Page 1
MODEL: BT
OPERATING INSTRUCTION
AND PARTS MANUAL
■ BT-3530 ■ BT-4020 ■ BT-5030
For technical assistance or the SHARK dealer nearest you, call 1-800-771-1881
or visit our website at www.shark-pw .com
#97-727
Page 2
Page 3
Introduction............................................................................................. 4
Important Safety Information................................................................4-5
Component Identification ........................................................................ 6
Assembly Instructions.............................................................................7
Operating Instructions............................................................................. 8
Detergents and General Operating T echniques ......................................9
Shut Down and Clean-Up ..................................................................... 10
Storage ................................................................................................. 10
Troubleshooting ...............................................................................11-12
Preventativ e Maintenance..................................................................... 13
Oil Change Record ............................................................................... 13
Exploded View .................................................................................14-15
Exploded View Parts List .................................................................16-18
Hose & Spray Gun................................................................................19
Downstream Injector.............................................................................19
Specifications ..................................................................................20-21
Warranty
CONTENTS
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ___________________________
The model and serial numbers will be found on a decal attached to
the pressure washer. You should record both serial number and
date of purchase and keep in a safe place f or future reference.
97-711, 97-727, 96-721 • REV. 2/04
3
Page 4
INTRODUCTION
Thank you for purchasing this Pressure Washer.
All information in this manual is based on the latest prod-
uct information availab le at the time of printing.
We reserve the right to make changes at any time with-
out incurring any obligation.
This model was designed for a maximum
PRESSURE W ASHER
use of 8 hours per day, 5 days per week.
Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this pressure washer. Warning information
should be emphasized and understood. If the oper ator is
not fluent in English, the manufacturer’ s instructions and
warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/
OPERATOR’S MANUAL
owner, making sure that the operator comprehends its
contents.
Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.
This manual should be considered a permanent
part of the machine and should remain with it if
machine is resold.
When ordering parts, please specify model and
serial number .
IMPORTANT SAFETY
INSTRUCTIONS
WARNING: When using this machine basic precautions should always be followed, including the
following:
WARNING
CAUTION
READ OPERATOR’S
MANUAL
THOROUGHLY
PRIOR TO USE.
2. Know how to stop the machine and bleed pressures
quickly. Be thoroughly familiar with the controls .
3. Stay alert — watch what you are doing.
4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the
selling distributor for specific details.
CAUTION: To reduce the risk of
injury, read operating instructions carefully before using.
1. Read the owner's manual thoroughly. Failure to follow instructions could cause malfunction of the machine and
result in death, serious bodily
injury and/or property damage.
T o comply with the National Electrical Code (NFPA
70) and provide additional protection from risk of
electric shock, these pressure washer are equipped
with a UL approved ground fault circuit interrupter
(GFCI) power cord (120V and 230V 1 Ph). All other
models must be connected to a GFCI circuit
breaker.
WARNING: Flammable liquids
WARNING
can create fumes which can ignite causing property damage or
severe injury .
WARNING: Risk of explosion —
do not spray flammable liquids.
RISK OF EXPLOSION:
DO NOT USE WITH
FLAMMABLE LIQUIDS.
WARNING
5. Risk of explosion - do not spray
flammable liquids or operate in
an explosive location.
WARNING: Keep water spray
away from electric wiring or fatal electric shock may result.
6. To protect the operator from
electrical shock, the machine
must be electrically grounded.
KEEP WATER SPRAY
AWAY FROM
ELECTRICAL WIRING.
It is the responsibility of the
owner to connect this machine
to a UL grounded receptacle
of proper voltage and amperage ratings. Do not
spray water on or near electrical components. Do
not touch machine with wet hands or while standing in water. Always disconnect power before servicing.
7. Gr ip cleaning wand securely with both hands before starting the cleaner. Failure to do this could
result in injury from a whipping wand.
WARNING
WARNING: The high pressure
stream of fluid that this equipment can produce can pierce
skin and its underlying tissues,
leading to serious injury and
possible amputation.
RISK OF INJECTION
OR SEVERE INJURY
TO PERSONS. KEEP
CLEAR OF NOZZLE.
8. High pressure developed by
these machines will cause personal injury or equipment dam
age. Use caution when oper-
ating. Do not direct discharge stream at people , or
severe injury or death will result.
9. Never make adjustments on machine while in
operation.
4
97-711, 97-727, 96-721 • REV. 2/04
Page 5
PRESSURE WASHER
WARNING
WARNING: High pressure spray
can cause paint chips or other
particles to become airborne and
fly at high speeds.
10. Eye safety devices and foot
protection must be worn when
USE PROTECTIVE
EYEWEAR WHEN
OPERATING.
using this equipment.
11. Machines with spray gun
should not be operated with
the trigger in the off position for extensive periods
of time as this may cause damage to the pump.
12. Protect from freezing.
13. Be certain all quick coupler fittings are secured before using pressure washer .
14. Do not allow acids, caustic or abrasive fluids to pass
through the pump.
