SGS Thomson Microelectronics TDA9103 Datasheet

TDA9103
USER’S MANUAL
DEMONSTRATION BOARD
April 1995
I - INTRODUCTION
Thisdemonstationboardhasbeenrealizedinorder to provide the user with a complete and simple evaluation tool of the deflectionprocessorfor mul­tisyncmonitor TDA9103 (andpossiblyof the verti­cal boosterTDA8172).
This demoboard is in fact the core of a monitor chassis.To have a completemonitor,wehave only to add a command board (microprocessor + key­board), a linepowerboard (EHT, S-correction,de­flection transistor), a SMPS board and a video board.
BesidestheTDA9103describedinaseparatedata sheet,we willfind on thisboard thefollowing func­tions :
- Averticaldeflectioncircuitbasedon theTDA8172
- Aclass A power amplifier for the EWcorrection
- Aline transistor driver stage
- A DC/DC converter for the scanning supply (so calledB+)
- A separable analog command board with poten­tiometersfor thegeneration (from anexternal 5V powersupply) of the 11control voltagesrequired bytheTDA9103and withasimulatorofhorizontal flyback
In this way, the user will be able in a first step to evaluate the performances of the IC under clean conditions. In a second step, after having broken the printed board, he will be able to connect the demoboardto a monitorand to usethecommands of an existing monitor and thus use his own soft­ware todrive the TDA9103.
II - TECHNICALINFORMATIONS II.1 - Board Description II.1.1 - MainBoard
II.1.1.1 - Core The boardisbuiltaroundtheICTDA9103and very
few externalcomponents :
- C2-R32 Line oscillator.
- C3-C7-R31 Filterof the line PLL.
- C4 Verticaloscillator.
- C5 Memory capacitor forthe
verticalAGC.
- C26-R68-R67 Gain of the error amplifier
of DC/DC converter.
- D4-R80-C48 Circuitfor improvement behaviourwith Composite Sync (SeeSection II.1.1.8. These componentsmay be omitted if such standardsare not used).
II.1.1.2 - 0/5V to 2/6VInterface The IC TDA9103 uses two 8V internal voltage
referencesV
REF
(fortheverticalpart) and H
REF
(for the horizontalone).So,theanalogvoltagerange is 2to6V.
As a microprocessor usually delivers a voltagein the range 0-5V, we must implement an interface with 3 resistors for each of the 10 adjustments required by the TDA9103(R1 to R30).
Thefour circuitsforhorizontal(respvertical)adjust­ments are connectedto H
REF
(respV
REF
).
II.1.1.3- EW Amplifier The parabola generated by the TDA9103 for the
EW correction must be amplified in order to drive the diodemodulator.
Thisfunction is performed by theclass Aamplifier Q3-Q4-Q9.A DC voltageis added tothe parabola to achievethe horizontalsize adjustments.
Fora proper working,this amplifiermustbe loaded (100connectedto Vp = 24V).
II.1.1.4 - Horizontal Line Driver Stage TheHOUTpulsedeliveredbytheTDA9103isused
to turn on a MOS transistor via a push pull stage. The pulse is transmittedto the line transistor by a drivertransformer.When Q2 isON (HOUT at high level), the linetransistoris off.
You will find in annexe the specification of the transformerused on this board. Two key points of the specmust be highlighted :
- Leakageinductor 2µH (this data set the turnoff
time of the power transistor).
- Parasiticcapacitor< 50pf(a toohighvalue leads
to a transmission of a commutationspike to the secondarysideandthechassisground andcould makesometroublein the workingofthechassis).
1/10
This transformeris made with a EIcore fromTDK (ref. PC30 EI22/19/6-Z) whose specifications are given in annexe.
For a proper working,this stage is to be loaded by the followingcircuit(Figure 1).
II.1.1.5 - VerticalDeflectionStage This isthe typical applicationofthe TDA8172 used
with a symetrical power supply ±12V in order to avoid usinga highvalueelectrolytic capacitor.
This stage is designed for driving a yoke with the following characteristics :
-L 5mH
-R≈8 II.1.1.6 - B+Converter
The B+ is generated by a booststep up converter working incurrent mode.
The powerMOS Q6startsto conduct at thebegin­ning of the line sawtooth and it stops when the voltageon R61(imageof draincurrentof the MOS) becomes greater than the output voltage of the error amplifier(inside the TDA9103). This voltage is setby the regulation loop.
The board offers two possibilites for choosing the regulationloop :
- Localregulation of B+: SW2 in position1.
- EHTregulation : SW2 in position 2 and feedback input on J25.
