Shark BDE-505009B, MPE5-50024B, MPE5-50024C, BDE-505009C, HD 5.0/50 Eb CAGE Service Manual

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SERVICE MANUAL

MODEL # ORDER #

BDE-505009B 1.107-085.0
BDE-505009C 1.107-086.0
MPE5-50024B 1.106-001.0
MPE5-50024C 1.106-002.0
HD 5.0/50 Eb CAGE 1.107-084.0
HD 5.5/50 Ec CAGE 1.107-087.0
BRE-505007B 1.106-060.0
BRE-505007C 1.106-059.0

9.800-415.0

Exploded View ..............................................................................................4

Exploded View, Parts List ..........................................................................5-6

Electrical Box Exploded View andParts List .................................................7

VBA Unloader ...............................................................................................8

Hose & Spray Gun AssemblyTroubleshooting ..............................................9

H Series Pump Exploded View and Parts List .......................................10-11

Troubleshooting ..........................................................................................12

230 VCA Electric Diagram ..........................................................................13

460 VCA Electric Diagram ..........................................................................14

CONTENTS

Model Number ______________________________

Serial Number ______________________________

Date of Purchase ___________________________

The model and serial numbers will be found on a decal attached
to the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.

9.800-415.0 • Rev. 06/14

3

EXPLODED VIEW

PRESSURE WASHER Troubleshooting Guide

72

41

59

30

44

85

87

61

88

55

86

12,15

50

8

55

44

32

73

2

22

58

18

71

20

50

22

74

55

78

29

49

83

7

34

24

20

54

35

19

55

84

13

10

81

14

21

38

77

23

39

17

45

37

36

46

82

43

33

46

31

6

53

53

9

1

53

76

11

26

25

62

79

47

72

40

3

5

54

16

27

28

69

30

49

54

63

80

68

70

4

52

48

46

64

53

46

51

42

66

65

48

52

60

56

42

50

67

57

75

48

4

9.800-415.0 • Rev. 06/14

EXPLODED VIEW PARTS LIST

PRESSURE WASHER

ITEM PART NO. DESCRIPTION QTY

1 8.932-965.0 Label, Warning-Exposed 1
Pulleys

2 9.803-842.0 Label, Operating Instr. 1
(Lexan)

3 9.803-993.0 Label, Relieve Pressure 1

4 9.803-994.0 Label, Equipment Operated 1
by Trained

5 8.932-967.0 Label, Nozzle, 0, 15, 25, 40, 1
& Soap

6 8.750-465.0 Label, MVC Frame, Logo 1

8.901-144.0 Label, Logo, Belt Guard, BD 1

9.800-047.0 Label, Belt Guard, HD 1

8.900-870.0 Label, Logo, BR 1

7 9.800-013.0 Label, Intended For Indoor 1
Use

8 9.800-034.0 Label, Clear Lexan, 1
2-1/4" x 4-1/2"

9 9.800-036.0 Label, Warning, Pictorial, 1
Small

10 9.802-011.0 Nipple, 3/8" Hex Steel 1

11 9.802-030.0 Elbow, 3/8" Street, Female 1

12 9.802-036.0 Nipple, 1/2" JIC, 3/8" Pipe 1

13 9.802-037.0 Nipple, 1/2" JIC, 3/8" Female 1

14 9.802-039.0 Elbow, 1/2" JIC, 3/8", 90° 1

15 9.802-048.0 Swivel, 1/2" JIC Fem, 1
3/8" Male

16 9.802-064.0 Grommet, Rubber, Nozzle 5
Holder

17 9.802-070.0 Grip, 1" Sqr, Handle, 2

18 9.802-126.0 Plug 1/2" JIC 1

19 9.802-118.0 Tee, 1/2" Branch Male 1

20 9.802-131.0 Elbow, 1/2" JIC x 1/2", 90° 2

21 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF 1
w/Strainer

22 9.802-151.0 Swivel, 1/2" JIC Fem, 2
Push-On

23 9.802-163.0 Strainer, 1/2" PA, Inline 1
Plastic

24 9.802-168.0 Nipple, 3/8" Fem, 11,000 Psi 1

25 9.802-182.0 Pump Protector, 1/2" Ptp 1

26 9.803-843.0 Valve, Safety Relief, 6000 Psi 1

27 9.802-204.0 Clamp, Hose (460V) 1

9.802-206.0 Clamp, Hose (230V) 1

28 9.802-071.0 Trim, 750 x 1/16", Black 1.66 ft.