15. Inlet water must be cold and clean fresh water .
16. To reduce the risk of injury , close supervision is necessary when a machine is used near children. Do
not allow children to operate the pressure washer .
This machine must be attended during operation.
17. The best insurance against an accident is precaution and knowledge of the machine.
18. Manufacturer will not be liable f or any changes made
to our standard machines or any components not
purchased from us.
OPERATOR’S MANUAL
97-711, 97-727, 96-721 • REV. 2/04
5
Page 6
COMPONENT IDENTIFICATION
PRESSURE W ASHER
Start/Stop
Switches
Power
Supply
OPERATOR’S MANUAL
Power
Cord
Water Supply Hose
(not included)
GFCI
Nozzle
Quick
Coupler
Sight Glass
Pressure Nozzle
Soap
Nozzle
Oil Level
Oil
Dipstick
Detergent
Tube
Wand
Trigger
High Pressure Hose
Detergent
Injector
Inlet
Connector
Detergent Bucket
(not included)
Spray
Gun
Swivel
Connector
Detergent Injector - Allows you to siphon and mix de-
tergents.
High Pressure Hose - Connect one end to water pump
discharge nipple and the other end to spray gun.
Nozzle Quick Coupler - To easily connect the high pres-
sure hose and soap nozzle to wand.
Oil Level Sight Glass - A quick visual ref erence to the
oil level in the pump .
Pump - Develops high pressure.
Pump Protector - Cycles fresh cool water through pump
when recirculating water reaches 140°F.
6
97-711, 97-727, 96-721 • REV. 2/04
Spray Gun - Must be connected to the high pressure
hose and wand.
Swivel Connector - Connects to the spray gun and
wand. Minimizes hassle of hose coiling.
Wand - Must be connected to the spra y gun.
Note: If trigger on spray gun is released for more
than 2 minutes, water will leak from valve. Warm
water will discharge from pump protector onto floor .
This system prevents internal pump damage.
Page 7
ASSEMBLY INSTRUCTIONS
PRESSURE WASHER
Spray
Gun
Safety
Latch
High Pressure
Hose
STEP 1: Attach the high
pressure hose to the spray
gun using teflon tape on
hose threads.
DipStick
Pressure
Nozzle
Wand
Coupler
STEP 2: Pull the spring-loaded col-
lar of the wand coupler back to insert your choice of pressure nozzle.
Pump
Discharge
Fitting
High
Pressure
Hose
Coupler Collar
Pressure
Nozzle
Wand
Coupler
Wand
Collar
STEP 3: Release the coupler col-
lar and push the nozzle until the
collar clicks. Pull the nozzle to
make sure it is seated properly.
Cold
Water
Source
Garden
Hose
OPERATOR’S MANUAL
STEP 4: Remove shipping cap and
install oil dipstick. Check pump oil
level b y using dipstick or observe oil
level in oil windo w (if equipped). Use
30 wt. non detergent oil.
Pump
Water Inlet
Garden
Hose
STEP7: Connect the garden hose
to pump water inlet. Inspect inlets.
CAUTION: Do not run the pump
without water or pump damage
will result.
STEP 5: Connect the high pressure
hose to the pump discharge fitting.
Push coupler collar forward until
secure.
STEP 6: Connect garden hose to
the cold water source.
97-711, 97-727, 96-721 • REV. 2/04
7
Page 8
Cold
Water
Source
PRESSURE W ASHER
Garden
STEP 1: Connect garden hose to the
cold water source and turn water on
completely. Never use hot w ater.
OPERATOR’S MANUAL
Hose
OPERATING INSTRUCTIONS
STEP 2: Trigger the spray gun to
eliminate trapped air then wait f or
a steady flow of water to emerge
from the spray nozzle.
STEP 3: Connect machine to adequate power source. Push reset
button on GFCI.
Safety
Latch
STEP 4: Turn machine on.
WARNING! Never replace
nozzles without engaging the
safety latch on the spray gun trigger.
NOZZLES
The five color-coded quick connect nozzles provide a wide arr ay of spray
widths from 0° to 45° and are easily accessible when placed in the convenient rubber nozzle holder, which is provided on the front of the machine .
NOTE: F or a more gentle rinse, select the white 40° or green 25° nozzle.
T o scour the surf ace, select the yellow 15° or red 0° nozzle . To apply detergent select the black nozzle.
8
97-711, 97-727, 96-721 • REV. 2/04
Page 9
DETERGENTS AND GENERAL OPERATING TECHNIQUES
PRESSURE WASHER
WARNING
STEP 2: Apply safety latch to spra y gun trigger. Secure
black detergent nozzle into quick coupler. NOTE: Detergent cannot be applied using Red, Yellow, Green or
White nozzles.
IMPORT ANT : You m ust flush the detergent injection
system after each use by placing the suction tube
into a bucket of clean water, then run the pressure
washer in low pressure for 1-2 minutes.
WARNING: Some detergents
may be harmful if inhaled or ingested, causing severe nausea,
fainting or poisoning. The harmful elements may cause property
damage or severe injury .