This secondmodewillbe choosen when the board is connectedon a multi-frequencymonitor.
The main featuresof this converterare the follow­ing :
- Frequencyrange 31kHz- 64kHz
- Outputvoltage 70V - 140V
- Input voltage 45V ±X%
- Outputpower 35Wmax.
Youwill find in annexe A the specifications of the inductanceT2 used in this converter.
BYW98-100
1
47
BUH715
9103-62.EPS
Figure1
II.1.1.7 - OtherFunctions
X ray protectionTP2
A level higher than 1.6V (TTL level) in this point inhibitsall theoutputs (Horizontal,Vertical, SMPS, Blanking).
Blankingoutput TP6
This output is activated in case of Xray detection, loss of line synchro, power failure (V
CC
, ...) or
activationof theON/OFF switch.
ON/OFFswitch
When the voltage on pin 2 is smallerthan 1V,the HOUT,VOUT and SMPSoutputsare disabledand the BLANKoutput TP6is activated.
CS switchJ17
Theses4 outputsaresequentiallyswitchedon(low level)if the inputhorizontal frequencygoesthrough the following thresholds : 34kHz, 41kHz, 51kHz, 61kHz.
These frequencies are given for a free running frequencyequal to 27kHz.
The CS switchoutputs could be used to switchthe S correctioncapacitors if necessary.
Frame Blanking TP11
This output is in fact the flyback generator of the vertical booster TDA8172. It could be used for blankingthe videosignalduring the frame retrace.
II.1.1.8 - Operationwith CompositeSync When using these standards, the board is not
driven directlyby the sync signals but by a circuit (microproc or something else) who generatesthe Hsyncand Vsync signals.Unfortunately,theHsync signalpresentgenerallya jumpof phaseduringthe Vsync time. This phase jump disturb the line PLL anditcantakealongtimetorecovertherightphase at theend of the vertical sync.
So,wehavetoinhibitthelinePLLduringthevertical returntime (and a littlelater).
Thisis doneby thediode D4and the time constant R80-C48.WhenVsyncisatHIGH level,the voltage on pin 35 is highand the linePLLis inhibited.
The consequenceis that the board will not work with standardshaving an inverted polarity vertical synchro. In this case, D4 must be removed or Vsync must be inverted in order to have a correct workingof the line PLL.
TDA9103 USER’S MANUAL DEMONSTRATION BOARD
2/10
II.1.2 - ControlBoard
This board, required by the first and quick evalu­ation, is intended to be separated from the main board forthe connectionto a monitor whenwe will use thecommand from the microprocessor.
On this board, we find 11 potentiometers for the generationof thecontrolvoltagesin therange0-5V (use ofan externalpowersupply).
In addition, thanks to a small circuit with a monostablegeneratingapseudohorizontalflyback pulse ; the demoboard can be used without con­nectingit to a monitor.
ThewidthandthedelayofthepseudoHflybackcan be adjustedby the trimmers P1 and P2.
II.2 - Instructionsfor Use II.2.1 - StandAlone Mode
This demoboardis able to work aloneby using :
- The analogcommand fromthe control board,
- Apseudo Hflyback from the controlboard,
- AlocalB+ regulation.
The value of B+ is preset to 100V. This value can be be changedby changingthe divider R65-R66.
- Configure the two jumper as following (see Fig­ure 2) :
SW1 position1,
SW2 position1.
- Connectthe following power supply:
+12V betweenJ3 and J19,
-12V between J21 and J19,
+5V betweenJC4 and JC26,
45V 2Abetween J12 and J20,
24V between J24 and J20 (these power sup-
pliesare onlyrequiredforSMPS,LINEDRIVER and EW amplifiertesting).
- Connect the following loads on all the outputs (Figure4).
- ConnectHsync and Vsyncfrom the pattern gen­erator on J2 and J5 respectively.
II.2.2 - Connectionto aMonitor Chassis
II.2.2.1- AnalogCommand andB+ Regulation ConfigureSW1in position2and connecttheboard
to thechassis(see Figure5). II.2.2.2- AnalogCommand andEHT Regulation
ConfigureSW2 in position 2, connecttheboard as before and connect the HVFEED inputs with a shieldedcable (see Figure3).
Thevalue ofR79issuitableforgetting25kVapprox high voltage value with a standard EHT trans­former.
