SFL Supra, Supra 1.0, Supra 1.0 S User Manual

Download

SUPRA

Stainless Steel

Single Wall

Chimney System

for Condensing

Appliances

PRODUCT INFORMATION

The Supra chimney system range is speciﬁcally designed to meet the demands of the latest high efﬁciency condensing heating appliances. Supra 80mm - 350mm is supplied complete with factory ﬁtted and bonded elastomer seals, offering peace of mind and reduced installation time for the installer.

INTRODUCTION

Supra is a single-wall pre-fabricated stainless steel ﬂue system, primarily designed for gas and kerosene (28Sec) oil ﬁred appliances, which produce condensates and positive pressure conditions as a function of their operation, such as high efﬁciency condensing appliances.

DESCRIPTION

Supra is manufactured in 13 diameters ranging from 80mm to 600mm and consists of a range of lengths and ﬁttings which simply push-ﬁt together, and which are secured with a Locking Band. The entire system is manufactured from corrosion resistant grade 316L (1.4404:X2CrNiMo 17-12-2) stainless steel and is manufactured using a fully welded construction and precision formed close tolerance joints.

Supra has been speciﬁcally designed for condensing applications and product sizes from 80mm to 350mm inclusive are supplied complete with factory ﬁtted and bonded elastomer seals.

Product sizes from 400mm to 600mm inclusive are manufactured from 1mm 316L material. As these diameters can be used for re-lining existing masonry stacks, they are provided without seals ﬁtted as standard. Where seals are required in these diameters, they need to be purchased and retroﬁtted on site.

The Supra product is available with a wide range of support components that cater for both lateral and vertical structural loading of the product. SFL does not recommend any other system of support being used with the Supra product, unless approved by SFL prior to installation.

Application

The standard Supra product is primarily designed for internal applications and for use on high efﬁciency gas / kerosene ﬁred condensing appliances and for applications where the chimney could be under positive pressure conditions not exceeding 200Pa at a maximum ﬂue gas temperature of 200°C. Supra can also be used as a rigid chimney liner within a masonry chimney.

When ﬂuing condensing appliances and where the chimney is external to the building, there is a risk that the condensates could freeze. In such cases, SFL would recommend that a twin wall insulated product such as Nova SM is used to prevent this. Regulations now require all domestic external ﬂue runs over 3m are to be made from twin wall insulated product manufactured with a stainless steel liner.

Care should be taken where there is a risk of accidental human contact with Supra. Although most condensing appliance produce ﬂue gas temperatures in the region of 30-50°C, it is possible that in non-condensing mode the ﬂue gases can achieve much higher temperatures. For instances where the ﬂue gas temperature of the appliance can rise above 70°C and there is the possibility of accidental human contact, a twin wall insulated product such as Nova SM should be used.

Approvals

The Supra product is CE certiﬁed to BS EN 1856-1 & 2 certiﬁcate No. 0086-CPD-496040 & 0086-CPD-559419 to the performance designations as detailed in Table A below.

Table A

Supra product designations to BS EN 1856-1/2

Supra BS EN 1856-1 T200 P1 W V2 L50050 O(300)

Supra 1.0 BS EN 1856-1 T450 N1 D V2 L50100 G(450)

Supra 1.0 (S) BS EN 1856-1 T200 P1 W V2 L50100 O(300)

Supra BS EN 1856-2 T200 P1 W V2 L50050 O

Supra (No Seals)

Supra 1.0 BS EN 1856-2 T450 N1 D V2 L50100 G

Supra 1.0 (S) BS EN 1856-2 T200 P1 W V2 L50100 O

Standard number

Temperature class

Pressure class

Condense resistance D=dry W=wet

Corrosion class

Material speciﬁcation Liner grade 316L

Liner thickness: 0.5mm / 1.0mm

Sootﬁre resistance G=yes O=no

BS EN 1856-2 T450 N1 D V2 L50050 G(450)

Product to EN1856-2 relate to chimney liners within a non-combustible shaft. (S) Denotes ﬁtted Seals.

Quality

All components are manufactured under a quality assurance scheme, certiﬁcate No. FM 557622, administered by British Standards in accordance with BS EN 9001: 2008. In addition SFL operate a CE approved factory production control system as required under the Construction Products Directive 93/68/EEC.

Installation / Regulations

Connection to an appliance which is not connected to the fuel supply, may be carried out by a competent person. However, connection to an appliance that is connected to the fuel supply MUST be carried out by an approved and registered heating engineer, e.g. Gas Safe, HETAS (Solid Fuel) or OFTEC (Oil).

The Installation of the Supra product must be in accordance with local building regulations and associated National Standards and Code of Practice. Relevant standards are as follows:-

Document J - DOE Building Regulations Section F - Building Standards (Scotland) Section L - Building Regulations (Northern Ireland) Solid Fuel & Oil Fired Appliances: BS EN15287-1:2007 Domestic Gas Installations: BS5440: Part 1: 2008

SUPRA JOINTING DETAILS

Fig 1

Where Supra is used to reline an existing stack, it is imperative that the product is not supported by suspending from the top of the stack. In all instances the liner must be lowered down the stack using a Support Length at the bottom. Location Bands must then be used at intervals not exceeding 3.0 metres. The Location Bands are to be secured underneath a joint and are designed to centrally locate and brace the system when lowered into an existing chimney or shaft. When required, the Location Bands can be manufactured to bespoke dimensions provided by the customer to suit the required chimney / shaft dimensions.