STEP 1: Use detergent designed
specifically for pressure washers.
Household detergents could damage the pump. Prepare detergent
solution as required by the manufacturer . Fill a container with pressure washer detergent. Place the
filter end of detergent suction tube
into the detergent container.
STEP 3: With the engine running, pull trigger to operate machine. Liquid detergent is
drawn into the machine and
mixed with water . Apply detergent to work area. Do not allow detergent to dry on surface.
pump protector engages and cools the pump by discharging the warm water onto the ground. This thermal
device prev ents internal damage to the pump .
CLEANING TIPS
Pre-rinse cleaning surface with fresh water . Place detergent
suction tube directly into cleaning solution and apply to surface at low pressure (for best results , limit your work area to
sections approximately 6 feet square and alw a ys apply detergent from bottom to top). Allow detergent to remain on
surface 1-3 minutes. Do not allow detergent to dry on surface. If surface appears to be drying, simply wet down surface with fresh water . If needed, use brush to remove stubborn dir t. Rinse at high pressure from top to bottom in an
even sweeping motion keeping the spray nozzle approximately 1 foot from cleaning surface . Use overlapping strok es
as you clean and rinse any surface. For best surf ace cleaning action spray at a slight angle.
Recommendations:
• Before cleaning any surf ace, an inconspicuous area
should be cleaned to test spray pattern and distance for maximum cleaning results.
• If painted surfaces are peeling or chipping, use e xtreme caution as pressure washer may remo ve the
loose paint from the surface.
• Keep the spra y nozzle a saf e distance from the surface you plan to clean. High pressure wash a small
area, then check the surface f or damage. If no damage is found, continue to pressure washing.
CAUTION - Never use:
• Bleach, chlorine products and other corrosive
chemicals
• Liquids containing solvents (i.e., paint thinners,
gasoline, oils)
• Tri-sodium phosphate products
• Ammonia products
• Acid-based products
These chemicals will harm the machine and will damage the surface being cleaned.
RINSING
• It will take a fe w seconds f or the detergent to clear .
Apply safety latch to spray gun. Remov e black soap
nozzle from the quick coupler . Select and install the
desired high pressure nozzle. NOTE: Y ou can also
stop detergent from flowing by simply removing detergent siphon tube from bottle.
OPERATOR’S MANUAL
THERMAL PUMP PROTECTION
If you run the engine on your pressure washer for 3-5
minutes without pressing the trigger on the spray gun,
circulating water in the pump can reach high temperatures. When the water reaches this temperature, the
97-711, 97-727, 96-721 • REV. 2/04
9
Page 10
SHUTTING DO WN AND CLEAN-UP
STEP 1: Remove detergent suction
PRESSURE W ASHER
tube from container and insert into
one gallon of fresh water. Slide
nozzle forward for low pressure or
to connect black detergent nozzle.
Pull trigger on spray gun and siphon
water for one minute .
OPERATOR’S MANUAL
Pump
Water
Inlet
STEP 4: Press trig-
ger to release water pressure.
STEP 5: Disconnect the garden
hose from the water inlet on the
machine.
STEP 2: Turn off machine.
STEP 6: Disconnect the high
pressure hose from high pressure outlet.
STORAGE
STEP 3: Turn off water
supply.
High
Pressure
Outlet
Safety
Latch
STEP 7: Engage
the spray gun
safety lock.
Pump Storage
CAUTION: Always store your pressure washer in a location where the
temperature will not fall below 32° F
(0° C). The pump in this machine is
CAUTION
If you must store your pressure washer in a location
where the temperature is below 32° F, you can minimize the chance of damage to your machine by draining your machine as follo ws:
1. Stop the pressure washer and detach supply hose
and high pressure hose. Squeez e the trigger of the
spray gun to drain all water from the wand and
hose.
2. Restart pressure washer and let it run briefly (about
5 seconds) until water no longer discharges from
the high pressure outlet.
10
susceptible to permanent damage if
frozen.
FREEZE DAMA GE IS NOT CO VERED
BY WARRANTY .
97-711, 97-727, 96-721 • REV. 2/04
Page 11
TROUBLESHOOTING
MELBORPESUACELBISSOPNOITULOS
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PRESSURE WASHER Troubleshooting Guide
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97-711, 97-727, 96-721 • REV. 2/04
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11
Page 12
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
MOTOR WILL NOT
START
MOTOR OVERHEATING
PRESSURE WASHER Troubleshooting Guide
Usually caused by line trouble, such
as single phasing at the starter
Overload. Compare actual amps
(measured) with nameplate rating
Single phasing Check current at all phases (should be
Improper ventilation Check external cooling fan to be sure air is
Unbalanced voltage Check voltage at all phases (should be
Over voltage or under voltage Check input voltage at each phase to motor.
Open stator winding Check stator resistance at all three phases for
Improper connections Inspect all electrical connections for proper
Check source of power. Check overloads,
fuses, cont r ol s, et c.
Locate and remove source of excessive
friction in motor or load.
Reduce load or replace with motor of greater
capacity.
approximately equal) to isolate and correct
problem.
moving properly across cooling fins.