When the EHV regulation loop is acting correctly, the voltage at J25 is 5V (depending on the B+ adjust (pin 39) voltage.It’s easy to calculate the valueof R79 if theequivalentresistanceReq of the
bleederis differentof theone used to develop this demoboard:
R79
5 Req
EHV
II.2.2.3 - Commands from Microprocessor Breakoff the control boardand connecttheappro-
priateoutputs of themicro on theconnectorsJ1B, J2Band J3B.
C35
C45
S1
R71
R67 R73
C36
C33
C2
R32
C9
R31
C34
IC1
R26
R68
TP8
TP9
R72
SW1
SW2
C1
SW2
1 2
SW1
1 2
9103-63.EPS
Figure2
FOCUS
SCREEN
EHT TRANSFORMER
J25
TP10
R79
75k
DEMOBOARD
9103-66.EPS
Figure3
TDA9103 USER’S MANUAL DEMONSTRATION BOARD
3/10
TDA9103
BYW98-100
1
47
12k
10W
The load on B+
is mandatory.
Otherwise the board
could be destroyed.
100
3W
8
5mH
9103-64.EPS
Figure4
TDA9103 USER’S MANUAL DEMONSTRATION BOARD
4/10
TDA9103
VSYNC HSYNC
BASE DRIVE
GND
To LINE FINAL STAGE
HFLY
B+
SMPS
TRANSFORMER
+12V
GND
-12V
VM
GND
V YOKE
To DIODE MODULATOR
+24V
MONITOR CHASSIS
9103-65.EPS
Figure5
P3 47kP447kP547kP647kP747kP847kP947k
P10 47k
P11 47k
P12 47k
P13 47k
+
C4 10µF
+5V
1 J4
1 J26
CON1
SCOR
CCOR
HSIZE
VSIZE
VSHIFT
PINCSH
KEYST
1234567J3
BPLUS
1234J2
FHMIN
HSHIFT
HDF
1234J1
HOUT HFLY
-T+TCXRC 5412
R3
Q
7
Q
6
IC1a
14528
-T
+T
CX
RC
11
12
15
14
R
13
Q9
Q10
IC1b
14528
+12V
C2
100pF
P2 47k
C5 100nF
+
C3 10µF
+12V
+12V
C1 100pF
P1
47k
9103-67.EPS
Figure6
TDA9103 USER’S MANUAL DEMONSTRATION BOARD
5/10
+
PINCSH
VSHIFT
SCOR
VSIZE
KEYST CCOR
HSIZE
J3b
H
REF V
REF
HDF
HSHIFT
BPLUS
FHMIN
J2b
IC1
+
+
+
+
+
+
+
V
REF
+12V
TP8
TP9
offon
S1
++
H
REF
+
+
+
TP3
TP7
TP4
+12V
+
0/5V to 2/6V INTERFACE
HDRIVE
J22
T1
G 5576-01
+
VP
R44 10
+12V
HORIZONTAL
DRIVER
STAGE
1
J23
CON2
VYOKE
1
-12V
J21
R36 12k
R70 12k
-12V
+
R36 5.6k
+12V
TP11
+
1
7
2
6
3
5
4
VERTICAL
DEFLECTION
STAGE
J24
E/W
VP
+12V
+
R75
E/W POWER STAGE
1
J25
VP
1
J11
EHT FEEDBACK
+
B+
D3 BYT 13-800
+
+12V
+
VM
T2
G 5446-00
1
J20
1
J12
R72 1k
B+ CONVERTER
+
123456789
10
1617181920
26
27
28
29
30
36
37
38
39
40
1112131415
21 22
23
24
25
31
32
33
34
35
42
41
T
D
A
910
3
2
3
123
123
12341234 567
C24
220pF
400V
C25
22µF
250V
C33
100pF
C46
C47
10nF
10nF
Q5
BC557
Q7
BC547
Q8
BC547
Q3 Q4
BC547
BC547
Q9
TIP122
C10
100nF
C11
470pF
C14
470µF
C11
470pF
C15
220nF
C32
100nF
C12
100µF
35V
C13
470µF
Q10
BC547
Q1
BC557
Q2
STD5N20
C20
100µF
C19
1nF
R35
1k
R45
22k
R46
560
R47a
473W
R47b
33
3W
R37
5.6k
D1
1N4004
R41
1.5
R39
220
1/2W
R40
1
1/2W
R49
1.5k
3.3k
R76 R52
10k 10k
R48 R77 R50
10k
1k1k
R51
10k
R54
470
C21
10µF C44
220pF
R57
12k
R58
47k
1/2W
R59
2.21W
R53
1k
R55
10k
R56
2.7k
Q6
IR430F
R63 1k
R62 1k
C22
100µF
C23
220µF 63V
R64
3.3k
R66
1.5k
R65
33k
R79
75k
R61
33
1W
R60
1k
R78 22k
C9
100nF
C8
100µF
R33
10k
C28
47µF
R69
3.9k
TP1
C5
150nF
470nF
C481nF
R80 2.7k
D4
1N4148
C42 1µF
C43 1µF
C27
100nF
C4
C40 1µF
C41 1µF
C37 1µF
C38 1µF
R67 22k
R68 1M
C29 470pF
C6
220nF
C7
4.7µF
R31 1.8k
R32 7.5k
680pF 5%
C2
C3
10nF
C45
220pF
C1
22nF
C39
1µF
C35
1µF
C34
1µF
C36
1µF
C30
C29
100nF
47µF
R71
10k
R2 120k
R5 120k
R8 120k
R3 10k
R6 10k
R9 10k
R12 10k
R15 10k
R18 10k
R21 10k
R24 10k
R27 10k
R30 10k
R11 120k
R14 120k
R17 120k
R20 120k
R23 120k
R26 120k
R29 120k
R22 3.9k
R19 3.9k
R25 3.9k
