Datasheet L4990D, L4990A, L4990 Datasheet (SGS Thomson Microelectronics)

L4990
CURRENT-MODECONTROLPWM SWITCHINGFREQUENCYUP TO 1MHz LOW START-UPCURRENT < 0.45mA HIGH-CURRENT OUTPUT DRIVE SUITABLE
FOR POWER MOSFET(1A) FULLY LATCHED PWM LOGIC WITH DOU-
BLE PULSESUPPRESSION PROGRAMMABLEDUTY CYCLE 100% AND 50% MAXIMUM DUTY CYCLE
LIMIT PROGRAMMABLESOFTSTART PRIMARY OVERCURRENT FAULT DETEC-
TION WITH RE-START DELAY PWMUVLO WITH HYSTERESIS IN/OUTSYNCHRONIZATION DISABLELATCHED INTERNAL 100ns LEADING EDGE BLANK-
ING OF CURRENT SENSE PACKAGE:DIP16ANDSO16W
DESCRIPTION
This primary controller I.C., developedin BCD60II technology, has been designed to implement off
L4990A
PRIMARY CONTROLLER
MULTIPOWER BCD TECHNOLOGY
DIP16 SO16W
ORDERING NUMBERS:
line or DC-DC power supply applications using a fixedfrequency current mode control. Based on a standard current mode PWM control­ler this device includes some features as pro­grammable soft start, IN/OUT synchronization, disable (to be used for over voltage protection and for power management), precise maximum Duty Cycle Control, 100ns (typ) leading edge blanking on current sense, pulse by pulse current limit and overcurrent protection with soft start in­tervention.
L4990/L4990A(DIP16)
L4990D/L4990AD (SO16W)
BLOCK DIAGRAM
RCT
3
DC
14
DIS
2.5V
13
ISEN
1.2V
SS
7
July 1999
+
-
-
+
OVER CURRENT
+
-
DIS
BLANKING
1V R
SYNC DC-LIM
TIMING2
T
PWM
FAULT
SOFT-START
2R
12
SGND COMP
25V
16V/10V
VREF OK
CLK
DIS
V
CC
Vref
+
PWM UVLO
-
SQ R
2.5V
+
E/A
-
6
13V
VREF
48151
D98IN1002
9
V
C
10
OUT
11
PGND
5
VFB
1/24
L4990 - L4990A
ABSOLUTE MAXIMUM RATINGS
Symbol Parameter Value Unit
V
CC Supply Voltage (I
I
OUT
Output Peak Pulse Current 1.5 A Analog Inputs & Outputs (6,7) -0.3 to 8 V Analog Inputs & Outputs (1,2,3,4,5,15,14 13) -0.3 to 6 V
P
tot
T
j
T
stg
(*) maximum package power dissipation limits must be observed
Power Dissipation @ T Junction Temperature, Operating Range -25 to 125 Storage Temperature, Operating Range -55 to 150
PIN CONNECTION
< 50mA) (*) selflimit V
CC
=70°C1W
amb
C
°
C
°
SYNC
RCT
DC
VREF
VFB
COMP
SS
V
CC
1 2 3 4 5 6 7 OUT
15 14 13 12 11 10
8V
D95IN197
N.C.16 DC-LIM DIS ISEN SGND PGND
9
C
THERMAL DATA
Symbol Parameter Value Unit
R
th j-amb
R
th j-amb Thermal Resistance Junction to Ambient
Thermal Resistance Junction to Ambient DIP16 80 °C/W
SO16
120 °C/W
PIN FUNCTIONS
N. Name Function
1 SYNC Synchronization. A synchronization pulse terminates the PWM cycle and discharges Ct 2 RCT Oscillator pin for external C 3 DC Duty Cycle control 4 VREF 5.0V +/-1.5% reference voltage 5 VFB Error Amplifier Inverting input 6 COMP Error Amplifier Output 7 SS Soft start pin for external capacitor Css 8V 9V
CC
C
Supply for internal ”Signal” circuitry
Supply for Power section 10 OUT High current totem pole output 11 PGND Power ground 12 SGND Signal ground 13 ISEN Current sense 14 DIS Disable. It must never be leftfloating. Tie to SGND if not used. 15 DC-LIM Connecting this pin to Vref, DC is limitedto 50%. If it is left floating or grounded no limitation is
imposed 16 NC Not connected
components
t,Rt
2/24
L4990 - L4990A
ELECTRICALCHARACTERISTICS
CC
= 15V; Tj=0 to 70°C; unless otherwisespecified.)
