Shark BT-3530, BT-5030, BT-4020 Operating Instructions And Parts Manual

MODEL: BT
OPERATING INSTRUCTION
AND PARTS MANUAL
BT-3530 BT-4020 BT-5030
For technical assistance or the SHARK dealer nearest you, call 1-800-771-1881
or visit our website at www.shark-pw .com
#97-727
Introduction............................................................................................. 4
Important Safety Information................................................................4-5
Component Identification ........................................................................ 6
Assembly Instructions.............................................................................7
Operating Instructions............................................................................. 8
Detergents and General Operating T echniques ......................................9
Shut Down and Clean-Up ..................................................................... 10
Storage ................................................................................................. 10
Troubleshooting ...............................................................................11-12
Preventativ e Maintenance..................................................................... 13
Oil Change Record ............................................................................... 13
Exploded View .................................................................................14-15
Exploded View Parts List .................................................................16-18
Hose & Spray Gun................................................................................19
Downstream Injector.............................................................................19
Specifications ..................................................................................20-21
Warranty
Model Number ______________________________ Serial Number ______________________________ Date of Purchase ___________________________
The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place f or future reference.
97-711, 97-727, 96-721 • REV. 2/04
3
INTRODUCTION
Thank you for purchasing this Pressure Washer. All information in this manual is based on the latest prod-
uct information availab le at the time of printing. We reserve the right to make changes at any time with-
out incurring any obligation.
This model was designed for a maximum
PRESSURE W ASHER
use of 8 hours per day, 5 days per week.
Owner/User Responsibility:
The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this pressure washer. Warning information should be emphasized and understood. If the oper ator is not fluent in English, the manufacturer’ s instructions and warnings shall be read to and discussed with the opera­tor in the operator’s native language by the purchaser/
OPERATOR’S MANUAL
owner, making sure that the operator comprehends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions.
This manual should be considered a permanent part of the machine and should remain with it if machine is resold.
When ordering parts, please specify model and serial number .
IMPORTANT SAFETY
INSTRUCTIONS
WARNING: When using this machine basic precau­tions should always be followed, including the following:
WARNING
CAUTION
READ OPERATOR’S
MANUAL
THOROUGHLY
PRIOR TO USE.
2. Know how to stop the machine and bleed pressures quickly. Be thoroughly familiar with the controls .
3. Stay alert — watch what you are doing.
4. All installations must comply with local codes. Con­tact your electrician, plumber, utility company or the selling distributor for specific details.
CAUTION: To reduce the risk of injury, read operating instruc­tions carefully before using.
1. Read the owner's manual thor­oughly. Failure to follow in­structions could cause mal­function of the machine and result in death, serious bodily injury and/or property dam­age.
T o comply with the National Electrical Code (NFPA
70) and provide additional protection from risk of electric shock, these pressure washer are equipped with a UL approved ground fault circuit interrupter (GFCI) power cord (120V and 230V 1 Ph). All other models must be connected to a GFCI circuit breaker.
WARNING: Flammable liquids
WARNING
can create fumes which can ig­nite causing property damage or severe injury .
WARNING: Risk of explosion — do not spray flammable liquids.
RISK OF EXPLOSION:
DO NOT USE WITH
FLAMMABLE LIQUIDS.
WARNING
5. Risk of explosion - do not spray flammable liquids or operate in an explosive location.
WARNING: Keep water spray away from electric wiring or fa­tal electric shock may result.
6. To protect the operator from electrical shock, the machine must be electrically grounded.
KEEP WATER SPRAY
AWAY FROM
ELECTRICAL WIRING.
It is the responsibility of the owner to connect this machine to a UL grounded receptacle
of proper voltage and amperage ratings. Do not spray water on or near electrical components. Do not touch machine with wet hands or while stand­ing in water. Always disconnect power before ser­vicing.
7. Gr ip cleaning wand securely with both hands be­fore starting the cleaner. Failure to do this could result in injury from a whipping wand.
WARNING
WARNING: The high pressure stream of fluid that this equip­ment can produce can pierce skin and its underlying tissues, leading to serious injury and possible amputation.
RISK OF INJECTION OR SEVERE INJURY TO PERSONS. KEEP CLEAR OF NOZZLE.
8. High pressure developed by these machines will cause per­sonal injury or equipment dam age. Use caution when oper-
ating. Do not direct discharge stream at people , or severe injury or death will result.
9. Never make adjustments on machine while in operation.
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97-711, 97-727, 96-721 • REV. 2/04
PRESSURE WASHER
WARNING
WARNING: High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds.
10. Eye safety devices and foot protection must be worn when
USE PROTECTIVE
EYEWEAR WHEN
OPERATING.
using this equipment.
