Sesamo LIGHT MILLENIUM Installation Instruction
Automatisms for sliding doors
INSTALLATION INSTRUCTION
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Installation Instruction
LIGHT MILLENNIUM
3
Index
Technical specifications ...................................................................................... page 5
Automatism installation preparation.................................................................... page 5
Automatism description ...................................................................................... page 5
Automatism girder assembly .............................................................................. page 6
Wing assembly and adjustment.......................................................................... page 10
Final operations .................................................................................................. page 14
Power connections .............................................................................................. page 15
MILLENNIUM electronic board............................................................................ page 15
Electrical connections.......................................................................................... page 16
Left Side Electronic Board Connections ............................................................ page 16
Right Side Electronic Board Connections .......................................................... page 17
Led functions ...................................................................................................... page 20
Dip Switch - Selections........................................................................................ page 20
Semi-automatic mode ........................................................................................ page 20
Battery mode ...................................................................................................... page 20
Jumpers .............................................................................................................. page 21
Start up ................................................................................................................ page 21
Inter lock connection and use ............................................................................ page 22
Error Message Table............................................................................................ page 22
SESAMO reserves the right to change the technical specifications of the products, even without notice.
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Installation Instruction
Thank you for choosing this product. For best automatism
performance, Sesamo recommends you carefully read and
follow the installation and use instructions found in this manual. Installation of this automatism must only be performed
by the professionally qualified personnel for whom this manual is addressed. Any errors during installation may be
harmful to people or things. Packaging material (wood, plastic, cardboard, etc.) should not be scattered in the environment or left within the reach of children as potential sources
of danger. Every installation phase must be performed in
accordance with the regulations in force and following Good
Technique standards. Before beginning installation make
sure that the product is integral and has not been damaged
during transportation or by poor storage conditions. Before
installing the product make sure that each architectural and
structural element of the entrance (girder fastening surfaces,
casings, guide, etc.) is appropriate and sufficiently robust to
be automated. Conduct a careful risk analysis and make
suitable modifications to eliminate conveyance, crushing,
cutting and hazardous areas in general. Do not install the
product in environments where gas, steam or inflammable
fumes are present. The manufacturer is not liable for any
neglect of “good technique” or specific regulations in the
construction of the casing to be motorised and any collapse
of the same. All automatic entrance safety and protection
devices (photocells, active sensors, etc.) must be installed
in accordance with the regulations and directives in force,
with the completed risk analysis, system type, use, traffic,
forces and inertia in play. Pay careful attention to area where
the following may occur: crushing, cutting, conveyance and
any other type of hazard in general applying, if necessary
suitable indications. Indicate the motorised door identification information on every installation. Make sure that the
upstream electrical system is correctly dimensioned and
has all the opportune protections (circuit breakers and
fuses). Only use original spare parts in maintenance and
repairs. Do not tamper or alter devices in the automatism
and all the safety devices in the control panel for any reason.
The manufacturer is not liable if parts within the automatism
are altered or tampered with or if safety devices other than
those indicated by the manufacturer are used in the system.
The automatism installer must provide the automatic
entrance manager with the use manual and all the information required for correct use in automatic and manual
modes (even for electronic locking) and in the event of
emergency.
Pay careful attention to the messages in this manual that are
marked with the hazard symbol. They can either be warnings aimed at avoided potential equipment damage or specific signals of potential hazard to the installer and others.
This device was designed to automate sliding doors. Any
other use is considered contrary to the use foreseen by the
manufacturer who therefore shall not be held liable.
Machine directive
The installer who motorised a door becomes the automatic
door machine manufacturer according to directive 98/37/CE
and must:
• Arrange the Technical Booklet with the documents indicated in attachment V of the Machine Directive and keep
them for at least 10 years.
• Draft the CE declaration of conformity according to
attachment II-A of the machine directive and provide the
use with a copy.
• Apply the CE markings on the motorised door according
to point 1.7.3 of attachment I of the machine directive.
For more information and for assist installers in applying the
specifications of the directives and of European standards
concerning the safe use of motorised gates/doors consult
the guidelines available on internet at the address
www
.sesamo.eu
Machine conformity directive
(Directive 98/37 CE, Attachment II, part B)
Manufacturer: SESAMO S.r.l.
Address: Str. Gabannone 8/10 - 15030
Terruggia - AL
Declares that the product LIGHT MILLENNIUM
• Is built to be incorporated in a machine or to be assembled with other machinery to build a machine considered
by Directive 98/37 CE, as modified;
• Therefore it is not fully compliant to the dispositions of
this Directive since it is not yet assembled with other
components.
• It is in conformity to the following other CE directives:
89/336/CEE Electro-magnetic compatibility and further
modifications 73/23/CEE Low Voltage and further modifications and also declares that the machinery cannot be
used until the machine it is incorporated in or is a component of has been identified and its conformity to
Directive 98/37 CE conditions and national legislation
declared.