(V
Symbol Parameter Test Condition Min. Typ. Max. Unit
REFERENCE SECTION
V
O
T
S
Output Voltage Tj=25°C; IO= 1mA 4.925 5.0 5.075 V Line Regulation V Load Regulation I
= 12 to 20V 2.0 15 mV
CC
= 1 to 20mA 5.0 20 mV
O
Temperature Stability 0.4 mV/°C Total Variation Line, Load,Temperature 4.875 5.0 5.125 V
I
OS
Short Circuit Current Vref = 0V 30 150 mA Power Down/UVLO V
= 8.5V; I
CC
= 0.5mA 0.2 0.5 V
sink
OSCILLATOR SECTION
Initial Accuracy T
Accuracy R
Initial Accuracy T
Accuracy R
Duty Cycle pin 3 = 0,7V, pin 15 = Vref
Duty Cycle R
=25°C; RT= 4.42kΩ;
j
C
= 1nF; pin 15 Vref
T
= 4.42K;VCC= 12 to 20V;
T
C
= 1nF; pin 15 = Vref
T
=25°C; RT= 4.42KΩ;
j
C
= 1nF; pin 15 OPEN
T
= 4.42K;VCC= 12 to 20V;
T
C
= 1nF; pin 15 OPEN
T
pin 3 = 0.7V, pin 15 = OPEN
= 4.42kΩCT= 1nF
T
pin 3 = 3.2V, pin 15 = Vref pin 3 = 3.2V, pin 15 = OPEN
285 300 315 kHz
279 300 321 kHz
280 295 310 kHz
275 295 315 kHz
0 0
45
90 Duty Cycle Accuracy pin 3 = 2.02V,pin 15 = OPEN 37 40 43 % Oscillator Ramp Peak 3.0 V Oscillator Ramp Valley 1.0 V
ERROR AMPLIFIER SECTION
Input Bias Current V
V
I
G
OPL
Input Voltage V Open Loop Gain V
SVR Supply Voltage Rejection V
OL Output Low Voltage I
V
OH Output High Voltage I
V
I
O
Output SourceCurrent V Output Sink Current V
to GND 0.2 1.0 µA
FB COMP=VFB
= 2 to 4V 60 90 dB
COMP CC = 12 to 20V 85 dB
= 2mA, VFB= 2.7V 1.1 V
sink
= 0.5mA, VFB= 2.3V 5 6 V
source
> 4V,VFB= 2.3V 0.5 1.3 mA
COMP
= 1.1V,VFB= 2.7V 2 6 mA
COMP
2.42 2.5 2.58 V
Unit Gain Bandwidth 2 4 MHz
S
R
Slew Rate 8 V/µs
PWM CURRENT SENSE SECTION
I
b
I
S
Input Bias Current I Maximum Input Signal V
=0 3 15 µA
sen
= 5V 0.92 1.0 1.08 V
COMP
Delay to Output 100 ns Gain 2.85 3 3.15 V/V
SOFT START
I
SSC
I
SSD
V
SSSAT
V
SSCLAMP
SS Charge Current 14 20 26 SS Discharge Current VSS = 0.6V 200 SS Saturation Voltage DC = 0% 0.6 V SS Clamp Voltage 7 V
LEADING EDGE BLANKING
Internal Masking Time 100 ns
% %
% %
A
µ
A
µ
3/24
L4990 - L4990A
ELECTRICALCHARACTERISTICS
(continued.)
Symbol Parameter Test Condition Min. Typ. Max. Unit
OUTPUT SECTION
V
OL
V
OH
V
OUT CLAMP
Output Low Voltage IO= 250mA 1.0 V Output High Voltage IO= 20mA; VCC= 12V 10 10.5 V
= 200mA; VCC= 12V 9 10 V
I
O
Output Clamp Voltage IO= 5mA; VCC = 20V 13 V Collector Leakage V Fall Time C
Rise Time C
UVLO Saturation V
CC = 20V VC = 24V 100 200 µA
= 1nF
O
C
= 2.5nF
O
= 1nF
O
C
= 2.5nF
O
CC =0VtoV
CCON;Isink
= 10mA 1.0 V
20 35
50 70
60 ns
100 ns
SUPPLY SECTION
V
CCON
V
CCOFF
V
hys Voltage AfterTurn-onHysteresis
I
S
I
op
I
q
I
SH
V
Z
Startup voltage
Minimum Operating Voltage L4990
Start Up Current Before Turn-on at:
Operating Current CT=1nF,RT=4.42kΩ,CO=1nF 12 18 mA Quiescent Current (After turn on), Co =0nF
Shutdown Current 100 270 450 Zener Voltage I8= 20mA 21 25 30 V
V
=V
CC
C
= 1nF, RT= 4.42k,
T
CCON
- 0.5V
L4990
L4990A157.8
9
L4990A
L4990
L4990A
7
5.5
0.5
100 270 450
16
8.4 10
7.6
17
9
11
8.2
6
0.8
7.0 10 mA
SYNCHRONIZATION SECTION
Master Operation
V
1
I
1
Clock Amplitude I Clock Source Current Vclock = 3.5V 7 mA
= 0.8mA 4 V
SOURCE
Slave Operation
V
1
Sync Pulse Low Level 1 V
High Level 3.5 V
I
1
Sync Pulse Current VSYNC = 3.5V 0.8 mA
OVER CURRENT PROTECTION
V
t
Fault Threshold Voltage 1.1 1.2 1.3 V
DISABLE SECTION
Shutdown threshold 2.4 2.5 2.6 V
ns
ns
µ
µ
V V
V
v
V
v
A
A
FUNCTIONAL DESCRIPTION
The I.C. contains a standard PWM current mode control section with improved performance with respectto the UC384Xfamily. Enhanced features include start-up bias current reduced to < 270µA (typ), improved E/A perform­ance (4MHz B/W, 1.3mA Source Current, high­slew rate) accurate 1MHz oscillator, and also re­duced propagation delays in the critical path from Current Sense to Output.
4/24
ADDITIONALFEATURES
SoftStart (SS)
An external capacitor is charged by an internal constant current source (20µA) to generate a SS signal which clamps the E/A output The SS pin doubles as a Fault Reset Delay func­tion as describedbelow.
Current Limit/ Reset Delay
An internal high-speed current limit comparator
L4990 - L4990A
referenced to 1.2V detects primary over-current conditions. On detection of an overcurrent fault the output is immediately shutdown and the fault is also latched. A Fault Reset Delay is imple­mented by discharging the external Soft Start (SS) timing capacitor before resetting the fault latch and initiating a softstart cycle. In case of a continuous fault condition the SS ca­pacitor is charged to 5V before being discharged again, to ensure that the fault frequency does not exceed the programmedsoft start frequency.
