1

5 70-060114 O-Ring A 1

6 70-010111 Guide Bushing 1

7 70-000919 Teflon Ring A 1

8 70-060170 O-Ring A 2

9 70-060162 O-Ring A 1

10 70-140734 Connector 1

11 70-000918 Teflon Ring A 1

12 70-120611 Stem C 1

13 70-140702 Connector, Female 1

14 70-060119 O-Ring A, B 1

15 70-090004 Spring B 1

22

ITEM PART # DESCRIPTION KIT QTY

16 70-110207 Poppet B 1

17 70-140802 Seal Washer 3/8 2

18 70-180004 Hollow Bolt, 3/8 1

19 70-180008 Hollow Bolt 1/2 1

20 70-140803 Seal Washer 1/2 2

21 70-120212 Plate C 1

22 70-090037 Spring C 1

23 70-180304 Set Screw 1

24 70-030209 Nut 1

25 70-090520 Brass Handle 1

Kit A 70-262813 O-Ring Repair Kit

Kit B 70-262814 Outlet Kit

Kit C 70-262815 Stem Repair Kit

CD 97-726 • Rev. 7/07

SHARK LIMITED NEW PRODUCT WARRANTY

PRESSURE WASHERS

WHAT THIS WARRANTY COVERS

All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials
and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown
below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced
under this warranty will assume the remainder of the part’s warranty period. This warranty applies to the original purchaser
and is not transferable.

LIMITED LIFETIME PARTS WARRANTY:

Components manufactured by SHARK, such as frames, handles, and belt guards. Forged brass pump manifold. All heating
coils will have a three year warranty. Internal components (excluding oil seals) on the oil-end of Shark pressure washer pumps
will have a seven year warranty. General, AR, Comet and swash and wobble plate pumps have a one year warranty.

ONE YEAR PARTS AND 90 DAYS LAbOR WARRANTY:

All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on
these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.

WARRANTY PROVIDED bY OTHER MANUFACTURERS:

Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manu­facturers’ local authorized service centers. SHARK cannot provide warranty on these items.

WHAT THIS WARRANTY DOES NOT COVER

This warranty does not cover the following items:

1. Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings,
packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.

2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper
servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage
specifications as contained in the operator’s manual.

3. Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.

4. Damage to components from fluctuations in electrical or water supply.

5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.

6. Transportation to service center, shop labor charges, field labor charges, or freight damage.

WHAT YOU MUST DO TO ObTAIN WARRANTY SERVICE

While not required for warranty service, we request that you register your SHARK pressure washer by returning the completed
registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK Dealer,
freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed, you
must notify your Authorized SHARK Dealer of the defect. The Authorized Dealer will file a claim, which must subsequently
verify the defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on
components warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these
manufacturers’ local authorized service centers.

LIMITATION OF LIAbILITY

SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S liability
exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and specifica­tions are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that
the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED HEREIN IS IN LIEU

OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representa-

tion or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility
to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its
products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.

SHARK PRESSURE WASHERS

www.shark-pw.com

CD 97-726 • Rev. 7/07

PRESSURE WASHER Troubleshooting Guide

23

Form #97-726 • Revised 7/07 • Printed in U.S.A.