Terruggia, 20/06/2003
Aldo Amerio
(Administrator)
LIGHT MILLENNIUM
Installation Instruction
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Technical specifications
Power supply 230V ac 50 Hz
Nominal power 180 W
External device power 12Vdc – 6W
Emergency battery 24 V 1.2 Ah for about 100 manoeuvres in the event of power failure
Opening speed Adjustable up to 70 cm/sec. (1 wing) or up to 140 cm/sec. (2 wings)
Closing speed 70% of opening speed
Capacity One wing 120 Kg
Two wings 80+80 Kg
Wing dimensions One wing 700÷3000 mm.
Two wings 450÷1500 mm.
Working temperature Internal cross-piece from 0°C to +50°C
Anti-crushing Automatic traction restriction in the presence of obstacles
Weight 8,5 kg per linear meter
Service Intensive
Automatism installation preparation
The automatism is prepared to work
in different accessory and peripheral
configurations. Fig. 1 shows a complete installation where the possible
automatism box access points for
peripheral connections are indicated.
These peripherals include:
A. Entry Radar
B. Exit Radar
C. Safety photocells
D. Circuit breaker (230Vac)
E. Logic selection selector
F. Reset button
G. Manual release handle
H. Safety closing device
Automatism description
The Light Millennium automatism (Fig.2)
is essentially made up of:
A. Extruded aluminium alloy box
B. Extruded aluminium alloy automatism cover
(optional)
C. Bumper profile (optional)
D. Gear motor unit
E. Carriage complete with non-derailment device
and steel wheel.
F. Transmission belt
G. Wing limit stop
H. Electronic wing lock (optional)
I. Integrated movement control modul
Fig. 1
LIGHT MILLENNIUM
Fig. 2
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Installation Instruction
The integrated movement control module (Fig. 3)
is essentially made up of:
A. Base support plate
B. Encoder unit with belt adjustment device
C. Electronic control panel
D. Transformer
E. Mains connection terminal board (230Vac)
F. Emergency battery (optional)
G. Safety electronic key decoder (optional)
Automatism girder assembly
Positioning quotas
The automatism must be centred to the transit area in two-wing cross-pieces so that the wings meet in the middle of the
light space (Fig. 4).
For single wings observe the indications and machine quotas found in Fig. 5.
Cross-pieces with extensions (any unused box areas) should be positioned with the extensions summing QMC and QMT.
For the abbreviations found in Fig.4 and Fig.5 refer to the following table:
Lup: Working transit width
A: Sliding wing width
St: Top wing clearance
Sc : Bottom wing clearance
T : Total box length
QMT : Top machine quota (5mm)
QMC : Bottom machine quota (5mm)
Fig. 4 Fig. 5
Fig. 3
LIGHT MILLENNIUM
Vertical cross-piece positioning must occur so that the
indications in the formulas in:
Fig.6 if standard wing profiles are used;
Fig.7 if Sesamo mod. SMALL wing profiles are used;
Fig.8 if Sesamo mod. MAGNUM wing profiles are used.
For the abbreviations found in Fig.6, Fig.7 and Fig.8 refer
to the following table::
Installation Instruction
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LIGHT MILLENNIUM
HAF : Fixed wing height
HAS : Sliding wing height
HCa : Automation box height
HCo : Automation cover height
Fig. 6 - Standard wing profiles
Standard
wing profiles
(Fig.6)
Sesamo
SMALL
wing profiles
(Fig.7)
Sesamo
MAGNUM
wing profiles
(Fig.8)
HAS = HAF + 17 mm HAF + 22 mm HAF + 6 mm
HCa = HAF + 47 mm HAF + 54 mm HAF + 44 mm
HCo = HAF HAF + 7 mm HAF - 3 mm
Fig. 7 - Sesamo SMALL wing profiles Fig. 8 - Sesamo MAGNUM wing profiles
Automatism component removal
and movement
Unscrew the cover fastening screws A (if present) and remove as indicated in the sequence
in Fig.9.
Remove the carriages as follows:
• Disconnect the belt fastening rod from the
carriage using the fastening screws B
(Fig.10)
• Loosen the anti-derailment device screws C
and let the roller support rod completely
lower (Fig.10)
• Remove the carriage
To facilitate box fastening operations, the internal automatism components can be moved or removed.
WARNING
Before loosening component lock screws to move components (Fig.11), measure the distance of the motor from the
head or make marks on the box for correct component positioning at the end of assembly.
Box fastening
Inspect the surface where the box will be fastened, if the surface is not even, level with shims. The automatism girder may
buckle if fastened on an uneven surface.
Fasten the box to the prepared support using suitably long M8
hexagon head cap screws, inserted in the horizontal and vertical slots (Fig.12).
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Installation Instruction
LIGHT MILLENNIUM
Fig. 9
Fig. 10
Fig. 11
Fig. 12
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