Duty CycleLimit
A simple connectionbetween the DC-LIM and the available Vref activatesan internal T- FlipFlop lim­iting the DC to about 50%. If this pin is not con­nected or grounded, the limit of the duty cycle is extended to about 100%
Duty CycleControl
Duty Cycle DC is externally programmed by set­ting a voltage between 1V (0% DC) and 3V (100% DC) at the DC pin. The programmed volt­age is compared with the oscillator C
capacitor
T
charging waveform to determine the maximum ON-time in each period. This function gives a fine control of DC. If this pin is floating the maximum duty cycle de­pends on DC-LIM status.
Synchronization
A SYNC pin eases Synchronization of the IC to the external world ( e.g. another IC working in
parallelor to TV/monitorsyncsignal). In TV/monitor applications the timing components
,CTare set for a frequency lower than the
R
T
minimum TV sync frequency.When the TV circuit has powered-up it takes over and the system fre­quencyis that of the SYNC. Duty Cycle is control­lableusing the DC function. In parallel operation of several IC’s no Mas­ter/Slavedesignationis requiredas the higherfre­quency IC is automaticallythe master. Controllers to be synchronized have their SYNC pins tied to­gether and each SYNC pin operatesas a bidirec­tional circuit. The first IC to drive its SYNC pin is the master and it initiates a discharge of the C timing capacitor of every controller. The Sync in­put signal is edge-triggered and sets an internal ”sync latch” which ensures full discharge of C
.
T
DisableFunction
The DIS pin performs a logic level latched-shut­down function. When pulled above 2.5V it shuts down the complete IC with a standby current of <270µA(typ).
To reset the IC the V
pin must be pulled-down
CC
belowthe lower UVLO threshold (10V).
LeadingEdge Blanking (LEB)
An LEB interval of 100ns has been incorporated into the IC to blank out the current sense signal during the first 100ns from switch turn-on. This provides noise immunity to turn-on spikes and reduces external RC filteringrequirementson the current-sensesignal.
T
Figure 1. Quiescentcurrent vs. input voltage.
(X = 7.6V and Y = 8.4V for L4990A)
Iq [mA]
30
20
8
6
1
0.8
0.6
0.4
0.2 0
0 4 8 12162024
V14 = 0, OSC=disabled Tj = 25°C
X
Vcc [V]
Y
Figure2. Quiescentcurrentvs. input voltage
(after disable).
Iq [uA]
300
270
240
210
8 1012141618202224
Vcc [V]
V14 = Vref
Tj = 25°C
5/24
L4990 - L4990A
Figure 3. Quiescentcurrent vs. input voltage.
Iq [m A ]
9.0
V14 = 0, V5 = Vref
8.5
8.0
7.5
7.0
8 1012141618202224
igure5. Quiescentcurrent vs. input voltage
F
Iq [mA]
36
30
24
Rt = 4 .5 Kohm ,Tj = 2 5°C
1M hz
500Khz 300Khz
100Khz
Vcc [V]
and switching frequency.
Co = 1nF, Tj = 25°C
DC = 100%
1MHz
igure4. Quiescentcurrentvs. input voltage
F
and switching frequency.
Iq [mA]
36
30
24
18
12
6
0
8 10121416182022
Co = 1nF, Tj = 25°C
DC = 0%
1MHz
500KHz
300KHz 100KHz
Vcc [V]
Figure6. Referencevoltage vs. load current.
Vref [V]
5.1
5.05
Vcc=15V Tj = 25°C
18
12
500KHz 300KHz
100KHz
6
0
8 10121416182022
Vcc [V]
Figure 7. Vref vs. junction temperature.
Vref [V])
5.1
5.05
5
4.95
Vcc = 15V Iref = 1mA
5
4.95
4.9 0 5 10 15 20 25
Iref [mA]
Figure8. Vref vs. junctiontemperature.
Vref [V]
5.1
Vcc = 15V
5.05
5
4.95
Iref= 20mA
4.9
-50 -25 0 25 50 75 100 125 150 Tj (°C)
6/24
4.9
-50 -25 0 25 50 75 100 125 150 Tj (°C)
L4990 - L4990A
Figure 9. Vref SVRR vs. switchingfrequency.
SVRR (dB)
120
80
40
0
1 10 100 1000 10000
fsw (Hz)
Vcc=15V Vp-p=1V
Figure 11. Outputsaturation.
Vsat = V [V]
2.5
1.5
10
2
Vcc = 15V Tj= 25°C
Figure10. Output saturation.
Vsat = V [V]
16
14
12
10
10
Vcc = 15V Tj = 25°C
8
6
0 0.2 0.4 0.6 0.8 1 1.2
Isource [A]
Figure12. UVLO Saturation
Ipin10 [mA] 50
40
30
Vcc < Vccon
beforetu rn-on
1
0.5
0
0 0.2 0.4 0.6 0.8 1 1.2
Isink [A]
Figure13.Timingresistorvs.switchingfrequency.
fsw(KHz)
5000 2000
Vcc =15V,V15=0V Tj= 25° C
1000
50 0 20 0
10 0
50 20
5.6nF
2.2nF
100p F 220pF
470pF
1nF
10
10 20 30 40
Rt (kohm)
20
10
0
0 200 400 600 800 1,000 1,200 1,400
Vpin10 [mV]
Figure14. Switchingfrequencyvs. temperature.
fsw (KHz) 320
Rt= 4.5Kohm, Ct = 1nF
310
300
290
280
-50 -25 0 25 50 75 100 125 150
Vcc = 15V, V15=Vref
Tj (°C)
7/24
L4990 - L4990A
Figure 15. Switchingfrequencyvs. temperature.
fsw (KHz) 320
Rt= 4.5Kohm, Ct = 1nF
310
300
290
280
-50 -25 0 25 50 75 100 125 150
Vcc = 15V,V15= 0
Tj (°C)
Figure 17. Maximum Duty Cycle vs Vpin3.
DC ControlVoltage Vpin3 [V]
3.5
V15 = Vref
3
2.5
V15 = 0V
Figure16. Dead time vs Ct.