For condensing (WET) applications it is important that horizontal sloping runs are angled not less than 3° to the horizontal where head room is limited, but preferably 5°. Various components are available to facilitate either a 3° or 5° incline from the horizontal. Drainage components MUST be used strategically within the system to facilitate the removal of condensation, see Fig 3. Above 350mm where Supra is used on condensing applications, Elastomer Seals must be ﬁtted and preferably bonded to the product. Prior to making the joint, ensure that both mating ends are clean and free of dirt and apply a generous amount of SFL Seal Lubricant around the face of the seal to aid installation.

Commercial Applications

The Supra Product is suitable for commercial applications up to and including 600ID. Due to the complexity of most installations, SFL can manufacture to order bespoke components including special angled elbows, tees and multi-inlet manifolds. Please forward your requirements complete with detailed dimensioned drawing to SFL Technical Department who will assess your requirements.

SFL also employ state of the art software to model the thermodynamic and ﬂow characteristics of the proposed system, allowing the most economic system design to be achieved. All designs are calculated in accordance with EN 13384 parts 1 &

2. SFL can also offer advice on the Clean Air Act requirements and calculate chimney heights to the requirement of the Clean Air Act Memorandum. For further information please contact SFL Technical Department.

Elastomer Seal (P1 / W Applications)

The Elastomer Seal is located in the recess of the female end of the Supra chimney system as detailed in Fig 1. Product sizes from 80mm to 350mm are supplied complete with the Elastomer Seal factory ﬁtted and bonded. Above 350mm, Joint Seals must be ordered separately. Where Supra is being used for condensing (WET) / positive pressure (P1) applications up to 200Pa at a maximum ﬂue gas temperature of 200°C, Elastomer Seals MUST be ﬁtted at each joint within the system. Note: Joint Seals are only suitable for gas and 28Sec (Kerosene) applications within the above limits. Where Elastomer Seals are being used, the chimney system must be installed with a minimum of 3° or preferably 5° incline to the horizontal to ensure adequate back drainage of condensation. Failure to maintain an adequate incline and lack of drainage component in the system may lead to premature failure of the product / seals.

Fig 2

Joint Seal

Female Socket

Ensure the Seal Lips face down See Fig. 2

Elastomer Seals Supplied bonded on 80mm - 350mm Standard Supra. Where used on Supra 400mm and above, the Seal has to be purchased separately using the Code Numbers detailed below. Replacement seals for all diameters are also given below.

Seal Size Code Number

80mm 4006308

100mm 4006310

130mm 4006313

150mm 4006315

180mm 4006318

200mm 4006320

250mm 4006325

300mm 4006330

350mm 4006335

400mm 4006340

500mm 4006350

600mm 4006360

Seal lubricant (P1/W))

This must be applied around the circumference of the ﬁtted seal to provide a lubricated interface between the seal and the liner when the product is used for positive pressure and wet applications.

Code Number

Seal Lubricant (250ml) 3107500

Only SFL lubricant should be used as it has been specially formulated for use with both silicone and EPDM seal materials. Failure to use SFL lubricant when installing seals in Supra product may invalidate the product warranty.

INDIVIDUAL COMPONENTS

LENGTHS

Installed Length

A (Installed length)

Available in ‘nominal’ installed lengths as detailed in the table below

Installed Length (mm)

80mm- 150mm 988 458 193

180mm- 600mm 969 459 204

Lengths

Code Number 80mm 4010108 4010208 4010308 100mm 4010110 4010210 4010310 130mm 4010113 4010213 4010313 150mm 4010115 4010215 4010315 180mm 4010118 4010218 4010318 200mm 4010120 4010220 4010320 250mm 4010125 4010225 4010325 300mm 4010130 4010230 4010330 350mm 4010135 4010235 4010335 400mm 4020140 4020240 4020340 500mm 4020150 4020250 4020350 600mm 4020160 4020260 4020360

Locking Bands

This component must be used on every joint between components. Needs to be ordered separately

Size Code Number 80mm 4017008 100mm 4017010 130mm 4017013 150mm 4017015 180mm 4017018 200mm 4017020 250mm 4017025 300mm 4017030 350mm 4017035 400mm 4027040 500mm 4027050 600mm 4027060

Inspection Length

Designed to be installed within the system to allow access for inspection and cleaning. The door closes on an elastomer seal to provide a water and pressure resistant joint and must only be used where the ﬂue gas temperature will NOT exceed 200°C. For high temperature applications both the inner and outer door seal must be removed prior to installation.

Size Code No. A B C

80mm 4011008 195 70 100 100mm 4011010 195 70 110 130mm 4011013 283 113 160 150mm 4011015 283 113 170 180mm 4011018 289 127 170 200mm 4011020 289 127 170 250mm 4011025 289 127 170 300mm 4011030 289 127 170 350mm 4011035 289 127 170 400mm 4021040 289 127 170 500mm 4021050 289 127 170 600mm 4021060 289 127 170

75mm minimum to 230mm maximum installed length

The Damper Length can

be used for condensing

& positive Pressure

requirements (P1 / W)

TEES AND ELBOWS

90°

Adjustable Length

Designed to be used to make up a required length between two components. It should be used with a standard length which MUST be ordered separately. It can also be inserted into the female end of other components, but however applied, must engage a depth equivalent to at least half the diameter of the Supra being used. Adjustable Length (80mm - 350mm) are also supplied with a special Locking Band and Seal which must be used for condensing applications. For sizes above 350mm, the A Locking Band and Seal MUST be ordered separately. See Installation Instructions on page 11 for further details.

Size Code Number 80mm 4014408 100mm 4014410 130mm 4014413 150mm 4014415 180mm 4014418 200mm 4014420 250mm 4014425 300mm 4014430 350mm 4014435 400mm 4024440 500mm 4024450 600mm 4024460

Adjustable Locking Band and Seal (400mm - 600mm Supra)

Required for above sizes when used on wet / positive pressure systems.

