Shark BR-353037, BR-304031, BR-304037, BR-404021, BR-404027 Operating Instructions And Parts Manual

...
Page 1
MODEL: BR
OPERATING INSTRUCTION
AND PARTS MANUAL
BR-353031 BR-353037 BR-353531 BR-353537 BR-304031
BR-503021 BR-503027 BR-505031E BR-505037E
SHARK PRESSURE WASHERS ■ 4275 N.W. Pacific Rim Blvd. ■ Camas, WA 98607 ■ USA
For technical assistance or the Shark Dealer nearest you, call 1-800-771-1881.
Page 2
Page 3
CONTENTS
3
Component Identification ........................................ 4
Introduction ............................................................. 5
Important Safety Information ................................5-6
Assembly Instructions ..........................................6-7
Installation ........................................................... 7-8
Operating Instructions .......................................... 8-9
Washing Procedures............................................... 9
Shutdown Procedures ............................................ 9
Storage ................................................................... 9
Maintenance & Service ......................................... 10
Troubleshooting Guide .......................................... 11
Machine Assembly & Parts List ....................... 12-13
Pump Exploded View ............................................ 14
Pump Exploded View Parts List ............................ 15
Trigger Gun/Wand Assembly & Parts List ........ 16-17
Pump Assembly & Parts List ............................ 18-19
Warranty
SERIAL NUMBER:
DATE PURCHASED:
FOR SALES AND SERVICE, PLEASE CONTACT:
Shark BR Manual Form 97-6139 Revised 01/02a
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4
BR PRESSURE WASHER
COMPONENT IDENTIFICATION
SPRAY GUN/
WAND
ASSEMBLY
OPERATORS MANUAL
PRESSURE NOZZLE
BATTERY
BOX
FUEL TANK
ENGINE
PRESSURE
HOSE
UNLOADER
VALVE
HOLDERS
PRESSURE
HOSE CONNECTOR
(OUTLET)
NOZZLE
GARDEN
HOSE
CONNECTOR
INLET WATER FILTER
RUPTURE
DISK
ASSEMBLY
(5000 PSI
ONLY)
TEMPERATURE
RELIEF VALVE
PUMP
Page 5
BR PRESSURE WASHER
WARNING
WARNING
OPERATORS MANUAL
5
INTRODUCTION
Thank you for purchasing a Shark pressure washer.
This manual covers the operation and maintenance of the BR pressure washers. All information in this manual is based on the latest product information available at the time of printing.
Shark reserves the right to make changes at any time without incurring any obligation.
The BR Series was designed for maximum use
of 8 hours per day, 5 days per week.
Owner/User Responsibility:
The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this Shark pressure washer. Warning infor­mation should be emphasized and understood. If the op­erator is not fluent in English, the manufacturer’s instruc­tions and warnings shall be read to and discussed with the operator in the operator’s native language by the pur­chaser/owner, making sure that the operator compre­hends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions.
The operator must know how to stop the machine quickly and understand the operation of all controls. Never per­mit anyone to operate the engine without proper instruc­tions.
This manual should be considered a permanent part of the machine and should remain with it if machine is resold.
When ordering parts, please specify model and serial number.
IMPORTANT SAFETY INFORMATION
CAUTION
READ OPERATOR’S
MANUAL THOROUGHLY
PRIOR TO USE.
2. All installations must comply with local codes. Con­tact your electrician, plumber, utility company or the selling distributor for specific details.
CAUTION: To reduce the risk of injury, read operating instructions carefully before using.
1. Read the owner's manual thor­oughly. Failure to follow instruc­tions could cause malfunction of the machine and result in death, serious bodily injury and/or property damage.
3. This machine has been provided with Warning and Instruction decals for the safety of the operator. If these decals are removed or become damaged they should be replaced. Contact your dealer for replace­ment decals.
CAUTION
CAUTION: Risk of asphyxiation Use this product only in a well ventilated area.
4. Avoid installing machines in small areas or near exhaust
RISK OF
ASPHYXIATION.
USE ONLY IN A WELL
VENTILATED AREA.
death. It also contains chemicals known, in certain quantities, to cause cancer, birth defects or other reproductive harm.
fans. Exhaust contains poison­ous carbon monoxide gas; ex­posure may cause loss of con­sciousness and may lead to
WARNING: Flammable liquids can create fumes which can ignite causing property damage or se­vere injury.
WARNING: Risk of fire Do not add fuel when the product is
RISK OF FIRE. DO NOT ADD FUEL WHEN OPERATING
MACHINE.
5. Do not place machine near flammable objects as the engine is hot.
6. Allow engine to cool for 2 minutes before refueling. If any fuel is spilled, make sure the area is dry before testing the spark plug or starting the engine. (Fire and/or explosion may occur if this is not done.)