Dead time[ns]
1,500
Rt=4.5Kohm
V15= 0V
1,200
900
V15= Vref
600
300
246810
TimingcapacitorCt [nF]
Figure18.Delaytooutputvsjunctiontemperature.
Delayto output (ns)
130
120
110
100
2
Rt = 4.5Kohm,
1.5
Ct = 1nF
1
0 102030405060708090100
Duty Cy cle [%]
Figure 19. E/A frequencyresponse.
G [dB]
150
100
50
0
0.01 0.1 1 10 100 1000 10000 100000 f(KHz)
Phase
140
120
100
80
60
40
20
90
80
70
60
-50 -25 0 25 50 75 100 125 150 Tj(°C)
PIN10=OPEN
1Vpulse onPIN13
8/24
L4990 - L4990A
APPLICATIONINFORMATION
Detailed Pin Functions Description Pin 1. SYNC (In/Out Synchronization). This func-
tion allows the IC’s oscillator either to synchronize other controllers(master) or to be synchronizedto an externalfrequency(slave).
As a master, the pin delivers positive pulses dur­ing the ramp-down of the oscillator (see pin 2). In slave operationthe circuitis edgetriggered. Refer to fig. 21 to see how it works. When several IC
Figure 20. Synchronizingthe L4990.
SYNCSYNC
1
L4990 L4990
VREF
4
2
R
T
C
T
(a) (b) (c)
1
2
RCTRCT
R
OSC
L4981A
(MASTER)
16
1817
C
OSC
work in parallel no master-slave designation is needed because the fastest one becomes auto­maticallythe master. During the ramp-up of the oscillator the pin is pulled low by a 600µA generator. During the ramp-down, that is when the pulse is released, the 600µA pull-downis disconnected.The pin be­comes a generator whose source capability is typically 7mA (with a voltage still higher than
3.5V). In fig. 20, some practical examplesof synchroniz-
ing the L4990 are given.
R
T
VREF
L4990
(SLAVE)
1
VREFSYNC
4
2
RCT
RCT
R
T
C
C
T
T
D97IN494A
4
L4990
(MASTER)
SYNC
12
SYNC
R
L4981A
(SLAVE)
16
OSC
17 18
C
OSC
Pin 2.
pacitor (C operating frequency f
C
RCT (Oscillator). A resistor (R
), connectedas shown in fig. 21 set the
T
is charged through RTuntil its voltage reaches
T
of the oscillator.
osc
) and a ca-
T
3V, then is quickly internally discharged. As the voltage has dropped to 1V it starts being charged again
Figure 21. Oscillator and synchronizationinternalschematic.
V
4
REF
R1
CLAMP
R
T
RCT
2
D1
C
T
50
R2R3
+
-
SYNC
1
600µA
D97IN500B
D R
CLK
Q
9/24
L4990 - L4990A
The frequency can be established with the aid of fig. 13 diagrams or considering the approximate relationship:
1
(0.693 RT+ K
= VREF
15
= GND/OPEN
15
(1)
T)
(2)
where K
f
osc
C
T
is defined as:
T
90, V
=
K
T
160 V
and is linked to the duration of the falling edge of the sawtooth:
30 10-9+KT⋅CT(3)
T
d
T
is also the duration of the sync pulses deliv-
d
ered at pin 1 and defines the upper extreme of the duty cycle range, D
(seepin 15 for Dxdefini-
x
tion and calculation). In case V
is connected to VREF, however, the
15
switching frequency of the system will be as high as half f
osc
.
If the IC is to be synchronizedto an externaloscil­lator, R
and CTshould be selected for a f
T
osc
lower than the master frequency in any condition (typically, 10-20% ), depending on the tolerance
and CTitself.
of R
T
Pin 3. DC (Duty Cycle Control). By biasing this pin with a voltagebetween 1 and 3 V it is possible to set the maximumduty cycle between 0 and the upper extremeD
If D
is the desired maximum duty cycle, the
max
(seepin 15).
x
voltage V3 to be appliedto pin 3 is:
(2-Dmax)
=5-2
V
3
is determined by internal comparison be-
D
max
(4)
tween V3 and the oscillator ramp (see fig. 22), thus in case the device is synchronized to an ex­ternal frequency f
(and therefore the oscillator
ext
amplitude is reduced),(4) changesinto:
= 54 exp
V
3
  
D
max
CT⋅
R
T
(5)
f
ext
A voltage below 1V will inhibit the driver output stage. This could be used for a not-latcheddevice disable, for example in case of overvoltage pro­tection (seeapplication ideas).
If no limitation on the maximum duty cycle is re­quired (i.e. D
MAX=DX
), the pin has to be left float­ing. An internal pull-up holds the voltage above 3V. Should the pin pick up noise (e.g. during ESD tests), it can be connected to V
REF
through a
4.7kΩresistor.
Figure22. Duty cycle control.
V
REF
4
R1
DC
3
R2
R
Pin 4.
T
RCT
2
C
T
VREF (Reference Voltage). An internal
TO PWM LOGIC
+
-
D97IN501A
generatorfurnishesan accurate voltage reference (5V±1.5%) that can be used to supply an external circuit(consider some ten mA).
A small film capacitor (1 µF typ.), connected be­tween this pin and SGND, is recommended to preventswitchi ngnoise from affectingtherefer enc e. Beforedeviceturn-on,thispinhasa sink currentca­pabilityof 0.5mA.
Pin 5. VFB (Error Amplifier Inverting Input). The feedback signal is applied to this pin and is com­pared to the E/A internal reference (2.5V). The E/A output generates the control voltage which fixesthe duty cycle.
