Servomotor HVP-90 User Manual

c

1JtJ

nil

C S RV

1!1!

ffl

~

f9}

fl

OPERATION MANUAL

i

,,

,i;iiii~

~

£

iii"'~~

4?.~?.e'K.

"'

cS""'~~$

~.i{J"""'=

:

IM'vP-mlo

""""'~

~-" ~ ~ B~""

sli'laJii

:f

tc

~

~~

*~"

oo~~

~

";:

_::;

~

~0-d~

;;,-'i£«ii~y,:;:;.z._q_"'

z~l

":;!

J~

""'

~

I ENGLISH I

HSVP90U01-1

2006.09

EC

Declaration

We declare herewith that the following equipment :
NEEDLE POSITIONER

AC SERVO MOTOR--HVP-20 SERIES
AC SERVO MOTOR---HVP-70 SERIES

AC SERVO MOTOR---HVP-90 SERIES

of

Conformity

. is designed to be a driver
into commission until the sewing unit
conformity with the provision

. complies with the following

-EC Low Voltage Directive (73/23/EEC)

-EC Electromagnetic Compatibility Directive (89/336/EEC)

-EC Machinery Directive (98/37/EC)

Applied harmonized standards, especially :

EN60204-31 Electrical equipment

Particular requirements for sewing machines,
sewing units and sewing system.

EN

292-1

EN

292-2

EN50081-1

Safety
Safety

specifications.

EMI for residential environment.

of

a sewing unit or system and must not be put

or

system has been declared in

of

the EC Machinery Directives .

relevant provisions:

of

industrial machines.

of

machines.

of

machines, technical guidelines and

EN50082-2

H.

S.

Machinery. Co.,

EMS for industrial environment.

ltd.

~~~

Mr.

C.

H.

Tai

Plant Manager

A : HVP-90

§

1.

1(~J:(J{Jti:Jif.~:tl{

2.

1i;~!Ji!~~

2.1

,~~a"J'ft~1iit

'~~'ft~~~[IJ

2.2

2.3

El.WP~ti!.La"J~J~

2.4

!Ef:V:~C

2.5

~~~M

3.

~~i!fi!~:t&

3.1

JJ;tEIW=tEI~~*,J!a"Jti¥t

3.2

'M'~¥~~*lt~c~~-

r,'J!1fit

3.3

'M'JJ;t§

a"J~~zr11

3.4

t!Ofiif~tt!!'l:~nl1~

4.

--trJHiimft

4.1

-~t~i-tiffifi[Jlli

4.2

OOt&rJJ1ft~~JI:

1~~~

..

1&R~1JS:Wfil~

·························································································································································································

22ov

fPJRR~t~~f~ffl:tE-

...........................................................................................................................................................................

LED

························································································································································

······························································································································································

·····························································································································································

························································································································································

)a"J'ft~W~m~

tEI!mr,'J!i-t

(Solenoid)

itOO(J{Jifimm:AISHt<&IJJ::~

·······························································································································································

........................................................................................................................................................................

·························································································································

····································································································································

·····································································································································

38ov,

S"Jfft)J!~]!!

7kylj

ilxf~ffl¥tEI

tE122ov

a"J~J~a~

( DC : 24V

22ov

,

1JJ¥±~~c~f~m_c

~

1

2

2

3

3

3

4

fftB!2fs:~t~a"J~

4

5

30V )

····························

5

6
6

5.

~ffl~l)c~~~JE

5.1

t!DfiiJ~/\~IZf!J!i-t[Jlli~f~~IZ

5.2

t!DfiiJ~/\~IZpq~[JlliWfiJ~pq~f@I

5.3

l!i~Jili~~~~ml~

5.4

-~JJJfftS"J~IZ

6.

~&tlitL'm1~ffl!fi!tl1~

6.1

C-60M I C-300M

6.2 C-60M

7.

~~~lijj

~rf~J%f~,JE,

8.

~J&pg~~

8.1

(~IZt!J!:r\

8.2

(~IZf!J!:r\

~f~~

A :

1.

HVP-90-4-?W

2.

HVP-90-4-BR (T8)

3.

HVP-90-4-11 (Y6)

4.

HVP-90-4-66 (07) ' (V7) ' (V8)

5.

HVP-90-4-98

6.

HVP-90-4-DW (LT) (46)

~IZ~~JE

I

tm~~~f1~~

ERO.

~ffiFf

...............................................................................................................................................................

...............................................................................................................................................................

~&tii;::J3(i!JI:~

·····························································································································································

;Lfil~li~tliH1F~~~1~

A)

'ffiffl~~Zpq~~

B)

'ffiffl~~Zpq~~

IMHft!

11:111

.......................................................................................................................................................................

.........................................................................................................................................................

............................................................................................................................................................

·····································································································································································

.............................................................................................................................................

.........................................................................................................................

..................................................................................................................

...........................................................................................................

·················································································································

·····················································································································

....................................................................................................................

.......................................................................................................................

7
7
7
8

9

12

13

14
16

A
A

B
B
C
C

M~:t~E~B*RW·~-~Wm~

2.*

~

2.1

,~~tr.r~~n:t\:

16

9mmfL

w

216

~

...

~

O!~tiJli~N-HlR-tli)

!<;

40mmfL

'•,

~:

...........•

]~·

r---::-\\~--

',,

--

1

).

,~~akJ&w!liffif5fo*i~JJt~akJ&w$1ffl&\;ffii~@~tiP1-r

2).

-~~U\7~~i&J!fH&T7&&\;Jii:JJDtJ~JE:

3).

&wf~~N~m~ , -arff~,~~H~~J*;~~:J~&W~JE::tif~1'F1~~t&

-~~~W-~&wMm~~®~OO~,Mf~-~~JE:o

2

,

~JJJl:f~&w!fiH~

0

o

,

3.~

*j

3.1

¥fHW~tHil~*iiY-Jt&i!

•;•~·~~m~~,-~~-~~H~m~Ifi,mm~M~••

I

f.~

w

A

ffi!

7 tJJ]t!ii o

~

:tit!

=

_/·----

l*fil~

\C:=====:j~

________

.!____________

l

...

~~-~~~~---j

EJ[~

~~(/m

~0•

**

1;'/i.

fil~

220V

\1

~-~~--------r-----r------~------~---

' u

-----

380V

l1

4

l2

l1

l1

R

s

T

N

PE

4.

-t:fJtDm~

4.1

~~~:t\•oo~

IE

1%

lm~T

0$00

LED

RP~A

-ffl~flrtii=IID

®rn0!~

0}:(0}:(61}:(~}:(

[!j)(CJ[kt)8

0

I

o.