11. Machines with spray gun should not be operated with
the trigger in the off position for extensive periods of time as this may cause damage to the pump.
12. Protect from freezing.
13. Be certain all quick coupler fittings are secured be­fore using pressure washer .
14. Do not allow acids, caustic or abrasive fluids to pass through the pump.
15. Inlet water must be cold and clean fresh water .
16. To reduce the risk of injury , close supervision is nec­essary when a machine is used near children. Do not allow children to operate the pressure washer .
This machine must be attended during opera­tion.
17. The best insurance against an accident is precau­tion and knowledge of the machine.
18. Manufacturer will not be liable f or any changes made to our standard machines or any components not purchased from us.
OPERATOR’S MANUAL
97-711, 97-727, 96-721 • REV. 2/04
5
COMPONENT IDENTIFICATION
PRESSURE W ASHER
Start/Stop
Switches
Power
Supply
OPERATOR’S MANUAL
Power
Cord
Water Supply Hose
(not included)
GFCI
Nozzle
Quick
Coupler
Sight Glass
Pressure Nozzle
Soap
Nozzle
Oil Level
Oil
Dipstick
Detergent
Tube
Wand
Trigger
High Pressure Hose
Detergent
Injector
Inlet
Connector
Detergent Bucket
(not included)
Spray
Gun
Swivel
Connector
Detergent Injector - Allows you to siphon and mix de-
tergents. High Pressure Hose - Connect one end to water pump
discharge nipple and the other end to spray gun. Nozzle Quick Coupler - To easily connect the high pres-
sure hose and soap nozzle to wand. Oil Level Sight Glass - A quick visual ref erence to the
oil level in the pump .
Pump - Develops high pressure. Pump Protector - Cycles fresh cool water through pump
when recirculating water reaches 140°F.
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97-711, 97-727, 96-721 • REV. 2/04
Spray Gun - Must be connected to the high pressure hose and wand.
Swivel Connector - Connects to the spray gun and wand. Minimizes hassle of hose coiling.
Wand - Must be connected to the spra y gun. Note: If trigger on spray gun is released for more
than 2 minutes, water will leak from valve. Warm water will discharge from pump protector onto floor . This system prevents internal pump damage.
ASSEMBLY INSTRUCTIONS
PRESSURE WASHER
Spray
Gun
Safety
Latch
High Pressure
Hose
STEP 1: Attach the high
pressure hose to the spray gun using teflon tape on hose threads.
DipStick
Pressure
Nozzle
Wand
Coupler
STEP 2: Pull the spring-loaded col-
lar of the wand coupler back to in­sert your choice of pressure nozzle.
Pump
Discharge
Fitting
High
Pressure
Hose
Coupler Collar
Pressure
Nozzle
Wand
Coupler
Wand
Collar
STEP 3: Release the coupler col-
lar and push the nozzle until the collar clicks. Pull the nozzle to make sure it is seated properly.
Cold
Water
Source
Garden
Hose
OPERATOR’S MANUAL
STEP 4: Remove shipping cap and
install oil dipstick. Check pump oil level b y using dipstick or observe oil level in oil windo w (if equipped). Use 30 wt. non detergent oil.
Pump
Water Inlet
Garden
Hose
STEP7: Connect the garden hose
to pump water inlet. Inspect inlets.
CAUTION: Do not run the pump without water or pump damage will result.
STEP 5: Connect the high pressure
hose to the pump discharge fitting. Push coupler collar forward until secure.
STEP 6: Connect garden hose to the cold water source.
97-711, 97-727, 96-721 • REV. 2/04
7
Cold
Water
Source
PRESSURE W ASHER
Garden
STEP 1: Connect garden hose to the
cold water source and turn water on completely. Never use hot w ater.
OPERATOR’S MANUAL
Hose
OPERATING INSTRUCTIONS
STEP 2: Trigger the spray gun to
eliminate trapped air then wait f or a steady flow of water to emerge from the spray nozzle.
STEP 3: Connect machine to ad­equate power source. Push reset button on GFCI.
Safety
Latch
STEP 4: Turn machine on.
WARNING! Never replace nozzles without engaging the safety latch on the spray gun trig­ger.
NOZZLES
The five color-coded quick connect nozzles provide a wide arr ay of spray widths from 0° to 45° and are easily accessible when placed in the conve­nient rubber nozzle holder, which is provided on the front of the machine .
NOTE: F or a more gentle rinse, select the white 40° or green 25° nozzle. T o scour the surf ace, select the yellow 15° or red 0° nozzle . To apply deter­gent select the black nozzle.
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