Size Code Number 400mm 4007240 500mm 4007250 600mm 4007260

Damper Length (P1 / W)

Used to increase resistance or reduce draught in a system or at appliance connection. This is not a reﬂux device and is manually set.

Size Code No. A

100mm 4019610 237 130mm 4019613 237 150mm 4019615 237 180mm 4019618 258 200mm 4019620 258 250mm 4019625 258

90° Tee

Used to provide a 90° connection in a system run or can be used as an access / inspection point when used with a Locking Plug

Size Code No. A B C

80mm 4010508 283 110 90 100mm 4010510 283 110 90 130mm 4010513 283 112 100 150mm 4010515 283 112 125 180mm 4010518 289 126 131 200mm 4010520 459 211 131 250mm 4010525 459 211 217 300mm 4010530 459 211 217 350mm 4010535 459 211 217 400mm 4020540 969 466 303 500mm 4020550 969 466 303 600mm 4020560 969 466 477

135° Tee and 45° Elbow

93° Equal Tee

The tee is provided with a 3° connection on the branch to allow for condensate drainage where headroom is limited.

95°

Size Code No. A B C

80mm 4010608 283 107 90 100mm 4010610 283 108 90 130mm 4010613 283 109 100 150mm 4010615 327 108 125 180mm 4010618 289 126 131 200mm 4010620 459 211 131 250mm 4010625 459 211 217

300mm 4010630 459 211 217 350mm 4010635 459 211 217 400mm 500mm

N/A

600mm

conﬁguration

Used to provide a 90° connection in a system run or can be used as an access / inspection point when used with a Locking Plug

Size D E F G

80mm - - - 100mm - - - 130mm 308 319 218 264 150mm 336 352 238 288 180mm 376 417 266 343 200mm 404 427 286 367 250mm 476 453 337 429 300mm 546 900 386 488 350mm 616 750 436 548 400mm 697 783 493 632 500mm 839 832 593 753 600mm 979 881 692 872

95° Equal Tee

The tee is provided with a 5° connection on the branch to allow for condensate drainage. Can be used at the base of a vertical stack or to facilitate a 5° incline

93°

Size Code No. A B C

80mm 4011908 283 107 90

100mm 4011910 283 108 90 130mm 4011913 283 109 100 150mm 4011915 327 108 125 180mm 4011918 289 126 131 200mm 4011920 459 211 131 250mm 4011925 459 211 217 300mm 4011930 459 211 217 350mm 4011935 459 211 217 400mm 4021940 969 466 303

Locking Plug

Used to close off the branch or base of a tee or the end of a header/manifold. Held in position with a Locking band.

Size Code Number A 80mm 4014908 82 100mm 4014910 82 130mm 4014913 82 150mm 4014915 82 180mm 4024918 77 200mm 4024920 77 250mm 4024925 77 300mm 4024930 77 350mm 4024935 77 400mm 4024940 77 500mm 4024950 77 600mm 4024960 77

500mm 4021950 969 466 303 600mm 4021960 969 466 477

135° Equal Tee

Used to provide a 45° connection in a system run or as the entry point to a chimney. Can be used as an access / inspection point when used with a Locking Plug or as a drain when ﬁtted with a Condensate Collector.

Size Code No. A B C

80mm 4012280 - - 100mm 4012210 - - 130mm 4012213 283 182 198 150mm 4012215 327 213 222 180mm 4012218 459 308 256 200mm 4012220 459 318 280 250mm 4012225 459 343 341 300mm 4012230 969 455 401

Condensate Collector

Used at the bottom of a vertical run, usually under a Tee, to facilitate drainage of condensates from the system. The component includes a stainless steel BSP connection to allow drainage pipework to be connected by others.

Size Code Number A B 80mm 4014308 82 1” 100mm 4014310 82 1” 130mm 4014313 82 1” 150mm 4014315 82 1” 180mm 4024318 77 1” 200mm 4024320 77 1” 250mm 4024325 77 1” 300mm 4024330 77 1” 350mm 4024335 77 1” 400mm 4024340 77 2” 500mm 4024350 77 2” 600mm 4024360 77 2”

350mm 4012235 969 655 461 400mm 4022240 969 679 521 500mm 4022250 969 730 642 600mm 4022260 969 780 762

Offset Condensate Collector

As above but with drain on rim.

Size Code Number A B 80mm 4016908 82 1” 100mm 4016910 82 1” 130mm 4016913 82 1”

150mm 4016915 82 1” 180mm 4016918 77 1”

200mm 4016920 77 1” 250mm 4016925 77 1” 300mm 4016930 77 1” 350mm 4016935 77 1” 400mm 4026940 77 2” 500mm 4026950 77 2” 600mm 4026960 77 2”

100-350: 1” BSP 400-600: 2” BSP

15°

30°

Horizontal Duct Drain

Used as a drainage point on the end of an inclined manifold or inclined run.

40° Elbow

Used to provide a 40° change of

direction from the vertical. Incorporates an internal condensate dam and BSP stainless steel connection for condensate drainage. Also supplied with ﬁxed end cap. Note: The Cap cannot

be removed.

With Cap

Size 80mm 100mm 130mm 150mm 180mm 200mm 250mm 300mm 350mm 400mm 500mm

600mm

Code No. A

4011808 182 4011810 182 4011813 182 4011815 182 4011818 182 4011820 182 4011825 182 4011830 193 4011835 193 4021840 200 4021850 200 4021860 200

Without Cap

Size 80mm 100mm 130mm 150mm 180mm 200mm 250mm 300mm 350mm 400mm 500mm 600mm

Code No. A

4010808 200 4010810 200 4010813 200 4010815 200 4010818 200 4010820 200 4010825 200 4010830 200 4010835 200 4020840 200 4020850 200 4020860 200

40°

45°

Size Code No. A B

80mm 4019808 84 172

100mm 4019810 91 191

130mm 4019813 69 125

150mm 4019815 71 130

180mm 4019818 75 162

200mm 4019820 76 167

250mm 4019825 83 185

300mm 4019830 89 201

350mm 4019835 94 217

400mm 4029840 113 274

500mm 4029850 127 311

600mm 4029860 139 346

45° Elbow

Used to provide a 45° change of

direction from the vertical.

