Datasheet EFS2B, EFS21-TL5 Datasheet (SGS Thomson Microelectronics)

EFS
Application Specific Discretes
A.S.D.
FEATURES
n VERY WIDE TEMPERATURE RANGE:
tube ignition from -30to+85°C
n SINGLE SHOT IGNITION FROM -30 to 0°C:
350mA, 1350V striking pulse
n VERY WIDE POWER RANGE:
Fluorescent tube lamp ignition from 18 to 70W
n EFS2B driver compatible with 50/60Hz
operation
n SELECTABLE PREHEAT TIME:
EFS2A driver: 1.5s or 2.56s (50Hz) EFS2B driver: 0.74s or 1.24s (50Hz) EFS2B driver: 0.62s or 1.03s (60Hz)
n 8 STRIKING PULSES CAPABILITY:
for very cold environment or ageing lamp
n STARTER SHUTDOWN WITH FAILED LAMP
BENEFITS
2-CHIPS SET FOR FLUORESCENT LAMP STARTER
STARLIGHT-KIT
S014
EFS2A-CD EFS2B-CD
components
n Meet EN55015 standards WITHOUT EMI
capacitor
n Extendedlife time of the fluorescent lamp due to
smooth and single shot ignition
n High inherent reliability and extended life time
of the starter
DESCRIPTION
The EFS Kit is a 2 chips set used with 7 additional passive components, for Glow switch Starter.
The ASD (Application Specific Discretes) includes a bi-directional Power Switch and a Power Supply for the driver.
The driver provides a program to ensure a fully optimised linear fluorescent lamp ignition.
TM : ASDis trademark ofSTMicroelectronics.
PENTAWATT HV
EFS21-TL5
May 2000 - Ed: 5A
1/14
EFS
PIN CONNECTION (top view)
State tube detection 1
Preheat select 2
to be grounded 3
Shunt 4
to be grounded 5 to be grounded 6 to be grounded 7
DRIVER: EFS2A-CD
SO14
14 G1 13 G2 12 VCC 11 GND
10 to be grounded
9 DO NOT CONNECT 8 to be grounded
G1 1
Vcc 2
Tube 3
GND 4
G2 5
Pentawatt HV
ASD: EFS21-TL5
and :EFS2B-CD
EFS STARLIGHT-KIT PARTS SELECTION:
The EFS STARLIGHT-KIT answers effectively to linear fluorescent lamp ignition needs:
MAINS FREQUENCY
50Hz 60Hz
DRIVER VERSION EFS2A EFS2B
Pin 2 connection
PREHEAT DURATION
GND VCC GND VCC GND VCC
1.5s 2.56s 0.74s 1.24s 0.62s 1.03s
ASD EFS21
LAMP POWER RANGE
AMBIENT TEMPERATURE RANGE
Note 1: below-20°C, it isrecommended to limitthe lamp powerrange to 58W. Note 2: theignition temperature rangeis given with startingaid, as requiredin the IEC 81and IEC926 (§6.3.1) standards.
18 to 70W (note 2)
-30 to 85°C (note1, note 2)
BASIC APPLICATION DIAGRAM
BALLAST
150K
ASD
22µF - 16V
MAINS
FLUORESCENT
LAMP
18W TO 70W
DO NOT CONNECT
0.39
DRIVER
4
U2
9
7/8/10/11 2/3/5/6
14 13 12 2
R
1
3
1 5
U1
4
2/14
RECOMMENDED LAMP POWER RANGE APPLICATION
LAMP POWER(W)
70 W
58 W
EFS
36 W
18 W
-30 -100 1020304050607080-20 90
Note 2: the ignition temperature range is given with starting aid, as required in the IEC 81 and IEC926 (§6.3.1) standards.
WORKING AREA
Tamb(°C)
(see note 2)
ABSOLUTE RATINGS (limiting values)
Symbol Parameter Value Unit
Top Operating Junction temperature range -30 to +125 °C
Tstg
Storage temperature range
-55 to +150 °C
DRIVER: EFS2 A & EFS2B
Symbol Parameter Value Unit
Vcc Maximum supply voltage 14 V
Ptot Power dissipation 500 mW
ESD Electrostatic discharge between any pins
1kV
Standard: MIL STD 883C Human Body Model
V
SENSE
Input operating range
±10 V
ASD: EFS21
Symbol Parameter Value Unit
I
T(RMS)
Tcase
I
TSM
RMS on-state current Tcase = 90°C1A I Surge peak on-state current
T(RMS)
=1A t
= 0.16s tON= 0.75s
OFF
+ 120 °C
15 A Tjinitial = 25°C, tp = 10ms Minimum repetitive rate periode : 1min.
V V
DRM RRM
Repetitive peak off-state voltage
600 V
3/14
EFS
ELECTRICAL CHARACTERISTICS (Tj=25°C, unless otherwise specified)
DRIVER
Symbol Parameter Min. Typ. Max. Unit
Vcc
V
UVLO
V
CCH
V
CCL
I
CC
I
SO
LAMP OFF STATE DETECTION
tc
V
REF
ASD
Supply voltage in preheat mode Under voltagelock-out threshold Supply limitation high in standbymode Supply limitation low in standby mode Supply current in standby mode Ignition current level Rsense= 0.39
712V
5V
6.8 7.7 8.7 V
6.77 7.57 8.41 V 440 450 475 µA 280 350 420 mA
Checking delayafter zero crossing lampvoltage EFS2A version EFS2B version
2.9 5.9 ms
2.5 7.5 ms
Internal referencevoltage 1.12 1.26 V
Symbol Parameter Min. Typ. Max. Unit
VT + Positive on-state voltage IT= 1.5A tp = 500µs 2.1 3.15 V
VT - Negative on-state voltage IT= 1.5A tp = 500µs 0.89 1.2 V
V
V V
I I
BR
DCM RCM
DRM RRM
I
H
Breakdown positive voltage I
= 5mA tp= 10ms 1200 1350 1500 V
DRM
Non repetitive peak off-state voltage Pin 1 = Pin 2 = Pin 4 = Pin 5 Repetitive rate : 3Hz
Leakage current, at V
DRM/VRRM
rated
Pin 1 = Pin 2 = Pin 4 = Pin 5 Holding current dI/dt = 9 A/ms
800 V
20 µA
350 mA
Pin1 = Pin 2 = Pin4 = Pin5
ORDERING INFORMATION
DRIVER
ASD
TM
EFS 2 A/B CD- EFS 2 1 TL5-
Electronic Fluorescent Switch
Digit A: 50Hz B: 50/60Hz
SO14 Package
Electronic Fluorescent Switch
KitKit Version
Version Digit
TL5: PentawattHV Package
with lead forming
4/14
DEMONSTRATION BOARD DIAGRAM
EFS
THERMAL
FUSE
R2R1
DRIVER
R5
R4
4
4
U2
9
7/8/10/11
3/5/6
D1
R3
14 13 12
Vcc
2
GND
OPEN
one of the tracks
R6
C1
ASD
3
1 5
U1
2
4
When the starter has to be protected against over-temperature, over-current or short circuit, it is recommended to implement a thermal fuse in series with the starter. Tomeet (IEC 926)standards,a capacitor (f.i.5nF) can beconnected betweenpin 3and pin 4 ofthe ASD.
BOARD ASSEMBLY
PCB with Pentawatt HV and SO14
DRILL and CUT the track for SHORT preheat --> for LONG preheat -->
Pin 2 is the preheat time select pin. To select a shortpreheat time, drill to cut the Vcc to pin 2 track at the metallic hole. To select a long preheat time, drill to cut the GND to pin 2 track. The layout must be configured for either choice to avoid supply short circuit.
RECOMMENDED COMPONENTS ACCORDING TO APPLICATION CONDITIONS
Application Conditions
AC mains Single
230V - 50Hz
Lamp Power Range Ambient Temperature Range
18 to 70W 18 to 36W
Single
Twin series 230V / 50Hz or
120V - 60Hz
-30 to + 85°C (note 3)
single 115V / 50Hz
Recommended Components ASD version EFS21 Driver version EFS2A or EFS2B EFS2B EFS2A or EFS2B R1, R2 30k- 0.125W - 5% 15k- 0.125W - 5% R3 130k- 0.125W - 5% R4 2.2k- 0.25W- 5% 3.3k- 0.25W -5% R5 0.39- 0.25W - 5% (note 4) R6 0.39k- 0.25W- 5% C1 22µF - 16V - 20% C2 BYD17K (800V)
Note 3: below -20°C, it is recommended to limit the lamp power range to 58W. Note 4: R5(Rsense) should have a 8 A, 10 ms surge capability.
5/14
EFS
EFS STARLIGHT-KIT APPLICATION NOTE 1/ THE AC POWER SWITCH: FUNCTIONAL DESCRIPTION
he Starter is a bi-directional switch which performs two functions:
n the preheat ofthe tube, n the ignition of the tube.
BALLAST
PREHEAT
FLUORESCENT
1
TUBE
2
V strike
220V / 50HZ
The mains voltage is applied Preheating of the tube Striking of the tube
During the preheat period, the ASD is fully conducting. The tube lamp is shortcircuited by the starter, and the current flows through its filaments. In these conditions, the lamp can not light up, but the temperature of the lamp electrodesincreases.
At the end of the preheat period, lamp filaments are warm enough to emit electrons in the gas and to permit the lamp ignition in good conditions. The ASDswitches off the preheating current . Atthis moment, the ballast is equivalent to a current generator (I=I
SO,ISO
= Switched Off current). As the ASD switches off, the starter voltage increases. Theamplitude ofthis high voltage spike is then clamped by the ASD(V
1350 V). As
BR
the starter and the lamp are in parallel, the striking pulse is directly applied to the lamp. The electromagnetic energy of the ballast is then discharged through the lamp and the ASD.
2/ WHAT’S NEW IN THIS SWITCH?
3
Striking pulse
NEW EFS ASD
The AC SWITCH merges an auxiliary power supply for the driver, a power clamping device (1350V) and a bi-directional switch with his execution pilot block.
6/14
Vcc
TUBE
CLAMPING
AC SWITCH
G1 G2
ON / OFF
DRIVER
Powersupply
GND
VOLTAGE
HIGH
EFS
Present solutions work with a unidirectional
Conventional discrete circuit (minimal version)
switch, like MOS transistors or GTO (Gate Turn Off thyristor). As a starter is a bi-directional switch, it is necessary to use a rectifier bridge (4 diodesof 1500V ). More, 2 or 3 diodes in series with the GTO are required to get the necessary switch off
1500V
GTO
effect, and the whole is controlled with an analog timer built around a small SCR.
The interest of a bi-directional switch arises itself: a drastic reduction of the number of components,
SCR
and of course, a reduction of power losses (only 1 forward voltageinstead of 5).
3/ LAMP IGNITION FEATURE:
A lamp requires a minimum energy level to be ignited, but this energy depends especially on the lamp temperature. The lower the temperature is, the more energetic the lamp strike is.
This energy stored in the ballast is directly proportional to the Switched Off current
IE
(
SO
In other words, the required energy and of course the ISOlevel, are maximum for the minimum
LI
.
SO
2
)=
.
2
temperature. Results based on experiments show that it is necessary to switch off a current of 350 mA to strike a 58W tube at -30°C (with a voltage amplitude clamped at 1200V and starting aid).
Therefore,the best way to strike a tube independentlyof the temperature is to keep the maximum ISOlevel for allthe temperature range. Unfortunately, thesolution is not so simple to implement because theenergy level at ambient or warm temperature would be much important: the lamp would be ignited, but the lamp lifetime would be shortened. This is why one of the innovations of the ASDis to modulate the striking energy versus temperature (see feature hereafter).
350mA
I.S.O.
200mA
Switched off current versusambient temperature
A.S.D. FEATURE
For freezing temperatures, the ISOlevel is maintained at 350 mA, and for positive temperatures, the I level decreases slowly.
