Servore SERVO GLAS 5000X Autolift User Manual

User’s Manual

Auto-Darkening Welding Helmet

SERVO GLAS® 5000X Autolift

Made in Korea by

SERVORE CO.

#410-3 Tojin-ri Cheongbuk-myeon Pyeongtaek-si

Gyeonggi-do Korea.

TEL : [phone] ◆ FAX : [phone]

Home page: www.servore.com

E-mail: [e-mail]

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Instructions for use of SERVO GLAS® 5000X Autolift

Thank you for purchasing a Servo Glas® 5000X Autolift welding helmet.

Note

For your own protection, safety and to ensure the maximum

service life of your new helmet please read this manual

carefully before use. Misuse or abuse may result in injury or

reduced protection and may also void your warranty.

Safety is a personal responsibility. Servore endeavours to produce high quality

safety products that meet or exceed relevant Standards and provide appropriate

protection when used properly. Please help yourself and those around you by

using this product carefully and by exercising good judgement. Thank you.

1. Before Use

Servo Glas® 5000X Autolift

The auto darkening welding filter in the 5000X has been designed for arc

welding and gas cutting. It is suitable for all normal arc welding processes such

as MIG, MAG, TIG, SMAW, Plasma Arc and Air Carbon welding.

Before use the shade control should be adjusted to the appropriate level based

upon EN169 (European Standard specifications or equivalent) or other

appropriate safety guidelines. When in doubt please consult your safety

representative or your authorized Servo Glas® distributor.

The Servo Glas® 5000X Autolift provides continuous protection from ultraviolet

and infrared radiation to the maximum level indicated on the product and as

described in the relevant Standards. This protection is fail-safe and is not

compromised by loss of battery power or other electronic failure.

The Servo Glas® 5000X Autolift welding filter cartridge is fitted with two

independently operated sensors that detect the welding arc and respond

accordingly resulting in the appropriate darkened filter state as set by the user

and as indicated on the scaled adjustment. Please note that professional

judgement may be required to achieve the best results. When in doubt consult

an authorized safety representative or your Servo Glas® distributor and always

maintain a conservative attitude towards operation.

Two replaceable lithium batteries type CR2032 (3V) are used as major power

sources. An additional solar cell panel extends battery life and ensures efficient

operation. When operating normally the welding helmet will switch on

automatically and switch off automatically to save power a few minutes after the

last welding arc has been detected.

To provide a general check of system status you may wish to set the shade

control to 11 and hold the helmet towards a bright incandescent light

source. Under normal circumstances the filter will change from light to dark

state and back to light state again as you move the helmet away. Please note

that if you have any questions or there is any doubt about the performance of

your Servore product you should refer to your authorized safety representative

or Servo Glas® distributor.

Note

 Always use genuine ServoGlas® front and inside cover

plates. Failure to do so may result in injury and will void

the warranty.

 The ServoGlas® 5000X is not designed for overhead

welding without the use of additional protection.

 Check your helmet for physical damage and test it

regularly. If your helmet is damaged or is not working

normally have it tested and repaired before use.

 Always select the appropriate shade before use

according to the type of welding and current/amperes

used. When in doubt refer to your authorized safety

representative.

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Helmet and Head harness Adjustment

Please make the appropriate adjustment(s) to the head harness to ensure a

comfortable and secure fit. It only takes a minute and helps ensure you are

properly protected. The ServoGlas® 5000X harness allows you to adjust the

distance and angle between your eyes and the filter window. You can also

adjust the circumference of the headband to ensure a comfortable but firm

fit. Please make these adjustments before use based on the illustrations in

figures shown below.

Note

• Genuine Servo Glas® front and inside cover plates must

always be used with Servo Glas® 5000X welding filter and

helmet. Failure to do so may result in injury and also void any

warranty.

• Servo Glas® 5000X is not designed for use in overhead

welding applications where additional protection may be

required.

• Check for normal operation of the auto-darkening welding

filter. If the welding filter does not darken in use stop welding

immediately.

• Always select the appropriate shade before use according to

the type of welding and current/amperes required. When in

doubt refer to your authorized safety representative.

2. Markings

The appropriate available shade number markings and range are indicated on

the product. Please ensure that the appropriate shade number is selected

before welding. Used properly the ServoGlas® 5000X provides eye and face

protection to meet or exceed EN379 and EN175 and other relevant Standards

where indicated. The following example illustrates these requirements. Please

note this example is provided for illustration purposes only.

CE 4 / 9 -13 SERVORE 2 / 1 / 2 / 379

Light shade

Dark shade

Manufacture identification

Optical class

Diffusion of light class

Variations in Luminous transmittance class

Certification mark or number of standard

ANNEX Ⅳ

CE CONFORMITY AND INFORMATION

The CE conformity marking shall consist of the initials ‘CE’ taking the following

form:

If the CE marking is reduced or enlarged the proportions given in the above

graduated drawing must be respected.

The various components of the CE marking must have substantially the same

vertical dimension, which may not be less than 5 mm. This minimum dimension

may be waived for small-scale PPE.

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3. Parts List

The following parts are available from Servore and your authorized Servo

Glas® distributor.

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No. Description No. Description

1 Helmet Shell 9A-2 Button Spring

2 Inner Protection Lens 9A-2 Button Spring

3 Magnifying Lens(108X51mm) 9-3 Button Washer

4A AutoLift Folder 9-4 Button Screw

4A-1 External Control 10 Hinge Cap Assembly

4-A-2 Wire Holder 10-1L Hinge Cap L

5 InsideCover Plate(108X51mm) 10-1R Hinge Cap R

6 Auto-darkening Filter Cartridge 10-2L Hinge Controller L

6-1 Battery (CR2032) 10-2R Hinge Controller R

7 Front Cover Plate(117X95mm) 10-3L Hinge Spring L

8 Front Cover 10-4R Hinge Spring R

9A Push Button Assembly 10-4 Hinge Cap Holder

9A-1 Push Button 10-5 Hinge Cap Screw