R28 3.9k
R16 3.9k
R13 3.9k
R10 3.9k
R7 3.9k
R4 3.9k
R1 3.9k
9103-53.EPS
Figure7
TDA9103 USER’S MANUAL DEMONSTRATION BOARD
6/10
9103-60.TIF
Figure8
TDA9103 USER’S MANUAL DEMONSTRATION BOARD
7/10
TDA9103
9103-61.EPS
Figure9
TDA9103 USER’S MANUAL DEMONSTRATION BOARD
8/10
III - GUIDELINES FOR LAYOUT AND WIRING
SGS-THOMSON realized a demonstration board for TDA9103scanning processor. Since this dem­onstrationboardis expectedtoworkproperlywhile connected to an existing monitor set with flying wires,specialattentionmustbe paidtothepossible misfunctionsthat may be caused by the wiring.
As theprecautionswetook maybeveryuseful also in normal layouting,we listedthem herebelow,to­getherwith otherpieces of advice.
III.1 - GeneralStatement on GroundConnec­tion
ThegroundconnectiontoTDA9103notonlycarries the supplycurrent,butis also the voltagereference for various functions. Consequently, it should not carryhighcurrentswith fasttransients,like:
- Verticalscanning supply
- Supplyfor B+converter Which would introduce parasitic series voltages
(resistiveand inductive). Thiswasmadeeasierbycompletelyseparatingthe
powersourcesforverticalandB+.Inside achassis, thiswouldnecessitateseparatedgroundpinsinthe SMPStransformer for ±12V(Vertical) and 45..60V (B+).
III.2 - VerticalSection III.2.1 - BoosterPart
The +12V and -12V supplies feed the booster in first ; this way, since the ground point was kept separated, the high currents implied in vertical scanning will keep localisedbetween thesupplies and the booster.
Othertraditionalprecautionsfortheboosterinclude :
- FilmcapacitorsC31 andC32 with low HFimped­ance, near to the booster with short tracks (an alternatesolutionis toconnect C32 betweenpins 2 and 4) ;
- ”Boucherot cell” R41, C19, near to the booster withshort tracks ;
- The ground track to driver stage (TDA9103) is connectedto the footof R40.
III.2.2 - TDA9103 Oscillator and DriverStage
The oscillatorcapacitorC4 claims for specialatten­tion. Thevertical sawtoothis obtainedby charging
it at lowrate,thendischargingabruptly.Theswitch­ing from ”discharge” to ”charge”is triggeredwhen reaching a low threshold.The loop constituted by C4 and itsconnectingtracks may giverise to para­sitic series voltage spikes if there is a switching circuitat short distance (likethe DC/DC converter for B+) ; one such spike could randomly trigger earlyswitchingto”charge”, and theeffectwouldbe a vertical vibration of the display.Such vibrations usually occur for determined settings of the hori­zontal phase.To avoid this, the loop including C4 must haveminimal area, and all switching circuits (SMPS, DC/DC converter, horizontal scanning) shouldbe kept remote.
III.3- HorizontalSection III.3.1 - OscillatorStage
Like Vertical section, Horizontal section has dedi­catedvoltagereference(pin5)and Ground(pin4). Inorderto maintainthe horizontaljittertothelowest possible value, pin 4 should be kept NOT CON­NECTEDTO ANY OTHER GROUND (an internal connectionalreadyexists withpins19and 24),and pin 5 should be filtered versus pin 4. This mainly concerns pins 1, 2, 3, 5, 10, 11, 12, 14, 15, 17. Moreover,the componentsnotrelatedtohorizontal shouldnot be connected to pin 4.