SO
7/14
EFS
4/ AUXILIARY POWER SUPPLY:
In order to reduce the number of components, an auxiliary power supply is integrated in the ASD. This active power supply works directly on the mains and requires only a low voltage capacitor 16V - 22µF. The operating mode of this supply varies with the starter operating phase:
POWER SUPPLY SCHEMATIC
D1
7.68
7.57
R6
G1
VCC
C SUPPLY
DRIVER
R1R2
ASD
TUBE
GND
Supply operation during preheat phase:
During preheat phase, the driver manages alone the supply function (neither the driver nor D1 and R6 are involved). A part of the current flowing through theASDis used, at the beginning and at theend of each positive mains half cycle, to charge the output capacitor.
Supply operation during standby phase:
When the lamp is lit, the monitors its supply voltage (Vcc). At the beginning of each positive mains half cycle, when Vcc is lower than 7.57V, the driver closes the ASDsupply switch. The capacitor is charged to provide the standby current of the driver. During this phase the tube lamp is short circuited by the ASD. When the supply voltage reaches 7.68V, the driver opens the ASDsupply switch. Since this current is also flowing in the ballast, the supply turn off provides across the lamp an additional voltage spike. After running few minutes the lamp becomes warm and this spike voltage naturally decreases.
SUPPLY DURING PREHEAT PHASE
SUPPLY DURING STANDBY PHASE
(Without E.M.I. Capacitornor R6 nor D1)
Starter current
at the ignition
5min after
ignition
Starter voltage
To reduce dramatically this repetitive voltage spikes across the lamp, the R6 resistor with the diode D1 provide a part of the supply current. Thus, the ripple voltage of thesupply voltageis reduced,as wellas the level of the switched off current. On the other hand, this increases the safety margin of the RF noise (versus the IEC 55015 limits)
8/14
5/ THE DRIVER: FUNCTIONAL DESCRIPTION
EFS2A DRIVER Internal block diagram (50Hz operation)
EFS
State
tube
Shunt
Vcc
State tube detection
(Striked / Off)
ISO synchro
350mA
UVLO
Minimum
Powersupply
0 current synchro
8 attempts
Strikes counter
Clock 1/8
Current generator
Pre-heat
period
counter
30mA
1,5s or
2.5s
Preheat Select
G2
G1
GND
ALGORITHM
1. At switch on:
Atswitch on, an integratedUnder Voltage Lock Out function (UVLO)resets the driver as long as thesupply voltage stays belowa safety level.
2. Preheat:
The ignition sequence begins with the preheat phase.Two differentduration’s can be selected with PIN 2 (see table EFS STARLIGHT-KIT PARTS SELECTION page 2).
ACMAINS ON
UVLO RESET
Preheat *
1.5s or 2.5s
Duringthis phase, the driver maintains the ASDin a full ON-state making the starter equivalent to a bi-directional conducting switch.
3. Ignition of the fluorescent tube:
At the end of the preheat period, the starter strikes the fluorescent lamp. For that, the driver reads continuously the current through the starter. When the current reaches the Switch Off level (ISO= 350mA), the driver turns off theASD. This inducesa highvoltage pulse across the lamp. This pulse amplitude is limited by the ASD(1350V).
4. If the lamp fails to strike:
The driver detects the stateof the tube (lit or off). If it
Loop 2
Autosupply
Fail = 0
Attempt = 0
Strike
Attempt = Attempt + 1
Tube
YES
Ignited?
Fail = Fail + 1
Loop 1
Fail = 8
NO
YES
Fail = 0
Preheat *
0.75s or 1.25s
Loop 3
NO
YES
Attempt <8
NO
Autosupply
stays off during 8 mains cycles (loop 1), a new preheat period, shorter than the first one, starts again (loop 3), followed by a new ignition attempt.
* see the preheat duration table § 6
The driver will try to fire the tube 8 times. If none of the8 attempts succeeds in strikingthe lamp, the driver turns in standbymode, and the whole starteris fully stopped until the next mains removal andpower supply reset.
5. If the lamp is ignited:
If the lamp is ignited, the driver stays in standby mode while monitoring the state of the lamp (loop 2). During normal operation of the tube, this short pulse is masked by the lamp conduction. If the mains interruptionis really longenough toturn offcompletely the lamp,a new ignition sequencestarts again (loop
3) with 8 other new possible attempts.
9/14
EFS
6/ PREHEAT PHASE DURATION 50-60Hz:
The driver determines the preheat duration by counting mains cycles. This numeric solution brings naturally a good precision depending only on the mains frequency tolerance.
With the 2 driver versions, the EFS startlight-kit provides a choice of 4 preheat duration’s. The following tablegives thepreheat duration before the firstignition attempt.The seven nextpreheat duration’s, incase of unsuccessful ignition attempt, last the half of the first one
PREHEAT DURATION
MAINS FREQUENCY 50Hz 60Hz DRIVER VERSION EFS2A EFS2B EFS2B Pin 2 connection GND VCC GND VCC GND VCC
1.5s 2.56s 0.74s 1.24s 0.62s 1.03s
7/ TUBE STATE DETECTION:
During the ignition sequence or once the lamp is lit, the starter checks the state of the lamp (lit or off). To determine this state, the driver reads the lamp voltage through the resistor bridge (R1+R2+R3, R4).
- If the lamp is off, its voltage equal the mains voltage.
- If the lamp is lit, its voltage is only 80 V (for a 58W lamp).
Thus the lamp state is determined by comparison of the lamp voltage with a programmed detection level.
CORRECT SETTING = NO WAVEFORM ACROSS THE GREY AREATolerance effects:
Tolerances on resistors (R1, R2, R3 and R4) as well as on the integrated comparator bring a tolerance on the set detection level. Thus the detection level is included in a range delimited by the maximum and the minimum detection levels (DL
MAXDLmin
).
DL
MAX
DL
min
OFF Lamp
Voltage
The driver checks the state of the lamp when mains voltage is maximum, that isto say 5ms after the zero crossing mains voltage (50Hz). Here
LIT Lamp
Voltage
again internal tolerances bring a tolerance on the real checking moment (TC
minTCMAX
).
TC
min
TC
MAX
How to set the detection level?
Only the R4 resistor value can be set to adjust the detection level. Values of resitors R1 to R3 must match values of the table RECOMMENDED COMPONENTS ACCORDING TO APPLICATION CONDITIONS of the page 5. Practically the R4 resistor value has to be set so that neither the OFF lamp voltage nor the LIT lamp voltage cross the grey area.
The DL
DL
MAX
and DL
MAX
xR R R R
.( )
=
limits can be calculated as follows:
min
MAX MAX MAX
+++1265 4 1 2 3
min
R
4
min
and
DL
.( )min min min
min
=
xR R R R
++ +1122 4 1 2 3
MAX
4
R
MAX
10/14
8/ E.M.I. CAPACITOR:
As required in the IEC 926 standard (§11.5), “starters which are interchangeable with glow starters in accordance with IEC 155 shall contain means for radio interference suppression, the effect of which is equivalent to that of the radio interference suppression capacitor prescribed in
7.12 of IEC 155”. The EFS starlight-kit is compatible with this 5nF
E.M.I. Capacitor which must be connected directly across the ASD(between pin 3 “TUBE” and pin 4 “GND”).
On the other hand, this E.M.I. capacitor increases
DRIVER
Rsense
9
7/8/10/11
2/3/5/6
14
13
12
1
4
1
5
2
the striking pulse width of about 55% on positive temperatures.
8.1. Operation in single lamp configuration
The EFS STARLIGHT-KIT is ideal in the following configurations:
- Single Starter / 230V / 50Hz - Single Starter / 230V / 60Hz - Single Starter / 120V / 60Hz
ASD
3
4
EFS
C
E.M.I.