Size Code No. A B

80mm 4012308 92 164

100mm 4012310 100 183

130mm 4012313 78 124

150mm 4012315 81 131

180mm 4012318 85 162

200mm 4012320 88 169

250mm 4012325 95 187

300mm 4012330 103 205

350mm 4012335 110 222

400mm 4022340 124 263

500mm 4022350 139 299

600mm 4022360 153 333

85° Elbow

15° Elbow

Used to provide a 15° change of direction from the vertical.

Size Code No. A B

80mm 4012508 26 141 100mm 4012510 27 148 130mm 4012513 24 117 150mm 4012515 24 119 180mm 4012518 25 144 200mm 4012520 25 146 250mm 4012525 26 152 300mm 4012530 27 159 350mm 4012535 27 165 400mm 4022540 31 197 500mm 4022550 33 211 600mm 4022560 34 224

30° Elbow

Used to provide a 30° change of direction from the vertical.

Size Code No. A B

80mm 4012408 58 157 100mm 4012410 61 168 130mm 4012413 50 123 150mm 4012415 52 128 180mm 4012418 54 157 200mm 4012420 55 162 250mm 4012425 58 173 300mm 4012430 62 187 350mm 4012435 65 200 400mm 4022440 74 237 500mm 4022450 80 262 600mm 4022460 87 286

Used to provide a 85° change of

direction from the vertical. Also for use

on condensing systems to allow a 5°

incline to aid drainage of condensate

back through the system.

Size Code No. A B

80mm 4012708 145 100

100mm 4012710 153 109

130mm 4012713 163 114

150mm 4012715 172 124

180mm 4012718 186 160

200mm 4012720 196 170

250mm 4012725 218 195

300mm 4012730 241 220

350mm 4012735 264 245

400mm 4022740 343 338

500mm 4022750 388 386

600mm 4022760 434 437

87° Elbow

Used to provide a 87° change of

direction from the vertical. Also for use

on condensing systems to allow a 3°

incline to aid drainage of condensate

back through the system where

headroom is minimal.

Size Code No. A B

80mm 4013208 146 96

100mm 4013210 155 105

130mm 4013213 165 110

150mm 4013215 174 119

180mm 4013218 188 155

200mm 4013220 197 165

250mm 4013225 200 189

300mm 4013230 243 213

350mm 4013235 266 238

400mm

N/A500mm

600mm

ADAPTORS

Flue Size

Positioned as an in-line

condensate appliance

adaptor

90° Elbow

Used to provide a 90° change of direction from the vertical.

Size Code No. A B 80mm 4012808 150 90 100mm 4012810 160 100 130mm 4012813 171 107 150mm 4012815 180 116 180mm 4012818 196 153 200mm 4012820 205 162 250mm 4012825 231 188

300mm 4012830 255 212 350mm 4012835 280 237 400mm 4022840 357 320 500mm 4022850 405 368 600mm 4022860 452 415

Appliance Adaptor

Used to connect the Supra product to the appliance. The interface between the Adaptor and the appliance outlet should be sealed with silicon sealant when used on condensing appliances.

Size Code No. A B 80mm 4019308 63 205 100mm 4019310 63 205 130mm 4019313 63 205 150mm 4019315 63 205 180mm 4019318 42 197 200mm 4019320 42 197 250mm 4019325 42 197 300mm 4019330 42 197 350mm 4019335 42 197 400mm 4029340 42 197 500mm 4029350 42 197 600mm 4029360 42 197

Appliance Adaptor with Condense Trap

Used to connect the Supra product to the appliance and drain condensate from the system where used on high efﬁciency and condensing appliances. The interface between the Adaptor and

the appliance outlet should be sealed with silicon sealant. The design helps divert condensates through a 15mm OD stainless steel tube to which a drain hose can be connected, prior to entering the appliance.

Size Code No. A 80mm 4011408 130 100mm 4011410 130 130mm 4011413 130 150mm 4011415 130 180mm 4011418 130 200mm 4011420 130 250mm 4011425 130 300mm 4011430 130 350mm 4011435 130 400mm 4021440 130 500mm 4021450 130 600mm 4021460 130

Supra to Nova adaptor

Designed to facilitate connection from the Supra to Nova chimney system.

Size A Code Number 100mm 63 4579604N 130mm 63 4579605N

130mm

150mm 63 4579606N 180mm 42 4579607N 200mm 42 4579608N 250mm 42 4579610N 300mm 42 4579612N 350mm 42 4579614N

Nova to Supra adaptor

Designed to facilitate connection from the Nova to Supra chimney system.

130mm

Size A Code Number 100mm 63 4579704N 130mm 63 4579705N 150mm 63 4579706N 180mm 42 4579707N 200mm 42 4579708N 250mm 42 4579710N 300mm 42 4579712N 350mm 42 4579714N

Adaptor to Flex

Used to connect the Supra product to our Selﬂex liner or a generic liner providing it meets the dimension of the adaptor. Supplied with easy ﬁt clamping

band.

Size

100mm 96 113 117 4011710 130mm 121 138 117 4011713 150mm 146 163 117 4011715

B A

180mm 171 193 138 4021718 200mm 196 213 138 4021720

80mm Supra - 100mm Flex Adaptor

Used to connect from 80mm Supra to 100mm Selﬂex. Supplied with easy ﬁt clamping band.