As for Vertical section, the capacitors with their connectingtracksshouldnotconstitutelargeloops, proneto catchparasitic spikes.
When the various DC inputs are controlled by a PWM type DAC, the DAC filtering capacitor must not be refered to pin 4, where it would produce parasitic voltages, but to the microprocessor ground ; furthermore, since there is some ripple between these two grounds, a second filter cell is needed,with its capacitor connected to pin 4.The secondfilter resistors are not presenton the dem­onstrationboard.
III.3.2 - Output Stage
Usually, the horizontal scanning stage is remote fromthe TDA9103 and the control signal hasto be transmittedat a distance.
Whenthesignal istakenfrompin 21,pin20should be connectedtoGND,butnotnecessarilyto pin 19 or nearto theIC.
In the typical application implemented on present board, the gate capacitance of Q2 will be charged and dischargedat quite high current for every fast transitionofpin 21. Thecurrent pathis asfollows :
- For Charge : +12V (thefilteringcapacitor) > Q10 > R44 > gate of Q2 > source of Q2 > minus of filteringcapacitor
- For Discharge : gate of Q2 > Q1 > source of Q2
TDA9103 USER’S MANUAL DEMONSTRATION BOARD
9/10
If these loops have too great area, they will send disturbingspikestoother circuitrybymutualinduc­tance.For thatreason the best place fortransistors Q1 and Q10 is : near to the horizontal scanning transistor. This, of course, could not be imple­mented on presentboard,which doesnot incorpo­rate thescanningstage.
The driver stage supply voltage, present on C20, must bewell filtered,since a rippleat thispoint will induce variations of the power transistor desatura­tion time,which will causejitter.
When the TDA9103 is controlledOFF,for instance by X-ray protection, Q2 will remain conductive, which causes high dissipation in R47.This may be solved if AC coupling is used between pin 21 and driverstageQ1-Q10.Thiswasnot implementedon present board.
III.4 - DC/DC Converter Section III.4.1 - Keepingthe InformationClean
The converter section receives two informations from otherparts of the chassis :
- A determined fraction of the voltage to be regu­lated, which it will manage to keep equal to its internalreference(5V),
- The voltageon the sense resistorR61, which is alwayslower than 1.2V.
The internal references for comparison are con­nected to the localground (pin19) ; consequently,
any voltage difference in the ground track could influencethe regulatedvoltage and the peak cur­rentin Q6. To avoid this :
- The foot of the divider, R79 + C47, must be grounded near to the IC (pin 19) ; if this voltage comes from a transformer,itis betterto carry the informationto the IC withtwo dedicatedtracks,
- Theground trackbetweenR61 andIC must carry low-valueor DCcurrents,asexplainedin the first paragraph.
III.4.2 - AvoidingDisturbingSpikes
WhenQ6 switchesfromONto OFF, thepathof the currentchanges abruptlyfrom Q6-R61to D3-C25, and this may give rise to parasitic voltages, by mutual inductance, in all surrounding circuits (pleaserefer to the comments about C4 in Vertical section).This effect will be minimizedif both paths Q6-R61and D3-C25 are very near toeach other; in other terms, if the loop Q6-R61-C25-R3 has a small area.
The driverstage for Q6 is similar tothe one for Q2 and the highsurge currents in itsgate may cause parasiticspikes in the same way.
III.5- Pincushion(E/W) Section
All the comments relative to DAC control of the horizontalDC inputsalsoapplyto theE/W section.
Information furnishedis believed to be accurate and reliable.However, SGS-THOMSON Microelectronicsassumes noresponsibility for the consequences of use of such information nor for any infringement of patentsor other rights of third parties which may result from its use. No licence isgranted by implication or otherwise under anypatent or patent rights of SGS-THOMSON Microelectronics. Specifications mentioned in this publication are subject to change without notice. This publication supersedes and replaces all information previouslysupplied. SGS-THOMSON Microelectronics products are not authorized foruse as critical components in life support devicesor systems without express writtenapproval of SGS-THOMSON Microelectronics.
1995 SGS-THOMSON Microelectronics - All Rights Reserved
Purchase of I
2
C Components of SGS-THOMSON Microelectronics, conveys a license under the Philips
I
2
C Patent. Rights to use these components in a I2C system, is granted provided that the system conforms to
the I
2
C Standard Specificationsas defined by Philips.
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TDA9103 USER’S MANUAL DEMONSTRATION BOARD
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