T U
B E
Note 4: the different driver versions should be chosen according to the table “EFS STARLIGHT KITPARTS SELECTION” page 2. Note 5: Components to choose are listed in the table “RECOMMENDED COMPONENTS ACCORDING TO APPLICATION CONDITIONS”
page 5.
AC
MAINS
8.2. Operation with capacitor for power factor correction:
The EFS STARLIGHT-KIT is also suitable for magnetic ballast including front end parallel capacitor. The EFS STARLIGHT-KIT is NOT suitable for magnetic ballast including front end serial capacitor.
LEADING MAGNETIC BALLAST WITH SERIAL CAPACITOR
T U
B E
MAGNETIC BALLAST WITH SHUNT PARALLEL CAPACITOR
T U
B E
AC
MAINS
11/14
EFS
8.3. Operation on the 230V/50Hz AC mains in twin tubes configuration
The EFS STARLIGHT-KIT is also suitable for the configurations Twin tubes Starter
Note 5: Components to choose are listed in the table “RECOMMENDED COMPONENTS ACCORDING TO APPLICATION CONDITIONS” page 5.
The only electrical diagram difference consists of the R4 resistor which needs to be changed from 1 to
2.2k. Without this modification, the starter will generate only one ignition attempt instead of 8 in case of defective lamp; the loop 3 is removed fromthe algorithm described in page 9.
AC
MAINS
230V
TWINTUBE
T
T
U
U
B
B
E
E
BALLAST
230V / 50HZ
FLUORESCENT TUBE
STARTER
F
F
O
SOCKET
F
F
O
ALIGHT
ALIGHT
In the Twin Series 230V/50Hz configuration, the polarity of the two starters must be respected:
In case of no operation of starters, rotate one of the starters of 180° on its socket.
Rotate of 180°
only one starter
12/14
PACKAGE MECHANICAL DATA
SO14 (Driver)
EFS
L
a2
A
b
e3
D
14
17
e
M
8
S
F
Dim.
Millimeters Inches
Min. Typ. Max. Min. Typ. Max.
A 1.75 0.069
G
c1
C
a1 0.1 0.2 0.004 0.008 a2 1.6 0.063
b 0.35 0.46 0.014 0.018
b1 0.19 0.25 0.007 0.010
b1
a1
E
C 0.5 0.020
c1 45o(typ.)
D 8.55 8.75 0.336 0.334 E 5.8 6.2 0.228 0.244
e 1.27 0.050
e3 7.62 0.300
F 3.8 4.0 0.150 0.157
G 4.6 5.3 0.181 0.208
L 0.5 1.27 0.020 0.050
M 0.68 0.027
S8
o
(max.)
13/14
EFS
PACKAGE MECHANICAL DATA
Pentawatt HV with lead forming - TL5 (ASD)
DIMENSIONS
REF.
Millimeters Inches
Min. Typ. Max. Min. Typ. Max.
A 4.3 4.8 0.169 0.188 C 1.22 1.42 0.048 0.056 D 2.4 2.8 0.094 0.110
DIAM 3.65 3.85 0.144 0.152
E 0.35 0.45 0.014 0.018
F 0.65 0.75 0.026 0.030
G1 4.88 5.28 0.192 0.208 G2 7.42 7.82 0.292 0.308 H2 10.4 0.409 H3 10.05 10.4 0.396 0.409
L1 3.3 0.130 L2 14.24 14.64 0.560 0.576 L3 2.34 2.74 0.092 0.108 L5 2.6 3 0.102 0.118 L6 15.1 15.8 0.594 0.622 L7 6 6.6 0.236 0.260
R 0.5 0.020
Informationfurnished isbelieved to be accurate andreliable. However,STMicroelectronics assumesno responsibility for the consequencesof use of such information nor for any infringement ofpatents orother rights of third parties which may result from its use. No licenseis granted by implication or otherwise under any patent or patent rights of STMicroelectronics. Specifications mentioned in this publication are subject to change without notice. This publication supersedes and replaces all information previously supplied. STMicroelectronics products are not authorized for useas critical components in life support devices or systems without express written ap­proval of STMicroelectronics.
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