Size

80mm 96 113 117 4011710

SUPPORT COMPONENTS

Support Length

The Support Length can serve two applications, ﬁrstly allowing a Supra liner to be lowered down a chimney and secondly as a Support Length when

204mm

used with the Support Plate (less the collar). In all cases, ALL the lugs on the Support Length MUST be used when lowering the product. The maximum length of product that can be supported by the component is 30 metres.

Size Code Number 80mm 4010408 100mm 4010410 130mm 4010413 150mm 4010415 180mm 4010418 200mm 4010420 250mm 4010425 300mm 4010430 350mm 4010435 400mm 4020440 500mm 4020450 600mm 4020460

Dimensions (mm)

A B C

Dimensions (mm)

A B C

Code

Number

Code

Number

20mm

Bracing Bracket

Used to provide lateral stability back to support structure. This component must only be used with rigid stays and can be

ﬁtted anywhere on the pipe other than between the swages. Structural calculations must be made for each application. Rigid stays must be connected to the three ﬁxing points of this three part component. The hole diameters for the M6 nuts and bolts are 7mm. Constructed from stainless steel.

Size A Code Number 80mm 82 4069208 100mm 102 4069210 130mm 132 4069213 150mm 152 4069215 180mm 182 4069218 200mm 202 4069220 250mm 252 4069225

Wall Support Bracket

This component is basically a Wall Band

with additional side support struts which

can be located below or above the

band. In either case the band is located

under the bead/swage at a joint between

the components. The maximum

length which can be supported by this

component is 30 metres. Only available

for diameters of 100 mm - 400mm.

Constructed from stainless steel.

Size

100mm 104 124 83.5 4051210

130mm 118 138 92 4051213

150mm 128 148 112 4051215

180mm 143 163 142 4051218

200mm 153 173 162 4051220

250mm 178 198 212 4051225

300mm 202 222 266 4051230

350mm 227 247 316 4051235

400mm 252 272 366 4051240

Dimensions

A B C

Code

Number

300mm 302 4069230 350mm 352 4069235 400mm 402 4069240 500mm 502 4069250 600mm 602 4069260

Wall Band

To be used at intervals not exceeding 2.5

metres to provide lateral stability for both

vertical and horizontal applications within

the system. Manufactured from stainless

Support Plate

80 - 100mm ID

Consists of a stainless steel plate with a three part support collar. The collar

rests on the plate and is located under the bead/swage at a joint between

components. The three ﬁxing points of the collar rest on the plate, the hole in which being large enough to permit the passage of the swages of the Supra construction. The plate must be adequately supported and secured to an adjacent structure. This component can also be used in conjunction with a Support Length, but the collar would be discarded for this application. This component or a Wall Support MUST ALWAYS be used above an Adjustable Length where applied in a vertical application, or where the Adjustable

Length would be otherwise liable to load. The maximum length which can be supported by this component is 30 metres.

steel and suitable for both internal and

external applications.

Size A Code Number

80mm 63.5 3115084

100mm 83.5 3115104

130mm 92 3115134

150mm 112 3115154

180mm 142 3115185

200mm 162 3115205

250mm 212 3115255

300mm 266 3115305

350mm 316 3115355

400mm 366 3115405

500mm 467 3115505

600mm 567 3115605

Location Band

This component consists of a strap

which must be secured underneath a

joint. It has four equally located stainless

steel “spokes” designed to centrally

locate and brace the system where

lowered into an existing chimney or

shaft, and should be used at intervals not

exceeding 3 metres. Constructed from Size A Code Number

80mm 147 4051108 100mm 260 4051110 130mm 275 4051113 150mm 300 4051115 180mm 325 4051118 200mm 350 4051120 250mm 400 4051125 300mm 450 4051130 350mm 500 4051135 400mm 550 4051140 500mm 650 4051150 600mm 750 4051160

stainless steel.

Bespoke Location Bands to

facilitate non-standard shafts can be

manufactured to order. Please refer to

SFL Technical Department with your

requirement.

Size A Code Number

100mm 375 4017110

130mm 390 4017113

150mm 410 4017115

180mm 540 4017118

200mm 560 4017120

250mm 610 4017125

300mm 660 4017130

350mm 850 4017135

400mm 900 4017140

500mm 1000 4017150

600mm 1100 4017160

FLASHINGS AND WEATHERING

TERMINALS AND TERMINATION

Flat Flashing

Size

80mm 90 180 495 70000000 100mm 110 200 495 70000001 130mm 140 230 495 70000005

Dimensions

A B C

150mm 160 250 495 70000006 180mm 190 280 495 70000007 200mm 210 300 495 70000009

250mm 260 350 660 70000011 300mm 310 400 660 70000012 350mm 360 450 660 70000013 400mm 410 500 820 70000014 500mm 508 600 914 70000016 600mm 608 700 1015 70000018

Code

Number

5° - 30° Angled Flashing

Size

80mm 90 190 495 70053000 100mm 110 200 495 70053001 130mm 140 230 495 70053005 150mm 160 250 495 70053006 180mm 190 280 495 70053007

200mm 210 300 660 70053009 250mm 260 350 660 70053011 300mm 310 400 660 70053012

350mm 360 450 820 70053013 400mm 410 500 965 70053014 500mm 508 710 1010 70053016 600mm 608 824 1124 70053018

Dimensions

A B C

Code

Number

32° - 45° Angled Flashing

Size

80mm 90 251 495 70324500 100mm 110 261 495 70324501 130mm 140 303 660 70324505 150mm 160 332 660 70324506 180mm 190 375 660 70324507 200mm 210 403 660 70324509

250mm 260 475 820 70324511 300mm 310 546 820 70324512 350mm 360 617 820 70324513 400mm 410 689 1219 70324514 500mm 508 831 1219 70324516 600mm 608 974 1219 70324518

Dimensions

A B C

Code

Number

Tapered Top Stub and Mesh

This terminal should be used with gas condensing appliances as it offers least resistance to ﬂow and help minimise the effects of pluming.