29 8.918-421.0 Hose, 3/8" x 14", 1
2 Wire, Pressure Loop

30 9.802-271.0 Wheel & Tire Assy, 4
6" Steel Rim w/Tube

ITEM PART NO. DESCRIPTION QTY

31 9.803-810.0 Nozzle, SAQCMEG 0004.5, 1
Red

9.803-811.0 Nozzle, SAQCMEG 15045, 1
Yellow

9.803-812.0 Nozzle, SAQCMEG 25045, 1
Green

9.803-813.0 Nozzle, SAQCMEG 4004.5, 1
White

9.802-311.0 Nozzle Compl, QCEM-6540 1
Brass

32 8.751-012.0 Motor, 20HP, 3Ph, 230/460V 1
1800 Rpm, EM251

9.800-040.0 ▲ Label, Ground (Motor) 1

9.802-487.0 ▲ Wire Nut, Brown 6
(230V/3PH)

33 8.921-655.0 Pump, Landa LX5450R

5.4@5000, 1740rpm 1

8.921-659.0 Pump, Hotsy HX5450R

5.4@5000, 1740rpm 1

8.921-657.0 Pump, Karcher KX5450R

5.4@5000, 1740rpm 1

34 9.802-360.0 Unloader, PA 10.5 GPM @ 1
5100PSI, VB350/4

35 9.802-394.0 Pulley, 3TB40 1

36 9.803-979.0 Pulley, 3BK 50 H 1

37 9.802-402.0 Bushing, H x 24MM 1

38 9.803-980.0 Bushing, P1 x 1-5/8" 1

39 8.749-965.0 Belt, 3/BX 42 1

40 9.803-992.0 Cord,Service,SO,4/4 15 ft
(230V/3PH)

9.802-437.0 Cord, Serv, SEO 10/4, 15 ft
Coleman (460V)