When refueling gasoline engines on mobile or por­table equipment, make sure to refuel:
a. outdoors;
b. with the engine on the equipment stopped;
c. with no source of ignition within 10 feet of the
dispensing point; and
d. with an allowance made for expansion of the fuel
should the equipment be exposed to a higher ambient temperature.
In an overfilling or spillage situation, additional pre­cautions are necessary to ensure that the situation is handled in a safe manner.
operating.
WARNING: Risk of explosion Do not spray flammable liquids.
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BR PRESSURE WASHER
OPERATORS MANUAL
WARNING
WARNING: High pressure stream of water that this equipment can produce can pierce skin and its underlying tissues, leading to se­rious injury and possible ampu­tation.
HIGH PRESSURE
SPRAY CAN PIERCE
SKIN AND TISSUES.
WARNING
WARNING: High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds. To avoid per­sonal injury, eye safety devices must be worn.
PROTECTIVE
EYEWEAR AND
CLOTHING MUST
BE WORN.
7. Protective clothing and foot protection must be worn when using this equipment.
8. High pressure developed by these machines will cause personal injury or equipment damage. Use caution when operating. Do not direct discharge stream at people, or severe injury or death will re­sult.
9. Never make adjustments on machine while in operation.
10. Do not block or tie trigger gun in open position.
11. Do not place hands or feet on non-insulated areas of the pressure washer when starting gasoline engine.
12. When applying detergents, follow the safety rules on the detergent label.
13. Use detergent from a covered D.O.T. approved con­tainer.
14. Cleaning area should be provided with adequate slopes and drainage. This will reduce the possibility of a fall due to slippery surface.
15. The best insurance against an accident is precau­tion and knowledge of the machine.
16. Shark will not be liable for any changes made to our standard machines, or any components not pur­chased from Shark.
17. Read engine safety instructions provided.
WARNING: Keep water spray
WARNING
away from electrical wiring or fa­tal electric shock may result.
18. Never run pump dry or leave spray gun closed longer than 5 minutes.
KEEP WATER SPRAY
AWAY FROM
ELECTRICAL WIRING.
19. Do not allow children to oper­ate the pressure washer at any time.
20. Do not allow machine to run unattended.
21. Inlet water supply must be cold and clean fresh water.
CAUTION: Trigger gun kicks back – Hold with both hands.
CAUTION: Risk of injury – Disconnect battery ground terminal before servicing.
ASSEMBLY INSTRUCTIONS
Unpacking
Unpack carefully. Wear safety glasses or goggles while unpacking, assembling, or operating pressure washer. If there are missing components or hidden damage, im­mediately contact carrier concerning discrepancies.
Parts Included
Pressure Washer
Pressure Hose
Wand
Trigger Gun
Operater's Manual
Gasoline Engine Manual
Pressure Nozzle (4 ea.)
Pressure Hose, Trigger Gun and Wand
1. Install the pressure hose on the pressure washer as shown in picture below.
PRESSURE
HOSE
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BR PRESSURE WASHER
OPERATORS MANUAL
7
2. Assemble wand components as shown in the pic­ture below.
NOTE: The pressure nozzle is not to be installed at this time.
TRIGGER GUN/
WAND
ASSEMBLY
PRESSURE
HOSE
3. Make sure all plumbing connections are tight.
Battery
WARNING: Wear eye, hand and skin protection when handling or connecting battery.
WARNING: Batteries generate explosive gases during normal battery operation. DO NOT expose the battery to flame or sparks as these gases may ignite.
WARNING: Battery fluid is highly acidic. If battery fluid contacts skin or clothing, wash immediately with soap and water. If battery fluid enters eye, immediately flood eye with running cold water for at least 15 minutes and get immediate medical attention.
NOTE: The battery must be capable of accepting ring terminals.
1. Place battery in battery box (battery not included). Use a group U1, 12 volt, 30 amp hour battery (garden trac­tor battery). Select a battery similar to the one in the picture below for proper fit and installation.
8.00"
6.25"
2. To reduce the possibility of sparking attach the battery cables in the following order. First attach the positive battery cable (red) to the positive “+” termi­nal of battery. Next, attach the negative battery cable (black) to the negative “—” terminal of the battery. To disconnect the battery remove the cables in the opposite order as installed. Install battery box cover and fasten in place.
INSTALLATION
Getting Started
IMPORTANT: Proper initial installation of equipment will assure more satisfactory performance, longer service life, and lower maintenance cost.
IMPORTANT: The use of a backflow preventer on the water supply hose is recommended and may be required by local codes.
The pressure washer should be run on a level surface where it is not readily influenced by outside sources such as strong winds, freezing temperatures, rain, etc. The pressure washer should be located to assure easy ac­cess for filling of fluids, adjustments and maintenance. Normal precautions should be taken by the operator to prevent moisture from reaching the pressure washer.
It is recommended that a partition be made between the wash area and the pressure washer to prevent direct spray from the wand coming in contact with the pres­sure washer. Moisture reaching this equipment will re­duce the pressure washer’s life. All installations should comply with local codes covering such installations.
Venting
DANGER: Do not run machine indoors or in an enclosed area, as engine exhaust fumes may be haz­ardous to your health.
DANGER: Do not operate machine in areas where flammable vapors (gasoline, solvents, etc.) may be present, as this machine may ignite the vapors.
CAUTION: All venting must be in accordance with applicable federal and state laws, and local ordi­nances. Consult local contractors.
If the pressure washer is to be used in an enclosed area, a flue must be installed to vent engine exhaust to the outside atmosphere. When selecting the location for op­eration, beware of poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen. Proper combustion can only be obtained when there is a sufficient supply of oxygen available for the amount of fuel being burned. If it is necessary to use the
5.25"
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8
BR PRESSURE WASHER
OPERATORS MANUAL
machine in a poorly ventilated area, outside fresh air may have to be piped to the engine and a fan installed to bring sufficient air into the machine.
In addition, the pressure washer should never be oper­ated in an enclosed area where high ambient tempera­tures exist. High ambient temperatures (above 100 can cause engine oil failure and will greatly reduce the engine’s performance.
o
F)
Gasoline Engine
This gasoline engine is preset for operation at altitudes below 3000 feet above sea level. If operated at higher altitudes, it may be necessary to install a high altitude main jet in the carburetor. Contact an authorized engine sales and service center for details. It may become nec­essary to lower PSI to compensate for high altitudes.
OPERATING INSTRUCTIONS
Before Starting
1. Read all manuals provided with this pressure washer. Become familiar with location and function of all operating and safety controls.
CAUTION: Check hoses, fittings, wand, and trigger gun daily for signs of wear, cracks and looseness, and replace as required.
2. Connect water supply hose to the garden hose con­nector located on the pump. The water faucet and supply hose must be capable of providing a mini­mum of 5.0 gallons per minute (GPM).
3. Fill the engine fuel tank. Do not overfill, fill to the bot­tom of filler neck only. Use lead free gasoline mini­mum 85 octane. DO NOT use gasoline containing methanol. Refer to the provided gasoline engine manual for additional details.
4. Check pump and engine oil levels.
IMPORTANT: Before installing pressure nozzle on initial start-up, turn on the water supply and allow water to run from the end of the wand until clear to prevent the nozzle from clogging.
IMPORTANT: If the pressure washer has not been used for an extended period of time, remove the pres­sure nozzle from the end of the wand and turn on water supply. Allow water to run from the end of the wand until clear.
5. Install the proper pressure nozzle for your cleaning needs on end of wand, refer to the picture below.
PRESSURE
NOZZLE
MANUAL TRIGGER
LOCK
IMPORTANT: The trigger gun provided with this pres­sure washer is equipped with a manual trigger lock to prevent accidental operation of the trigger gun. The trigger lock should be used whenever the trig­ger gun is not in use.
To Start
IMPORTANT: The water must be turned on before starting. Running the pump dry will cause damage and void warranty.
IMPORTANT: Do not allow the machine to run with trigger of the trigger gun released for more than 10 minutes at any one time or damage to pump may occur.
1. Turn ON water supply.
2. Hold wand firmly, release trigger of trigger gun.
3. Turn fuel shutoff valve to ON position (if so equipped). Move choke lever to full choke position (choke may not be needed on warm engine). Move throttle lever to full throttle position.
4. Turn key on engine clockwise, hold until engine starts. DO NOT crank engine for longer than 15 seconds at any one time or starter damage may occur.
5. When the engine starts, move choke lever until engine runs smoothly. When engine warms, move choke lever to no choke position.
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BR PRESSURE WASHER
WARNING
OPERATORS MANUAL
9
NOTE: If the battery charge is too low to start the engine, the manual rope start may be used. Set the engine controls the same as for the key start.
NOTE: If engine fails to start, refer to Troubleshoot­ing Guide in this manual.
6. Squeeze trigger of trigger gun and allow air and pres­sure to purge from system.
WASHING PROCEDURES
DANGER: Do not place hands or fingers in front of high pressure spray. Bodily injury may result.
WARNING
SOME DETERGENTS MAY BE HARMFUL IF
INHALED OR
INGESTED.
3. Use the full width of the spray pattern to wash in a wide path. Overlap spray paths for complete cover­age. Wash from side to side, using slow, steady motions.
4. The nozzle should be 12" to 24" from work, closer for tough areas. Be careful on painted or delicate surfaces, the pressure may damage surface if nozzle is too close.
5. Small parts should be washed in a basket and larger, lightweight parts should be clamped down so the pressure does not push them away.
1. Wash from the bottom to the top, using side to side motions.
o
2. Do not wash at a 90 work (straight at it). This allows water to splash back at you and reduces your cleaning power. Wash at a 30 60o angle to the work. This will allow the water to splash away from you and the water will wash the dirt away faster and easier.
angle to
o
to
SHUTDOWN PROCEDURES
1. Move throttle lever to idle position.
2. Turn engine ON/OFF switch to the OFF position.
IMPORTANT: Do not use choke lever to stop engine as damage to engine may occur.
3. Turn fuel shutoff valve to OFF position (if so equipped).
4. Turn water supply OFF.
5. Squeeze trigger of trigger gun to relieve system pres­sure.
STORAGE
DANGER: Do not store flammable liquids (gasoline, diesel fuel, sol­vents, etc.) near pressure washer, or in non-ventilated areas.
1. Protect from freezing by storing in a heated area, or by flushing
RISK OF FIRE.
DO NOT USE WITH
FLAMMABLE
LIQUIDS.
the system with antifreeze, attach a short length of hose to the garden hose connector located on the pump. Place the other end of the hose into a con­tainer of antifreeze. Start machine and allow to run until antifreeze flows from the end of the wand. Squeeze and release the trigger of the trigger gun several times to antifreeze the unloader system. If the pressure washer is not to be used for an ex­tended length of time, it is recommended that the system be flushed with antifreeze for rust protec­tion. Refer to provided gasoline engine manual for engine storage information.
the system with antifreeze (use an automotive engine anti­freeze or windshield washer solvent to antifreeze). To flush
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BR PRESSURE WASHER
OPERATORS MANUAL
MAINTENANCE
WARNING: Unauthorized machine modification or use of non-approved replacement parts may cause personal injury and/or property damage and will void the manufacturer warranty.
Pump
Lubrication: To lubricate pump, use 30W non-detergent
oil for pump crankcase. Crankcase must be filled to cen­ter of sight glass window found on the side of the pump; refer to the picture below. During the break-in-period, make sure the oil is changed after the first 25 hours of operation. After that, replace oil every 3 months or 300 hours, whichever comes first.
OIL FILL / DIPSTICK
Gasoline Engine
Refer to the provided gasoline engine manual for rec­ommended maintenance.
Battery
Refer to battery manfacturers literature for recom- mended maintenance.
Unloader Valve
CAUTION: The unloader valve on this pressure washer has been factory set and sealed and is a field nonadjustable part. Tampering with the factory set­ting may cause personal injury and/or property dam­age, and will void the manufacturer warranty. For replacement refer to Page 18.
Relief Valve (Rupture Disk)
CAUTION: The relief valve on this pressure washer has been factory set and sealed and is a field non­adjustable part. Tampering with the factory setting may cause personal injury and/or property damage, and will void the manufacturer warranty. For replace­ment refer to Page 18.
OIL
DRAIN
SIGHT
GLASS
Proper Pump Care:
DO NOT pump acids.
DO NOT allow pump to run dry.
Winterize if storing in freezing temperatures. Refer
to Storage for details.
Use a water softener on the water system if known to be high in mineral content.
Flush the pressure washer system with antifreeze if storing for an extended period of time. Refer to Stor- age for details.
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BR PRESSURE WASHER
OPERATORS MANUAL
11
TROUBLESHOOTING GUIDE
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
Gas engine will not run. Out of gas. Replen i s h s upply. Use only recom-
mended fuels. Refer to under
Operation
Fuel valve closed (if so equipped). Open valve.
Loose spark plug wire. Reconnect.
Before Starting
.
Pressure washer runs but won't spray.
Low spray pressure at pressure nozzle.
Choke or throttle set incorrectly. Refer to
Engine ON/OFF switch in OFF
position.
Low engine oil level. Replenish supply. Engine will not start or
Refer to provided gasoline engine manual for additional troubleshooting.
Trigger of trigger gun released. Squeeze trigger.
Water supply not turned on. Open water supply valve.
Clogged pressure nozzle. Clean pressure nozzle opening.
Inadequate water supply. Fully open faucet. Check for kinked or
Partially clogged or damaged
pressure nozzle.
Engine throttle not in full throttle
position.
Place engine ON/OFF switch in ON position.
run if oil is low (on engines equipped with low oil protection).
damaged hose. Use 5/8 inch minimum hose. Check for debris clogging inlet screen.
Clean or replace.
Place engine throttle in full throttle position.
To St a r t
under
Operation
.
Uneven spray pattern. Partially clogged or damaged
pressure nozzle.
Clean or replace.
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BR PRESSURE WASHER
MACHINE ASSEMBLY
SIDE VIEW
OPERATORS MANUAL
Bottom
View
3,4, 5
34,35
2
1
18
36
11,12
13,14
15,16,17
6
7
27
29,30,31,
32,33
28
37
26
21,22,23,
24,25
8
9,10
19
20
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BR PRESSURE WASHER
MACHINE ASSEMBLY
SIDE VIEW PARTS LIST
OPERATORS MANUAL
13
ITEM PART NO. DESCRIPTION QTY.
1 95-07104020 Frame, Welded Cage Assy
16/20/24 HP (404021, 404027, 503021, 503027, 405031, 405037, 505031, 505037) 1
95-07104003 Frame, Welded Cage Assy 11/13
HP (353031, 353037, 353531, 353537, 304031, 304037) 1
2 10-02025A Label, "Hot/Caliente" Warning 1
3 77-VHLM4 Muffler, Honda GX620 20 & 24 HP
(405031, 405037, 505031,
505037) 1
76-807964 Muffler, Briggs 16 HP (404021,
404027, 503021, 503027) 1
4 7-01434 Insulation, Muffler Guard 1
5 95-07104029 Shield, Heat, Muffler Guard,
Honda 20/24 HP (405031, 405037, 505031, 505037) 1
95-07101214 Shield, Heat, Muffler Guard,
Vanguard 16 HP (404021, 404027, 503021, 503027) 1
6 10-02011 Label, Gasoline Only 1
7 10-02029 Label, Danger Cool Engine 1
8 5-1660 Pump, Legacy TT-3540
(353037, 353537) 1
5-1665 Pump, Legacy KT-4040
(304037, 404027) 1
5-1661 Pump, Legacy TT-3555 (503027)1
5-1668 Pump, Legacy HDL-5050
(405037, 505037) 1
5-23040 Pump, General, TS-1011
(353031, 353531) 1
5-2307 Pump, General, TS-2021
(503021) 1
5-2320 Pump, General, T-9281
(304031, 404021) 1
5-2331 Pump, General, T-5050
(405031, 505031) 1
9 90-102751 Bolt, 1/2" x 3-1/2", NC HH 1
10 90-3096 Washer, 1/2", Flat 1
11 90-18012 Screw, 1/4" x 5/8",
PHIC PH MS 4
12 90-40011 Washer, 5/16", Flat, Cut 4
13 7-80320 Shut Off Valve, Fuel Tank 1
14 2-010061 Grommet, Fuel Tank 1
15 90-100543 Screw, 5/16"-18 x 3/4"
M PH TRH 4
ITEM PART NO. DESCRIPTION QTY.
16 90-4001 Washer, 5/16", Flat, SAE 4
17 90-2001 Nut, 5/16" ESNA, NC 4
18 2-00471 Plug, 1/8" Square Head, Black 1
19 95-07104023 Bracket, Pump & Belt Guard
(4050, 5050) 1
95-07104035 Bracket, Pump & Belt Guard
(All Models Except 4050, 5050) 1
20 11-3218 Label, Nozzle 1
21 2-01041 Pad, Soft Rubber, 50 Duro 2
22 90-1021 Bolt, 3/8" x 2-1/2", NC HH 2
23 90-40125 Washer, 3/8" x 1" Steel 2
24 90-4002 Washer, 3/8", Flat, SAE 2
25 90-2002 Nut, 3/8" ESNA, NC 2
26 2-0103 Grommet, Rubber,
Nozzle Holder 5
27 5-0105 Engine, Honda, 11 HP
(353031, 353037) 1
5-010721 Engine, Honda, 13 HP
(353531, 353537) 1
5-0306 Engine, Vanguard 16 HP Pull
Start (404021, 404027, 503021,
503027) 1
5-01093 Engine, Honda, 20 HP, E/S
(405031, 405037) 1
5-01094 Engine, Honda 24 HP E/S
(505031, 505037) 1
28 4-0307 Wheel & Tire Compl. 6" Steel 2
29 90-4005 Washer, 5/8" Flat SAE 2
30 90-20041 Collar, 5/8" 2
31 90-40181 Washer, Nylon Spacer, 0.656 2
32 95-07104032 Axle Spacer,
.875" OD x 2.0 Pipe 2
33 95-07104723 Axle, 5/8" x 27.80"L
(353031, 304031, 304037, 353037, 353531, 353537) 1
95-07101012A Axle, 5/8" x 28.5" (404021,
404027, 503021, 503027, 405031, 405037, 505031, 505037) 1
34 90-19925 Screw, M6 x 20mm, BH, SOC,
Black 4
35 90-40001 Washer, 1/4", Flat, SAE, Black 4
36 2-9016 Clamp, Round, 0.56 ID 1
37 11-0316 Label, Instructions 1
Page 14
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BR PRESSURE WASHER
MACHINE ASSEMBLY
SIDE VIEW
1
OPERATORS MANUAL
31
2
3
26
4,5, 6
28,29,30
23
22
24
27
21
20
19
13,14
25
18
32,33
17
9,10
11
12,13,14
15,16
Page 15
BR PRESSURE WASHER
MACHINE ASSEMBLY
SIDE VIEW PARTS LIST
OPERATORS MANUAL
15
ITEM PART NO. DESCRIPTION QTY.
1 2-01443 Plug, Plastic, 1-1/4" 2
2 2-011507 Tank, Encore, 5 Gal. Fuel 1
3 2-0117 Battery Box 1
2-011700 Plate, Battery Box, Small 1
4 77-31620- Rectifier 18 Amp (405031,
ZG5-003 (405037, 505031, 505037) 1
5 90-19980 Screw, 1/4" x 1" BH SOC CS 2
6 90-2000 Nut, 1/4" ESNA, NC 2
9 2-9040 Clamp, Hose, UNI .46 - .54 ST 2
10 4-02100000 Hose, 1/4", Push-On,
Fuel Line 5.5 Ft.
11 2-90151 Clamp, Snap-in Wire 2
12 90-1011 Bolt, 5/16" x 2", NC HH 4
13 90-4001 Washer, 5/16", Flat, SAE 8
14 90-2001 Nut, 5/16" ESNA, NC 4
15 95-07104027 Guard, Belt, Front Steel (404021,
404027, 503021, 503027, 405031, 405037, 505031, 505037) 1
95-07104005 Belt Guard, Plastic ( 353031,
353037, 353531, 353537) 1
16 95-07104028 Guard, Belt, Rear Steel (404021,
404027, 503021, 503027, 405031, 405037, 505031, 505037) 1
17 5-531112 Bushing, P2 x 1" 1
5-511100 Bushing, H x 1" (353031, 353037,
353531, 353537, 404021, 404027, 503021, 503027) 1
5-531113 Bushing, P2 x 1-1/8"
(505031, 505037) 1
18 5-407034 Pulley, 3TB34 (405031, 505037)1
5-407036 Pulley, 3TB36 (505031) 1
5-40203001 Pulley 2AK 30H (353031,
353037, 304031, 304037) 1
5-40203201 Pulley 2AK 32H
(353531, 353537) 1
5-40503601 Pulley, 2BK 36H (404027) 1
5-40504001 Pulley, 2BK 40H (404021) 1
5-40503201 Pulley, 2BK 32H
(503021, 503027) 1
5-41003001 Pulley, 3BK30 x 1" Bore
(405037) 1
ITEM PART NO. DESCRIPTION QTY.
19 90-1995 Screw, 1/4" x 1/2", BH SOC CC 7
20 5-604042 Belt, BX42 (404027, 505037) 3
5-604041 Belt, BX41 (503027, 503021,
405037, 405031, 505031) 1
5-602036 Belt, AX36 (353037, 353031,
304031) 1
5-602037 Belt, AX37 (353537, 353531) 1
5-602038 Belt, AX38 (304037) 1
5-604040 Belt, BX40 (404021) 1
21 5-40207401 Pulley, 2AK 74H (353031, 353037,
353531, 353537, 304031) 1
5-40208401 Pulley, 2AK 84H (304037) 1
5-40508001 Pulley, 2BK 80H (404027,
503021, 503027) 1
5-41007001 Pulley, 3BK 70H
(404021, 505031) 1
5-41008001 Pulley, 3BK 80H
(405031, 405037) 1
22 5-512024 Bushing, H x 24MM (353031,
353037, 353531, 353537, 304031, 304037, 404021, 503021, 405031, 505031) 1
5-512026 Bushing, H x 30MM (404027,
405037, 503027, 505037) 1
23 11-013 Shark Logo Large,
Red/Blue/White 1
24 11-0101 Label, Warning, Pictorial 1
25 6-05109 Cable, Battery, 32" Red 1
26 6-051092 Cable, Battery, 36" Black 1
27 95-071040261 Weldment, BRKT, Battery,Red 1
28 90-1007 Bolt, 5/16" x 1" NC HH 4
29 90-4001 Washer, 5/16", Flat, SAE 8
30 90-2001 Nut, 5/16" ESNA, NC 4
31 2-01167 Cap, Fuel Tank, Plastic 1
32 90-1995 Screw, 1/4" x 1/2", BH, SOC, Blk 7
33 90-40001 Washer, 1/4", Flat, SAE, Black 7
Not Shown
Page 16
16
BR PRESSURE WASHER
TRIGGER GUN/WAND ASSEMBLY
3
1, 2
OPERATORS MANUAL
5
4
6
Page 17
BR PRESSURE WASHER
TRIGGER GUN/WAND ASSEMBLY PARTS LIST
OPERATORS MANUAL
17
ITEM PART NO. DESCRIPTION QTY.
1 4-16540 Nozzle, Compl. 6540, Black 1
2 4-12803000 Nozzle, SAQCMEG 0003, Red
(304031, 304037) 1
4-12803015 Nozzle, SAQCMEG 1503, Yellow
(304031, 304037) 1
4-12803025 Nozzle, SAQCMEG 2503, Green
(304031, 304037) 1
4-12803040 Nozzle, SAQCMEG 4003 White
(304031, 304037) 1
4-12803500 Nozzle, SAQCMEG 0003.5, Red
(405031, 405037) 1
4-12803515 Nozzle, SAQCMEG 1503.5 Yellow
(405031, 405037) 1
4-12803525 Nozzle, SAQCMEG 2503.5 Green
(405031, 405037) 1
4-12803540 Nozzle, SAQCMEG 4003.5 White
(405031, 405037) 1
4-12804000 Nozzle, SAQCMEG 0004, Red
(353031, 353037, 353531, 353537, 404021, 404027) 1
4-12804015 Nozzle, SAQCMEG 1504 Yellow
(353031, 353037, 353531, 353537, 404021, 404027) 1
4-12804025 Nozzle, SAQCMEG 2504 Green
(353031, 353037, 353531, 353537, 404021, 404027) 1
4-12804040 Nozzle, SAQCMEG 4004 White
(353031, 353037, 353531, 353537, 404021, 404027) 1
4-12804500 Nozzle, SAQCMEG 0004.5,
Red (505031, 505037) 1
4-12804515 Nozzle, SAQCMEG 15045
Yellow (505031, 505037) 1
4-12804525 Nozzle, SAQCMEG 25045,
Green (505031, 505037) 1
ITEM PART NO. DESCRIPTION QTY.
2 4-12804540 Nozzle, SAQCMEG 40045,
White (505031, 505037) 1
4-12805500 Nozzle, SAQCMEG 0005.5
Red (503021, 503027) 1
4-12805515 Nozzle, SAQCMEG 1505.5
Yellow (503021, 503027) 1
4-12805525 Nozzle, SAQCMEG 2505.5
Green (503021, 503027) 1
4-12805540 Nozzle, SAQCMEG 4005.5
White (503021, 503027) 1
3 2-2001 Coupler, 1/4" Male, Brass 1
4 4-012192 Trigger Gun w/Wand, 5000PSI
w/Coupler (405037, 405031, 505037, 505031) 1
4-0111341A Wand, VP w/Coupler & Soap
Nozzle (353037, 353031, 353537, 353531, 503027, 503021, 304037, 304031, 404027, 404021) 1
5 4-01246 Trigger Gun, Shut-Off AP-1000
(353037, 353031, 353537, 353531, 503027, 503021, 304037, 304031, 404027,
404021) 1
6 4-02093450BC Hose, 3/8" x 50', 1 Wire Blue
w/Coupler (353037, 353031, 503027, 503021) 1
4-02073450RC Hose, 3/8" x 50', 2 Wire Red
w/Coupler (353537, 353531) 1
4-02083450F Hose, 3/8" x 50', 2 Wire, 4000 PSI
w/5000 PSI CLP (304037, 304031, 404027, 404021) 1
4-02043450F Hose, 3/8" x 50', 2 Wire, 5800 PSI
w/5000 PSI CPL (405037, 405031, 505037, 505031) 1
Not Shown
Page 18
18
BR PRESSURE WASHER
PUMP ASSEMBLY
505031E, 505037E, 405031E, 405037E
OPERATORS MANUAL
25,27
28
14
17,18,19
20
2
1
21,22
15
13
16
12
11
10
3
4
11
9
23
24
7
8
29
26
25
6
5
ITEM PART NO. DESCRIPTION QTY.
1 2-00510 Nipple, 1/2" JIC x 3/8" Female 1
2 4-02047816 Hose, 3/8" x 16-3/4",
2 Wire Pressure Loop 1
3 2-00271 Elbow, Street, 3/8" x 1/2" Steel 1
4 2-3408 Disk, Rupture Assy, 8000 PSI 1
5 2-30082 Pump Protector, 1/2" PTP 1
6 2-0053 Elbow, 1/2" JIC x 3/8", 90° 1
7 2-1908 Strainer, 1/2" Inline 1
8 2-10942 Swivel, 1/2" MPX x 3/4" GHF
w/Strainer 1
9 2-1061 Elbow, 1/2" JIC x 1/4", 90° 1
10 4-02110000 Hose, 1/2" Push-On 1
11 2-1105 1/2" JIC Hose Barb 2
12 2-1060 Elbow 1/2" JIC x 3/8", 90° 1
13 2-0079 Swivel, 1/2" JIC Female,
3/8" Male 1
14 2-1046 Plug, 1/4" Countersunk 1
15 95-07101216B Unloader Block, 3/8" x 3/8" 1
ITEM PART NO. DESCRIPTION QTY.
16 2-0051 Nipple, 1/2" JIC x 3/8" Pipe 1
17 90-1020 Bolt, 3/8" x 2", Tap 2
18 90-4002 Washer, 3/8", Flat, SAE 2
19 90-2002 Nut, 3/8" ESNA, NC 2
20 5-3014 Unloader, General, VB-350/4
(405031, 405037, 505031,
505037) 1
21 2-0006 Nipple, 3/8" x 3/8" ST Male 1
22 2-20022 Nipple, 3/8" Fem, 5000 PSI 1
23 4-02100000 Hose, 1/4", Push-On, Fuel Line 9"
24 2-1024 Elbow, 1/2" Street, Brass 1
25 2-9000 Clamp, Screw #4 2
26 2-1089 Hose Barb, 1/4" Barb x 1/4" Male,
90° 1
27 2-1088 Hose Barb, 1/4" Barb x 1/8"
Male 1
28 2-3100544 Valve, E-Z Start,
3/8" MPT x 1/8" FPT 1
29 2-0045 Tee, 3/8", Street 1
Page 19
BR PRESSURE WASHER
OPERATORS MANUAL
PUMP ASSEMBLY
353031, 353037, 353531, 353537, 304031, 304037, 404021, 404027, 503021, 503027
3
5
1
18
4
2
3
16
15
19
19
20
22
21
23,24,25
6
1
7
8
9
ITEM PART NO. DESCRIPTION QTY.
1 2-0053 Elbow, 1/2" JIC, 3/8", 90° 2
2 4-02047725 Hose, 3/8" x 25", 2 Wire
3 2-1105 Swivel, 1/2" JIC Fem, Push-On 2
4 2-1060 Elbow, 1/2" JIC x 3/8", 90° 1
5 4-02110000 Hose, 1/2", Push-On, per ft. 1.5 ft.
6 2-1089 Hose Barb, 1/4" Barb x 1/4" Pipe,
7 2-9000 Clamp, Screw #4 2
8 2-1024 Elbow, 1/2" Street, Brass 1
9 2-10942 Swivel, 1/2" MP x 3/4" GHF
10 2-1908 Strainer, 1/2" General, Inline 1
11 2-1061 Elbow, 1/2" JIC x 1/4", 90° 1
12 2-30082 Pump Protector, 1/2" 1
13 4-02100000 Hose, 1/4", Push-On, Fuel Line 1 ft.
Pressure Loop 1
90° 1
w/Strainer 1
14
7
10
12
11
13
ITEM PART NO. DESCRIPTION QTY.
14 2-1084 Hose Barb, 1/4" Barb x 1/8",
15 2-3100544 Valve, E-Z Start,
16 2-0031 Elbow, 3/8" Street 1
18 5-3207 Unloader, AL-VRT 606
5-3208 Unloader, AL-VRT 607 (304031,
19 2-0079 Swivel, 1/2" JIC Fem x 3/8" Male1
20 2-0051 Nipple, 1/2" JIC x 3/8" Pipe 1
21 2-2007 Nipple, 3/8" x 3/8" NPT ST Male1
22 95-07101216/B Block, Unloader, 3/8" x 3/8"
23 90-1020 Bolt, 3/8" x 2", NC HH 2
24 90-4002 Washer, 3/8", SAE, Flat 2
25 90-2002 Nut, 3/8", ESNA, NC 2
Male 1
3/8" MPT x 1/8" FPT 1
(353031, 353037, 353531, 353537, 503021, 503027) 1
304037, 404021, 404027) 1
Brass 1
Page 20
BR PRESSURE WASHER
WARRANTY
SHARK LIMITED NEW PRODUCT WARRANTY
PRESSURE WASHERS
WHAT THIS WARRANTY COVERS
All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this warranty will assume the remainder of the parts warranty period. This warranty applies to the orignial purchaser and is not transferable.
LIMITED LIFETIME PARTS WARRANTY:
Components manufactured by SHARK, such as frames, handles, coil wraps, float tanks, and belt guards. All heating coils will have a one year warranty. Internal components on the oil-end of all pressure washer pumps will have a seven year warranty.
ONE YEAR PARTS WARRANTY:
All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED BY OTHER MANUFACTURERS:
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufac­turers local authorized service centers. SHARK cannot provide warranty on these items.
WHAT THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings, packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper servicing, failure to follow manufacturers maintenance instructions, or use of the equipment beyond its stated usage specifications as contained in the operators manual.
3. Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.
4. Damage to components from fluctuations in electrical or water supply.
5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.
6. Transportation to service center, shop labor charges, field labor charges, or freight damage.
WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE
While not required for warranty service, we request that you register your SHARK pressure washer by returning the completed registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK Dealer, freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed, you must notify your Authorized SHARK Dealer of the defect. The Authorized Dealer will file a claim, which must subsequently verify the defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on components warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these manufacturers local authorized service centers. If you are unable to resolve the warranty claim satisfactorily, write to SHARK at 4275 N.W. Pacific Rim Blvd., Camas, WA 98607, ATTN: Warranty Dept., detailing the nature of the defect, the name of the Authorized Dealer, and a copy of the purchase invoice.
LIMITATION OF LIABILITY
SHARKS liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARKS liability exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and specifica­tions are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED HEREIN IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PAR­TICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representation or
promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
SHARK PRESSURE WASHERS
4275 N.W. Pacific Rim Blvd. Camas, WA 98607 USA 1-800-771-1881
Page 21
Page 22
4275 N.W. Pacific Rim Blvd. Camas, WA 98607 1-800-771-1881
Form #97-6139 Revised 01/02a Printed in U.S.A.
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