Shark BR-304037, BR-442537, BR-353237, BR-373537, BR-404027 Operating Instructions And Parts Manual
...Page 1
MODEL: BR
OPERATING INSTRUCTION
AND PARTS MANUAL
BR-304037 BR-442537 BR-353237
BR-373537 BR-404027 BR-455037E
For technical assistance or the SHARK dealer nearest you,
visit our website at www.shark-pw.com
97-723
Page 2
Page 3
Important Safety Information 4-5
Component Identification Small 6
Component Identification Large 7
Assembly Instructions 8
Operating Instructions 9-10
Applying Detergent and General Operating Techniques 11
Shut Down and Clean-Up 12
Storage 12
Troubleshooting 13-14
Preventative Maintenance 15
Oil Change Record 15
Exploded View - Large & Parts List 16-19
Exploded View - Small & Parts List 20-21
Specifications 22-23
SM Series Pump Exploded View & Parts List 24-25
ST 4035 Pump Exploded View & Parts List 26-27
SX 5050 Pump Exploded View & Parts List 28-29
AR-AL Unloader Exploded View & Parts List 30-31
VB Unloader Exploded View & Parts List 32
Hose and Spray Gun Assembly 33
Warranty
CONTENTS
Model Number _________________________________
Serial Number _________________________________
Date of Purchase _______________________________
The model and serial numbers will be found on a decal attached
to the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.
3
Shark BR 97-723 • REV. 5/07
Page 4
INTRODUCTION & IMPORTANT SAFETY INFORMATION
READ OPERATOR’S
MANUAL THOROUGHLY
PRIOR TO USE.
WARNING
RISK OF
ASPHYXIATION. USE
THIS PRODUCT ONLY IN
A WELL
VENTILATED AREA.
WARNING
RISK OF FIRE.
DO NOT ADD FUEL
WHEN OPERATING
MACHINE.
WARNING
KEEP WATER
SPRAY AWAY FROM
ELECTRICAL WIRING.
Thank you for purchasing this Pressure Washer.
We reserve the right to make changes at any time
without incurring any obligation.
Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this pressure washer. Warning information
should be emphasized and understood. If the operator
PRESSURE WASHER
is not fluent in English, the manufacturer’s instructions
and warnings shall be read to and discussed with
the operator in the operator’s native language by the
purchaser/owner, making sure that the operator comprehends its contents.
Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.
The operator must know how to stop the machine
quickly and understand the operation of all controls.
OPERATOR’S MANUAL
Never permit anyone to operate the engine without
proper instructions.
This manual should be considered a permanent
part of the machine and should remain with it if
machine is resold.
When ordering parts, please specify model and
serial number. Use only identical replacement
parts.
This machine is to be used only by trained operators.
IMPORTANT SAFETY
INFORMATION
WARNING: To reduce the risk of
injury, read operating instructions carefully before using.
1. Rea d the owner 's manual
thoroughly. Failure to follow
instructions could cause malfunction of the machine and
result in death, serious bodily
injury and/or property damage.
2. Know how to stop the machine and bleed pressure
quickly. Be thoroughly familiar with the controls.
3. Stay alert — watch what you are doing.
4. All installations must comply with local codes.
Contact your electrician, plumber, utility company
or the selling distributor for specific details.
WARNING: Risk of asphyxiation.
Use this product only in a well
ventilated area.
5. Avoid installing machines in
small areas or near exhaust
fans. Exhaust contains poisonous ca rbon monoxide
gas; exposure may cause loss
of consciousness and may
lead to death. It also contains
chemicals known, in certain quantities, to cause
cancer, birth defects or other reproductive harm.
WARNING: Risk of fire. Do not
add fuel when the product is
operating.
WARNING: Risk of explosion —
do not spray flammable liquids.
6. Do not place machine near
flammable objects as the engine is hot.
7. Allow engine to cool for 1-2 minutes before refueling. If any fuel is spilled, make sure the area is
dry before testing the spark plug or starting the
engine. (Fire and/or explosion may occur if this is
not done.)
Gasoline engines on mobile or portable equipment
shall be refueled:
a. outdoors;
b. with the engine on the equipment stopped;
c. with no source of ignition within 10 feet of
the dispensing point; and
d. with an allowance made for expansion of the
fuel should the equipment be exposed to a
higher ambient temperature.
In an overfilling situation, additional precautions are
necessary to ensure that the situation is handled
in a safe manner.
WARNING: Risk of injury. Disconnect battery
ground terminal before servicing.
8. Transport/repair with fuel tank EMPTY or with fuel
shut-off valve OFF.
WARNING: Keep wand, hose, and
water spray away from electric
wiring or fatal electric shock may
result.
9. Do not spray water on or near
electrical components.
4
Shark BR 97-723 • REV. 5/07
Page 5
IMPORTANT SAFETY INFORMATION
RISK OF EXPLOSION:
DO NOT SPRAY
FLAMMABLE LIQUIDS.
WARNING
WARNING
EAR PROTECTION
MUST BE WORN
WARNING
USE PROTECTIVE
EYE WEAR
AND CLOTHING
WHEN OPERATING
THIS EQUIPMENT.
TRIGGER GUN KICKS
BACK - HOLD WITH
BOTH HANDS
WARNING
RISK OF INJECTION
OR SEVERE INJURY
TO PERSONS. KEEP
CLEAR OF NOZZLE.
WARNING
WARNING
PROTECT FROM
FREEZING
WARNING
RISK OF INJURY
FROM FALLS WHEN
USING LADDER.
PRESSURE WASHER
WARNING: Flammable liquids
can create fumes which can ignite, causing property damage
or severe injury.
WARNING: Risk of explosion
— Do not spray flammable liquids.
10. Keep operating area clear of all persons.
WARNING: This machine exceeds
85 db appropriate ear protection
must be worn.
WARNING: High pressure spray
can cause paint chips or other
particles to become airborne
and fly at high speeds. To avoid
personal injury, eye, hand and
foot safety devices must be
worn.
11. Eye, hand, and foot protection
must be worn when using this
equipment.
WARNING: Grip cleaning wand
securely with both hands before
starting. Failure to do this could
result in injury from a whipping
wand.
12. To reduce the risk of injury,
close supervision is necessary
when a machine is used near
children. Do not allow children
to operate the pressure washer. This machine
must be attended during operation.
WARNING: High pressure devel-
oped by these machines will
cause personal injury or equipment damage. Keep clear of
nozzle. Use caution when operating. Do not direct discharge
stream at people, or severe injury or death will result.
13. Never make adjustments on machine while in operation.
14. Be certain all quick coupler fittings are secured
before using pressure washer.
serious bodily injury, and/or property damage. Follow storage instructions specified in this manual.
16. The best insurance against an accident is precaution and knowledge of the machine.
17. Do not overreach or stand on unstable support.
Keep good footing and balance at all times.
18. Do not operate this machine when fatigued or under
the influence of alcohol, prescription medications,
or drugs.
19. Inlet water must be clean fresh water and no hotter
then 90°F.
20. Manufacturer will not be liable for any changes
made to our standard machines or any components
not purchased from us.
21. Do not allow acids, caustic or abrasive fluids to pass
through the pump.
22. Never run pump dry or leave spray gun closed
longer than 1-2 minutes.
Follow the maintenance instructions speci-
Shark BR 97-723 • REV. 5/07
WARNING: Protect machine from
freezing.
15. To keep machin e in best
operating con ditions, it is
important you protect machine
from freezing. Failure to protect
machine from freezing could
ca use ma lfunction of the
machine and result in death,
WARNING: Be extremely careful
when using a ladder, scaffolding
or any other relatively unstable
loc atio n. The clean ing are a
should have adequate slopes
and drainage to reduce the possibility of a fall due to slippery
surfaces.
fied in the manual.
OPERATOR’S MANUAL
5
Page 6
COMPONENT IDENTIFICATION — SMALL MODELS
Nozzle
Wand
PRESSURE WASHER
OPERATOR’S MANUAL
Spray Gun
Starter
Grip
Pump
High Pressure
Hose
Pump — Develops high pressure.
Starter Grip— Used for starting the engine manually.