41 9.803-975.0 Strain Relief, CG100-1050,
1' Blk 1

9.803-279.0 Strain Relief, 1", 460V 1

9.803-280.0 Locknut, 1" 1

42 9.802-705.0 Bolt, Carriage, Zinc, 4
1/4-20 x 1.0 PLT

43 9.802-722.0 Bolt, 5/16" x 1", NC HH 4

44 9.802-720.0 Bolt, 3/8" x 1", NC HH 8

45 9.803-845.0 Bolt, 1/2" x 5" NC HH TAP, 1
All Thread

46 9.802-765.0 Screw, 1/4" x 1/2" BH SOC 5

47 9.802-770.0 Screw, 1/4" x 1", BH SOC 4

48 9.802-773.0 Nut, 1/4" ESNA, NC 8

49 9.802-776.0 Nut, 5/16", ESNA, NC 8

50 9.197-003.0 Nut, 3/8", ESNA, NC 10

51 9.802-782.0 Collar, 5/8" Bore Shaft 8

52 9.802-802.0 Washer, 1/4" Flat, SAE 16

▲ Not Shown

SERVICE MANUAL

9.800-415.0 • Rev. 06/14

5

EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY

53 9.802-803.0 Washer, 1/4" Flat, SAE, 5
Black Zinc

54 9.802-804.0 Washer, 5/16" Flat, SAE 12

55 9.802-807.0 Washer, 3/8" SAE, Flat 16

56 9.802-810.0 Washer, 5/8" Flat, SAE 8

57 9.802-820.0 Washer, Nylon Spacer, 4

PRESSURE WASHER

0.656 x 1.25 x 0.65

58 9.802-870.0 Block, Unloader, 3/8" x 3/8", 1

1.25, Steel

59 9.802-964.0 Assy, Weld, Cage, CW Black 1

8.912-486.0 Assy, Weld, Cage, CW Red 1

60 9.802-966.0 Handle, Brake, CW Cage, 1
Black

SERVICE MANUAL

8.912-495.0 Handle, Brake, CW Cage 1
Red

61 9.804-008.0 Assy, Weld, Motor Rail, 1
Elec, CW Large, Black

8.917-411.0 Assy, Weld, Motor Rail, 1
Elec, CW Large, Red

62 9.804-009.0 Assy, Weld, Elec, 1
Guard Rear, CW Large

63 9.804-010.0 Assy, Weld, Slider, Elec, 1
CW Large, Black

8.917-412.0 Assy, Weld, Slider, Elec, 1
CW Large, Red

64 9.804-011.0 Guard, Belt, Front, Elec, 1
CW Large

65 9.802-996.0 Bracket, Brake Pad, Black 1

8.912-019.0 Bracket, Brake Pad, Red 1

66 9.802-997.0 Linkage, Brake, Black 1

8.912-020.0 Linkage, Brake, Red 1

67 8.918-839.0 Axle, Lrg, Cw Cage 31.25" 2

68 9.804-012.0 Bracket, E-Box, CW Cage, 1
Large, Black

8.917-493.0 Bracket, E-Box, CW Cage 1
Large, Red

69 9.802-759.0 Screw, 10/32" x 1/2" Bhsoc 1
(460V/3PH)

9.802-770.0 Screw, 1/4" x 1", Bh Soc Cs 1
(230V/3PH)

70 9.802-695.0 Nut, 10/32" Keps 460V/3Ph 1

9.802-773.0 Nut, 1/4" ESNA, Nc 1
(230V/3PH)

ITEM PART NO. DESCRIPTION QTY

71 9.802-259.0 Hose, 1/2" Push-On 15"

72 9.803-992.0 Cord, Service 4/4 37"
(230V/3PH)

9.802-437.0 Cord, Service 10/4 37"
(460V/3PH)

73 9.802-124.0 Plug, 1/4" Countersunk 1

74 9.802-728.0 Bolt, 3/8" x 2" 2

75 8.932-969.0 Label, Warning, Service 1
Cord

76 9.802-765.0 Screw, 1/4" x 1/2" 2
BH SOC CS

77 9.802-148.0 Adaptor, 1/2" x 1/2" 1

78 9.800-049.0 Label, Manufacturer’s 1
Cleaning Solution

79 9.802-744.0 Bolt, 10mm x 20mm, HH 4

80 9.802-816.0 Washer, 7/16", Lock 4
Split Ring

81 9.802-809.0 Washer, 1/2" 1

82 9.802-226.0 Assy, Downstream Injector 1

83 9.802-259.0 Hose, 1/2" Push-On 20"

84 9.802-156.0 Push-On 1/2" x 3/8" 1

85 9.802-771.0 Screw 10/32" 1

86 9.802-203.0 Clamp 1/2" 1

87 9.802-802.0 Washer 1

88 9.804-567.0 Nut 10/32" 1

6

9.800-415.0 • Rev. 06/14

9.800-415.0-3

EXPLODED VIEW - ELECTRICAL BOX

PRESSURE WASHER

16

13

18

3

19

16

7

21

9

6

12

15

4

5

14

2

17

15

20

8

1

11

10

SERVICE MANUAL

ELECTRICAL BOX PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 8.900-315.0 Label, On/Off, PE Push
Buttons 1