The E/A features high gain-bandwidth product, which allows to broaden the bandwidth of the overall control loop, high slew-rate and current capability, which improves its large signal behav­ior. Usually the compensationnetwork, which sta­bilizes the overall control loop, is connected be­tween this pin and COMP (pin 6).
Pin 6.
COMP (Error Amplifier Output). Usually, this pin is used for frequency compensation and the relevant network is connected between this pin and VFB (pin 5). Compensation networks to­wards ground are not possible since the L4990 E/A is a voltage mode amplifier (low output im­pedance). See application ideas for some exam­ple of compensationtechniques.
Pin 7.
SS (Soft-Start). At device start-up, a ca­pacitor (Css) connected between this pin and SGND (pin 12) is charged by an internal current generator, ISSC, up to about 7V. During this ramp, the E/A output is clamped by the voltage across Css itself and allowedto rise linearly,start­ing from zero, up to the steady-state value im­posed by the control loop. The maximum time in­tervalduring which the E/A is clamped, referred to as soft-starttime,is approximately:
10/24
L4990 - L4990A
3 R
T
ss
where R
13) and I through R
is the current sense resistor(see pin
sense
is the switch peak current (flowing
Qpk
sense
load. Usually, C
), which depends on the output
SS
I
sense
I
SSC
Qpk
C
ss
(6)
is selected for a TSSin the or-
der of milliseconds.
Figure 23. Regulationcharacteristicandre-
lated quantities
V
OUT
D.C.M. C.C.M.
T
ON
D97IN495
A
D
I
SHORTIOUT(max)
B
I
Qpk
1-2 ·I I
Qpk(max)
C
T
ON(min)
I
OUT
Figure 24. Hiccup mode operation.
Qpk
As mentioned before, the soft-start intervenes also in case of severe overload or short circuit on the output. Referring to fig. 23, pulse-by-pulse current limitation is somehoweffective as long as the ON-time of the power switch can be reduced (from A to B). After the minimum ON-time is reached (from B onwards) the current is out of control.
To prevent this risk, a comparator trips an over­current handling procedure, named ’hiccup’ mode operation, when a voltageabove 1.2V (point C) is detected on current sense input (ISEN, pin 13). Basically,the IC isturned off and then soft-started as long as the fault condition is detected. As a re­sult, the operating point is moved abruptly to D, creating a foldback effect. Fig. 24 illustrates the operation.
The oscillation frequency appearing on the soft­start capacitor in case of permanent fault, referred to as ’hiccup” period, is approximatelygiven by:
4.5
I
SSC
T
hic
1
1
I
SSD
(7)
C
ss
 
+
Since the system tries restarting each hiccup cy­cle, there is not any latchoff risk.
I
OUT
I
SEN
FAULT
SS
5V
0.5V
SHORT
7V
T
hic
D97IN496
time
11/24
L4990 - L4990A
Figure25.Turn-onandturn-offspeedsadjustment
Rg’
V
DRIVE &
CONTROL
L4990
D97IN497A
V
PGND
C
9
(V)
17 13
10
OUT
11
Rg
CC
8
13V
Rg(ON)=Rg+Rg’ Rg(OFF)=Rg
”Hiccup” keeps the system in control in case of short circuits but does not eliminate power com­ponents overstress during pulse-by-pulse limita­tion (from A to C). Other external protection cir­cuits are needed if a better control of overloadsis required.
Pin 8.
VCC (Controller Supply). This pin supplies the signal part of the IC. The device is enabledas VCC voltage exceeds the start threshold and works as long as the voltage is above the UVLO threshold. Otherwise the device is shut down and the current consumptionis extremelylow.
An internal Zener limits the voltage on VCC to 25V. Below this value the IC current consumption is lowbut increasesconsiderablyif this limit is ex­ceeded.
A small film capacitor between this pin and SGND (pin 12), placed as close as possible to the IC, is recommendedto filterhigh frequencynoise.
delivers a voltage internally clamped,as shown in fig. 25. Thus it is possible to supply the driver (pin
9) with higher voltages without any problem of damage for the gate oxide of the external MOS, but, of course,the power dissipation on theIC will increase.
In UVLO conditions an internal circuit (shown in fig.26) holds the pin low in order to ensure that the external MOS cannot be turned on acciden­tally. The peculiarity of this circuit is its ability to mantain the same sink capability (typically, 20mA @ 1V) from V
= 0V up to the start-upthreshold.
CC
When the threshold is exceeded and the L4990 starts operating, V
REFOK
is pulled high (refer to fig. 26) and the circuitis disabled. It is then possible to omit the ”bleeder” resistor (connected between the gate and the source of the MOS) ordinarily used to prevent undesired switching-on of the external MOS because of someleakage current.
Figure26. Pull-Down of theoutput in UVLO.
OUT
10
V
REFOK
12
SGND
D97IN538
Pin 9. VC (Supply of the Power Stage). It sup­plies the driver of the external switch and there­fore absorbs a pulsed current. Thus it is recom­mended to place a buffer capacitor (towards PGND, pin 11, as close as possible to the IC) able to sustain these current pulses and in order to avoid them inducing disturbances.
This pin can be connected to the buffer capacitor directly or through a resistor, as shown in fig. 25, to control separately the turn-on and turn-off speed of the external switch, typically a Power­MOS. At turn-on the gate resistance is R
g
+R
and turn-offis Rgonly.
Pin 10.
OUT (Driver Output). This pin is the out­put of the driver stage of the external power switch. Usually, this will be a PowerMOS, al­though the driver is powerful enough to drive BJT’s (1.6A source,2Asink,peak).
The driver is made up of a totempole with a high­side NPN Darlington anda low-side VDMOS, and
12/24
Pin 11.
PGND (Power Ground). The current loop during the discharge of the gate of the external MOS is closed through this pin. This loop should be as short as possible to reduce EMI and run separatelyfrom signal currentsreturn.