Excessive dirt build-up on motor. Clean motor.
approximately equal) to isolate and correct the
problem.
balance.
termination, clearance, mechanical strength
and electrical continuity. Refer to wiring
diagrams.
BEARING
OVERHEATING
GROWLING OR
WHINING
Misalignment Check and align motor and driven equipment.
Excessive belt tension Reduce belt tension to proper point for load.
Excessive grease in bearing Remove gr ease until cavity is approximately
3/4 filled.
Insufficient grease in bearing Add grease until cavity is approximately 3/4
filled.
Dirt in beari ng Clean bearing cavity and bearing. Repack with
correct grease until cavity is approximately 3/4
filled.
Bad bearing Replace bearing. Clean all grease from cavity
and new bearing. Repack with correct grease
until cavity is approximately 3/4 filled.
12
97-711, 97-727, 96-721 • REV. 2/04
Page 13
PREVENTATIVE MAINTENANCE
This pressure washer was produced with the best av ailable materials and quality craftsmanship. Howe ver , you as
the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative
maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for
maintenance. Regular preventativ e maintenance will add many hours to the life of y our pressure washer . P erform
maintenance more often under severe conditions .
PRESSURE WASHER
Pump Oil
Inspect Daily inspect the oil level
Change After first 50 hours, then every 500 hours or annually
Replace High Pressure Nozzle Every 6 months
Replace Quick Connects Anually
Clean Water Screen/Filter Weekly
Replace HP Hose Anually if there is any sign of wear
Grease Motor Every 10,000 hours or annually
General Inspection Inspect the motor at regular intervals, approximately every 500 hours of operation,
or every 3 months, whichever occurs first. K eep the motor clean and the ventilation
openings clear. The following steps should be perf ormed at each inspection:
WARNING: Do not touch electrical connections before you first ensure that power
has been disconnected. Electrical shock can cause serious or f atal injury . Only qualified personnel should attempt the installation, operation and maintenance of this
equipment.
1. Chec k that the motor is clean. Check that the interior and exterior of the motor
is free of dirt, oil, grease, water, etc. Oily vapor , paper pulp , te xtile lint, etc. can
accumulate and block motor v entilation. If the motor is not properly ventilated
overheating can occur and cause early motor failure .
2. Check all electrical connectors to be sure that they are tight.
Lubrication & Bearings Bearing grease will lose its lubricating ability over time, not suddenly. The lubricating
ability of a grease (over time) depends primarily on the type of grease, the size of the
bearing, the speed at which the bearing operates and the severity of the operating
conditions. Good results can be obtained if the following recommendations are used in
your maintenance program.
Type of Grease A high grade ball or roller bearing grease should be used. Recommended greases
standard service conditions are: Shell Dolium R (Factory installed) or Chevron SRI
OPERATOR’S MANUAL
Date Oil Chang ed
Month/Day/Year
OIL CHANGE RECORD
Estimated Operating
Hours Since La st
Oil Change
97-711, 97-727, 96-721 • REV. 2/04
Date Oil Chang ed
Month/Day/Year
Estimated Operating
Hours Since La st
Oil Change
13
Page 14
EXPLODED VIEW
71
Model PE3-1100
35
47
53
PRESSURE W ASHER
OPERATOR’S MANUAL
37
66
64
65
46
68
58
27
36
24
29
45
21
59
44
70
29
61
57
60
74
62
25
75
42
73
28
23
45
52
51
25
45
44
69
63
1
67
5
2
48
4
7
5
5
5
6
7
75
3
2
6
5
76
5
76
23
48
5
9
8
91
43
5
18
90
89
2
48
91
43
9
75
5
5
48
3
2
1
14
97-711, 97-727, 96-721 • REV. 2/04
Page 15
EXPLODED VIEW
PRESSURE WASHER
41
41
40
40
83
26
88
86
82
80
85
84
26
22
72
87
78
34
80
79
22
33
34
81
41
Models PE4-2000,
5
72
PE4-3000
55
6
5
26
31
78
22
34
40
19
33
32
OPERATOR’S MANUAL
94
30
20
93
56
Model PE5-3000
5
6
6
17
14
11
12a
12b
5
15
16
13
6
5
6
10
97-711, 97-727, 96-721 • REV. 2/04
15
Page 16
EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 90-2004 Nut, Jam, ESNA, NC, 5/8" 2
2 90-4005 Washer, Flat, SAE, 5/8" 4
3 4-0307 Tire & Wheel Cmpl, Steel 6"
(5-3000, 4-2000, 4-3000) 2
4-0303 Wheel & Tire Assembly, 4" Tube,
(3-1100) 2
4 95-07101145 Handle, Bumper, 1-1/4",
PRESSURE W ASHER
5 90-4002 Washer, Flat, SAE, 3/8" 32
6 90-2002 Nut, ESNA, NC, 3/8" 16
7 90-10220 Bolt, 3/8" x 3-1/2", Tap 2
8 95-07101135 Bracket, Belt Tension 1
9 90-2020 Nut, Cage, 3/8", 12 Gauge 2
10 95-07101219 Bracket, Foot, Black (PE) 1
95-07101219R Bracket, Foot, Red (BB, BT)1
11 92-102 Foot Assembly
OPERATOR’S MANUAL
12a 90-1023 Bolt, 3/8" x 5", NC 2
12b 90-40125 Washer, 3/8" x 1", Steel 2
13 2-01041 Pad, Soft Rubber 2
14 90-4015 Washer, 2-1/2" x 7/16",
15 95-07161114A Tube, Foot, Bolt PC 2
16 90-5009 Spring, Foot, Compression 2
17 2-0107 Bellows, Leg (Boot) 2
18 95-07101216 Frame, Black, Welded
95-07101222 Frame, Large, Black,
95-07101222R Frame, Large, Red (BB, BT)1
19 11-0364 Label, BT 1
11-0331 Label, BB 1
10-99060 Label, PE 1
20 95-07101132 Handle, 1-1/4", Chrome 1
21 6-05172 Locknut, 3/4" 2
22 2-2007 Nipple, 3/4" x 3/8" Male 1
23 95-07101021 Bracket, Electrical Box 1
95-07101022 Bracket, Electr ical Box
24 10-08018 Label, Warning Service
25 2-0106 Cushion, Pump 2
26 5-3208 Unloader, AL 607, 7.8 GPM @
5-3029 Unloader PA 8@3650 PSI VB55
Chrome Plated 1
(items 11-17) 2
Flat Washer 2
(PE3-1100) 1
Welded (PE Models) 1
(4-3000A) 1
Cord 1
4200PSI (PE) 1
(BB, BT) 1
ITEM PART NO. DESCRIPTION QTY
27 6-01060 Cord, w/GFCI, 120V/20 Amp,
36' (3-1100) 1
6-0105 Cord, Service 12/4 (4-2000B,C;
4-3000C,N;5-3000C) 15 ft.
6-01059 Cord w/GFCI, 240V/30Amp
36' (4-2000A) 1
6-0109 Cord, Service,10/4
(4-3000B) 15 ft.
6-010690 GFCI, 240V, 40A, 1 PH, 37' Cord
(4-3000A) 1
6-01021 Cord, Service, 8/4
(5-3000B) 15 ft.
28 6-0108 Cord, Service, SEO, 10/3
(4-2000A) 2.75 ft.
6-0104 Cord Service SEO, 12/3
(3-1100) 2 ft.
6-0105 Cord, Service, SEO, 12/4
(4-2000B,C; 4-3000C,N,
5-3000C) 2.75 ft.
6-0109 Cord, Service, SEO, 10/4
(4-3000B) 2.75 ft.
6-0102 Cord, Service SEO 8/3
(4-3000A) 4 ft.
6-01021 Cord, Service SEO, 8/4
(5-3000B) 2.75 ft.
29 6-051595 Fitting, STRT, LQ Tite, Plastic
(4-2000A,B,C;4-3000B,C,N;
5-3000C) 2
6-0517 Strain Relief, 3/4"(4-3000A) 1
6-05170 Strain Relief, W ater Tight
(4-300A) 1
(5-3000B) 2
30 2-0103 Grommet, Rubber, 1/8" 5
31 4-12804000 Nozzle, SAQC MEG 0004
Red (4-3000) 1
4-12804015 Nozzle, SAQC MEG 1504
Yellow (4-3000) 1
4-12804025 Nozzle, SAQC MEG 2504
Green (4-3000) 1
4-12804040 Nozzle, SAQC MEG 4004
White (4-3000) 1
4-12805500 Nozzle SAQC MEG 0005.5 Red
(3-1100, 5-3000) 1
4-12805515 Nozzle, SAQC MEG 15055
Yellow (3-1100, 5-3000) 1
4-12805525 Nozzle, SAQC MEG 25055
Green (3-1100, 5-3000) 1
4-12805540 Nozzle, SAQC MEG 4055 White
(3-1100, 5-3000) 1
4-12806000 Nozzle, SAQC MEG 0506 Red
(4-2000) 1
4-12806015 Nozzle, SAQC MEG 1506
Yellow (4-2000) 1
4-12806025 Nozzle, SAQC, Meg 2506
Green (4-2000) 1
4-12806040 Nozzle, SAQC MEG 4006
White (4-2000) 1
16
97-711, 97-727, 96-721 • REV. 2/04
Page 17
EXPLODED VIEW PARTS LIST
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
32 4-16540 Nozzle, Brass, Soap 1
33 2-1902 Strainer, Inlet Garden Hose 1
34 2-10942 Swivel, 1/2" MP x 3/4" GHF 1
35 6-05154 Strain Relief, Plastic, LQ Tite
(3-1100) 1
36 See Overload Specifications, Pages 20-21
37 See Contactor Specifications, Pages 20-21
38 90-1991 ▲ Screw, 10/32" x 1/2" 7
39 90-017 ▲ Nut, 10/32" Keps 7
40 2-30082 Pump Protector, 1/2", PTP 1
41 See Pump Specifications, Pages 20-21
42 See Motor Specifications, Pages 20-21
43 90-1007 Bolt, 5/16" x 1", NC HH
(3-1100) 4
90-1017 Bolt, 3/8" x 1-1/4", NC HH
(4-2000, 4-3000, 5-3000) 4
44 90-4001 Washer, 5/16" Flat (3-1100)4
90-4002 Washer, 3/8" Flat 4
45 90-2001 Nut, 5/16" ESNA (3-1100) 4
90-2002 Nut, 3/8" ESNA 4
46 90-4001 Washer, 5/16" Flat 6
47 90-2001 Nut, 5/16" ESNA, NC 3
48 90-1020 Bolt, 3/8" x 2", NC HH 8
49 90-4000 ▲ Washer, 1/4" Flat, SAE 4
50 90-2000 ▲ Nut, 1/4" ESNA, NC 2
51 90-1006 Bolt, 5/16" x 3/4", NC HH 1
52 95-07101211 Back Plate, Belt Guard,
Large 1
95-07101213 Back Plate, Belt Guard, Small
(3-1100) 1
90-5004 ▲ Belt Guard, Pull Spring 1
90-1028 ▲ Eyebolt, 1/4" x 1" 2
53 2-01171 Belt Guard, Small (3-1100) 1
2-01172 Belt Guard, Large (PE) 1
2-0117201 Belt Guard, Large (BB, BT) 1
10-99055 ▲ Label (PE) 1
11-32291 ▲ Label (BT) 1
11-0330 ▲ Label (BB) 1
54 90-1007 Bolt, 5/16" x 1" NC, HH 2
55 10-020PE Label, PE 1
56 10-2031100 Label, 3-1100 1
10-2042000 Label, 4-2000 1
10-2043000 Label, 4-3000 1
10-2053000 Label, 5-3000 1
57 See Pump Bushing Specifications, Pages 20-21
58 See Motor Bushing Specifications, Pages 20-21
59 See Motor Pulley Specifications, Pages 20-21
60 See Pump Pulley Specifications, Pages 20-21
97-711, 97-727, 96-721 • REV. 2/04
ITEM PART NO. DESCRIPTION QTY
61 See Belt Specifications, Pages 20-21
62 6-03911 Lid, Plastic, Carlon (3-1100)1
63 6-03904 Enclosure, Fiberglass, Nema 4X
(except 3-1100, 4-3000A) 1
6-03909 Box, Plastic 10" x 8" x 6"
(4-3000A) 1
95-07290068 Standoff, Electrical Box
(4-3000A) 1
64 10-08015A Label, OFF/ON for Push
Button (except 3-1100) 1
65 10-08021 Label, Disconnect
Power Supply 1
66 6-2021 Switch, Green Push Button, CH
E22PB3 (All Models Except 3-
1100) 1
67 6-2001 Block, Contact, N/O, CH E22B2
(All Models Except 3-1100) 1
68 6-2022 Switch, Red Push Button, CH
E22EB2(All Models Except 3-
1100) 1
69 6-2000 Block, Contact, N/C, CH E22B1
(All Models Except 3-1100) 1
70 6-021595 Din Rail (All Models Except
(3-1100, 4-2000A,
4-3000A) 4"
90-1991 ▲ Screw, 10/32" x 1/2" 1
90-1994 ▲ Screw, 10/32"x1-1/4",
Ground 1
90-017 ▲ Nut, 10/32" Keps 2
71 6-03910 Box, Electric (3-1100 only) 1
72 2-1044 Plug, Brass 1/8"(General
Pump) 1
73 6-051595 Strain Relief, STRT, LQ Tite
Large, 3/4" (3-1100) 1
74 6-020204 Switch, 2 Pos., 1-3 PH
(3-1100) 1
75 90-1016 Bolt, 3/8" x 1", NC 4
76 90-2007 Nut, 3/8" Hex NC 2
77 11-1042 ▲ Label, Ground 1
78 2-1042 ■ Tee, 1/2" 1
79 2-02110000 ■ Hose, 1/2" Push-On 1.3 ft.
80 2-1105 ■ Swivel, 1/2" JIC Fem,
Push-On 2
81 2-1062 ■ Elbow, 1/2" JIC x 1/2",
90° 1
82 4-02047720 ■ Hose, 3/8" x 20", 2 Wire,
Pressure Loop 1
83 2-0053 ■ Elbow, 1/2" JIC x 3/8",
90° 1
84 2-0051 ■ Nipple, 1/2" JIC x 3/8",
Pipe 1
85 2-0006 ■ Nipple, 3/8", Hex 1
OPERATOR’S MANUAL
17
Page 18
EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
86 95-07101216/B ■ Block, Unloader, 3/8" x 3/8",
Brass 1
87 2-1060 ■ Elbow, 1/2" x 3/8", 90° 1
88 90-1020 ■ Bolt, 3/8" x 2", NC HH 2
89 90-10343 ■ Bolt, 10mm x 20mm, HH 4
90 90-400910 ■ Washer, 7/16" Lock, Split 4
91 90-4007 Washer, 3/8" x 1-1/2",
PRESSURE W ASHER
Fender 6
92 2-1042 Tee, 1/2" (3-1100) 1
93 95-07102382 Hanger, Hose & Wand 1
94 90-20012 Nut, 5/16" Whiz Loc, Flange2
95 6-05195 ▲ Strain Relief, Watertite (3-11D;
4-2A,B,C; 4-3B,C) 1
6-05171 ▲ Strain Relief, 1" Metal (4-3A,
N; 5-3B, C) 1
96 6-05181 Lock Nut, 3/4" (3-11D, 4-2A,B,C;
OPERATOR’S MANUAL
4-B,C) 1
▲ Not Shown
■ PE Models Only (Except
3-11021D)
18
97-711, 97-727, 96-721 • REV. 2/04
Page 19
HOSE & SPRAY GUN ASSEMBLY
1
PRESSURE WASHER
8
11
3
2
HOSE & SPRAY GUN ASSEMBLY PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 2-2002 Coupler, 3/8" Female 1
2-0121 ▲ Quick Coupler O-Ring
Large 1
2 4-02043450C Hose 50' x 3/8" w/Coupler
(PE Models) 1
4-020650C BB Models 1
4-02093450BC BT Models 1
3 4-01212 Spray Gun, Shut-off (PE
Models) 1
4-01246 BB &BT Models 1
4 4-0110410 Wand, Straight (PE Models)1
4-0110322 Wand w/side Grip ( BB & BT
Models) 1
5 4-011231 Cover, Wand (PE Models) 1
10
7
12
4,5
6
9
ITEM PART NO. DESCRIPTION QTY
6 4-16540 Brass Soap Nozzle 1
7 Nozzle, See Page 16, Item #31
8 4-011183 Detergent Injector (3-1100) 1
4-011184 Detergent Injector (All Other
Models) 1
9 2-2000 Coupler, 1/4" Female 1
2-0119 ▲ Quick Coupler O-Ring
Small 1
10 4-02080000 Tube, 1/4” x 1/2” Clear Vinyl 6 ft.
11 2-9040 Clamp, Hose 2
12 2-1904 Strainer, 1/4” Hose Barb
▲ Not Shown
OPERATOR’S MANUAL
97-711, 97-727, 96-721 • REV. 2/04
19
Page 20
SPECIFICATIONS
PARTS SPECIFICATIONS
MOTORPUMP
Pump Unloader Pump Pump Pulley Pump Bushing Motor Motor
Model Pump Part No. Par t No. Pulley Part No. Bushing Part No. Size Voltage/ph Hz
3-11021D T991 5-2302 5-3025 2AK84H 5-40208401 24MM 5-512024 2HP 120V/1PH 60
4-20024A LT5030 5-1728 5-3208 2AK84H 5-40208401 25MM 5-512025 6.2HP 230V/1PH 60
4-20024B LT5030 5-1728 5-3208 2AK84H 5-40208401 25MM 5-512025 6.2HP 230V/3PH 60
4-20024C LT5030 5-1728 5-3208 2AK84H 5-40208401 25MM 5-512025 6.2HP 460V/3PH 60
4-30024A LT5030 5-1728 5-3208 2BK90H 5-40509001 25MM 5-512025 7.5HP 230V/1PH 60
4-30024B LT5030 5-1728 5-3208 2BK90H 5-40509001 25MM 5-512025 7.5HP 230V/3PH 60
4-30024C LT5030 5-1728 5-3208 2BK90H 5-40509001 25MM 5-512025 7.5HP 460V/3PH 60
4-30024N LT5030 5-1728 5-3208 2BK70H 5-40507001 25MM 5-512025 7.5HP 380V/3PH 50
PRESSURE WASHER Specifications
5-30024B LT5030 5-1728 5-3208 2BK65H 5-40506501 25MM 5-512025 1HP 230V/3PH 60
5-30024C LT5030 5-1728 5-3208 2BK65H 5-40506501 25MM 5-512025 1HP 460V/3PH 60
402007A GM4030 5-1910 5-3029 2AK74H 5-40207401 24MM 5-512024 6.2HP 230V/1PH 60
402007B GM4030 5-1910 5-3029 2AK74H 5-40207401 24MM 5-512024 6.2HP 230V/3PH 60
402007C GM4030 5-1910 5-3029 2AK74H 5-40207401 24MM 5-512024 6.2HP 460V/3PH 60
353007A GM4030 5-1910 5-3029 2BK70H 5-40507001 24MM 5-512024 8.2HP 230V/1PH 60
353007B GM4030 5-1910 5-3029 2BK70H 5-40507001 24MM 5-512024 8.2HP 230V/3PH 60
353007C GM4030 5-1910 5-3029 2BK70H 5-40507001 24MM 5-512024 8.2HP 460V/3PH 60
503007B GM5030 5-1915 5-3029 2BK52H 5-40505201 24MM 5-512024 10HP 230V/3PH 60
503007C GM5030 5-1915 5-3029 2BK52H 5-40505201 24MM 5-512024 10HP 460V/3PH 60
20
97-711, 97-727, 96-721 • REV. 2/04
Page 21
SPECIFICATIONS
MOTOR (CON'T)
Motor Motor Pulley Motor Bushing Belt Belt Contactor Overload
Model Pulley Par t No. Bushing Part No. Size Part No. Part No. Part No.
5-1047 AK28x5/8 5-40202858 n/a n/a AX37 (1) 5-602037 n/a n/a
5-10401 2AK46H 5-40204601 HX1-1/8" 5-511113 AX42 (2) 5-602042 6-4019 n/a
5-1011 2AK46H 5-40204601 HX1-1/8" 5-511113 AX42 (2) 5-602042 6-4011 6-5011
5-1011 2AK46H 5-40204601 HX1-1/8" 5-511113 AX42 (2) 5-602042 6-4009 6-5009
5-1013 2BK40H 5-40504001 HX1-3/8" 5-511138 BX42 (2) 5-604042 6-4019 6-5015
5-10145 2BK40H 5-40504001 HX1-3/8" 5-511138 BX42 (2) 5-604042 6-4011 6-5012
5-10145 2BK40H 5-40504001 HX1-3/8" 5-511138 BX42 (2) 5-604042 4-4009 6-5010
5-1063 2BK34H 5-40503401 HX1-3/8" 5-511138 BX39 (2) 5-604039 6-4011 5-5010
5-1018 2BK36H 5-40503601 HX1-3/8" 5-511138 BX38 (2) 5-604038 6-4014 6-5013
5-1018 2BK36H 5-40503601 HX1-3/8" 5-511138 BX38 (2) 5-604038 6-4009 6-5010
PRESSURE WASHER Specifications
5-10401 2AK46H 5-40204601 HX1-1/8" 5-511113 AX40 (2) 5-602040 6-4019 n/a
5-1011 2AK46H 5-40204601 HX1-1/8" 5-511113 AX40 (2) 5-602040 6-4011 6-5011
5-1011 2AK46H 5-40204601 HX1-1/8" 5-511113 AX40 (2) 5-602040 6-4009 6-5009
5-1082 2BK36H 5-40503601 HX1-3/8" 5-511138 BX37 (2) 5-604037 6-4019 6-5015
5-1083 2BK36H 5-40503601 HX1-3/8" 5-511138 BX37 (2) 5-604037 6-4011 6-5012
5-1083 2BK36H 5-40503601 HX1-3/8" 5-511138 BX37 (2) 5-604037 4-4009 6-5010
5-1018 2BK45H 5-40504501 HX1-3/8" 5-511138 BX36 (2) 5-604036 6-4014 6-5013
5-1018 2BK45H 5-40504501 HX1-3/8" 5-511138 BX36 (2) 5-604036 6-4009 6-5010
97-711, 97-727, 96-721 • REV. 2/04
21
Page 22
Page 23
BT SERIES PRESSURE WASHER
WARRANTY
SHARK LIMITED NEW PRODUCT WARRANTY
PRESSURE WASHERS
WHA T THIS W ARRANTY COVERS
All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and
workmanship under normal use, for the periods specified below . This Limited W arranty is subject to the e xclusions sho wn below ,
is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this
warranty will assume the remainder of the part’s warranty period. This warranty applies to the original purchaser and is not
transferable.
LIMITED LIFETIME PARTS WARRANTY:
Components manufactured by SHARK, such as frames, handles, coil wraps, float tanks, and belt guards. Forged brass pump
manifold. All heating coils will have a three year warranty. Internal components on the oil-end of all pressure washer pumps will
have a seven year warranty.
ONE YEAR PARTS WARRANTY:
All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on
these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED BY OTHER MANUFACTURERS:
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. SHARK cannot provide warranty on these items.
WHAT THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings,
packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper
servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage
specifications as contained in the operator’s manual.
3. Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.
4. Damage to components from fluctuations in electrical or water supply.
5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.
6. Transportation to service center, shop labor charges, field labor charges, or freight damage.
WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE
While not required for warranty service, we request that you register your SHARK pressure washer by returning the completed
registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK Dealer,
freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed, you must
notify your Authorized SHARK Dealer of the defect. The Authorized Dealer will file a claim, which must subsequently verify the
defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on components
warranted by other manufacturers, the Authorized Dealer can help you obtain warranty ser vice through these manufacturers’
local authorized service centers.
LIMIT A TION OF LIABILITY
SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S liability
exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and specifications are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that
the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED HEREIN IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party , including authorized Dealers, to mak e any representation or
promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure
that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products
meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
PRESSURE WASHER WARRANTY
SHARK PRESSURE WASHERS
1-360-833-9100 • 1-800-771-1881 • www.shark-pw.com
SHARK BT • 97-727 • REV. 2/04
Page 24
Form #97-727 • Revised 2/04 • Printed in U .S.A.
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