3 3

331

~~~~

{!!)

-=::.?fl:!fiMm'floo

oeeo

®rn~~

0}:(@}:(61}:(~}:(

[!j)(CJ[kt)8

0

I

0.

ocuool

iHmfm

mtl:r\&ftt~I!:E:~

:

:

PDT

!I

IF

(

5F:P:

11if~lHIJDfl'iW

0

~https://manualmachine.com/\I

E)

§

ffi*i

E)

trnPb@J~

0

kB':Jl@J~IW!~~~

~~~f~ JlB~H

0

'lt3JE1EeiJJ

0

~~~1¥

0

f)

tJJierJJH~

0

-tJ~I'i~~

G)

~t~

I ~~ I

0

~https://manualmachine.com/\IW!m~~

@

~/\~IJ:PV£fl&

e

W!m~~

0

W!¥!9t~~

0

~~~1¥

0

'lt3JE1EeiJJ

W!itW~~

,

j~IJ@J*i

JlB~ § iJJtb:tlf!H~~m:t'

JlB~~t

,

JE

t*iWt$11£1

I

W!i1g~~

J:.~t'

§

lWJtt:tlf!H~~~t'

@J~~~!E

I

~~f~~i¥

J:.~t'

:

~

4=11it~Ui~1Hl:cl:ii=IID)

I

~A

~~pq?fflill

I

~~fgftf

G

~~~1¥

~~~~

(!j)

4.2

OO;t&rJJfjg~n::

Lfiifi~~p~

E)~t~~ll@Jffiii,

e~r~JE:-tffiii

8

O~i~WJIBJffii!&1&1BJffii!:&IIDii~F

0 0 G e

*-~~p~

(!)

J}J~~~~!Efl

A~ B ~

o

C£1t1(TH~,;i;;F

145m£Z~~Pt!E&tm~lt4f

,

J}J~~~r~

f)

1/Jier,'JH~

0

tt~~~~

(!)

J)J~g~~!E

:

ii=IIDii~F

•oo~Ji~F

:

A=

*1&N~P/J~~

L~:~.::::::q:::::SJMzf!Jffl

u~:-r~:J:::::::::$.J

,

m%H~~;;FJ}J~~!m§

o

f{fljJJE£Z;;F;f§~tJJ!;ZJ}J~~1fJZtftl

0

JlB~

§

iJJtb:tlf!HaPm:t'

§

ihtbtlf!H~~~t'

~

OOOO©(ID

Mzf!Jffl

Li?::::::~:~::3.IJ

~

B =

Wr,~J/J~~

6

€@

oooo©(ID

Mzf!Jffl

0

~

(i9

C =

1mr"~J}J~~

o

Ui1ffiJ

flml~IBJ~&&~t~&

£~mJ~r~~&&~t~&

OOOO©(ID

~

D =

(ID

fl~~&t~&

~~b!E&tm

flt1ZH~T~Ji;;F

o

0

o

o

5.4

~~J}Jfj~B{]~I)c

:

~~~~~1¥r~1J

5.1

--

5.2Lti7~~~ffllfltJ

~Jl:IJOOIY-J~l)t

( 001 .H]
[ 004 .N]
( 005 .V)
[ 006
[007
[ 009 .A]
( 122.HL]

~*lim~:&

(032.BAR]
(033.BRC]
(034.BRN)

(010.ACD]

(038. PM]

(039.

:i-1~"3!

~~il@J~3!&

~4ll:@J~3!Il

.B]

:i!Ufl@J~3!Il

.S]

1t3!~~3!lt

~li!JJXf:\f~~lt

1f!IDl:i-t'i'll~lt~Rfli!J

~*fl@J~J}Jfm~~

~-@J~&tli~Jf:

~-@J~*@J::J(I)!~~Jf:

Jf:\f~f&

@J~:r}J~~

Xf:-t~:r}J~~~Jf:

PS)

Jf:\l~f~l)(~~

(spm)

fi::\j'

~IY-1

~

li!JJ¥4f'T~ll:

(spm)
(spm)
(spm)
(spm)

(spm)

(spm)

~I)(

T

~fa:

( 014.SBT]
( 015.SBA]
[ 016.SBB]
(017.SBN)
[021.EBT]
(022.EBC]
(023.EBD)

[024.EBN]

[

040.WON]

[092.

W1]

(093.

W2]
(041. TM]
( 082.

T1)

( 083.

T2)

1m{;

'Z

iJJ

.t.t

IY-)

~

~l

IJt

~~a@J~JJJ~~~

tMil@J~:r}J~

~~il@J~:r}J~~

~~@J~JJJ~~*@J::J(I)!;Z.~~Jf:

~ll:@J~JJJ~~~

~ll:@J~:rJJ~

~lt@l~J}J~~

~ll:@J~:r}J~~*@J::J(I)!;Z.~~J:E

ffiU~&

W*~IY-1~-fg(

f~*'*lfL/J:r}J~~~Jf:

t~ I ~*'*!l!bf'f:WJ(J{J}!!;~R~Fa,

t~

I~*~

W*'*l:tl

Wfl!i!hf'f:WJ~~(J{JR~Fa,

W*lihf'f:~FI'l,

JJrJJ~~~~J:E

Jg(

'~

A

t1&-ri!Z~~Jf:

B

t1&ti!Z~~Jf:

c

t~&ti!Z~~Jf:

D

f)t&ti)(;Z.~~!E

(W(;UXJl~t)

!I!JJf'f:H~Fa,

[064.

FO]

[ 065.

FC]

[ 066. FD]

[070.HHC]

§

;JJtafiP

fli!IIW~t!t*JJ~a

fill

miD

l:tl

JJIJJf'f:(i{J~WJ1~g}ft

}!!;~~3i~ih

Oft&IP'Jfl&if\J:tafiiii!WJJJ~

IJWIY-J~IX

l:tl

JJ(J{Jli!JJ1'f:~Fa,

•

1*~1WI!WT1NR~fh,

8

1

).

- s

N)Mt&tf:MR#TJJiJtlE~lf!Jii

1LB#

'

1LRD{~

2).

&R~t&111&N~B~

-HM~M~T'~~~~ff*@J~~-@Jfi~

fF

'

3K@J:J\f~E8

:

.MN)Mzi&RDE!mJJ~l11:Y!f:tmtm¥1J7tMtJJr\7~~Jt

r:f:T~~=i'~f~lf:l$l*i'

j}J{'F

0

lf:l$l*i

'

E

o

JJiJt

§

mh7tMtJJ*'~

¥J!'~/E

o