Pin 12
. SGND (Signal Ground). This ground ref­erences the control circuitry of the IC, so all the ground connections of the external parts related to control functions must lead to thispin. In laying out the PCB, care must be taken in preventing switched high currents from flowing through the
g’
SGND path.
Pin 13. ISEN (Current Sense). This pin is to be connected to the ”hot” lead of the current sense resistor R
(being the other one grounded),to
sense
get a voltage ramp which is an image of the cur­rent of the switch, (I
). When this voltage is equal
Q
to:
L4990 - L4990A
V
13pk
=
I
R
Qpk
sense
(V
=
COMP
1.4)
3
the conductionof the switch is terminated.
Figure 27. Internal LEB
I
3V
0
ISEN
13
1.2V
+
-
FROM E/A
OVERCURRENT
COMPARATOR
(8)
CLK
To increase the noise immunity, a ”Leading Edge Blanking” of about 100ns is internally realized as shown in fig. 27. Because of that, the smoothing RC filter between this pin and R
sense
movedor, at least,considerablyreduced.
2V
+
-
PWM
COMPARATOR
+
-
D97IN503
TO
LOGIC
TO
LOGIC
PWM
FAULT
could be re-
Pin 14.
DIS (Device Disable). When the voltage on pin 14 rises above 2.5V the IC is shut down and it is necessary to pull VCC (IC supply volt­age, pin 8) below the UVLOthresholdto allow the device to restart. When disabled, the current con­sumption of the IC is as low as beforestart-up.
The pin can be driven by an external logic signal in case of power management, as shown in fig.
28. It is also possible to realize an overvoltage protection, as shown in the section ” Application Ideas”.
If used, bypass this pin to groundwith a filter ca­pacitor to avoid spurious activation due to noise spikes. If not, it is advisable to connect the pin to SGND, even though it might be left floating.
Pin 15.
DC-LIM(Maximum Duty Cycle Limit). The upper extreme, Dx, of the duty cycle range de­pends on the voltage applied to this pin. Approxi­mately,
R
T
D
x
RT+ 230
(
9)
if DC-LIM is grounded or left floating. Instead, connecting DC-LIM to VREF (half duty cycle op­tion), Dx will be set approximately to:
R
D
x
2 RT+ 260
T
(10)
Figure28. Disable (Latched)
DISABLE
SIGNAL
DIS
14
+
-
C
2.5V
D R
UVLO
Q
DISABLE
D97IN502
and the output switching frequency will be halved with respect to the oscillator one because an in­ternal T flip-flop (see block diagram, fig. 1) is acti­vated.Fig. 29 shows the operation.
The half duty cycle option speeds up the dis­charge of the timing capacitor C
(in order to get
T
duty cycles as close as possible to 50%) so the oscillator frequency - with the same R
and CT-
T
will be slightly higher. The halving of frequency can be used to reduce
losses at light load in all those systems that must comply with requirements regarding energy con­sumption (e.g.monitor displays).
13/24
L4990 - L4990A
Figure 29. Half dutycycle option.
V15=GND V5=V13=GND
t
d
V2
D
X
=
t
c
tc+t
d
t
c
t
d
V15=VREF V5=V13=GND
t
c
DEMONSTRATION BOARD
To evaluate the device performance, a demon­stration board has been realized. Despite its sim­plicity, it exploits most of the features of the L4990.
The board embodies an applicationbased on the following specification of universal mains AC-DC adapter:
Inputvoltage range: 85-270 Vac (50/60 Hz) Outputvoltage:15 V Outputcurrent:0.5 to 2A Outputvoltage ripple : 300 mV (max.) Load regulation: ± 5%(0.5 to 2 A load change) Target efficiency @ Iout = 2 A: ; 80% over the
input voltagefull range
Some preliminary decisions, concerning topology, operating mode, switching frequency, maximum duty cycle allowed and control technique, have been made.
As for topology, at this power level and output voltage, flyback is the most advantageous one, mainly because of its simplicity, which means low parts count,low cost and inherent high efficiency.
A peculiar design choice aiming at optimizing the overall system concerns the operating mode: the converter will work in continuouscurrent mode at low input voltages, when input current is greater, and in discontinuous mode at higher input volt-
V10
V2
t
c
2·tc+t
d
D97IN498
V10
D
=
X
ages.Numerous benefits originate from that. Compared to discontinuous current mode, con-
tinuous operation involves lower peak currents (typ. -40%) at the same throughput power. This implies less stress for all powercomponents.
The transformer inductance is higher and, there­fore, a smallerair gap is required for a given core: this increasesprimary-to-secondary coupling and, as a consequence, reduces leakage inductance and improves energy transfer. Both efficiency and load regulation will take advantage of that.
Another point in favor is a reduction of the mini­mum output power that the system is able to de­liver keeping the output well regulated.
Few components are required in addition for slope compensation.
Actually, continuous mode flyback suffers also from a poor dynamic behavior during load tran­sients because of the narrow bandwidth of the control loop due to stability problems. However, great dynamic performance is not required to AC­DC adapters,so this problem is of no concern.
The boundary between the two operating modes has been set at about 150 Vac (@ Iout=2A).
The selection of the switching frequency is a mat­ter of trade-off between achieving a small trans­formersize and high efficiency. 200 kHz seems to be a goodcompromise.
In this application, the wide input voltage range requires a large duty cycle sweep. The higher is the maximum duty cycle, the larger is the operat-
14/24
L4990 - L4990A
ing conditionsrange, in termsof input voltageand output current, that the converter is able to cover but, on the other hand, the higher is the peak cur­rent on the secondary side.
As to this point, the L4990 turns out to be particu­larly useful since it allows to set any maximum duty cycle greater (and lower) than 50% with very good precision. In the present case, a maximum duty cycle of 60% for steady state operation has been selected and an extra 5% is allowed to take transients into account.