Size

80mm 70 228 4016008

Dimensions

A B

Code Number

100mm 90 228 4016010 130mm 120 228 4016013 150mm 140 228 4016015 180mm 160 228 4016018

200mm 180 228 4016020 250mm 200 228 4016025 300mm 250 228 4016030 350mm 300 228 4016035 400mm 350 228 4026040 500mm 400 228 4026050 600mm 500 228 4026060

Tapered Top Stub

This terminal offers least resistance to the evacuation of ﬂue gases and should only be used in accordance with the regulations.

Size

Dimensions

A B

Code Number

80mm 70 228 4015808 100mm 90 228 4015810 130mm 120 228 4015813

150mm 140 228 4015815 180mm 160 228 4015818 200mm 180 228 4015820 250mm 200 228 4015825 300mm 250 228 4015830 350mm 300 228 4015835 400mm 350 228 4025840 500mm 400 228 4025850 600mm 500 228 4025860

Rain Cap

This is a basic terminal that offers a degree of protection against rain ingress

Size Code Number 80mm 4055208 100mm 4055210 130mm 4055213 150mm 4055215

Storm Collar

Size

80mm 82 195 70 70123400

Dimensions

A B C

100mm 102 201 70 70123401

130mm 132 231 70 70123405 150mm 152 251 70 70123406

Code

Number

180mm 4055218 200mm 4055220 250mm 4055225 300mm 4055230 350mm 4055235 400mm 4055240 500mm 4055250 600mm 4055260

180mm 182 281 70 70123407

250mm 252 330 70 70123411 300mm 302 351 70 70123412 350mm 352 401 70 70123413 400mm 402 451 70 70123414 500mm 502 673 150 70123416 600mm 602 773 150 70123418

200mm 202 301 70 70123409

Gas Terminal

A terminal designed for use where Supra serves conventional gas ﬁred equipment. Incorporates a bird screen/mesh. For condensing and positive pressure applications it is suggested to use a Tapered Top Stub with Mesh.

Size

Dimensions

A B

Code Number

80mm 210 147 4006108 100mm 210 152 4006110 130mm 235 172 4006113 150mm 235 172 4006115 180mm 293 278 4006118

200mm 320 278 4006120 250mm 365 256 4006125 300mm 416 292 4006130 350mm 468 346 4006135 400mm 519 418 4006140 500mm 623 526 4006150 600mm 720 634 4006160

Supra Terminal Kit

INCREASERS / REDUCERS

The Supra Terminal Kit is designed for use where Supra is located within a chimney or shaft. It consists of a plate and a 100mm upstand (drum) which is

traditionally weathered to the top of the shaft. The “drum” is signiﬁcantly greater in diameter than the Supra product, to provide passive ventilation to the shaft

/ chimney. Four integral stainless steel straps centrally locate the Supra when

B A

C E D

the unit is lowered over the product. The projecting length of Supra above the “drum” is then rainproofed using the

43mm

Storm Collar provided as part of the kit.

100mm

Size

80mm 82 280 167 298 348 100mm 102 300 187 298 348 4005410 130mm 132 330 214 472 522 4005413 150mm 152 350 234 472 522 4005415 180mm 182 380 264 472 522 4005418 200mm 202 400 284 472 522 4005420 250mm 252 450 334 472 522 4005425 300mm 302 500 384 646 696 4005430

350mm 352 550 434 646 696 4005435 400mm 402 600 484 646 696 4005440 500mm 502 700 584 750 800 4005450 600mm 602 800 684 850 900 4005460

Dimensions

A B C D E

Flue Size

Code

Number

4005408

Reducers

Reducers are used to reduce the

diameter of the preceding system by one

diameter, e.g. 150ID to 130ID.

Flue SizeA (mm)B (mm)

Code Number

100mm 80 150 4012610

150mm 130 120 4012615

180mm 150 120 4012618

200mm 180 120 4012620

250mm 200 165 4012625

300mm 250 165 4012630

350mm 300 165 4012635

Increasers

Increasers are used to increase the

diameter of the preceding system by one

diameter, e.g. 130ID to 150ID.

Flue Size A

(mm)B (mm)

Code Number

80mm 100 150 4013008

130mm 150 120 4013013

150mm 180 150 4013015

180mm 200 120 4013018

Flue Size

200mm 250 165 4013020

250mm 300 165 4013025

300mm 350 165 4013030

350mm 400 165 4013035

Note: Bespoke Reducers and

Increasers can be manufactured to

order, please send a dimensioned

drawing detailing your requirements

to SFL Technical Dept., who will

evaluate your requirements.