Spray Gun — Controls the application of water and
detergent onto cleaning surface with trigger device.
Includes safety latch.
Detergent Injector — Allows you to siphon and mix
detergents (not shown).
6
High Pressure
Discharge
Shark BR 97-723 • REV. 5/07
Water Inlet
Wand — Must be connected to the spray gun.
High Pressure Hose — Connect one end to water
pump discharge nipple and the other end to spray
gun.
Note: If trigger on spray gun is released for more
than 2 minutes, water will leak from valve. Warm
water will discharge from pump protector onto floor.
This system prevents internal pump damage.
Page 7
COMPONENT IDENTIFICATION — LARGE MODELS
Nozzle
Wand
Spray Gun
PRESSURE WASHER
OPERATOR’S MANUAL
Starter
Grip
High Pressure
Discharge
Pump
Water Inlet
High Pressure
Hose
7
Shark BR 97-723 • REV. 5/07
Page 8
ASSEMBLY INSTRUCTIONS
Spray
Gun
Safety
Latch
PRESSURE WASHER
High Pressure
Hose
STEP 1: Attach the high pressure
hose to the spray gun using teflon
tape on hose threads.
OPERATOR’S MANUAL
Dipstick
Pressure
Nozzle
Wand
Coupler
STEP 2: Pull the spring-loaded col-
lar of the wand coupler back to insert
your choice of pressure nozzle.
Discharge
Nipple
Pressure
Nozzle
Wand
Coupler
Wand
Collar
STEP 3: Release the coupler collar
and push the nozzle until the collar
clicks. Pull the nozzle to make sure
it is seated properly.
Cold
Water
Source
STEP 4: Remove shipping cap and
install oil dipstick. Check pump oil
level by using dipstick or observe
oil level in oil window (if equipped).
Use 30 wt. non detergent oil.
Pump
Water Inlet
STEP 7: Check inlet filters, remove
debris, then connect garden hose
to pump water inlet. CAUTION: Do
not run the pump without water or
pump damage will result.
8
Garden
Hose
Coupler Collar
High Pressure Hose
STEP 5:
Connect the high pressure
hose to the pump discharge nipple.
Push coupler collar forward until
secure.
Shark BR 97-723 • REV. 5/07
Garden
Hose
STEP 6: Connect garden hose to
the cold water source.
Page 9
OPERATING INSTRUCTIONS
Engine
Oil
Dipstick
PRESSURE WASHER
Gas
Tank
OPERATOR’S MANUAL
STEP 1: Check engine oil level. Oil level should be level with the bottom
of the oil filler neck. Be sure the machine is level when checking the oil
level. (Refer to the engine's operating manual included with machine.) We
recommend that the oil be changed after the first 5 hours of use, then once
every 50 hours. Note: Improper oil levels will cause low oil sensor to shut
off engine. IMPORTANT! Do not run engine with high or low oil levels
as this will cause engine damage.
Cold
Water
Source
Garden
Hose
STEP 3:
Connect garden hose
to the cold water source and turn
water on completely. Never use
hot water.
STEP 4: Trigger the spray gun to
eliminate trapped air then wait for a
steady flow of water to emerge from
the spray nozzle.
STEP 2: Fill gas tank with unleaded
gasoline. Do not use leaded gasoline.
Fuel
Valve
STEP 5: Rotate the fuel shut-off valve to the "On"
position. Slide the fuel valve lever to the "ON" position.
When the engine is not in use, leave the fuel valve in
the "OFF" position.
STEP 6: Pull the choke knob out to the "Choke" position
(on a warm engine, when in the run position, leave the
choke knob in). Push the choke knob to the "Closed"
position. To restart a warm engine, leave the choke knob
in the "Open" position.
Shark BR 97-723 • REV. 5/07
Choke
Knob
9
Page 10
OPERATING INSTRUCTIONS (CON'T)
On-Off
PRESSURE WASHER
STEP 7: Turn the engine switch to "ON" position. STEP 8: Pull the starter grip. If the engine fails to start
OPERATOR’S MANUAL
NOZZLES
Switch
after 2 pulls, squeeze the trigger gun to release pressure
and repeat step. Return starter gently. After the engine
warms up enough to run smoothly, move choke to run
position and throttle to fast position.
CAUTION: Small engines may kick back. Do not hold
pull starter grip tightly in hand.
The five color-coded quick connect
nozzles provide a wide array of spray
widths from 0° to 45° and are easily accessible when placed in the convenient
rubber nozzle holder, which is provided
on the front of the machine.
NOTE: For a more gentle rinse, select
the white 40° or green 25° nozzle. To
scour the surface, select the yellow 15°
or red 0° nozzle. To apply detergent
select the black nozzle.
Safety
Latch
WARNING! Never replace
nozzles without engaging the
safety latch on the spray gun
trigger.
10
Shark BR 97-723 • REV. 5/07
Page 11
WARNING
APPLYING DETERGENT AND GENERAL CLEANING TECHNIQUES
PRESSURE WASHER
WARNING: Some detergents
may be harmful if inhaled or
ingested, causing severe nausea, fainting or poisoning. The
harmful elements may cause
property damage or sever e
injury.
STEP 1: Connect detergent injector to discharge nipple
on machine. Connect high pressure hose to injector
with quick coupler. (Check to make sure locking coupler
sleeves are in proper position before applying water
pressure).
Discharge
Nipple
Detergent
Injector
Quick Coupler
High
Pressure
Hose
Filter
Soap
Nozzle
THERMAL PUMP PROTECTION
If you run the engine on your pressure washer for 3-5
minutes without pressing the trigger on the spray gun,
circulating water in the pump can reach high temperatures. When the water reaches this temperature, the
pump protector engages and cools the pump by discharging the warm water onto the ground. This thermal
device prevents internal damage to the pump.
CLEANING TIPS
Pre-rinse cleaning surface with fresh water. Place detergent suction tube directly into cleaning solution and
apply to surface at low pressure (for best results, limit
your work area to sections approximately 6 feet square
and always apply detergent from bottom to top). Allow
detergent to remain on surface 1-3 minutes. Do not allow detergent to dry on surface. If surface appears to
be drying, simply wet down surface with fresh water. If
needed, use brush to remove stubborn dirt. Rinse at
high pressure from top to bottom in an even sweeping
motion keeping the spray nozzle approximately 1 foot
from cleaning surface. Use overlapping strokes as you
clean and rinse any surface. For best surface cleaning
action spray at a slight angle.
OPERATOR’S MANUAL
STEP 2:
Use detergent designed
specifically for pressure washers.
Household detergents could damage the pump. Prepare detergent
solution as required by the manufacturer. Fill a container with pressure washer detergent. Place the
filter end of detergent suction hose
into the detergent container.
STEP 3: With safety latch on spray gun engaged,
sec ure black soap noz zle int o qu ick co upler.
NOTE: Detergent cannot be applied using red, yellow,
green or white nozzles.
STEP 4: With the engine running,
pull trigger to operate machine.
Liquid detergent is drawn into the
machine and mixed with water.
Apply detergent to work area.
Do not allow detergent to dry on
surface.
IMPORTANT: You must flush the detergent injection
system after each use by placing the suction hose
into a bucket of clean water, then run the pressure
washer in low pressure for 1-2 minutes.
Recommendations:
• Before cleaning any surface, an inconspicuous
area should be cleaned to test spray pattern and
distance for maximum cleaning results.
• If painted surfaces are peeling or chipping, use
extreme caution as pressure washer may remove
the loose paint from the surface.
• Keep the spray nozzle a safe distance from the
surface you plan to clean. High pressure wash a
small area, then check the surface for damage. If no
damage is found, continue to pressure washing.
CAUTION - Never use:
• Bleach, chlorine products and other corrosive
chemicals
• Liquids containing solvents (i.e., paint thinners,
gasoline, oils)
• Tri-sodium phosphate products
• Ammonia products
• Acid-based products
These chemicals will harm the machine and will damage the surface
being cleaned.
RINSING
It will take a few seconds for the detergent to clear.
Apply safety latch to spray gun. Remove black soap
nozzle from the quick coupler. Select and install the
desired high pressure nozzle. NOTE: You can also stop
detergent from flowing by simply removing detergent
siphon hose from bottle.