~~~~#~N)Mt&f'Fi&R)Mm~

'

&'N)Mt&@J¥1Jr:f:T

,

tif\l~~mhf'F

o

,

A , B , C ' D

E , F ,

G,

'ffi:

~[g~Jlli

H

~IZY!il

A B C D

(Q [ 4 4 4 4 ]

!

E~j

1

).

1±

~

E8*il'l~rttl

w-

r~umwmllitmt?~:EJX*llittl::rwrm&H~JJfF

c.·.

m

1:&Jrlfi~~fF:i!EDmrm&tmM'F)

'

JtllitfnEt:JEfiJ~t~ftf

,

Jtllitf&~k:r:IJ~t,ftf

E~j

r:f:T

---

{~~

---

{~~

- -

{~~

:

0

$1)

0

A=B=C=D=4

E=F=10

G=H=15

&t

&t

F o WJ

$1)

99

&t

o

o

2).

iEJ:E~t*ia~rttlr:f:T

a.Mllf*itt~f)t:;Z_I=j::l~f~lta~

b.Mllf*itt~f)t:z*~!M~lta~'

-H

o

c.·.

m

1

).

rr §

rnm:W~•@Jms~tlrtr:f:T

WT

ll:ti!~~f.b~

2).

1±/E~Hil'l~tl:r\r:f:Tt!ZT!f:t£J!

a.M~~H&-*~11MR#TM!lii~

EJXG'H~$M~A::~~f&,~~~~~f&~~

1&~tl§iM~lt

b.f!E~-M!lii~~*t&

f&~~§~~~W·,~-~~fF~lto

10

:

c~~~*I@J*imff~j})

ft~-~~~1'F~mlrm&ttM'F)

R

frWII

'

fB1mJ}Jff~LEDIJJ\::fn

'RD§IJJ¥Jt1f

o

,

RD

§iJJ¥Jt1:YT

':j:g(-

T~IJR1'FtJl!ilit

:j:g(-

T~IJr:iJf1Mrm

:

o

:

E,

F

f)t:

-f)t:fiJT~)ZJEEI"J~

6.2

C~60M

6.2.1

a.

~tl!1&:mfdt«oo;T
~tJ!i

flkJ~-Jm!fGI

c.

jl}J;JCDJJz,elttl±llt'X~Jl:flkJ~

li'fl

d.

ncoom~JJt

~I)(~J;E

~a1nJ~A.m-!Jl'~

•

nc1

·

~nPil1!1i\

r

fGifjrtAJ

[001.H]

A B C 0

(

0.

3 3 3 3)

t~j E~j

fP1~CDCDCDCD

~0000

ai1Hl'Oll#

•

~Dii!J!J:

[048.N12]

[pq1fiit1J

:

®I~

tlkJiilil

lililoo;

[

~~t!ltr\AJ

b.

Jl}J:J

CD&

·.

li'fl

c.

nc

ooll1!1i\:l't

b.

J:Jfnci:l:®l

flkJ~-I!Miilil

f.

l111i\P\Jtti1&MJ:J

.

•~

1Jf1B!Z<Dei~~P\Jttiit1

g.

MWOO

~~uJ[!fi:iJ~it!lll

eltl:i±llt'X~Jl:flkJfG

•

~Dii!J!J

:

[002.PSL]

[jlq'iitfi1il

A 8 C 0

tililoo;

•

i'll~OO~~~rHJIUJ

•

oo1~o46

d.

ift\pq'iitoo;1&MJ:J

1J~B!ZCD0fl~~jlq'iitfit1

e.

MncoolfJ:Jifri&IEI~i*fi'OOi

~Pjjti\

[fGimrtBJ

@00©®

A B C D

IOOA1

[047.MAC]

@00©®

T

• . ·

It

J:Jii'H&Iill~t~i'FI

A 8 C 0

I

@Jjl)Jil{l/lllL

A B C 0

o.

3 3 3 3)

t~j t~3

®[§JCDCDCDCD

!')

0000

T

•

6.2.3

A,

~

g±

C-60M

B,

C,

1£~/.tnoo~IJ\

1£f4J.tnoo~IJ\

1f~rl'l,noo~7J\

1£JJJ~noo~IJ\

.

·.

~~1£rJJngw~P}

§IDJ11'f~11l'

A,

B,

:

1.;!=ti7\J?£¥1Wi~0*~~~~9!1&
mmt!i!~Wi{f&

2.1lt

~~17\J?£¥1WitfH!:tz

Dmi!T1JZCDeil!fiJTW~;t§~tff!ZP'J~{@W(IJ:fiitzOTW~:

pg~fiil

@

1000 spm 100 spm 10 spm 1 spm

-------

1000 ms

,

~~-1;(

El1!11it:&iif.il~fg)'t~~1ififB!II9~1,Nfl1l'

C,

D!l£1f1iiJ-CD~l:ffi!Hil'

,

~ti~~~tJt~:\

CD

If(

~l!a"J~1Wiff~~¥frE*

r=ra~

:

00

100° 10°

100 ms

e

it;!'t~1WIN~11§lirn

1tP'J~{@~~~fBllll::kf@HiJ

;!'tpg;g{[!1l#~W/@J~llt~~fBII!B"JI,Nifi

'

;j~fg(T

,

rJJff~Wia"J~£l:tf::1!Mt

12

(ID

o

@]

10

o

~ 9 r~,ftcx'

6it7

m

{ID

1 0

ms

tJ.1gfF(.¥fiit~2

a"J

o

10

ms

Wtt!!ffl

,

i'§lir~,:f

WI

'tY:

o

'

~~IJ

pg?if~:

a.1

r~l)(m:ttAJ

1itm~~pg~~

~!lf~:C~§pq~

H]

[001.
(002.SLM)

(003.CNR]
[004.

[005.
[006.
[007.
[008.SLS]

[009.

(OiO.ACD]

[011.RVM)

[012,SMS)

[013.TYS]

[014.SBT)

[015.SBA]
[016.SBB)

[017.SBN)
(018.BT1]

[019.BT2)

[020.SME]

(021.EBT)
[022.EBC]

[023.EBD)

ft[\11i~\¥~(spm)

'l~~!l.]~t!li!:r:t~!.H~

~t~ffif:cJJffHt

N]

®~b@J~~&

V]

~1t@J*i~/5t(spm)

B]

~i!I@J*i~&

1\fl~~ki~li

S]

1\fl~;t:~ki~t~

A] §

~·Hi1&EIWJ¥1li'T~.Itlill%~J)J~

Cf1m~t

-=Fffi@J*iU:J:cJJnrtlt~:\~1¥

;tePb@Ji;ii~lllJrt~:r\~~

;tePb@~*Eiml!IM~f'F-tffii:r\JlJH~

M;~b

;te~b@J*i~JJfltAf_)t~fWX£~)t~

il'J,;~b@l*iJJJn~Bt_!k~l·WXZil~JE

®ftb@*iJ7Jn~*IBl*~£~~JE:

;te~b@*irmf:!i1

®~aiBI*irmi:li2

§

,j'glt@*iJJJn~~J¥

~lt@J*iJJJfl~C~_)t~f~Z~)tJE

,j'glt@*iJJJfitN~~t!!&£~~Ji:

r:f:!

!I!IJJE"i-*iiill/!t(

:cJJfit~)t~)

IBJfjl

JJJnt~t~

!I!IJ,j'glt@*i~!l!M!li!:ct:~t~

)(~ftEIJJ

iBIII

50-9999

AIT

f91Hiil!~)tfi:

(

spm)

1-100

50-8000
50-8000

(

spm)

(

spm)

(~I·)

spm)

50-8000
50-2000

0-99

j]jf

50-8000

ON

I OFF

JIB

A/M/

SUI

SO

CON I STP

ITRM

ON

I OFF 0

0-15

~i-

0-15

~i-

0-4@]

lii!Jl1iiJi!Jf1i

: 1 ,2,3.4,

5,6.7,8

: 9,A,B

Ni"i!!li!Jf1·

C,D,E,F

AISU/SD

ON I OFF 0

0-15

~t

0-15

~t

pq:gf@:i;f{ij~ftEIJJ!ifi~flfll~±

£!H~Mill~ftil'M~~~il:Ji:

A:

i±Mfl!~WitN,

T:

i.'tml~iiJJff#~llH&T-Jif!\JfllllliJJfffiHl!IJJf!\111~~,ifi;!,

~t~§t)f:

H~gglil\'i.Rl!liffi9999'

ilfJjj_!k@Jki(
i&$_)i:@Jki

~*f1@1~Hii'SkJ~&ilil:fi:

1\fl~®*inifa~~&~il:Jt:

tliJlliil]*JlHifn~H~~il:Ji:

JE'J~

(

!JJ(jJlJifftkAUT0&$!1iHJ{fH;'fB'Ji!R/Jt~)}:}E)

nmt/;:n:>J-MH'i'J.llHf

o

N:

OFF:

kt:

OFFII#!J:irill&i·J)Jfltfllj

'ft.1<'1l:tilfll'IHJ!Eim~~1JlJJitll#t'J\

J:

JUKI1:ii\

J :

BROTHER1Ji\

il]!lilfill£U.ll: ,

A:

~'li~§ljJh'H&,

M:

':)i:lfiJtN::f>U!J'
SU:
SO:

CON:
STP : illi!if:li"Jm!ilblll!!&tcf&:if§!IIJJWJ!:
TRM

1±1~9t-1JCI~i!li·El:

N:

OFF:

{E)~!Ji-tJII~;iii":.£\::~F

F.ll:Ji:::{:EONH}(figftt;-M·>;&
il1litb@J*ilA'

tt~9}1JOJID1jjj!-E\:£

~l!:/t{:EON!f;i(~!zb1'J"Xli:
,i1Jifrl@~a''J3K:@Jk~~ll:JE:

BT1 , BT2
BT1 , BT2
BT1 , BT2

*~ll-Jill$iU.ll:

A:

l/I~11tlli!it&:"t1J::Mi'

su:

&H"i'J:J:Ef.V:i~,

SO:

&1-f!l'TJ:Ef.V:j~'

:{E~!J}:i.JO~£-tEI:Z

N:

OFF:

1±1fft!ft:IJU~£tl1ll:£T

~l!:Ji:::(:EON:t'\~!l€;1']~

~lt@J£iC , N.ll:B''J&rm:~li:Ji:

en~i¥Afrt~~~m,

fi!if?:

(

042.CUD)

®~b@Jki

(~lt@J*~)

[

037.SMP)

~)(

j[~R1ffi~tt/91J

~D~fff~~E!ir*ttlfi~

)Hii'A''J~&~!t:

Hi\'A~~&il5i:JE

lll!:fi:1£A:J;I(fiJHJ{Jjjf1Jj{f,)!:Jt

-rl!::L1&

1'1ill~i(~,ttm&,

nJrm~i"CP.!\iE

(:{£!i!m'i'liX!J

Jf!J.iil!'a!ilimJllffillwJJftnfH~

@H'¥1:J:Efli:j~'

&H~T/tf.V:!f'

illi9tilillf>it.ll:tc!Jx1f ' §illhi!E*fF

:

illiPEilill~1l'.ll:H!!&tcll!<i&

il'J;ftf'l@j%\J}JffE:I1~J'8

il'!;!lb@Jl%\J)JiJtl~rJriJ

BJi~(J'J£1~~5\:Jt

= 0

=

1~8

=

9~F

'

1f!Jili~5:!H'!Rimill/Jf'Fll\'f~

fimiJ¥J\1ii*Jl:i'ilt.~:rJJilt>

I]

lJlJpf}\1J*-~11:!illt;~r}Jfjt)

[037.SMP)

:

1

J£W

(tEJf'[mL!JYf:JflillJJft)

l:!Pf3Y!IJrJ\tril]~tJ@*il

TiJif:@":it¥.!1:

~CTII#r.JlJS'i!fli!Jyfi!ll}Jf'l'

·:>tCTIItr

T!itllJ

'\<J!

'

.EU.i'i

T ' fi;Ji

)~501:

~!fl-il11Jf'FII#~

~:i§!IJ)}Jf'f'll#~

l'lP§il!JJ¥J\1ii*k[lfl~

~cn!fr

5tCTR#Fa9f4'ifiiJ!ftlil!JJft

~iil!:JJxB

ll:UM)J14ill1Jii'l

:

..

1f1l'ill!J!IflillJJi1'

-PJWJii~

ll

iJlh!!Hrlf.m·~illJJ

(014.SBT)

[014.SBT)

..

9~ili'l!!ilil!Mt

f'l'

:

T!!il1'J"JY:

K$lt.lill£iJJJl'1l'.m.i@

~Jl:.@£iJJ:n'1UlilM

[021.EBT)

•

fi}J\'1

14

~~J~§pq~

!fl)Z~)lBj]

~fill!

pg

?§

itfi

~

f¥}~)lBj]

~

ifm

~±

[047.MAC)
[049.SPD)
(050.MPD)

[054.

BK]

[057.TRU]
(058.TR8)

(064.
(065.
[066.

FO)
FC]
FD

J

(070.HHC]
(075.SFM]

[082.

T1]

$UiJIIill!u~(

I~lrt&z:mf~,tR

,~~&:ftf~£Ri(mm)

,~~w:

tm~t~

tJJ*~t~,

fillilitnm~ili:1JR"Jif'F~~ra9(

¥Jlltl:lJJJJJfta"J~Wjf~~(%)

i~,~i~iJJ

*i~~~J&r#Hil¥J!W@J!J~g

'tZ:ir#l~Mf~Meill!:rt

fJ.J$~1JJftWJ~iUJ!l!al~~ra9

llf~JH~ill!li~)

i (

mm)

1JJ~

,

~~-&~t!:rJJ~g

'

IY]'Jtll!&tfr3NR"Jr}J~g~~

&'~m~tfiloca"JwaJ~

ms)

,

f¥~tflll1Tnj~ra9

(

ms)

0-101

1-250
1-250

ON I OFF

ON I OFF

1-360°
0-990
10-90
0-990

ON

/OFF

NC/NO

0-990

1~n~m*

~!II~t~~li,~;L~Ji:

~!~~~~fi,~;L~Ji:

0 N :

OFF

o N:

OFF:

m1e~~1&,

¥J!W@r#l~illhfta~

flllllf'F~

JllfR~i~~~a~ra9,

0 N:

OFF:

NO
NC

tU1Jl!Ef1I1&~ft)Jfv~B~JtHirPJTfMR"JFa9llfi~ra9

,

tttei~~~~!EJ~ffl£!1I~~~~li,~

,

Bffili!II~M5lWfiR

'

Bffilii~~i&:WfiR

,~~~

1tHi¥

'

~J![$jj{±J![~Jj

:

1mfF

ffl

Wi£*1R1~

(fti&EH058.TR8~~ij(JE)

1mf'Fffl

401Ui!1Hi¥

40i~lli!IHi¥

:

Y:iOOmm/\1J{§5!!

:

'ifimlmM/\1J{§~

'

E!!llM'f&]tlti(f.JJ/Jtf~

rn&t

JJiM\tJ&:~li"wm~tE~Jfil&&~Jm

,

iltl:lha"Jihfta~ra9

'

tJ~Jtlltt!§l~ili

•

1mf~:tfil!fillll±l;IJ

'

i'Jf~:tfilil/:l:l)J

'

ili~~li!

tJ~crS-filllfjjT£1~~

'

£{~f!ft'!t'li\OO:vt~

'

&,;_&f!ft~'li\f¥J:vtfi~

~·

t

(083.

T2)
[086. L 1]
(087.

(092.
(093.
(094.

(
[

[

(

L2)
W1]
W2]
WF)

114.UEG]

116.DRU]

121.ANU)

122.

HL)

WiJJJffR~ra9

~*~~thftWJH"JiiB~Fa9

f~*JRIJJJta~ra9

fi 1

tfff~nbftHirfl"Ji~B~rR9(ms)

}~ I tfff~"~O~t:OX~)iJJf'F~~rR9(ms)

¥J!W@IftWJH"JiiB~ra9

~t

1f~

El3H

T~~H"J&~~~~hfillt

0011&

l~Ji~~~lt~R*'l(spm).

(

ms)

(

ms)

(

ms)

(

ms)

ta~H"Jflil!waJm

13

JJJt~1JE

111:

0-990
0-990

0,...1500

0-980

0-9990

0-990
5-180°

1-360°

ON I OFF

50-9999

16

W~JRB~

tx¥'llfi:f1It~~ff~*JRB~ItHirP!TfMR"Jra9liEB~ra9

~*~"~

tX¥'ll!Ef1I1~~fi

ti 1

}~ 1 ffll~UJJI'F1Ci~~fl~fllll~ltililE\Jrfl9~~ra9

~~fl~iE11EfiLI¥

lfillirot!IB~tt'lil1JW&t

i

[078.TRM]

0

N:

OFF

m~~&~~NiM

.'.

lf!5MffialJJJfta~ra9

lf~~lfta~ra9

1

tw~~ltwrfl"Jra9llfi~rfl9

tmrJRB~If~lf'F~ra9

ltB~H"JPJNfiLI

'

lfill!t'bDR#tN~W&t

~Jl:RKB~

00@1!111&'

:

~f'F

Jfl

(001.

H)

•

E8~ff~~H"J&f8Ploc

131tHIJ1Jl:fli:f§*!H&Wlt

~Jjjll[;J¥:ttJ?ii!iiJ

1.

Safety Precaution

Please read this manual carefully , also with related manual for

the machine head before use. For perfect operation and safety,

installing and operating this product by trained personnel
required. Also the following precaution must be taken.

" Turn off the power, unplug the cord and wait 10 minutes before any installing,

mounting, or opening the control box cover.

"'

This product is designed for use with specified sewing machines and must not

be used for other purposes.

" Only use Power Voltage indicated on the name plate

ranges.

"To

avoid the false operation, please keep the product away from the high

electromagnetic machinery or electro pulse generator.

"Don't

45

" Don't operate near the heater I dew area and the humidity is 30 % less

more .

..

Don't operate

from corrosive material.

" Avoid power cord being applied by heavy objects

bend.

" Power cord must keep 3cm

To

"

correctly.

" Use the correct connector and extension wire when connecting ground wire

to Earth and secure it tightly.

" Turning on the machine

"During
" All moving parts must use the protective device to avoid the body contact and

objects insertion.
" Maintenance and Repairs must be done by the specially trained personnel.
"Don't
"Don't
.,

All spare parts for repair must be approved

operate

"C above

avoid the static interference

the correct rotation direction.

machine operation,

cover up motor's ventilation, it can cause motor overheated.

use any objects

in

direct sun light I outdoors area and the room temperature is

or

5 "C under.

in

dusty I evaporate I combustible gas area, and stay away

or

above distance to the V-belt and the pulley.

and

current leakage,

in

the first time, use low speed to operate and check

don't

touch any moving parts.

or

force to hit

or

ram the product.

or

supplied by the manufacturer.

of

the HVP-90

or

excessive force,

all

grounding must

in

be

is

or

10%

or

95%

over

done

Danger and

..&,

Warranty

Manufacturer provide a warranty in respect
of

18 months after the shipping date

normal course

caution

Risks that may cause personal injury or risk to the machine are
marked with this symbol

This symbol indicates electrical risks and warnings.

signs:

in

the instruction manual.

information:

of

the products covered for a period

of

the products for any defects arising in the

of

use

of

the products by customers.

1

2.3 Adjustment

on

the belt

cover:

.....................

t..:.i~.~:~.~~~:.~.~~~

r J

A

IY.P..~.~.~IY,)j

! Belt stopper j

a). Adjust the belt stopper (A) properly and leave

about

Omm

space from V-belt.

5-1

b). Factory default, finger guard is set at position

of

(B).(for rotation
rotation

of

clockwise, the finger guard must be

counterclockwise) For

moved to position (C) and avoiding contact to

the V-belt or

pulley.

2.4 Install and adjust the synchronizer (sensor):

a).

Synchronizer installation: Mounting the Synchronizer onto the

of

flange

b).

Synchronizer adjustment :

Turn OFF the power,

machine pulley and fasten the rotor by setting screws.

Setting screw

Caution:

Bearing cover plate

before making the
adjustment.

Photo Plate

Needle up position : Rotate the machine pulley to reach mechanical needle

up position and turn the photo plate (A) until its red mark

is aligned with the red mark on the bearing cover plate.

Needle down position : Rotate the machine

pulley

to

reach mechanical

needle down position and turn the photo plate (B)

mark

until its blue

is aligned with the red

the bearing cover plate.

If

you feel the position

by

yourself.

arm

Pedal

After

adjustment

to

right = force

to

lift = force

~

=

force

decreased

~

=

force

increased

at

right = stroke

at

left = stroke

2.5

Note : instruction above is the standard adjustment.

wasn't accurate, please do the fine tuning

Speed

control

_decrease

decrease 4!------

increase

~increase

A

unit

adjustment:

D

Components of speed control unit:

A :

Spring

for toeing forward force adjustment

B : Bolt for heeling backward force adjustment
C : Treadle I
D :

Term

of

Toeing

1

force

Heeling

2

force
Treadle

3

adjustment

Pitman

adjustment

forward

adjustment

backward

adjustment

stroke

Pedal

rod

for Treadle I

Spring A move

Spring A move
Bolt B turn

Bolt B turn
Rod D secure

Rod D secure

mark

on

see

figure

increased

decreased

is

longer

is

shorter

3

3.3

The load balance for a 1

¢I

220V motors used on a 3

¢I

220V

power source :

See the following figure for the load balance.

R

J_::-_

I

~,

v---]

=-~

I

,d_

~

s

T

---

-~-~--

I

--

J

-

-

3.4 How to change solenoid supply voltage (DC: 24V OR 30V) :

The

JP1

is for 30 V and JP2 is for 24

V.

A Caution 1

L.ll

Caution
Turn off the power and
wait

opening the cover, then

make the change.

:Before

Solenoid specification.

2:

10 min. before

making the switch, check the machine head's

Remove

2 screws

.··

..

_p····

.

··

~

The power board layout :

.··

..

!

,

3

High

HSV·PS122007

!@"[@]@]

Voltage

inside

jstep

2j

JP 2 JP

1

'~~

5

'

JP 2 JP

1

TI~

5.General Parameter

5.1

How to enter each parameter mode :

Adjustment

:

Parameter
Level

1 Press

Level

2

mode

(Mode

(Mode B)

A]

Operating

At

(E)+ Turn-on power

way

[Normal mode)

(E)

key

First display

,.-.

,-,

I

UU

I.

HI

ID'-n.nHc!

keys

G1)~

~G1)

Range

parameter

#

001-046

#

001-122

5.2 How to enter parameter value area and make adjustment :

Step 1 : Enter the parameter level and find the parameter.
Step 2 : After find the parameter, press the

value area.
value.

Terms

for

A'

T~

IN

TERMS

IN

TERMS

IN

TERMS

IN

TERMS

B ' C , D

OF

OF

Press any

keys

VALUE

OF

SPEED

OF

ANGLE
TIMING

FUNCTION

of

(ID(ID@J(Q)

in

the parameter value:

KEY

-

(!)

1000 spm 100 spm

-------

1000 ms 100 ms

00

key to enter the parameter

key to adjust the parameter

00

100° 10°

@

10 spm

10 ms 10 ms

(ID

1 spm

10

Function

Swap

of

.·. Other than the function selection, each press

change the value from 1 to 1

Note:

After value changed, press the
otherwise they

will lost after turning power off.

5.3 Machine code adjustment:

*Machine

parameter is the machine code. Then press the
parameter
mahcine code.

After adjustment press the

Note :

code (047. MAC)

value area. Press A ' B

00

1.

The ( 04

which depends on the machine head brand and

2.

Wrong machine code setting might cause machine head

operation abnormal or damaged.

3.

After save the machine code, the corresponding

parameters

7.

MAC) machine code setting might

will load the default value automatically.

of

the key will start

0

00

key to save the value,

:Enter

the parameter leave

.., C ..,

D key to adjust the

key to save the setting.

7

2,

the first

00

key to enter the

be

varies

model.

6.0peration

6.1

C-60M I C-300M Operation box keys definition :

(C-300M don't have parameter setting function)

c-3ooM[Q]~

Box

QJ

:

A B C D

Gill:

Function

Start I End

Back

Tacking

Selection

Constant

Stitch

Sewing

~~~

Key

[~1)

C,,..1)

~~

Double start back tacking (A,B sections)

Single start back tacking (A,B sections)

Half start back tacking (B section) (C-60M}

Double end back tacking (C,D sections)

Single end back tacking (C,D sections)

Half end back tacking

1

).

When the treadle is toeing down, Constant-stitch
Sewing E ' F ' G or H performed section by section.

If the treadle returns to neutral intermediately

2).
any one section, the machine will stop immediately.
After the treadle toed down again, the balanced
stitches of E

3).

If the parameter (010.ACD] is set ON, the machine
will not stop and automatically start trimming cycle and
end back tacking at the end

Opertion

' F ' G or H goes on.

of

Sewing Machine

(C section) (C-60M)

of

the last section E or

in

H.

4}. When use

stitches, other unused sections must set

P1-PF

9

function,

P1-P4

default setting

0 stitch.

is

15

Trimming

Cycle

Selection

Soft

Start

(C-60M)

~

1

0

2). Speed of the soft start

3). Number

Enable or disable the trimming cycle.

).

When function turn ON, soft start only activated at first
run

of

motor start. After trimming cycle finish, it will

activate again on next motor start.

can

be set by parameter ( 007

of

stitches can be set by parameter

[008.SLS]

.S]

Needle

/DOWN

Motor

(C-60M)

Presser

Foot

DOWN

Trimming

(C-60M)

Presser

Foot

DOWN

(C-60M)

Increment

UP

when

Stop

UP

after

Cycle

UP

when

Motor

Stop

Value

Key

Needle stop setting

lliJJ

LED ON= Stop at UP position
LED OFF=Stop at DOWN position

I

Presser Foot action after trimming

(~P}

LED ON= Automatic lift the presser foot after trimming.
LED OFF=Presser foot not active after trimming.

I

Presser foot action when motor stop

~

CB

LED ON=Motor stop, presser foot goes up automatically.
LED OFF=Presser Foot not active when motor stop.

A

E'

' B ' C ' D

F'

G' H section

section

value
value

increment
increment

key,
key,

range
range

in
in

0-

F.

0-99.

(Note)

Value

Decrement

Key

Enter

parameter

area I

Parameter

increment

Enter

parameter

value
Saving

Note : Stitches setting of A ' B ' C ' D sections correspond to the alphabet.

A=10'

8

®

[[)

I

8=11 ,

' B ' C ' D

A

E ' F ' G ' H

Press and hold this key for 2 second to enter parameter
area.

Also act

Press this key
area.

Also act

C=12,

section

section

as

parameter increment

as

the parameter value saving

D=13,

value

decrement

value

decrement

in

parameter area to enter parameter value

E=14,

F=15 stitches

key,

key,

key.

11

range

range

key.

in

in

0-

F.

0-99.

(Note)

7.Error Code I Basic Trouble Shootin ·

Error code and measurement :

......

(;.)

Error

ERO.

ERO.

ERO.

ERO.

ERO.

ERO.

Code

4

5

7

8

9

11

•

Cause

1.

When

2.

3. F2 fuse blown.

When

1.

2.

1.

2.

3.

4.

Operation

communication

1.

2. Main board's

1 .

2.Machine locked

Motor rotation icon

1.Safety switch is either faulty or bad connection.
(For interlock stitch or blind stitch machine).

2.

power

Connect

Connect
Bad

Synchronizer
Machine

motor
Sewing

Machine

If

parameter
auto needle
power

object

Parameter (075. SFM) setting not match

the machine head model.

the

power

the

connection at

locked

pulley.

material is

box

solenoid shorted.

turned on.
stuck in it.

of

the Problem

on, detected high voltage.

wrong

wrong

linked

up

voltage, too high.

on, detected

voltage,

the

(sensor) signal error.

or

object
too

to

error

power

( 121 .AN

-······---

transistor is faulty.

is malfunction

or

motor

in

LED is halting and not moving.

low

motor

stuck

thick

.

CPU

interface had

U)

is

pulley have

~-

voltage.

too

low.

connector.

in

the

set

ON,

when

---······-······----

the

but

---·····----

Status

Motor

and

machine

Please

Please

Please

Motor

Please
Please

Motor

Plesae check the motor or motor connectors and its connection.
Please
Please

motor

Motor

Please

Motor
pattern sewing function

Please
value is 2

Please
solenoid.

Motor
All constant-stitch sewing pattern and
will

be
Please
Please
Please

motor

Motor

Please
Plesae check parameter setting on

sure it accord with machine head safety switch mode.

----------------------------········--

check

the

check

the

check

and

machine

check

the

check

the

and

machine

check

the

check

pulley,

and

still can run,

still can run,

invalid.

pulley,

stops.

the

or

machine

check

check

0 less.

check

check
check
check

or

check

the F2 fuse.

the operation box.

the
all

the
the main board's
the

the safety switch.

and Measurement

will be shutting down.

AC

power. (Too high)

main board.

will

be

shutting down.

AC

power. (Too low)

main board.

will be shutting down.

synchronizer
machine

rotate

not

will

be

shutting down.

but

all

output

will

be

machine's solenoids

the

power

but

it

automatic

synchronizer
machine

rotate

not

(sensor) and

head

to

smoothly.

invalid.

transistors,

head

smoothly.

see

signals and operation box's

starts the clutch mode.

trimmer

up position's signal.
synchronizer

to see

(

its

if

objects

or

the

which

wiper

circuitry.

if

objects

075.SFM)

signal.

stuck

resistance

related to

function

stuck

and make

in the

in

Nt

if_ A : I

~f-

~Iffie.i[Jil

1

HVP-90-4-?W:

APPEDIX

I

CONNECTOR

A

A

DIAGRAM

B

(HVP-90-3-XX
(HVP-90-3-XX

c

Mr'JBtC.:>'t~option

model

without

D)

option

D)

D

ENCODER

FOOT SWITCH

A

FOOT

SWITCH

1
2
3

4

5

6

+12V

START

vc

KNEE

SW.

ov

TRIMMER

~lr-

~lr-

~lr-

B

FOOT

LIFTER

1'

A.F.L

2

SOL

+24V

2 HVP-90-4-BR (T8)

FOOT LIFTER SEWING MACHINE

c D

SEWING

1
2
3

4 -

5

6

7

8

9
10
11
12
13
14

MACHINE

TRIMMER

WIPER

REV.

REV.

TENSION

+24V
+24V

EARTH

ov

+24V
+24V

SOL

SOL.

SW.

SOL.

SOL

~

.~

"-".:.Y

i-<>'o-1-

~I-

~

I--

_.._

5
10
15

4

9
14

3

8

13

2

7

12

1

6

11

OPTION

NCLSOL

+24V

OPSOL

SAFETYSW.

BTLSW.

+5V

NEEDLE

CKU
SHSW.
OPSW.

PSU

ov

+12V

PSD

ov

UP

OPTION

SW.

A

FOOT

1
2
3

4

5

6

B

1
2
3

4

5

6

KNEESW.

TRIMMER

FOOT

A.F.L
KNEE

ENCODER

SWITCH

+12V

START

vc

ov

LIFTER

+30V

ov

SOL

SW.

SYNCHRONIZER

~-

~1>---

~lr-

FOOT SWITCH

c

SEWING

TENSION

2

3

4

5

6

7

8
9

10
11
12

MACHINE

+30V

EARTH

REV.

SW.

+30V

REV.

SOL.

OV

SOL

FOOT

LIFTER

SEWING MACHINE OPTION

D

5

10

15

4

9

14

NEEDLE

3

8

13

2

7

12

6

11

A

OPTION

NCLSOL.

+30V

OPSOL.

SAFETYSW.

BTLSW.

+5V

UP

CKU
SHSW.
OPSW.

PSU

ov

+12V
PSD

ov

SW.

5.

HVP-90-4-98:

A

B

c

D

E

F

ENCODER

WI~H

SYNCHRONIZER

:;E{i):il§

A

FOOT

SWITCH

1
2
3
4

5

6

+12V

START

vc

KNEE

SW.

ov

TRIMMER

B

FOOT

LIFTER

1
2

3

4

KNEE

+24V

A.F.L

ov

SW.

SOL.

6.HVP-90-4-DW

5@@2

4~!f

6@@3

FOOT

SWITCH

ll:i'F~

c

----(J'

FOOT LIFTER

CONDENSED

1

2

CONDENSED

SEWING MACHINE

----'J'c>-

----'J'c>-

(46)

1

2
3

D

4

5
6

E

(LT):

TRIMMER

SAFETYSW.

A B

CONDENSED

jljlll'iJI±\17

STITCH

+24V

STITCH

+24V

+24V

WIPER

SAFETYSW.

SOL.

+24V

NCLSOL.

+24V

ov

100

2@

STITCH

!!llir)Jiili

SOL.

2@

1~

3@

SEWING MACHINE SAFETY SW.

F

5

10

15

4

9

14

3

8

13

2

7

12

1

6

11

c

D

OPTION

NCLSOL.

+24V

OPSOL.

+24V

NEEDLE

SHSW.
OPSW.

+12V

PSD

OPTION

+5V

UP

SW.

CKU

PSU

ov

ov

E F

A

FOOT

1

2

3

4
5

6

B

2

c

FOOT

2

ENCODER

Wl~illl

SWITCH

+12V

START

vc

KNEE

SW.

ov

TRIMMER

KNEESW.

KNEE

SW.

ov

LIFTER

+24V

A.F.L

SOL.

SYNCHRONIZER

:;E{i):il§

----(J'

----'J'c>-

----'JO--

100

2@

FOOT

SWITCH

ll:i'F~

D

SEWING MACHINE

1
2

3

4

5

6

7

8

9

10

11

12

E

1
2
3

KNEESW

lltill:llllfl!l

TRIMMER

+24V
+24V

WIPER

TENSION

+24V

A.F.LSOL.

+5V

+24V

EARTH

SAFETYSW.

SAFETYSW.

+5V

SAFETYSW.

ov

ov

SOL.

SOL.

SOL.

c

100

2 0

FOOT

LIFTER

SEWING MACHINE

Wll'ill±\:iJ

Iii:llfir)Jtili

F

5

10

~J

==®=

v

~

r-o~-:1-

-+5V

-i)~

15

4

9

l

14

NEEDLE

3

8

13

2

I

7

12

-

1

6

11

SAFETYSW.

'ti'~llllfill

OPTION

NCLSOL.

+24V

OPSOL.

+24V

CONDENSED

STITCH

+5V

UP

CKU
SHSW.
OPSW.

PSU

ov

+12V

PSD

ov

OPTION

~'f:r)jlilj

SW.