ELBOW OFFSET DIMENSIONS

15° Offset

Size

Dimensions

A B C 80mm 43 281 37 100mm 47 296 39 130mm 38 234 31 150mm 39 238 32 180mm 52 288 39

200mm 53 291 39 250mm 56 303 40 300mm 60 319 42 350mm 63 331 44 400mm 82 393 52 500mm 89 426 56 600mm 96 448 59

TYPICAL CONDENSING APPLICATION

Fig. 3

30° Offset

Size

Dimensions

A B C 80mm 57 313 86 100mm 63 335 92 130mm 36 245 71 150mm 39 256 71 180mm 64 313 87

200mm 67 324 90 250mm 73 347 95 300mm 80 373 102 350mm 87 399 109 400mm 110 477 128 500mm 123 530 142 600mm 136 575 154

45° Offset

Size

Dimensions

A B C 80mm 72 328 143 100mm 83 365 158 130mm 46 248 110 150mm 50 261 116 180mm 77 324 141

200mm 81 337 145 250mm 92 375 161 300mm 102 409 175 350mm 112 443 189 400mm 139 537 222 500mm 160 608 254 600mm 180 677 281

Top Stub with Mesh (4016020)

204mm Length (4010320)

Storm Collar (70123409)

Flat Flashing (70000009)

Wall Band (3115205)

459mm Length (4010220)

200ID X 150ID 95° Red. Tee

Locking plug with drain (4011820)

Connection to drain/gully

458mm Length (4010215)

459mm Length (4010220)

969mm Length (4010120)

Wall Support Bracket (4051220)

95° Tee (4011920)

Condense Collector (4014320)

Adjustable Length (4010220)

INSTALLATION INSTRUCTIONS

Mandatory Requirements

In all instances the requirements of the Building Regulations must be complied with and the appropriate references are: Document J of the DOE Building Regulations, Section F of the Building Standards (Scotland), Section L of the Building Regulations (Northern Ireland). Reference should also be made to the relevant British and European Standards governing the installation of ﬂue and chimney products for the associated fuel and appliance types as detailed:

Solid Fuel and Oil Fired Applications: BS EN15287-1:2007 Domestic Gas Installations: BS5440: Part 1: 2008

Note: In the UK, connection to an appliance which is not connected to the fuel supply, may be carried out by a competent person. However, connection to an appliance that is connected to the fuel supply must be carried out by an approved and registered Heating Engineer, e.g. Gas Safe, HETAS (Solid Fuel) or OFTEC (Oil).

General

Supra must be applied such that the system complies with local / national Building Regulations and applicable standards. Where used on condensing appliances, the range of components will permit deliberate drainage of condensate, either back to the condensate removal components within the Supra System range, or through the heating appliance. No part of the ﬂue system should be constructed to form an angle greater than 45˚ from the vertical. Although components are included that will permit horizontal applications, they should only be used for connection to the appliance. Where the system is being used for a condensing application, it is required that sloping connections run at an angle of 5˚ from the horizontal, using the Tees, Elbows and ﬁttings designed for that purpose. If the system is to be used within an existing chimney or purpose designed shaft, the range of support components will allow such conﬁgurations and can also be used to provide an independent and fully supported system both inside and outside a building. Where Supra is installed in exposed applications or where the external run is greater than 3.0 metres, SFL would recommend that the Nova SM product is used. Nova SM is a twin wall insulated stainless steel system offering a high degree of protection against freezing. Adaptors are available to allow conversion between the two products (See Page 7).

Ensure that both ends of the connecting joint are clean and free of dirt / grit.

Standard Joint detailFig. 5

Male end

Locking Band

Seal

Female socket

Adjustable Length

The Adjustable Length consists of a slip section of SUPRA, the lower non-beaded end of which is designed preferably to be located into a standard length. It can also be inserted into the female end of other components, but however applied, must engage to a depth equivalent to at least half of the diameter of the SUPRA being used. Where pressure and moisture resistance are required a special Locking Band & Seal is required to make the joint. These are supplied as standard on sizes up to and including 350mm. Above 350mm the Locking Band & Seal MUST be ordered separately.

Fig. 6

Lock Band detail for the Adjustable Length for Condensing Applications

The Lock Band is proﬁled such that when used with the Adjustable Length, the toggle must snap to the right, NOT to the left

Joint detail and seal proﬁle

Gas Direction

Jointing

The Supra system is jointed by pushing the male end into the female end of the proceeding component, and then applying a Locking Band. The Locking Band must be installed so that the toggle is only closed from left to right. See Fig. 4.

Fig. 4

Supra sizes from 80mm to 350mm are supplied complete with factory bonded Elastomer Seals. Above these sizes, Supra, depending on the application, can be made pressure and moisture resistant using an Elastomer Seal which must be ordered separately. The Elastomer Seal should be located and ideally bonded as shown in Fig. 5

Note that the lips of the seal must be positioned as shown in Fig.

5. As the seal is designed to provide a secure grip to the male end of the component, SFL Seal Lubricating gel should be used to facilitate ease of installation and to prevent potential damage of the seal during installation.

Note that the Locking Band has a proﬁle which will only correctly locate one way round the joint. For that reason, it MUST be located so that the toggle is only closed from left to right

Gas

Direction

Sprung toggle illustrated

Lock Bands ﬁtted with this type of toggle should be adjusted so that when the rod end is engaged in the strike, the lever pin is between 5° and 10° past the centre line

Adjustable Lever toggle

rod end

Lever pin

5° - 10°

Fig. 6 illustrates the joint detail. Locate the seal over the socketed female end of the length or component female end before inserting the male end, and then pull the seal up so that the angled notch on its inside locates over the turned end of the female socket as shown. To facilitate easier assembly, apply SFL Joint Lubricant to the seal prior to installation. The Lock Band has two designs of toggle, either spring or adjustable. If using the band with the adjustable toggle, it should be tensioned as shown in Fig. 6 Note that whichever type is applied, the proﬁle of the Lock Band is such that it must only be applied one way round. If it is located incorrectly, the joint will be both insecure and inadequately sealed.

IMPORTANT - Adjustable Lengths

Adjustable Lengths are not load bearing and must be supported from above. Always ensure that either a Support Plate or Wall Support Bracket is used directly above the Adjustable Length to support the chimney products above.