11
Shark BR 97-723 • REV. 5/07
Page 12
SHUTTING
DOWN
AND CLEAN-UP
On-Off
Switch
STEP 1: Remove detergent suction
PRESSURE WASHER
tube from container and insert into
one gallon of fresh water. Slide nozzle
forward for low pressure or to connect
black detergent nozzle. Pull trigger
on spray gun and siphon water for
one minute.
OPERATOR’S MANUAL
Water
Inlet
STEP 4: Press trig-
ger to release water
pressure.
CAUTION: Always store your pressure washer in a
location where the temperature will not fall below
32°F (0°C). The pump in this machine is susceptible
to permanent damage if frozen. FREEZE DAMAGE
IS NOT COVERED BY WARRANTY.
1. Stop the pressure washer, squeeze spray gun trigger to release pressure.
2.
Detach water supply hose and high pressure hose.
3. Turn on the machine for a few seconds, until remaining water exits. Turn engine off immediately.
4. Drain the gas and oil from the engine.
5.
Do not allow high pressure hose to become
kinked.
6. Store the machine and accessories in a room which
does not reach freezing temperatures.
CAUTION: Failure to follow the above directions will
result in damage to your pressure washer.
When the pressure washer is not being operated or is
being stored for more than one month, follow these
instructions:
1. Replenish engine oil to upper level.
2. Drain gasoline from fuel tank, fuel line, fuel valve
and carburetor.
3. Pour about one teaspoon of engine oil through
12
the spark plug hole, pull the starter grip several
STEP 5: Disconnect the garden
hose from the water inlet on the
machine.
STEP 2: Turn engine switch to "OFF"
position.
Shark BR 97-723 • REV. 5/07
STEP 6: Disconnect the high
pressure hose from the discharge nipple.
STORAGE
times and replace the plug. Then pull the starter
grip slowly until you feel increased pressure which
indicates the piston is on its compression stroke and
leave it in that position. This closes both the intake
and exhaust valves to prevent rusting of cylinder.
4. Cover the pressure washer and store in a clean, dry
place that is well ventilated away from open flame
or sparks. NOTE: The use of a fuel additive, such
as STA-BIL®, or an equivalent, will minimize the
formulation of fuel deposits during storage. Such
additives may be added to the gasoline in the fuel
tank of the engine, or to the gasoline in a storage
container.
After Extended Storage
Engine Maintenance
During the winter months, rare atmospheric conditions
may develop which will cause an icing condition in the
carburetor. If this develops, the engine may run rough,
lose power and may stall. This temporary condition can
be overcome by deflecting some of the hot air from the
engine over the carburetor area. NOTE: Refer to the
engine manufacturer's manual for service and maintenance of the engine.
ST EP 3: Turn off water
supply.
Discharge
Nipple
Safety
Latch
ST EP 7: Eng age
the spray gun safety
lock.
CAUTION: Prior to restarting, thaw out any
possible ice from pressure washer hoses,
spray gun or wand.
Page 13
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
LOW OPERATING
PRESSURE
FLUCTUATING
PRESSURE
PRESSURE LOW
AFTER PERIOD OF
NORMAL USE
ENGINE WILL NOT
START OR STOPS
WHILE OPERATING
ENGINE IS
OVERLOADED
WATER OR OIL
LEAKING FROM
BOTTOM OF PUMP
PRESENCE OF WATER
IN PUMP OIL
Insufficient water supply. Closed
faucet. Inlet hose kinked
Clogged inlet hose strainer Check plumbing system for leaks. Retape
Faulty or misadjusted unloader
valve
Worn packing in pump Call technical support.
Machine has been stored in freezing temperatures.
Slow engine RPM Call technical support.
Worn or dirty pump valves Call technical support.
Nozzle is obstructed Use nozzle wire in accessory kit.
Pump sucking air, inlet hose leaking
Nozzle worn Replace nozzle.
Unloader valve worn Replace unloader valve.
Low oil shutdown Fill engine with oil.
Water in gasoline Drain gas tank; fill with clean fuel.
Out of gas Fill fuel tank.
Nozzle partially blocked Clean nozzle.
Excessive pressure from high
engine RPM
A small amount of leaking is
normal
Water sprayed at machine Change oil. Direct spray away from ma-
High humidity in air Check and change oil twice as often.
Piston packing worn. Oil seal
worn
Use larger garden hose; clean inlet water
screen. Open faucet.
leaks with teflon tape.
Adjust unloader for proper pressure. Install
repair kit when needed. Call technical support.
Thaw out machine completely, including
hose, spray gun and wand.
Check all pump lines and connections.
Adjust engine throttle to lower RPM.
If excessive leaking occurs, call technical
support.
chine.
Call technical support.
PRESSURE WASHER Troubleshooting Guide
13
Shark BR 97-723 • REV. 5/07
Page 14
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
ENGINE OPERATES
FOR 15 MIN. THEN
STOPS
ENGINE LACKS POWER
ENGINE FALTERS
WATER DRIPPING
FROM UNDER PUMP
OIL DRIPPING
WATER LEAKING FROM
PUMP PROTECTOR
NO DETERGENT
PRESSURE WASHER Troubleshooting Guide
GARDEN HOSE
CONNECTION LEAKS
SPRAY WAND LEAKS
PUMP IS NOISY
Not enough gas or engine oil Fill tank with gas. Check oil level.
Vapor lock developed by heat of
day
Obstruction in fuel filter Clean or replace fuel filter.
Dirty air filter Replace air filter.
Choke is opened too soon Move choke to halfway position until en-
Piston packing worn Call technical support.
O-Ring plunger retainer worn Call technical support.
Cracked piston Call technical support.
Oil seal worn or damaged Call technical support.
Spray gun closed with machine
running 5 minutes or longer
Excess water supply pressure Place a pressure regulator at end of 50’
Detergent suction tube not properly connected to machine
Detergent is too thick Dilute detergent. For best results, use
Detergent filter valve is at lowest
setting
Filter on detergent suction tube is
clogged
Damaged or clogged detergent
suction tube
A high pressure nozzle is attached.
Discharge nozzle is obstructed Blow out or remove debris with fine needle.
Loose fittings Tighten fittings.
Missing/worn rubber washer Insert new washer.
Spray wand not properly attached Slide the spray wand into the gun. Turn the
Broken o-ring Call customer service and order an o-ring.
Pump is sucking air Check that hoses and fittings are air tight.
Keep gas tank full to avoid vapor locking.
gine runs smoothly.
Open spray gun or turn off machine.
garden hose.
Check connection.
Rhino detergent.
Set detergent filter valve to a higher setting.
Run warm water through filter to remove
debris.
Remove obstruction or replace detergent
suction tube.
Replace with black detergent nozzle.
wand collar clockwise onto the spray gun
threads until tight.
Turn off machine and purge pump by
squeezing trigger gun until a steady flow of
water emerges through nozzle.
14
Shark BR 97-723 • REV. 5/07
Page 15
PREVENTATIVE MAINTENANCE
This pressure washer was produced with the best available materials and quality craftsmanship. However, you
as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative
maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for
maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform
maintenance more often under severe conditions.
PRESSURE WASHER
Pump Oil Inspect
Change
Replace high pressure nozzle
Replace quick connects
Clean water screen/filter
Replace HP hose
Grease motor
Daily inspect the oil level
After first 50 hours, then every 500 hours or
annually
Every 6 months
Annually
Weekly
Annually if there is any sign of wear
Every 10,000 hours
OIL CHANGE RECORD
Check pump oil and engine oil level before first use of your new pressure washer.
Date Oil Changes
Month/Day/Year
Estimated Operating
Hours Since Last Oil
Change
Date Oil Changes
Month/Day/Year
OPERATOR’S MANUAL
Estimated Operating
Hours Since Last Oil
Change
15
Shark BR 97-723 • REV. 5/07
Page 16
EXPLODED VIEW - LARGE
PRESSURE WASHER
OPERATOR’S MANUAL
2
31
27
23
8, 9
50
404027, 404029
79
16
Models
22
18
43
45
59
88
40
45
20
18
39
62
54
56
1
4
57
12
3
60
55
5
73
57
59
63
44
57
37
34
36
35
38
91
89
90
28
26
16
84
78
33
9
8
50
22
18
65
77
61
19
15
All Models
Except
32
21
4040
14
23
73
76
52
75
13
53
Models
404027,
404029
7
48
74
29
48
74
49
49
42
48
82
48
74
59
30
74
29
11
86
87
59
83
74
60
74
48
85
53
59
47
48
41
71
25
59, 60, 61
60
93
92
24
6
94
49
48
74
70
72
58
67
66
81
59
80
64
68
95
60
7269
58
70
59
60
17
46
51
51
16
Shark BR 97-723 • REV. 5/07
Page 17
EXPLODED VIEW PARTS LIST- LARGE
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
1 10-02011 Label, This Tank For Gas Only
(455037E) 1
2 10-02025A Label, “Hot/Caliente” w/Arrows 1
3 10-02029 Label, Danger Cool Engine
(455037E) 1
4 11-01011 Label, Warning Pictoral(Small) 1
5 11-013
(BR) 1
6 11-0316 Label, Instructions 1
7 10-03008 Label, Nozzle Identification 1
8 2-0051 Nipple, 1/2” JIC, 3/8” Pipe 1
9 2-0079 Swivel, 1/2" JIC Fem,
3/8" Male 1
10 2-010061 Bushing, Rubber, Nitrile
(455037E) 1
11 2-0103 Grommet, Rubber, Nozzle
Holder 5
12 2-011507 Tank, Encore 5 Gal. Tank
(455037E) 1
13 2-01167 Cap, Fuel Tank Plastic (455037E) 1
14 2-0117 Battery, Box (455037E) 1
15 2-011700 Plate, Battery Box, Small, Polypro
(455037E) 1
16 2-0051 Nipple 1/2" JIC x 3/8" Male
(404027) 1
2-00510 Nipple, 1/2" JIC x 3/8" Fem
(455037E) 1
17 2-0155 Fastener, Ratchet, Black Nylon 2
18 2-1062 Elbow, 1/2" JIC x 1/2", 90°
(455037E) 2
(404027) 1
2-1060 Elbow, 1/2” JIC x 3/8”, 90°
(404027) 1
19 2-10942 Swivel, 1/2"MP x 3/4" GHF
w/Strainer 1
20 2-1105 Swivel, 1/2" JIC Fem, Push-On 2
21 2-1923 Strainer, 1/2" PA, Inline Plastic 1
22 2-20022 Nipple, 3/8" Fem, 11,000 PSI”
(455037E) 1
2-2007 Nipple, 3/8" x 3/8" NPT ST Male
(404027) 1
Label, Logo, Belt Guard
ITEM PART NO. DESCRIPTION QTY
23 2-30082 Pump Protector, 1/2" PTP
(455037E) 1
2-300816 Pump Protector, 3/8" (404027) 1
24 6-05137 Cable Tie Mount, Black
(455037E) 2
25 2-9016 Clamp, Round, 0.56 I.D.
(455037E) 1
26 4-02047914 Hose, 3/8" x 14", 2 Wire,
Pressure Loop (455037E) 1
4-02047714 Hose, 3/8" x 1/4", 2 Wire Pressure
(404027) 1
27 4-02100000 Hose, 1/4", Push-On, Fuel Line
(455037E)
28 4-02110000 Hose, 1/2", Push-On 15"
29 4-0307 Wheel & Tire Cmpl, 6" 4
30 4-12804000 Nozzle, SAQCMEG 0004, Red
(404027, 455037E) 1
4-12804015 Nozzle, SAQCMEG 1504, Yellow
(404027, 455037E) 1
4-12804025 Nozzle, SAQCMEG 2504, Green
(404027, 455037E) 1
4-12804040 Nozzle, SAQCMEG 4004, White
(404027, 455037E) 1
4-16540 Nozzle COMPL, QCEM-6540,
Brass (455037E) 1
31 Engine, See Specifications Pages 22-23
32 Pump, See Specifications Pages 22-23
33 Unloader, See Specifications Pages 22-23
34 Engine Pulley, See Specifications Pages 22-23
35 Pump Pulley, See Specifications Pages 22-23
36 Pump Bushing, See Specifications Pages 22-23
37 Engine Bushing, See Specifications Pages 22-23
38 Belts, See Specifications Pages 22-23
39 6-05109 Cable, Battery, 32" Red, 4 Gauge
(455037E) 1
40 6-051092 Cable, Battery, 36" Black, 4 Gauge
(455037E) 1
41 2-30057 Valve, Shut-Off, 1/4 Turn
(455037E) 1
42 90-1007 Bolt, 5/16" x 1", NC HH
(455037E) 4
(404027,404029) 2
57"
OPERATOR’S MANUAL
17
Shark BR 97-723 • REV. 5/07
Page 18
EXPLODED VIEW PARTS LIST- LARGE
ITEM PART NO. DESCRIPTION QTY
43 90-1010 Bolt, 5/16" x 1-3/4", NC HH
(404027) 4
90-1020 Bolt, 3/8" x 2", NC, HH
(455037E) 4
44 90-10343 Bolt, 10mm x 20mm, HH 4
45 90-1020 Bolt, 3/8" x 2" NC, HH 2
46 90-102746 Bolt, 1/2" x 5" NC HH Tap (404027,
PRESSURE WASHER
455037E) 1
47 90-18012 Screw, 1/4" x 5/8", Phil PH MS
(455037E) 4
48 90-20041 Collar, 5/8" Bore Shaft 8
49 90-40181 Washer , Nylon Spacer, 0.656 x
1.25 x 0.65 THK 4
50 95-07101216/B Block, Unloader, 3/8" x 3/8"
Brass 1
51 95-07393125 Axle, 5/8" x 31.25" 2
OPERATOR’S MANUAL
52 95-07104028 Guard, Belt, Rear Steel 1
53 95-07162047 Assy, Weld, Battery Brkt, CW
Cage, Red (455037E) 1
95-07162081 Holder, Nozzle (404027) 1
54 95-07162054 Assy, Weld, Cage, CW Red 1
55 95-07162045 Guard, Belt, Front, CW Cage,
Black 1
56 95-07162071 Assy, Weld, Slider, CW Cage,
Red (455037E, 404027) 1
57 90-1995 Screw, 1/4" x 1/2" BH SOC CS 7
58 90-2000 Nut, 1/4" ESNA, NC 4
59 90-4001 Washer, 5/16" FLAT, SAE
(455037E) 20
(404027) 16
90-4002 Washer, 3/8" (404027) 2
(455037E) 10
60 90-2001 Nut, 5/16" ESNA, NC (404027) 10
(455037E) 12
90-2002 Nut, 3/8" ESNA (404027) 2
(455037E) 6
61 90-100543 Screw, 5/16"-18 x 3/4" M PH
TRH (455037E) 4
62 2-1046 Plug, 1/4" Countersunk
(455037E) 1
ITEM PART NO. DESCRIPTION QTY
63 90-400910 Washer, 7/16" Lock-Split Ring 4
64 2-01103 Grip, 1" Square Handle 2
65 2-10323 Tee, 1/2", Branch Male 1
66 95-07104828 Bracket, Brake Pad, Red 1
67 95-07104829 Linkage, Brake, Red 1