2 9.800-016.0 Label, Disconnect Power
Supply 1

3 9.800-040.0 Label, Ground 1

4 8.933-007.0 Fuse, KTK-R1 600V Midget
Fuse (230V/3PH) 2

9.802-462.0 Fuse, KTK-R-1/2 600V Midget
Fuse (460V/3PH) 2

5 9.802-463.0 Fuse, Paper, Buss FNM-1/2,
250V Midget TD 1

6 9.803-976.0 Box, Plastic, 10X8X6.19,
RVJ1008W 1

7 9.803-975.0 Strain Relief, CG100-1050,
1' Blk 2

9.803-280.0 Locknut, 1" Cond.
(230V/3PH) 2

9.802-518.0

9.802-526.0 Locknut, 3/4" Conduit
(460V/3PH) 2

8 9.802-534.0 Block, Contact, N/C, CH
E22B1 1

9 9.802-535.0 Block, Contact, N/O, CH
E22B2 1

Strain Relief, 3/4"

(460V/3PH)

2

9.800-415.0 • Rev. 06/14

ITEM PART NO. DESCRIPTION QTY

10 9.803-974.0 Switch, Green PB, CH
E22PB3 1

11 9.803-973.0 Switch, Red PB,

12 8.724-284.0 Contactor 1 (230V/3PH) 1

8.724-281.0 Contactor (460V/3PH) 1

13 8.724-307.0 Overload (230V/3PH) 1

8.724-305.0 Overload (460V/3PH) 1

14 9.802-551.0 Transformer, Micron, 240/480V­ 120V,50/60HZ,.050KVA 1

15 9.802-695.0 Nut, 10/32" Keps 7

16 9.802-750.0 Screw, 8-32 x 1/2" M TPG PH
PNH, Black 7

17 9.802-759.0 Screw, 10/32" x 1/2" BHSOC
Black 4

18 9.802-762.0 Screw, 10/32" x 11/4" RH, SL,
Black 1

19 9.803-990.0 Standoff, CW Cage, 1
Lrg. MPE

20 9.802-457.0 Din Rail, 35mm 3"

21 9.802-785.0 Nut 8-32 keps 6

CH E22EB2

1

7

VB UNLOADER EXPLODED VIEW

9.802-360.0
VB350/4 10.5 GPM at 5100 PSI

PRESSURE WASHER

SERVICE MANUAL

VB UNLOADER EXPLODED VIEW PARTS LIST

ITEM PART # DESCRIPTION QTY

1 3/8 Bsp F Nipple 1

2 * O-Ring, 1.78 x 15.6 mm 2

3 Spring 1

4 SST Check Valve 1

5 * O-Ring, 3 x 6mm 1

6 VB280-350 Brass Body 1

7 * Seat 1

8 * M 8 Shutter 1

9 * O-Ring, 1.78 x 17.17 mm 1

10 Spacer 1

11 * VB280-350 Val. Pist. Seal 1

12 * O-Ring, 1.78 x 20.35 mm 1

13 Piston Housing (60.1700.00) 1

14 M 4 x 4 mm Dowel 1

15 Lock Nut 1

8

ITEM PART # DESCRIPTION QTY

16 * VB280-350 Val. Pist. Seal 1

17 M8 Piston 1

18 * Sst 11/32" Ball 1

19 Spring Guide 1

20 4.5 x 47 mm Spring (60.1700.00) 1

21 Brass Cap 1

22 VB350.4 Red Plastic Knob
(60.1700.00) 1

* Available in Repair Kit :

K1 9.800-106.0 VB350 Repair Kit

9.800-415.0 • Rev. 06/14

HOSE & SPRAY GUN ASSEMBLY

1

3

9

6

6

PRESSURE WASHER

SERVICE MANUAL

2

4

9.800-415.0-4

HOSE & SPRAY GUN ASSEMBLY PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 9.802-228.0 Gun w/Wand (5000 PSI),

w/Coupler 1

2 8.739-346.0 Hose, 3/8" x 50', 2 Wire, TS KA,
SO-SW HP CP (BRE, HD) 1

8.918-088.0 Hose, 3/8" x 50', 2W,TS,SO-SW
HIGH PRESS CP (MPE) 1

8.739-322.0 Hose, 3/8" x 50' 2W TS, HO,
SO-SW, HP CP (BDE) 1

3 9.803-810.0 Nozzle, SAQCMEG 0004.5,
Red 1

9.803-811.0 Nozzle, SAQCMEG 15045,
Yellow 1

9.803-812.0 Nozzle, SAQCMEG 25045,
Green 1

9.803-813.0 Nozzle, SAQCMEG 4004.5,
White 1

9.802-311.0 Nozzle COMPL, QCEM-6540
Brass 1

7

8

5

ITEM PART NO. DESCRIPTION QTY

4 9.802-251.0 Hose, 1/4" x 1/2"
Clear Vinyl 6 ft.

5 9.802-160.0 Strainer, Plastic, 1/4" Hose
Barb 1

6 9.802-167.0 Coupler, 3/8" Fem, 11,000 PSI,
Snap-Tite 1

7 9.802-168.0 Nipple, 3/8" Fem, 11,000 PSI 1

8 6.390-126.0 Clamp, Hose, .46-.54 ST 2

9 9.802-226.0 Downstream Injector
Assy 5000 PSI 1

9.800-415.0 • Rev. 06/14

9

PRESSURE WASHER

SERVICE MANUAL

H-SERIES PUMP EXPLODED VIEW

TORQUE SPECS

ITEM # FT. LBS.

15 135

16 60

25 18

35 4.5

46 30

51 7.6

H-SERIES PUMP EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 9.803-163.0 Crankcase 1

2 9.803-195.0 Plunger Guide 3

3*

4*

5*

6*

7*

8*

9 9.802-926.0 Brass Plug, 1/2 1

10 9.803-199.0 Copper Washer 1/2 1

11 8.717-516.0 Manifold Housing 1

12* 9.804-498.0 O-Ring Ø2.62 x 17.13 12

13*

14* 9.804-500.0 Tefl on Ring 6

15 9.803-292.0 Valve Plug 6

16 9.802-942.0 Manifold Stud Bolt 8

10

See Kit Below

See Kits Below

See Kits Below

See Kit Below

See Kits Below

See Kits Below

See Kit Below

Plunger Oil Seal 3

O-Ring Ø1.78 x 37.82 3

Pressure Ring 18mm 3

U Seal, Dia. 18 x 28mm 3

Support Ring 18mm 3

U Seal, Dia 18 x 28mm 3

Valve Assembly 6

ITEM PART NO. DESCRIPTION QTY

17 9.802-890.0 Lock Washer 8

18 9.803-198.0 Copper Washer 3/8 1

19 9.802-925.0 Brass Plug 3/8 2

24 9.802-884.0 Washer 8

25 9.802-944.0 Hex Screw 8

26 9.804-501.0 Closed Bearing Housing 1

27 9.803-186.0 O-Ring Ø2.62 x 71.12 2

28 9.804-502.0 Roller Bearing 2

29 9.803-289.0 Crankshaft 1

30 9.803-293.0 Crankshaft Key 1

31 9.802-923.0 Oil Dip Stick 1

32 9.803-139.0 Crankshaft Seal 1

33 9.803-177.0 Shim 2

34 9.804-503.0 Bearing Housing 1

35* 9.802-936.0 Plunger Bolt 3

36* 9.802-885.0 Copper Spacer 3

9.800-415.0 • Rev. 06/14

H-SERIES PUMP EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY

37* 9.803-188.0 O-Ring Ø1.78x7.66 3

38* 9.803-155.0 Tefl on Ring 3

39*

40* 9.802-888.0 Copper Spacer 3

41 9.803-294.0 Plunger Rod 3

42 9.803-157.0 Connecting Rod 3

43 9.802-912.0 Snap Ring 6

44 9.802-915.0 Connecting Rod Pin 3

45 9.802-889.0 Spring Washer 6

46 9.802-937.0 Connecting Rod Screw 6

47 9.803-194.0 O-Ring Ø2.62 x 152.07 1

48 9.803-166.0 Crankcase Cover 1

49 9.803-197.0 Gasket, G3/8 1

50 9.803-202.0 Sight Glass G3/4 1

51 9.802-939.0 Cover Screw 5

*

Available in kit (See below)

See Kit Below

Plunger 18mm 3

PRESSURE WASHER

SERVICE MANUAL

KIT NUMBERS 9.804-492.0 9.804-493.0 9.802-629.0 9.802-604.0 9.802-606.0

KIT DESCRIPTION

ITEMS NUMBERS
INCLUDED

NUMBER OF CYLINDERS
KIT WILL SERVICE

Plunger Seal

18 mm

4, 6, 8

31163

Seal Packing

18 mm

4, 5, 6,

7, 8

Plunger

18 mm

35, 36, 37,

38, 39, 40

Complete

Valve

Plunger Oil

Seals

12, 13, 14 3

9.800-415.0 • Rev. 06/14

11

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

PUMP RUNNING
NORMALLY BUT
PRESSURE LOW
ON INSTALLATION

FLUCTUATING
PRESSURE

PRESSURE WASHER Troubleshooting Guide

PRESSURE LOW
AFTER PERIOD OF
NORMAL USE

PUMP NOISY

PRESENCE OF WATER
IN PUMP OIL

WATER DRIPPING
FROM UNDER PUMP

WATER DRIPPING
FROM PUMP
PROTECTOR

OIL DRIPPING

EXCESSIVE VIBRATION
IN HIGH-PRESSURE
HOSE

Pump sucking air Check water supply and possibility of air

seepage.

Check valves sticking Check and clean or replace if necessary.

Unloader valve seat faulty Check and replace if necessary.

Nozzle incorrectly sized Check and replace if necessary.

Worn piston packing Check and replace if necessary.

Valves worn Check and replace if necessary.

Blockage in valve Check and clean out if necessary.

Faulty or misadjusted
unloader valve

Pump sucking air Check water supply connections.

Worn piston packing Check and replace if necessary.

Insuffi cient water Check fi lter and hose for breakage.

Nozzle worn Check and replace if necessary.

Suction or delivery valves worn Check and replace if necessary.

Suction or delivery valves blocked Check and clean if necessary.

Unloader valve seat worn Check and replace if necessary.

Worn piston package Check and replace if necessary.

Air in suction line Check water supply and connections on

Broken or weak suction or delivery
valve spring

Foreign matter in valves Check and clean if necessary.

Worn bearings Check and replace if necessary.

Excessive temperature of water Reduce to below 140°F.

Oil seal worn Check and replace if necessary.

High humidity in air Check and change oil twice as often.

Piston packing worn Check and replace if necessary.

Piston packing worn Check and replace if necessary.

O-Ring plunger retainer worn Check and replace if necessary.

Water supply pressure too high
(over 90 psi)

Spray gun is in the off position for
over 1-2 minutes

Oil seal worn Check and replace if necessary.

Irregular functioning of the pump
valves

Tampering with the factory setting may
cause personal injury and/or property
damage, and will void the
manufacturer's warranty.

suction line.

Check and replace if necessary.

Lower water supply pressure using a
regulator.

Turn machine off if not in use for over 1-2
minutes.

Check and replace if necessary

12

9.800-415.0 • Rev. 06/14

230 VCA ELECTRIC DIAGRAM

PRESSURE WASHER

SERVICE MANUAL

9.800-415.0 • Rev. 06/14

13

PRESSURE WASHER

SERVICE MANUAL

460 VCA ELECTRIC DIAGRAM

14

9.800-415.0 • Rev. 06/14

Form #9.800-415.0 • Revised 06/14 • Printed in U.S.A. or Mexico