Since it is not requested a very tight tolerance on the output, the feedback employs a primary side voltage sensing technique to reduce cost and complexity of the circuit. The same technique has been used to protect against outputovervoltages.
The electric schematic is shown in fig. 30. The PCB layout is shown in figg. 31 and 32. Table 1 and 2 summarize typical system performance, while table 3 lists the relevant bill of material, where details are given only for critical compo­nents and/orwhereuseful.
Warning:
the NTC for inrush current limitation is not assembled,thus use caution when connecting the demo board to the mains directly. The use of a variac or an isolation transformer is recom­mended.
Table 1. System efficiency.
I
=1A I
(Vac) V
V
in
out
(V) Effic. % V
out
out
(V) Effic. %
out
85 14.93 83.7 14.53 84.3 110 14.95 82.5 14.55 84.9 220 14.95 81.4 14.57 85.2 270 14.96 76 14.59 81.6
Table 2. System performance.
Line regulation Vin= 85 to 270 Vac
Load regulation I
= 0.5A to 2A
out
Maximum effic. V
Output ripple V
Minimum load V
Transition Volt. From C.C.M to D.C.M
I
= 0.5A
out
= 85 Vac
V
in
V
= 270 Vac
in
= 190 Vac
in
I
=2A
out
= 85 to 270 Vac
in
I
=2A
out
= 270 Vac
in
V
< 20V
out
I
=2A
out
=2A
30mV
0.95V
0.90V
86.2%
< 200mV
150mA
160V
Figure 30. AC-DC adaptor electric schematic
NTC
L4990
7
DC-LIM SGND
C5 C6
B1
C1
R15R2
R6
8146
1512
C15
R12 R19C8
R13
C3
R3
VCVCCDISCOMPVFB
OUT
10
ISEN
13
11
PGND
R23
C14
85
to
270
Vac
R1
R5
R8
C4
DCC
R9
VREF
R10
C10
R4 C7
59
3
4
2
RCT SS
Q2
R22
R20
R21
C11
R7
R24
C12
R16
T1
D4
D3
D2R14
Q1
R11
D1
C2
C13
D97IN499B
15V/2A
R17
GND
15/24
L4990 - L4990A
Table 3. Components List of the Fig. 30 AC-DCadaptorelectricschematic.
Component Reference Value Description
Resistors R1 1.6k
R2 9.1k 2%, 1/8W R3, R14 10 5%, 1/8W R4 360k 2%, 1/8W R5 27k 2%, 1/8W R6 200k 2%, 1/8W R7 4.7 2%, 1/8W R8, R9 4.7k R10 5.6k R11 1 R12, R13 24k R15 330 5%, 1/8W R16 - Not used R17 390 5%,1W, 2 paralleled resistors (not used) R19 100k 5%, 1W R20, R21 470k 2%, 1/8W R22 200 5%, 1/8W R23 2k R24 1k
Capacitors C1 100µF 400V, NCC-SMH or equiv.
C2 330µF 25V, NCC-LXF or equiv., 3 paralleled capacitors C3 47µF 25V, electrolytic C4 1µF 10V,electrolytic C5 1nF J precision C6, C15 10nF C7, C14 330pF C8 330pF 160V, polypropilene C9 100nF C10 220nF C11 100pF ceramic C12 - Not used C13 4.7nF 630V
Transformer T1 380µH Core: EFD25, Philips, 3F3 ferrite (or equivalent)
Transistors Q1 STP5NA80 ST, TO220 package
Q2 2N2222 ST (or equivalent)
Diodes B1 DF04M GI (or equivalent)
D1 STPS20100CT ST, Shottky, TO220 package D2, D3 1N4148 ST (or equivalent) D4 BYT11-600 ST, F126 package
Fuse Fuse T2A250V ELU (or equivalent)
NTC NTC - Not used (see warning)
Ω Ω
Ω Ω
2%, 1/8W
2%, 1/8W 2%, 1/8W 2%, 1/2W, metallic film (low inductance) 2%, 1/2W
2%, 1/8W 5%, 1/8W
Primary: 46 T, litzwire 20 x 0.1, interleaved assembly Secondary: 6 T, 4 paralleled litz wire 20 x 0.1 Auxiliary: 7 T (evenly spaced), 0.2 mm GAP ~ 0.7mm
16/24
Figure 31. AC-DC adaptor PCB layout (1.25 :1 scale) - Component Side.
L4990 - L4990A
Figure 32. AC-DC adaptor PCB layout (1.25 :1 scale) - Back Side.
17/24
L4990 - L4990A
Layout hints.
Generally speaking a proper cir­cuitboard layout is vital for correct operation but is not an easy task. Careful component placing, cor­rect traces routing, appropriate traces widths and, in case of high voltages,compliancewith isolation distances are the major issues. The L4990 eases this task by putting two pins at disposal for sepa­rate current returns of bias (SGND) and switch drive currents (PGND) The matter is complexand only fewimportant points will be herereminded.
1) All current returns (signal ground, power
ground, shielding, etc.) should be routed sepa­rately and should be connectedonly at a single groundpoint.
2) Noise coupling can be reduced by minimizing
and the inductance of the wiring.
4) Magnetic field radiation (and stray inductance) can be reduced by keeping all traces carrying switchedcurrents as short as possible.
5) In general, traces carrying signal currents should run far from traces carrying pulsed cur­rents or with quickly swinging voltages. From this viewpoint, particular care should be taken of the high impedance points (current sense in­put, feedback input, ...). It could be a good idea to route signal traces on one PCB side and power traceson the other side.
6) Provide adequate filtering of some crucial points of the circuit, such as voltage refer­ences, IC’s supplypins, etc.
the area circumscribed by current loops. This applies particularly to loops where high pulsed currentsflow.
3) For high current paths, the traces should be doubled on the other side of thePCBwhenever possible: this will reduce both the resistance
APPLICATION IDEAS
Herefollows a seriesofideas/suggestionsaimedat either improving performance or solving common applicationproblems of L4990-basedsupplies.
Figure 33. Isolated MOSFET Drive & Current TransformerSensing in 2-switch Topologies.
V
ISOLATION
V
C
9
BOUNDARY
IN
10
L4990
13
1112
PGND
SGND
Figure 34. Low consumption start-up
2.2M 33K
22V
V
47K
REF
OUT
ISEN
V
IN
STD1NB50-1
8
4
L4990
12 11
D97IN504
T
V
CC
SELF-SUPPLY
WINDING
18/24
D97IN505A
Figure 35. Bipolar Transistor Drive
V
8
L4990
CC
11
V
C
9
PGND
Figure 36. Typical E/A compensationnetworks.
10
13
OUT
ISEN
D97IN506
L4990 - L4990A
V
IN
From V
O
2.5V
+
1.3mA
R
i
VFB
R
C
d
f
R
f
COMP
+
5
­EA
6
2R
R
12
SGND
Error Amp compensation circuit for stabilizing any current-mode topology
except
for boost and flyback converters operating with continuous inductor current.
EA
+
1.3mA 2R
12
R
SGND
D97IN507
From V
R
P
C
P
O
R
i
C
R
d
f
VFB
R
COMP
2.5V
+
5
-
f
6
Error Amp compensation circuit for stabilizing current-mode boost and flyback topologies operating with continuous inductor current.
19/24
L4990 - L4990A
Figure 37. Feedback with optocoupler
COMP
6
L4990
V
OUT
5
VFB
Figure 38. Slope compensationtechniques
V
REF
4
R
T
RCT
2
C
R
I
R
SLOPE
SENSE
T
ISEN
OPTIONAL
13
L4990
12
SGND
I
R
SLOPE
R
SENSE
R
T
OPTIONAL
V
REF
RCT
C
T
ISEN
TL431
D97IN508
4
2
L4990
13
12
SGND
SGND
D97IN509A
L4990
12
10
13
OPTIONAL
OUT
ISEN
RR
R
SLOPE
C
R
SLOPE
SENSE
Figure 39. Protection against overvoltage/feedbackdisconnection (latched)
20/24
DIS
R
START
V
CC
8
14
L4990
12 11
SGND
PGND
D97IN510
V
Z
2.2K
DIS
R
START
V
CC
14
L4990
12 11
SGND
8
PGND
D98IN904
L4990 - L4990A
Figure 40. Protection against overvol-
Figure41. Device shutdown on overcurrent tage/feedbackdisconnection(not latched)
I
R
1
D97IN512A
pk max
R
2
VREF
DC
4
3
R
START
V
12
CC
8
L4990
11
D97IN511A
PGND
L4990
SGND
1211
4
14
13
OPTIONAL
VREF
DIS
ISEN
Figure 42. Constant power in pulse-by-pulsecurrentlimitation(flybackdiscontinuous)
V
IN
80 ÷
PGND
400V
L4990
DC
OUT
SGND
10
R
FF
ISEN
13
1211
L
p
R·L
p
RFF= 5·10
R
R
SENSE
6
R
SENSE
R
R
SENSE
2.5
SENSE
I
R
2
1-
R
1
I
pk
D97IN513
Figure 43. Voltage mode operation.
DC
3
10K
COMP
6
L4990
12 13
SGND ISEN
D97IN570A
REFERENCES
[1] EfficientactiveClamp for Off-line ApplicationsusingL4990and L6380 (N.Tricomi, G. Gattavari,
C. Adragna, PCIM96 - NURBERG). [2] 25WOff-Line AutorangingBattery Charger with L4990 (AN889) [3] 300WSecondary Controlled Two-SwitchForwardConverter with L4990 (AN890) [4] SMPSwith L4990 for Multisync Monitors(AN891) [5] HighperformanceVRM using L4990A,for Pentium Proprocessor(AN908).
21/24
L4990 - L4990A
DIM.
MIN. TYP. MAX. MIN. TYP. MAX.
a1 0.51 0.020
B 0.77 1.65 0.030 0.065
b 0.5 0.020
b1 0.25 0.010
D 20 0.787
E 8.5 0.335
e 2.54 0.100
e3 17.78 0.700
F 7.1 0.280
I 5.1 0.201
L 3.3 0.130
Z 1.27 0.050
mm inch
OUTLINE AND
MECHANICAL DATA
DIP16
22/24
L4990 - L4990A
DIM.
MIN. TYP. MAX. MIN. TYP. MAX.
A 2.35 2.65 0.093 0.104
A1 0.1 0.3 0.004 0.012
B 0.33 0.51 0.013 0.020
C 0.23 0.32 0.009
D 10.1 10.5 0.398 0.413
E 7.4 7.6 0.291 0.299
e 1.27 0.050
H 10 10.65 0.394 0.419
h 0.25 0.75 0.010 0.030
L 0.4 1.27 0.016 0.050
K0°(min.)8° (max.)
mm inch
0.013
OUTLINE AND
MECHANICAL DATA
SO16 Wide
L
A
B
D
16
1
e
9
E
8
K
hx
H
45
A1
C
23/24
L4990 - L4990A
Information furnished is believed to be accurate and reliable. However, STMicroelectronics assumes no responsibility for the consequences of use of such information nor for any infringement of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of STMicroelectronics. Specification mentioned in this publication are subject to change without notice. This publication supersedes and replaces all information previously supplied. STMicroelectronics products are not authorized for use as critical components in life support devices or systems without express written approval of STMicroelectronics.
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