68 90-3096 Washer, 1/2" Flat 1
69 95-07162065 Handle, Break, CW Cage, Red 1
70 90-100472 Bolt, Carriage, Zinc, 1/4"-20 x 1.0
PLT 4
71 2-9040 Clamp, Hose, .46-.54 ST
(455037E) 2
72 90-4000 Washer, 1/4" Flat, SAE 12
73 90-40001 Washer, 1/4" FLAT, SAE, Black,
Zinc 5
74 90-4005 Washer, 5/8" Flat 8
75 1-100534 Valve, Safety Relief, 6000PSI
(455037E) 1
76 2-0031 Elbow, 3/8" Street (455037E) 1
77 2-0006 Nipple, 3/8" Hex Steel (455037E) 1
78 2-0053 Elbow, 1/2" JIC, 3/8", 90° 1
79 77-VHRM4 Muffler, Honda, GX620/670 Right
(455037E) 1
76-807964
(404027) 1
95-07101149
(404027) 1
95-071011491
(404027) 2
76-495518
(404027) 1
79-11465813800
Deflector, Exhaust, Honda
(455037E) 1
80 10-9999 Clear Lexan 1
81 10-08017 Label, Intended For Outdoor
Use 1
82 9.800-049.0 Label, Manuf. Cleaning Solution 1
83 2-00471 Plug, 1/8" Square Head, Black
(455037E) 1
84 2-1100 Adaptor, 1/2 x 1/2 (455037E,
404027) 1
85 90-19980 Screw, 1/4" x 1" (455037E) 2
86 90-40001 Washer, 1/4" Flat, SAE, Black
(455037E) 2
Muffler, Exhaust, Briggs 16HP
Guard, Muffler, Briggs 16HP
Brace, Muffler Guard
Muffler, Deflector, Vanguard
18
Shark BR 97-723 • REV. 5/07
Page 19
EXPLODED VIEW PARTS LIST- LARGE
ITEM PART NO. DESCRIPTION QTY
87 90-2000 Nut, 1/4" ESNA (455037E) 2
88 4-011184 Chemical Injector Assy, 3-5 GPM,
.83 (404027) 1
4-011186 Downstream Injector Assy
(455037E) 1
89 4-0211000 Hose, 1/2" Push-On 14"
90 2-1050 Plug, 1/2" JIC 1
91 2-1060 Elbow, 1/2" JIC x 3/8" 1
92 2-9013 Clamp 1/2" 1
93 90-1999 Screw, 10/32" 1
94 90-20047 Nut 10/32" 1
95 90-4000 Washer 1
Not Shown
PRESSURE WASHER
OPERATOR’S MANUAL
19
Shark BR 97-723 • REV. 5/07
Page 20
EXPLODED VIEW - SMALL
PRESSURE WASHER
OPERATOR’S MANUAL
51
5
7
15
55
48
40
41
59
56
41
59
30
55
56
34
22
35
33
57
1
29
2
37
45
9
37
24
60
9
23
18
25
21
50
32
11
26
31
10
36
21
19
17
20
43
27
43
49
53
16
4
3
28
12
6
58
46
54
45
42
8
13
47
38
52
14
44
49
43
43
27
39
20
Shark BR 97-723 • REV. 5/07
Page 21
EXPLODED VIEW PARTS LIST- SMALL
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
1 10-02025A Label, "Hot/Caliente" w/Arrows
Warning 1
2 10-02029 Label, Danger Cool Engine 1
3 10-08017 Label, Intended For Outdoor Use 1
4 10-9999 Label, Clear Lexan,
2-1/4" x 4-1/2" 1
5 11-01011 Label, Warning, Pictoral, Small 1
6 11-0316 Label, Instructions 1
7 11-3229 Label, Belt Guard, BR (442537,
353237,373537,304037) 1
8 10-03008 Label, Nozzle Identification 1
9 2-0051 Nipple, 1/2" JIC, 3/8" Pipe 2
10 2-0053 Elbow, 1/2" JIC, 3/8", 90° 1
11 2-0079 Swivel, 1/2" JIC Fem, 3/8" Male 1
12 2-0103 Grommet, Rubber, Nozzle
Holder 5
13 2-01041 Pad, Soft Rubber, 50 Duro 2
14 2-01103 Grip, 1" Square, Handle 2
15 2-0117200 Belt Guard, CW 1
16 2-0155 Fastener, Ratchet, Black Nylon 2
17 2-10323 Elbow, 1/2" Street, Brass 1
18 2-1060 Elbow, 1/2" JIC x 3/8", 90° 1
19 2-1062 Elbow, 1/2" JIC x 1/2", 90° 1
20 2-10942 Swivel, 1/2" MP x 3/4" GHF
w/Strainer 1
21 2-1105 Swivel, 1/2" JIC Fem, Push-On 2
22 2-1923 Strainer, 1/2" PA, Inline Plastic 1
23 2-2007 Nipple, 3/8" x 3/8" NPT ST
Male 1
24 2-300816 Pump Protector, 3/8" PTP 1
25 4-02047720 Hose, 3/8" x 20", 2 Wire,
Pressure Loop 1
26 4-02110000 Hose, 1/2", Push-On 15"
27 4-0307 Wheel & Tire Assy, 6" Steel Rim
w/Tube 2
28 4-12804000 Nozzle, SAQCMEG 0004, Red
(353237, 373537) 1
4-12804015 Nozzle, SAQCMEG 1504, Yellow
(353237, 373537) 1
4-12804025 Nozzle, SAQCMEG 2504, Green
(353237, 373537) 1
4-12804040 Nozzle, SAQCMEG 4004, White
(353237, 373537) 1
28 4-12805500 Nozzle, SAQCMEG 0005.5, Red
(442537) 1
4-12805515 Nozzle, SAQCMEG 1505.5, Yellow
(442537) 1
4-12805525 Nozzle, SAQCMEG 2505.5, Green
(442537) 1
4-12805540 Nozzle, SAQCMEG 4005.5, White
(442537) 1
Shark BR 97-723 • REV. 5/07
ITEM PART NO. DESCRIPTION QTY
28 4-12803000 Nozzle, SAQCMEG .0003, Red
(304037) 1
4-12803015 Nozzle, SAQCMEG 1503, Yellow
(304037) 1
4-12803025 Nozzle, SAQCMEG 2503, Green
(304037) 1
4-12803040 Nozzle, SAQCMEG 2504, White
(304037) 1
29 Engine, See Specifications Pages 22-23
30 Pump, See Specifications Pages
31 Unloader, See Specifications Pages
32 Engine Pulley, See Specifications Pages
33 Pump Pulley, See Specifications Pages
34 Engine Bushing, See Specifications Pages
35 Pump Bushing, See Specifications Pages
36 Belt, See Specifications Pages
37 90-1020 Bolt, 3/8" x 2" NCHH 6
38 90-1018 Bolt, 3/8" x 1-1/2", NC HH 2
39 90-102751 Bolt, 1/2" x 3-1/2", NC HH 1
40 90-10343 Bolt, 10mm x 20mm, HH 4
41 90-19710 Screw, 1/4" x 3/4" HH NC, Whiz 3
42 90-2002 Nut, 3/8" ESNA, NC 4
43 90-20041 Collar, 5/8" Bore Shaft 3010 4
44 90-3096 Washer, 1/2" Flat 1
45 90-4002 Washer, 3/8" Flat, SAE 8
46 90-4002 Washer, 3/8" SAE, Flat 2
47 90-40125 Washer, 3/8" x 1" 2
48 90-400910 Washer, 7/16", Lock Split Ring 4
49 90-40181 Washer, Nylon Spacer, 0.656" x
1.25" x 0.65" Thick 2
50
Brass 1
51 95-07104001 Slider, Pump/Belt Guard Mount,
Red 1
52 95-07104723 Axle, 5/8" x 27.80 L 1
53 95-07162004 Assy, Weld, CW Cage, Small
Red 1
54 90-2002 Nut, 3/8" ESNA, NC 2
55 90-2001 Nut, 5/16" ESNA 4
56 90-4001 Washer, 5/16" Flat 7
57 2-1100 Adapter, 1/2 x 1/2 (304037, 353237,
442537, 373537) 1
58 9.800-049.0 Label, Manufacturer's Cleaning
Solution 1
59 90-4000 Washer, 1/4" Flat 3
60 4-011184 Chemical Injector Assy, 3-5 GPM,
.83 1
95-07101216/B
Block, Unloader, 3/8" x 3/8"
22-23
22-23
22-23
OPERATOR’S MANUAL
22-23
22-23
22-23
22-23
21
Page 22
SPECIFICATIONS
Machine Engine Pulley Engine Bushing Pump Pump Pump Bushing Machine Belt Belt Pump Unloader Engine Engine
Model Pulley Desc. Bushing# Desc. Pulley Pulley Desc. Bushing# Desc. Model (QTY) Desc. Part No. Part No. Part No. Description
304037 5-40504001 2BK40H 5-511100 Hx1" 5-40508001 2BK80H 5-512024 24mm 304037 5-604038 (2) BX38 5-1412 5-32080 5-010721 GX390 (13HP)
353237 5-40503201 2BK32H 5-511100 Hx1" 5-40509001 2BK90H 5-512024 24mm 353237 5-604039 (2) BX39 5-1420 5-32080 5-010721 GX390 (13HP)
373537 5-40503201 2BK32H 5-511100 Hx1" 5-40509001 2BK90H 5-512024 24mm 373537 5-604039 (2) BX39 5-1420 5-32080 5-010721 GX390 (13HP)
455037E 5-407034 3TB34 5-531113 P2x1-1/8" 5-41008001 3BK80H 5-512025 25mm 455037E 5-604042 (3) BX42 5-1438 5-3014 5-01094 GX670 (24HP)
442537 5-40503201 2BK32H 5-511100 Hx1" 5-40508001 2BK80H 5-512024 24mm
404027 5-40503401 2BK34H 5-511100 Hx1" 5-40509001 2BK90H 5-512025 25mm 404027 5-604043 (2) BX43 5-1424 5-32080 5-0306 Vanguard (16HP)
PRESSURE WASHER Specifications
22
Shark BR 97-723 • REV. 5/07
Page 23
SPECIFICATIONS
442537 5-604037 (2) BX37 5-1415 5-32080 5-010721 GX390 (13HP)
PRESSURE WASHER Specifications
23
Shark BR 97-723 • REV. 5/07
Page 24
5-1412 SM 3540
5-1420 SM 4035
5-1415 SM 5030
24
17
PRESSURE WASHER
SM SERIES PUMP EXPLODED VIEW
25
26
27
28
30
29
15
14
38
36
34
37
35
43
42
41
40
39
51
50
49
48
47
46
45
44
6
7
8
2
3
4
5
5
9
OPERATOR’S MANUAL
13
19
18
17
16
12
13
14
15
12
7
11
10
SM SERIES PUMP PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 70-020209 Crankcase 1
2 70-060201 Plunger Guide 3
3
* Kit 70-08 Plunger Oil Seal 3
4
* 70-060107 O-Ring Ø1.78 x 31,47 3
5
* Kits 70-01,03 "V" Seal (4035) 6
Kits 70-02,04 "V" Seal (4030, 5030) 6
6
* 70-120106 Pressure Ring 18mm
(4035) 3
70-120105 Pressure Ring 20mm
(4030, 5030) 3
7
* 70-030007 Support Ring 18mm
(4035) 6
70-030009 Support Ring 20mm
(4030, 5030) 6
8* 70-030011 Intermed. Ring 18mm
(4035) 3
70-030010 Intermed. Ring 20mm
(4030, 5030) 3
9 70-160120 Brass Plug 1/2" 1
10 70-060307 Copper Washer 1/2" 1
11 70-160216 Manifold Head 1
TORQUE
SPECS
1
ITEM PART NO. DESCRIPTION QTY
27
31
26
32
33
17
24
12* 70-060119 O-Ring Ø2.62 x 17.13 6
13
* Kit 70-07 Valve Assembly 6
14
* 70-060165 O-Ring Ø2.62 x 20.29 6
15 70-160130 Valve Plug 6
16 70-180103 Manifold Stud Bolt 8
17 70-140001 Washer 16
18 70-060306 Copper Washer 3/8 1
19 70-160117 Brass Plug 3/8 1
24 70-180203 Hexagonal Screw 8
25 70-050051 Closed Bearing Housing 1
26 70-060163 O-Ring Ø1.78 x 60.05 2
27 70-020003 Tapered Roller Bearing 2
28 70-000485 Crankshaft (5030) 1
70-000486 Crankshaft (4030,4035/H) 1
29 70-020604 Crankshaft Key 1
30 70-160006 Oil Dip Stick 1
31 70-000102 Crankshaft Seal 1
32 70-030102 Shim 2
33 70-050050 Bearing Housing 1
34* 70-180001 Plunger Bolt 3
Item # Ft.-lbs
15 75
16 30
24 8
34 9
45 13
51 11
24
Shark BR 97-723 • REV. 5/07
Page 25
SM SERIES PUMP PARTS LIST
ITEM PART NO. DESCRIPTION QTY
35* 70-140012 Copper Spacer 3
36
* 70-060103 O-Ring Ø1.78 x 7.66 3
37
* 70-000904 Teflon Ring 3
38
* Kit 70-05 Plunger (4035, 4035H) 3
Kit 70-06 Plunger (4030, 5030) 3
39
* 70-140015 Copper Spacer 3
40 70-000301 Plunger Rod 3
41 70-010001 Connecting Rod 3
42 70-150001 Snap Ring 6
43 70-150201 Connecting Rod Pin 3
44 70-140102 Spring Washer 6
45 70-180105 Connecting Rod Screw 6
46 70-060009 Cover Gasket 1
47 70-020350 Crankcase Cover 1
48 70-060302 Gasket, G3/8 1
49 70-160117 Brass Plug 3/8 1
50 70-070001 Sight Glass G3/8 1
51 70-180112 Cover Screw 5
52 70-000929
* Available in kit (See below) Not Shown
Bach Ring 1/2" (4035H) 3
PRESSURE WASHER
OPERATOR’S MANUAL
REPAIR KIT
NUMBER
Kit description
ITEM
NUMBERS
INCLUDED
NUMBER OF
CYLINDERS
KIT WILL
SERVICE
70-
261216
*Plunger
Seal
GM-4035
4, 5, 7 4, 5, 7 4, 5, 7
3 3 3 1 1 1 1 1 1 6 3
70-
260821
Plunger
Seal
GM-4030
GM-5030
70-
260824 70-261210 70-260810 70-260825 70-261217 70-260822
Plunger
Seal
GM 3540
**Com-
plete Seal
Packing
GM-4035
3, 4, 5,
6, 7, 8
Complete
Seal Pack-
ing
GM-4030
GM-5030
3, 4, 5,
6, 7, 8
Complete
Seal Pack-
ing GM
3540
3, 4, 5, 6,
7, 8
Plunger
GM-4035
GM-4035H
34, 35, 36,
37, 38, 39
Plunger
GM-4030
GM-5030
34, 35, 36,
37, 38, 39
260823
Plunger
GM 3540
34, 35,
36, 37,
38, 39
* For GM 4035H High Heat Packings, Use 70-261212 **For GM 4035H High Heat Packings, Use 70-261213
Shark BR 97-723 • REV. 5/07
70-
70-
260007
Complete
Valve
12, 13, 14 3
260027
Plunger
Oil Seals
70-
25
Page 26
5-1424 ST 4035 Right
PRESSURE WASHER
OPERATOR’S MANUAL
ST 4035 PUMP EXPLODED VIEW
TORQUE SPECS
Item # Ft.-Lbs.
15 75
16 32
25 8
35 15
46 30
51 8
ST 4035 PUMP PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 70-020210 Crankcase 1
2 70-060200 Plunger Guide 3
3
*
See Kit Below
4
* 70-060108 O-Ring Ø1.78 x 31, 47 3
5
*
See Kit Below
6
4040, 6035) 3
70-120108 Pressure Ring (GT 5030) 3
7
4040, 6035) 6
70-030001 Support Ring (GT 5030) 6
8
4040, 6035) 3
70-030013 Intermed. Ring
9 70-160120 Brass Plug, 1/2" 1
10 70-060307 Copper Washer 1/2" 1
11 70-160217 Manifold Head 1
See Kit Below
* 70-120107 Pressure Ring (GT 4035,
* 70-030000 Support Ring (GT 4035,
* 70-030012 Intermed. Ring (GT 4035,
12* 70-060119 O-Ring Ø2.62 x 17.13 6
13
*
See Kit Below
14* 70-060165 O-Ring Ø2.62 x 20.29 6
26
Plunger Oil Seal 3
"V" Seal, Plunger 6
"V" Seal Plunger 6
(GT 5030)
3
Valve Assembly 6
Shark BR 97-723 • REV. 5/07
ITEM PART NO. DESCRIPTION QTY
15 70-160130 Valve Plug 6
16 70-180136 Manifold Stud Bolt 8
17 70-140301 Washer 8
18 70-060306 Copper Washer 3/8" 1
19 70-160117 Brass Plug 3/8" 1
24 70-140001 Washer 8
25 70-180203 Hexagonal Screw 8
26 70-050054 Closed Bearing Housing 1
27 70-060100 O-Ring Ø2.62 x 71.12 2
28 70-020004 Roller Bearing, Tapered 2
29 70-000487 Crankshaft (GT 4040,
5030, 6035) 1
70-000488 Crankshaft (GT 4035)
30 70-020604 Crankshaft Key 1
31 70-160007 Oil Dip Stick 1
32 70-000100 Crankshaft Seal 1
33 70-030100 Shim 2
34 70-050053 Bearing Housing 1
35* 70-180000 Plunger Bolt 3
36
* 70-140013 Copper Spacer 3
37
* 70-060102 O-Ring Ø1.78 x10.82 3
Page 27
ST 4035 SERIES PUMP PARTS LIST
ITEM PART NO. DESCRIPTION QTY
38* 70-000902 Teflon Ring 3
39
*
See Kit Below
40
41 70-000300 Plunger Rod 3
42 70-010000 Connecting Rod 3
43 70-150000 Snap Ring 6
44 70-150200 Connecting Rod Pin 3
45 70-140103 Spring Washer 6
See Kit Below
* 70-140014 Copper Spacer 3
46 70-180101 Connecting Rod Screw 6
47 70-060185 O-Ring Ø2.62 x 152.07 1
48 70-020351 Crankcase Cover 1
49 70-060302 Gasket, G3/8 1
50 70-070005 Sight Glass G3/4 1
51 70-180112 Cover Screw 5
* Part available in kit (See below)
Plunger (GT 4035, 4040, 6035) 3
Plunger (GT 5030) 3
PRESSURE WASHER
OPERATOR’S MANUAL
REPAIR KIT
NUMBER
KIT
DESCRIPTION
ITEM
NUMBERS
INCLUDED
NUMBER OF
CYLINDERS KIT
WILL SERVICE
* High Heat, Use 70-262922 GT-5030H/R ** High Heat, Use 70-262921 GT-5030H/R
70-
260020
Plunger
Seal
GT-4040,
GT-6035
GT-4035
4, 5, 7 4, 5, 7
70-
260110*
Plunger
Seal
GT-5030
70-
261211
Complete
Seal
Packing
GT-4040
GT-6035
GT-4035
3, 4, 5,
6, 7, 8
70-
260811**
Complete
Seal Pack-
ing
GT-5030
3, 4, 5,
6, 7, 8
70-
260024
Plunger
GT-4040
GT-6035
GT-4035
35, 36,
37, 38,
39, 40
70-
260112
Plunger
GT-5030
35, 36,
37, 38,
39, 40
70-
260007
Complete
Valve
(all pumps)
12, 13,
14
3 3 1 1 1 1 6 3
70-
260023
Plunger Oil
Seals
(all pumps)
3
27
Shark BR 97-723 • REV. 5/07
Page 28
5-1438 SX5050-Right
PRESSURE WASHER
SX 5050 PUMP EXPLODED VIEW
OPERATOR’S MANUAL
SX 5050 PUMP PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 70-020210 Crankcase 1
2 70-060200 P
3*
4*
5*
6*
7* 70-120106 Pressure Ring 18mm 3
8* 70-030007 Support Ring 18mm 6
9* 70-030011 Intermediate Ring, 18mm 3
10 70-160120 Brass Plug, 3/4 1
11 70-060307 Copper Washer 3/4 1
12 70-160210 Manifold Housing 1
13* 70-060105 O-Ring Ø2.62 x 23.47 6
14*
15* 70-000910 Teflon Ring 6
16 70-160110 Valve Plug 6
17 70-180133 Manifold Stud Bolt 8
See Kit Below
See Kits Below
See Kits Below
See Kit Below
See Kit Below
lunger Guide 3
Plunger Oil Seal 3
O-Ring Ø1.78 x 37.82 3
V Seal, Dia. 18mm 6
V Seal, Dia. 18mm H.P. 3
Valve Assembly 6
TORQUE SPECS
ITEM # FT. LBS.
16 95
17 32
26 8
36 15
47 30
52 8
ITEM PART NO. DESCRIPTION QTY
18 70-140301 Lock Washer 8
19 70-060306 Copper Washer 3/8 1
20 70-160117 Brass Plug 3/8 1
25 70-140001 Washer 8
26 70-180203 Hex Screw 8
27 70-050054 Closed Bearing Housing 1
28 70-060100 O-Ring Ø2.62 x 71.12 2
29 70-020004 Roller Bearing 2
30 70-000474 Crankshaft (5050) 1
31 70-020605 Crankshaft Key 1
32 70-160007 Oil Dip Stick 1
33 70-000100 Crankshaft Seal 1
34 70-030100 Shim 2
35 70-050053 Bearing Housing 1
36* 70-180001 Plunger Bolt 3
37* 70-140012 Copper Spacer 3
38* 70-060103 O-Ring Ø1.78x7.66 3
28
Shark BR 97-723 • REV. 5/07
Page 29
SX 5050 PUMP PARTS LIST
ITEM PART NO. DESCRIPTION QTY
39* 70-000904 Teflon Ring 3
40*
41* 70-140015 Copper Spacer 3
42 70-000310 Plunger Rod 3
43 70-010000 Connecting Rod 3
44 70-150000 Snap Ring 6
45 70-150200 Connecting Rod Pin 3
46 70-140103 Spring Washer 6
47 70-180101 Connecting Rod Screw 6
48 70-060185 O-Ring Ø2.62 x 152.07 1
49 70-020351 Crankcase Cover 1
50 70-060302 Gasket, G3/8 1
51 70-070005 Sight Glass G3/4 1
52 70-180112 Cover Screw 5
* Available in kit (See below)
Kit 70-261217
Plunger 18mm 3
PRESSURE WASHER
OPERATOR’S MANUAL
KIT NUMBERS 70-260216 70-260217 70-261217 70-260018 70-260023
KIT
DESCRIPTION
ITEM
NUMBERS
INCLUDED
Plunger Seal
18 mm
Seal Packing
18 mm
4, 5, 6, 8 4, 5, 6, 7, 8, 9
Plunger
18 mm
35, 37, 38, 39,
40, 41
Complete Valve
13, 14, 15 3
Plunger Oil
Seals
NUMBER OF
CYLINDERS
KIT WILL
3 1 1 6 3
SERVICE
29
Shark BR 97-723 • REV. 5/07
Page 30
AR-AL UNLOADER EXPLODED VIEW AND PARTS LIST
AR - AL 607 #9.802-367.0
7-8 Gpm, 4200 Psi
PRESSURE WASHER
OPERATOR’S MANUAL
10
7
11
8
2
12
13
9
14
16
17
16
18
25
15
19
30
6
5
4
3
20
21
2
1
Shark BR 97-723 • REV. 5/07
22
23
2
24
26
27
26
6
Page 31
AR-AL UNLOADER EXPLODED VIEW AND PARTS LIST
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
1 83-005150010 Check Connector 1
2 83-005060108 ‡ O-Ring 2068 3
3 83-005100002 Shutter Spring 1
4 83-004120000 Shutter 1
5 83-004060109 ‡ O-Ring 631290 SH 1
6 83-005170102 1/4 G Plug 1
7 83-005030101 M8 Lock Nut 1
8 83-005100100 Knob 1
9 83-005150101 Washer 1
10 83-005400403 4000 PSI Spring (Black) 1
11 83-005150011 Stem Guide Union 1
12 83-005000102 ‡ Back Ring 2
13 83-005060106 ‡ O-Ring 2031 1
14 83-005160502 Stem AL606 1
14 83-005160514 Stem AL607 1
ITEM PART NO. DESCRIPTION QTY
15 83-005106301 Spring Pin 1
16 83-005000101 Back Ring 2
17 83-005060101 ‡ O-Ring 2050 1
18 83-005020003 Body By Pass 1/4 G-F 1
18 83-005020026 Body By Pass 3/8 G-F 1
19 83-005060200 3/8 Gasket 1
20 83-001060129 ‡ O-Ring 2043 1
21 83-001060200 ‡ Seat 1
22 83-001160000 ‡ Ball 1
23 83-005100003 Ball Spring 1
24 83-005150009 Seat Union 1
25 83-005030200 M8 Nut 2
26 83-005170101 3/8G Plug 2
27 83-005060201 Gasket 1
83-005650200 ‡ Repair Kit
OPERATOR’S MANUAL
Unloader Adjustment Procedures
Remove lock nut (Item 7).
1.
Remove adjustment knob (Item 8).
2.
Loosen the two (2) nuts (Items 25), move them upward on stem (Item 14) until you see 4 or more threads
3.
below the nut.
Re-attach adjusting knob (Item 8).
4.
Start machine. Open the trigger of the spray gun. Increase pressure by turning adjustment knob (Item 8)
5.
clockwise until pressure is at the desired operating pressure.
Remove the adjustment knob (Item 8), tighten the lower nut (item 25) tightly against the upper nut (Item 25).
6.
Re-attach adjustment knob (Item 8) and screw down until contact is made with the nuts (Item 25). Screw down
lock nut (Item 7) onto the stem (Item 14) until the threads cut into the nylon insert of the lock nut (Item 7).
*If adjustment knob (Item 8) DOES NOT make contact with upper nut (Item 25), remove adjusting knob (Item
8), re-adjust (raise) nuts (Items 25) on stem (Item 14) and re-attach adjustment knob (Item 8), then repeat step
#6.
**If adjustment knob (Item 8) DOES make contact with upper nut, release the trigger of the spray gun and watch
the pressure gauge for the pressure increase (“spike”). This “spike” SHOULD NOT exceed 500 psi above the
operating pressure. If spike pressure exceeds the 500 psi limit, remove the adjusting knob (Item 8) and re-adjust
(lower) the nuts (Items 25) on the stem (Item 14). Re-attach the adjusting knob (Item 8), then repeat step #6.
31
Shark BR 97-723 • REV. 5/07
Page 32
VB UNLOADER EXPLODED VIEW
VB 5-3014 10.5 GPM at 5100
PSI, VB350/4
PRESSURE WASHER
OPERATOR’S MANUAL
VB UNLOADER EXPLODED VIEW PARTS LIST
ITEM PART # DESCRIPTION QTY
1 60.1811.31 3/8 Bsp F Nipple 1
2 10.3066.01* O-Ring, 1.78 x 15.6 mm 2
3 60.0053.51 Spring 1
4 60.0052.51 Sst Check Valve 1
5 10.3213.08* O-Ring, 3 x 6mm 1
6 60.1725.35 VB280-350 Brass Body 1
7 60.1809.51* Seat 1
8 60.1808.51* M 8 Shutter 1
9 10.3068.01* O-Ring, 1.78 x 17.17 mm 1
10 60.1810.31 Spacer 1
11 60.0979.24* VB280-350 Val. Pist. Seal
Repair Set 1
12 10.3072.01* O-Ring, 1.78 x 20.35 mm 1
13 60.0973.31 Piston Housing (60.1600.00) 1
60.1805.31 Piston Housing (60.1700.00) 1
14 16.2100.00 M 4 x 4 mm Dowel 1
15 60.1728.31 Lock Nut 1
32
Shark BR 97-723 • REV. 5/07
ITEM PART # DESCRIPTION QTY
16 60.0978.24* VB280-350 Val. Pist. Seal
Repair Set 1
17 60.1806.51 M8 Piston 1
18 14.7443.10* Sst 11/32" Ball 1
19 60.1813.31 Spring Guide 1
20 60.0975.61 4.2 mm Spring (60.1600.00) 1
60-1812.61 4.5 x 47 mm Spring (60.1700.00) 1
21 60.1727.31 Brass Cap 1
22 60.1726.84 VB280 Black Plastic Knob
(60.1600.00) 1
60.1729.84 VB350.4 Red Plastic Knob
(60.1700.00) 1
*Kit :
K1 60.1615.24 VB280-350.4 Spare Parts Kit
Pcs. 11 x 1
Page 33
HOSE & SPRAY GUN ASSEMBLY
1, 2
PRESSURE WASHER
9
4
8
7
3
6
57
HOSE & SPRAY GUN ASSEMBLY PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 4-012192 Spray Gun w/Wand (5000 PSI),
w/Coupler (455037E) 1
4-0111341A Wand, V.P. w/Coupler & Nozzle,
X-Series (353237, 373537, 404027,
442537) 1
2 4-01246 Spray Gun, Shut-Off, AP 1000
(442537, 353237, 373537, 404027,
304037) 1
3 8.739-078.0 Hose, 3/8" x 50', 2-Wire,
TUFF-Flex (455037) 1
8.739-183.0 Hose, 3/8" x 50', 2-Wire,
TUFF-Flex (404029) 1
8.739-213.0 Hose, 3/8" x 50', 2-Wire,
TUFF-Flex (373534) 1
8.739-148.0 Hose, 3/8" x 50', 1-Wire, Blue,
TUFF-Flex (442537, 353237) 1
8.739-229.0 Hose, 3/8" x 50', 2-Wire, TUFF-Flex
Blue (304037, 373537, 404027) 1
1, 2
OPERATOR’S MANUAL
ITEM PART NO. DESCRIPTION QTY
4 3-12021 Injector, Detergent, Non-Adj, 3-5
GPM, 0.083 (304037,353237,
,373537, 442537, 404027) 1
3-1208 Injector, SS, Non-Adj, 2.0-4.0GPM,
5500PSI (455037E) 1
5 2-1904 Strainer, Plastic, 1/4" Hose Barb 1
6 4-02080000 Tube, 1/4" x 1/2", Clear Vinyl 6 ft.
7 2-9040 Clamp, Hose, .46-.54 ST 2
8 2-20021 Coupler, 3/8" Female, 11,000 PSI,
Snap-Tite (455037E) 1
9 2-20022 Nipple, 3/8" Fem, 11,000 PSI
(455037E,) 1
33
Shark BR 97-723 • REV. 5/07
Page 34
Page 35
SHARK LIMITED NEW PRODUCT WARRANTY
PRESSURE WASHERS
WHAT THIS WARRANTY COVERS
All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials
and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown
below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced
under this warranty will assume the remainder of the part’s warranty period. This warranty applies to the original purchaser
and is not transferable.
LIMITED LIFETIME PARTS WARRANTY:
Components manufactured by SHARK, such as frames, handles, and belt guards. Forged brass pump manifold. All heating
coils will have a three year warranty. Internal components (excluding oil seals) on the oil-end of all pressure washer pumps
will have a seven year warranty.
ONE YEAR PARTS AND 90 DAYS LAbOR WARRANTY:
All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on
these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED bY OTHER MANUFACTURERS:
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. SHARK cannot provide warranty on these items.
WHAT THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings,
packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper
servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage
specifications as contained in the operator’s manual.
3. Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.
4. Damage to components from fluctuations in electrical or water supply.
5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.
6. Transportation to service center, shop labor charges, field labor charges, or freight damage.
WHAT YOU MUST DO TO ObTAIN WARRANTY SERVICE
While not required for warranty service, we request that you register your SHARK pressure washer by returning the completed
registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK Dealer,
freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed, you
must notify your Authorized SHARK Dealer of the defect. The Authorized Dealer will file a claim, which must subsequently
verify the defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on
components warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these
manufacturers’ local authorized service centers.
LIMITATION OF LIAbILITY
SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S liability
exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and specifications are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that
the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED HEREIN IS IN LIEU
OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representa-
tion or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility
to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its
products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
SHARK PRESSURE WASHERS
www.shark-pw.com
SHARK BR • 97-723 • REV. 5/07
PRESSURE WASHER WARRANTY
Page 36
Form #97-723 / 8.914-453.0 • Revised 5/07 • Printed in U.S.A.
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