Support

Supra must only be supported with the components in the system range. The maximum length of product run that can be supported by any component is 30 metres. Where lowered into an existing chimney or shaft, under no circumstances should the product be suspended from the top; always use a Support Length at the base of the chimney to lower from, which is designed for that purpose. The Wall Band and Bracing Bracket provide lateral stability only, and should be used at centres not exceeding 2.5 metres. The Location Band, used to centralise Supra where lowered into a chimney or shaft, should be used at intervals not exceeding 3 metres, and secured immediately underneath a joint. Where used as a liner, either a Support Plate or Wall Support must be used at the base to take the vertical load of the stack. Where the Supra product is free standing above the roof and its height exceeds 1.5 metres beyond the last support or the roof, a Bracing Bracket must be used and tied back to the structure..

Data Plate

It is a regulatory requirement that a data plate is to be completed, positioned and secured by the installer where a hearth, ﬁreplace, ﬂue or chimney is provided or extended. The data plate provides essential information regarding the performance, speciﬁcation, designation and installation for the chimney system. The data plate is to be completed by the installer using an indelible ink and securely ﬁxed in an unobtrusive but obvious position. Acceptable ﬁxing positions would be next to the electricity consumer unit, water supply stop cock or gas meter within the building or by the chimney / hearth. The data plate detailed is provided by SFL, however many different data plates exist in the market and each design can be different and tailored to the supplying company. Some data plates contain more or less information than detailed below in Fig. 7, however it is a requirement that all data plates have to provide the essential information deemed necessary under the regulatory requirement, as follows:-

Property address. Where the chimney / hearth is installed. What fuels the chimney is suitable for (ﬁring capacity). Is the chimney suitable for condensing appliances / applications. Chimney internal diameter. Installers name and address. Date of installation. Distance to combustible material. Product designation of the chimney to EN 1443, if relevant.

Fig. 7

Provision for sweeping and cleaning

Adequate provision should be made for inspecting and cleaning the chimney system. This is particularly important for solid fuel applications. SFL would recommend that chimneys serving solid fuel appliances are swept as frequently as necessary but at least twice a year and possibly three times a year if the appliance is subject to long periods of slumbering. Access component are made available within the range and should be installed to suit the installation, unless sweeping can be undertaken through the appliance.

It is important that a visual inspection of the chimney is undertaken at the same time to ensure all joints are sound and there is no evidence of a chimney ﬁre having occurred.

Terminal Types

The Supra range offers a number of different terminal types to suit various applications. Where used on condensing appliances, the Top Stub with mesh would be preferable as this offers little additional resistance to the ﬂue gases. The same Top Stub but without the mesh would also be the preferred option for solid fuel, providing there is a drainage point at the base of the chimney. As an alternative the Rain Cap could also be used to help reduce rain ingress into the chimney system. For gas ﬁred appliances we would suggest that the Gas Terminal is used.

Testing

This is achieved by means of a ﬂue ﬂow test as detailed in BS5440: Part 1: 2008. This can be summarised as follows: After completing a visual and physical check of the system and joints, and ensuring adequate air supply for combustion has been provided in accordance with the appliance requirements, close all doors and windows in the room in which the appliance is installed. Carry out a ﬂow visualization check using a smoke pellet that generates at least 5m3 of smoke in 30s by placing the smoke pellet in the intended location of the appliance. Ensure that there is discharge of smoke from the correct terminal only and no leakage into the room. When the chimney is tested, there should be:

• No signiﬁcant escape of smoke from the appliance position.

• No seepage of smoke over the length of the chimney.

• A discharge of smoke from only the correct terminal.

If these conditions are not met, then the test has failed and all faults must be rectiﬁed and the system re-tested and passed before connection of the appliance to the fuel supply is undertaken. For further information please refer to the relevant standards and publications.

Note: A smoke test is subjective and by the nature of the product standards a chimney is allowed a degree of leakage as deﬁned in BS EN 1856-1. For this reasons some wisps of smoke may be seen over the length of the chimney and this should not necessarily constitute a failure. It is therefore a matter of expert judgement as to whether signiﬁcant leakage constitutes a failure. A product with a performance designation under EN 1856-1 with a leakage classiﬁcation of N1 is allowed a maximum leakage rate of up to 2.01/s/m2 at a positive pressure of 40Pa.

For further information and guidance please refer to Appendix E of the Building Regulations Part J.

Handling

The product is relatively easy to handle, but care should be taken when holding, ﬁtting or assembling any part of the system. Users are advised to take suitable procurations, gloves etc., to avoid injury on any sharp exposed edges.

Chemical Contamination of Combustion Air

Under no circumstances should Supra be used where there is the possibility of chemical contamination of the combustion air. Environments where processes such as de-greasing and dry cleaning should be avoided as well as any other environment where low level contamination of the combustion air supply is possible. Such environment can lead to accelerated corrosion of the Supra system and premiture failure of the product.

The information contained in this brochure was accurate at the date of publishing. However the company reserves the right to introduce at any time modiﬁcations and changes of details as may be necessary. To avoid any misunderstanding, interested parties should contact the company to conﬁrm whether any material alterations have been made since the date of this brochure.

National Runner-up

FM557622

0086 - CPD - 496040 0086 - CPD - 559419

UK Sales and Customer & Export Services

SFL, Pottington Business Park, Barnstaple, Devon EX31 1LZ Tel: 01271 326633 Fax: 01271 334303 www.sﬂchimneys.com info@sﬂchimneys.com

Consider your environment and download the latest electronic version of the Supra sales literature direct from our web site using the QR code above.

In order to minimise the environmental impact on this publication, it has been printed locally, using vegetable based inks on FSC® certiﬁed paper.

SFL Supra, Supra 1.0, Supra 1.0 S User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual