Servis-Rhino P-N 00763618C User Manual

TURF FLEX

Published 08/01 Effective Serial No. TX-10880 to Current P/N 00763618C

OPERATOR'S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment.

RHINO

1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com

$0.00

TO THE OWNER/OPERATOR/DEALER

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!! Read the safety messages on the implement and shown in your manual.

Observe the rules of safety and common sense!

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain. The use of "will-fit" parts will void your warranty and can cause catastrophic failure with possible injury or death.



 BE SAFE!



 BE ALERT!



 

 BE ALIVE!

 



 BE TRAINED



before operating the Mower!

Safety T raining

Makes the Difference

In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower . This video, along with the mower operator’ s manual and the warning messages on the mower, will significantly assist in this important education.

Y our Authorized Alamo Ag Dealer may have shown this video and presented you a DVD Video when you purchased your mower . If you or any mower operator have not seen this video, Watch the Video, Read this Operator’ s Manual, and Complete the Video Guidebook before operating your new mower . If you do not understand any of the instructions included in the video or operator’s manual or if you have any

questions concerning safety of operation, contact your supervisor, dealer or Alamo Group Ag.

If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS V ideo at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS V ideo 1502 E W alnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number .

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.

Alamo Group Ag. Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name:

Requester Address:

City

State

Zip Code

Mower Model: Serial Number:

Date Purchased: Dealer Salesperson:

Dealership Name: Dealership Location:

Phone:

Mail to:

Or Fax to:

Or Email to:

AEM V ideo Services 1502 E Walnut street Seguin, TX 78155

(830) 372-9529

AEMVideo@alamo-group.com

TABLE OF CONTENTS

SAFETY SECTION ......................................................................................................................................... 1-1

Decal Location .............................................................................................................................................. 1-12

Decals .......................................................................................................................................................... 1-15

Federal Laws & Regulations ................................................................................................................. 1-18

INTRODUCTION SECTION ............................................................................................................................. 2-1

ASSEMBLY SECTION ................................................................................................................................... 3-1

Tongue Jack and Wheel Attachment .............................................................................................................. 3-2

Swivel & Lift Arm Attachment ......................................................................................................................... 3-3

Hydraulic Cylinder Attachment ........................................................................................................................ 3-4

Wing Mower Attachment ................................................................................................................................ 3-4

Caster Wheel Attachment ..............................................................................................................................3-5

Rear Mower Attachment .................................................................................................................................. 3-7

Axle Arms ....................................................................................................................................................... 3-8

Driveshaft Attachment ................................................................................................................................... 3-10

Hydraulic Hose Attachment........................................................................................................................... 3-10

Wing Driveshaft Attachment .......................................................................................................................... 3-11

Rope Routing for Automatic Head Lock ......................................................................................................... 3-12

OPERATION SECTION .................................................................................................................................. 4-1

MAINTENANCE SECTION ............................................................................................................................5-1

Lubrication Information ................................................................................................................................... 5-2

Gearbox .........................................................................................................................................................5-3

Swivel Assembly ............................................................................................................................................. 5-4

Gauge Wheel Assemblies ............................................................................................................................... 5-4

Blade Spindle Lubrication ................................................................................................................................ 5-4

Driveline Lubrication ........................................................................................................................................ 5-5

Blade Servicing ............................................................................................................................................... 5-6

Blade Sharpening ............................................................................................................................................ 5-6

Blade Removal and Installation ........................................................................................................................ 5-6

Belt Adjustment Procedure ............................................................................................................................. 5-7

Belt Installation ............................................................................................................................................... 5-8

Storage ........................................................................................................................................................... 5-9

Torque Settings ............................................................................................................................................... 5-9

Blade Spindle Service Instructions ................................................................................................................ 5-10

Clutch Assembly ........................................................................................................................................... 5-11

RHINO and Servis are registered trademarks of Alamo Group Inc.

SAFETY

SECTION

Safety Section 1-1

SAFETY

A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this mower. This equipment should only be operated by those persons who have read the Manual, who are responsible and trained, and who know how

to do so safely and responsibly.

SAFETY

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment..

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU. Only YOU can prevent serious injury or death from unsafe practices.

CAUTION! The lowest level of Safety Message; warns of possible injury. Decals

located on the Equipment with this Signal Word are Black and Yellow.

WARNING! Serious injury or possible death! Decals are Black and Orange.

DANGER! Imminent death/critical injury. Decals are Red and White. (SG-1)

READ, UNDERSTAND, and FOLLOW the following Safety

Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

(SG-2)

PELIGRO!

Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3)

¡LEA EL

INSTRUCTIVO!

Safety Section 1-2

SAFETY

DANGER!

WARNING!

Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel too operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation. (SG-4)

Always maintain the safety decals in good readable condition. If the decals are missing, damaged, or unreadable, obtain and install replacement decals immediately.

(SG-5)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6)

Operate this Equipment only with a Tractor equipped with an approved roll-over-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. (SG-8)

SAFETY

DANGER!

WARNING!

BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.

(SG-9)

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

(SG-10)

Never allow children to operate or ride on the Tractor or Implement.

(SGM-11)

Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

(SG-12)

Turf Flex 08/01

Safety Section 1-3

SAFETY

DANGER!

SAFETY

DANGER!

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. (SG-13)

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

Do not operate this Equipment with hydraulic oil leaking. Oil is expensive and its presence could present a hazard. Do not check for leaks with your hand! Use a piece of heavy paper or cardboard. Highpressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15)

(SG-14)

WARNING!

CAUTION!

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16)

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement

attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. Note: Hearing loss from loud noise [from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery. (SG-I7)

Safety Section 1-4

SAFETY

WARNING!

WARNING! Transport only at safe speeds. Serious accidents and injuries can result

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement.

(SG-20)

from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the safe transport speeds for you and the equipment. Make sure you abide by the

(SG-21)

following rules:

Test the tractor at a slow speed and increase the speed slowly.

Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum safe transport speed for you and this Equipment.

Test the equipment at a slow speed in turns. Increase the speed

through the turn only after you determine that it is safe to operate at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds that you

have determined are safe and which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you andwatch out for the other guy. (SG-19)

SAFETY

WARNING!

Turf Flex 08/01

Always read carefully and comply fully with the manufacturers instructions when handling oil, solvents, cleansers, and any other chemical agent.(SG-22)

Safety Section 1-5

SAFETY

DANGER!

SAFETY

DANGER!

WARNING!

DANGER!

Never run the tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

(SG-23)

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death. (SG-24)

Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others. (SG-25)

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death. (SG-26)

NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influnce of drugs or alcohol. (SG-27)

WARNING!

DANGER!

Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly see this type of items discontinue mowing. (SGM-1)

There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower. (SGM-2)

Safety Section 1-6

SAFETY

DANGER! All Safety Shields, Guards and Safety devices including

(but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields , and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SGM-3)

DANGER!

WARNING!

The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles. (SGM-4)

Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. (SGM-5)

SAFETY

WARNING!

Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-6)

Mow at the speed that you can safely operate and control the tractor and mower. Safe mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 0 to 5 mph. Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. (SGM-7)

Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material. (SGM-8)

Do not put hands or feet under mower decks. Blade Contact can result serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-9)

Turf Flex 08/01

Safety Section 1-7

SAFETY

DANGER!

WARNING!

SAFETY

WARNING!

DANGER!

WARNING!

Replace bent or broken blade with new blades. NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES. (SGM-10)

Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-7)

Do not mow with two machines in the same area except with Cab tractors with the windows closed.

Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline which will cause accelerated wear and breakage of drive train components and could result inpossible injury from the separated Driveline sections. (SRM-4)

Use extreme care when lowering or unfolding the implement’s wings. Make sure no bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines.

(SGM-11)

(S3PT-5)

DANGER!

DANGER! All Safety Shields, Guards and Safety devices including

This Implement is wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles. (S3PT-12)

There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in weeds and in heavy grass. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower. (SFM-1)

(but not limited to) - the Discharge Deflectors, Steel Guards, Gearbox Shields, Belt Shileds, and PTO Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SFM-2)

Safety Section 1-8

SAFETY

DANGER!

WARNING!

CAUTION!

Rotary Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully

STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:

-Mower Deck Shielding, and Discharge Deflector are installed and in good, working condition;

-Mower section is running close to and parallel with the ground without exposed Blades;

-Passerby are outside the existing thrown-object zone;

-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: inspected and large debris removed, mowed at an intermediate height, inspected closely with any remaining debris being removed, and mowed again at desired final height. (This will also reduce power requiredto mow, reduce wear and tear on the Mower drivetrain, spread cut material better, eliminate streaking, and make the final cut more uniform.) (SFM-3)

Be particularly careful when transporting the Implement using the tractor. Turn curves or go up or down hills only at a low speed and at a gradual steering angle. Make certain that at least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow down on rough or uneven surfaces. (STI-1)

When the Wings are folded for transport, the center of gravity is raised and the possibility of overturn is increased. Drive slowly and use extremecaution when turning on hillsides. Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death. Never fold wings on a hillside...the Implement may overturn. (STI-2)

DO NOT allow any person under a folded wing unless wing is securely locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the

frame work, or any lifted component unless the implement is securely supported or blocked up. A sudden or inadvertent fall by any of these components could cause serious injury or even death. (STI-3)

Never unhitch without using the Tongue Jack. The Tongue is very heavy. Attempting to lift the Tongue without using the Tongue Jack could cause strains or other injury. Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury. Use the Tongue Jack for lifting the mower only. Overloading the Tongue Jack can cause failure with possible serious bodily injury

or even death. (STI-4)

On a fully-assembled unit, do not remove the Wing Retaining Strap until hoses are attached to the tractor and the Wing Cylinders are filled with oil. Lower the Wings slowly and carefully. Keep bystanders away during operations. (STI-5)

SAFETY

Turf Flex 08/01

Safety Section 1-9

SAFETY

WARNING!

DANGER!

SAFETY

DANGER!

WARNING!

Never leave Tractor and Implemented unattended while the implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor, lower the stand and put the retaining pin securely in place, or put a secure support under the A-Frame. Lower the implement carefully to the ground. Do not put hands or feet under lifted components.

Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower. Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death.

(SRM-3)

Make sure the PTO shield, integral driveline shields, and input shields are is installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing. (S3PT-8)

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work. (S3PT-9)

(SPT-1)

WARNING!

DANGER!

The rotating parts of this machine continue to rotate even after the PTO has been turned off. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. (3PT-10)

“Wait a minute...Save a life!”

Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20%. DO NOT tow the Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem. Never tow the Implement at speeds over 20 MPH. (STI-6)

(SGM-10)

Safety Section 1-10

SAFETY

PARTS INFORMATION

Servis-Rhino mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to ServisRhino specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void warranties, and present a safety hazard. Use genuine Servis-Rhino mower parts for economy and safety. (SPRM-1)

SEE YOUR SERVIS-RHINO DEALER

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18)

SAFETY

Turf Flex 08/01

Safety Section 1-11

SAFETY

NOTE: Rhino supplies safety decals on this

product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals.

SAFETY

11' Models

Attaches to Bolts on top of

Divider Gearbox.

7,29

Safety Section 1-12

R 11-03-99

SAFETY

NOTE: Rhino supplies safety decals on this

Attaches to Bolts on top of

Divider Gearbox.

13-1/2', 14-1/2', 15-1/2', 16-1/2'

Models

SAFETY

Stand for SMV

Turf Flex 08/01

Safety Section 1-13

SAFETY

ITEM PART NO. QTY LEVEL DESCRIPTION

1 00725746 1 PELIGRO Get Manuals Translated 2 00753840 3 DANGER! Folding Wings 3 00756004 ((4)) DANGER! D/L Shield missing. DO NOT OPERATE. 3A 00756004 {2} DANGER! Shield missing. DO NOT OPERATE. 4 00756005 ((4)) DANGER! Rotating Driveline 5 00756059 1 DANGER! Leak Detection 6 00756494 1 DANGER! D/L Multiple Hazard 7 00758194 3 WARNING! Pinch Point, Belt 8 00760657 1 IMPORTANT Genuine Rhino Parts 8A 00773723 1 PELIGRO Rotating Driveline Translation 9 00763536 3 WARNING! Disengage PTO before Folding 10 00769736 1 WARNING! Use/Repair Shields & Guards 11 00769737 3 DANGER! Cutting Blades/Thrown Objects 12 02962765 2 WARNING! Pinch Point/Crushing 13 02967827 3 DANGER! Multiple Hazard Fldg Rotary 14 D103 1 WARNING! 540 RPM PTO 15 03200347 1* REFLECT SMV 16 1458392 2 REFLECT Red Reflectors 17 1458393 2 REFLECT Amber Reflector 18 000678 2 INSTRUCT Grease Fitting Inside 19 00755691 3 INSTRUCT Lube and Blade Bolt 20 00763613 1 INSTRUCT Slip Clutch Adjustment 21 00763977 1 INSTRUCT Notice to Owner 22 D102 1 INSTRUCT Drawbar-to-PTO distance 23 D301 9 L.NAME RHINO (2-5/8 x 10 1/16) 24 D302 2 LOGO Rhino (4-7/8 x6-1/2) 25 00763535 5 NAME TURF FLEX 27 00763539 1 SER PLT Turf Flex Serial Plate 28 00763539A 1 SER PLT Left Mower TX Serial Plate 29 00763539B 1 SER PLT Center Mower TX Serial Plate 30 00763539C 1 SER PLT Right Mower TX Serial Plate 31 00776481 1 INSTRUCT Operators Manual Inside 32 00776031 1 Canister, Operators Manual 33 00763618C 1 Operators Manual 34 10058000 3 Bolt 35 00024100 6 Flatwasher 36 02959924 3 Locknut

(( )) Installed by D/L Mfr. * Furnished by Tractor Mf. [ ] Use One or the Other { } Cut in half and attach to Deck

Safety Section 1-14

1 -- 00725746

SAFETY

13 -- 02967827 Front Cover 15 -- 03200347 SMV reflector 16 -- 99203 Red Reflector 17 -- 99204 Yellow Reflector

SAFETY

4 -- 00756005

Turf Flex 08/01

2 -- 00753840

Safety Section 1-15

3 -- 00756004

5 -- 00756059

7 -- 00758194

R 07-31-97

SAFETY

6 -- 00756494

14 -- D103

18 -- 000678

9 -- 00763536

11 -- 00769737

Safety Section 1-16

8 -- 00760657

R 04-23-99

SAFETY

19 -- 00755691

20 -- 00763613

10 -- 00769736

24 -- D302

25 -- 00763535 TURF FLEX Name 26 -- Model Number 27 -- Serial Plate 28 -- Serial Plate 29 -- Serial Plate 30 -- Serial Plate

Turf Flex 08/01

Safety Section 1-17

23 -- D301

R 12-09-94

SAFETY

21 -- 00763977

8A -- 00773723

22 -- D102

31 -00776481

Safety Section 1-18

SAFETY

FEDERAL LAWS AND REGULATIONS

This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; (2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules, regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct.

SAFETY

OSHA Regulations

OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”

Employer Responsibilities:

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop mowing if bystanders or passerbys come within 100 yards.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

Turf Flex 08/01

Safety Section 1-19

INTRODUCTION

SECTION

Indroduction Section 2-1

INTRODUCTION

This Rotary Mower is designed with care and built with quality materials by skilled workers. Proper

assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator

get years of satisfactory service from the machine.

The purpose of this manual is to familiarize, and instruct. The Assembly Section instructs the owner/

operator in the correct assembly of the Mower using standard and optional equipment. The Parts Listing

section is designed to familiarize the owner/operator with replaceable parts on the Mower. This section

provides exploded assembly drawings of each mower component illustrating each piece and the

corresponding part number.

Careful use and timely service saves extensive repairs and costly downtime losses. The Operation and

Maintenance Sections of the manual train the owner/operator how to work the Mower correctly and attend

to appropriate maintenance. The Trouble Shooting Guide helps diagnose difficulties with mower and offers

INTRODUCTION

solution to the problems.

Safety is of primary importance to the owner/operator and to the manufacturer. The first section of this

manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders

from injury or death. Many of the Safety Messages will be repeated throughout the manual. The owner/

operator/dealer should know these Safety Messages before assembly and be aware of the hazards of

operating this mower during assembly, use, and maintenance. The Safety Alert Symbol combined with a

Signal Word, as seen below, is intended to warn the owner/operator of impending hazards and the degree

of possible injury faced when operating this machine.

CAUTION

The lowest level of Safety Message; warns of possible minor injury. Decals located on the Mower with this Signal Word are Black and Yellow.

WARNING

Serious injury or possible death! Decals are Black and Orange.

DANGER

Imminent death/critical injury. Decals are Red and White.

Introduction Section 2-2Turf Flex 08/01

INTRODUCTION

Your Turf Flex is designed for light-duty cutting such as lawn maintenance plus small weed and grass control. With a reasonable amount of preventive maintenance, your Mower will provide years of dependable service.

DANGER

NEVER ALLOW CHILDREN TO OPERATE, RIDE ON, OR COME CLOSE TO MOWER OR TRACTOR. Usually, 16-18 year-old children who are mature and responsible can operate the mower with reasonable safety if they have read Operator's Manual, been trained in safe operation of the machine, and are physically large and strong enough to reach and operate controls easily.

DANGER

For Non-Agricultural use, OSHA, ASAE, SAE, and ANSI standards require the use of Chain Guards, Deflectors, or Solid Skirts at all times. The Mower manufacturer strongly recommends the use of Chain Guards or Solid Skirts for Agricultural purposes as well, to reduce the risk of property damage, serious bodily injury, or even death from objects thrown out by or from contact with the Cutting Blades.

Front and rear and left and right are determined by the normal direction of travel, the same as driving an automobile.

Introduction Section 2-3Turf Flex 08/01

INTRODUCTION

ATTENTION OWNER/OPERATOR

BEFORE OPERATING THIS MACHINE:

1. Carefully read the Operator’s Manual, completely understand the Safety Messages and

instructions, and know how to operate correctly both the tractor and Mower.

2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial

Number of the Mower. Mail within 30 days of delivery date of this implement.

INTRODUCTION

NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms

are received by Alamo Group within thirty days of delivery of the mower.

3. Record the Mower Model and Serial Numbers on the Warranty page at the front of the

Operator’s Manual. Keep this as part of the permanent maintenance file for the Mower.

00760657

FOR YOUR SAFETY AND TO GUARANTEE OPTIMUM PRODUCT RELIABILITY, ALWAYS USE GENUINE RHINO REPLACEMENT PARTS. THE USE OF INFERIOR REPLACEMENT PARTS MAY CAUSE PREMATURE OR CATASTROPHIC FAILURE WHICH COULD RESULT IN SERIOUS INJURY OR DEATH. IF YOU HAVE ANY QUESTIONS CONCERNING THE REPAIR PARTS YOU ARE USING, CONTACT SERVIS-RHINO, P. O. BOX 712, SEGUIN, TX 78156.

Introduction Section 2-4Turf Flex 08/01

ASSEMBLY

SECTION

Assembly Section 3-1

ASSEMBLY

DANGER! Operating with PTO speed over 540 RPM can cause excessive vibration with subsequent

machine failure which can cause serious injury or even death. Never exceed 600 RPM.

DEALER SET-UP INSTRUCTIONS

Assembly of this mower is the reponsibility of the Rhino dealer. The mower should be delivered to the owner completely assembled, lubricated, and adjusted for normal cutting conditions.

Set up mower as received from the factory with these instructions. Mower is shipped in bundles. Open parts box and lay parts out to make location easy. Refer to parts lists and exploded view drawings for more detail.

This mower is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware.

CAUTION! Always use personal protection devices such as eye and ear protectors during assembly.

ASSEMBLY

TONGUE JACK and WHEEL ATTACHMENT

Attach the Jack to the Main Frame and retain with Pin. Figue 1. Attach the Tires to the Hubs with Lug Bolts provided. Figure 2.

NOTE: Install Tires with Valve

Stems torward outside of Frame

Turf Flex 08/01

FIGURE 1

Assembly Section 3-2

FIGURE 2

R 11-6-95

ASSEMBLY

SWIVEL AND LIFT ARM ATTACHMENT

Attach the Swivel Assembly on the Lift Arms using chrome plated Attaching Pin (1) retain with Roll Pin (2). Figure

3. Remove the Attaching Pin (3) from the Main Frame. Attach the Right and Left Lift Arm (Note Jack storage mount

on Left Lift Arm only) to the Main Frame with attaching Pin (3). Secure with 1/2" x 1-1/2" bolt, (5) flatwasher, and locknut. Attach the Toggle Links (6) to the right and left Lift Arms with attachin Pin (4). Secure with 1/2" x 1-1/2" bolt, flatwasher, and locknuts. Figure 4.

INSIDE HOLE

OUTER HOLE

NOTE: If Mower is a 14-1/2 ft. or 16-1/2 ft. unit, the Swivel is installed in the outer hole of the Lift Arm. If the Mower is a 13-1/2 ft. or 15-1/2 ft. unit, the Swivel is installed on the inside hole of the Lift Arm.

FIGURE3

ASSEMBLY

left wing

Turf Flex 08/01

Jack

Storage

FIGURE4

Assembly Section 3-3

Jack

Storage

right wing

R 11-20-95

ASSEMBLY

HYDRAULIC CYLINDER ATTACHMENT

Attach the Rear Hydraulic Cylinder to the Main Frame with Fittings pointing down. Retain with Pin and Cotter Pin. Figure 5. Attach the Wing Hydraulic Cylinders to the the Main Frame and Toggel Links with Pins provided. Figure 6.

FIGURE 5 FIGURE 6

ASSEMBLY

WING MOWER ATTACHMENT

NOTE: The Wing Mowers are right and left mowers. On all Models there is not an inside Rear Caster Wheel, Instead there is a Cutting Height Shaft support that rest on the Mainframe Flat Plate.

Position the Wing Mowers under the Wing Lift Arms and remove the Attachment Pin (1) from the Swivel. Attach the Wing Mower to the Lift Arm and secure with 1/2" x 1-1/2" Bolt, (2) flatwasher, and locknut. Figure 7.

Turf Flex 08/01

FIGURE 7

Assembly Section 3-4

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CASTER WHEEL ATTACHMENTS REAR MOWER (FIGURE 8)

Attach the right and left Axle Arm Weldment (1) to the deck with 3/8" Gr. 5 bolts (2) flatwasher (1-1/2OD x 3/16 thick) (3), and 3/8 locknuts (4). Install four one inch spacers (7) and two 1/4 inch spacer (8) on each fork and wheel assembly (9). Insert Wheel assembly Shaft (9) into Axle Arm Weldment (1) and retain with Snapper Pin (10).

NOTE:

See pages 3-8 & 3-9 for Axle Arm locations.

ASSEMBLY

NOTE bolt locations of stop.

FIGURE 8

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Assembly Section 3-5

72" RIGHT HAND CENTER48" CENTER 60" RIGHT HAND CENTER

R 12-13-95

CASTER WHEEL ATTACHMENTS WING MOWER (FIGURE 9)

Attach the inside (1) and outside Axle Arm Weldments (1 or 1A) to the outer deck with 3/8" Gr. 2 bolt (2), flatwasher (1-1/2"OD x 3/16" thick) (3), and 3/8" locknut (4) installed in outer front hole. All other arm retaining bolts are Gr. 5, 3/8" bolts (5). See Fig. 13 & 14 for more details. Install spacer (7,8,9) and forks as describe in rear mower (Figure 8). The inside rear leg of the wing mowers will require a height adjustment shaft (11), spacer tube (12) and a spacer pad (13) installed with a 3/8" x 1 1/2" socket head screw (14).

NOTE: Spacer (13) rests on support flat welded to frontside of mainframe cross tube.

ASSEMBLY

7,8,9

FIGURE 9

ASSEMBLY

CASTER WHEEL ATTACHMENTS REAR MOWER (11' MODEL) FIGURE 10

Attach the right and left Axle Arm Weldment (1) to the deck with 3/8" Gr. 5 bolts (2) flatwasher (1-1/2"OD x 3/16" thick) (3), and 3/8" locknuts (4). NOTE: Mount the inside and outside rear arms in the forward set of holes. Install four one inch spacers (7) and two 1/4 inch spacer (8) on each fork and wheel assembly (9). Insert Wheel assembly Shaft (9) into Axle Arm Weldment (1) and retain with Snapper Pin (10).

NOTE: Front Fork and Wheel Assemblies have Lock mechanism which will not allow wheel to caster 360 degrees. See page 3-5 for 48" Deck detail.

FIGURE 10

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Assembly Section 3-6

R 12-14-95

ASSEMBLY

CASTER WHEEL ATTACHMENTS WING MOWER (11' MODEL) FIGURE 11

Attach the right and left Axle Arm Weldment (1) to the outer deck with 3/8" Gr. 2 bolts (2) flatwasher (1-1/ 2"OD x 3/16" thick) (3), and 3/8" locknuts (4) in the front hole in Arm. All other Arm retaining bolts are Gr. 5, 3/8" bolts. NOTE: Mount the inside and out side wing arms in the forward set of holes. Install four one inch spacers (7) and two 1/4 inch spacer (8) on each fork and wheel assembly (9). Insert Wheel assembly Shaft (9) into Axle Arm Weldment (1) and retain with Snapper Pin (10). The inside rear leg of the Wing Mowers will require a height adjustment shaft (11), spacer tube (12) and a Spacer Pad (13) installed with a 3/8" x 1-1/2" Screw (14).

NOTE: Spacer (13) rests on support flat welded to front side of Mainframe cross Tube.

REAR MOWER ATTACHMENT

FIGURE 11

ASSEMBLY

To install the Rear Attaching Arms (1) on the Main Frame to the Center Rear Mower: Note: These Arms are Right and Left Hand. They must be installed with the chain attachment hole (11) to the top and the offset to the inside. Remove the Click Pins and install Arms to the Rear Deck. Roll Mower into position and align the Attaching Arms in Main Frame. Position the Rear Lift Frame on Main Frame. Note: Position the Rear Lift Frame with the 9/16" dia. holes (12) facing to rear. Align with Lift Arm Pins (2) and install. ATTENTION: Do not drive pin in with hammer. This will damage the PTFE Bearings which are installed in the Rear Attaching Arm (1). Pin should slide in with very little resistance. Secure Pins with 1/2" x 1-1/2" bolts (3), flatwashers, and locknuts.

Install bushing in A-Frame Brace (4) and attach to the Rear Mower in the center hole of bracket on Gearbox mount plate. Retain with 1/2" x 1-1/2" bolt, flatwasher, and locknut. Attach the A-Frame Link (5) to the Rear Lift Frame by sandwiching between Toggle Links with Pins (6). Secure with 3/8" x 3" bolts (7), flatwashers, and locknuts. Attach the Lift Chain (8) to the Lift Arms and Rear Lift Frame. Attach the Rear Cylinder (9) to the Lift Frame with Pin and Cotter Pin. Attach the Rear Lock-up Bar (10) to the Front Cylinder Pin, retain with cotter pin, and to the Rear Cylinder Pin, retain with Clip Pin. Figure 12.

NOTE: Use Spacers #00763313, 1-3/8" long with Bolts.

REAR

Turf Flex 08/01

FIGURE 12

Assembly Section 3-7

R 12-14-95

ASSEMBLY

AXLE ARMS IN POSTION

Note bolt locations of Axle Arms on 60" Deck. Figure 13.

ASSEMBLY

Turf Flex 08/01

FIGURE 13

Assembly Section 3-8

ASSEMBLY

AXLE ARMS IN POSTION

Note bolt locations of Axle Arms on 72" Deck. Figure14

ASSEMBLY

Turf Flex 08/01

FIGURE 14

Assembly Section 3-9

ASSEMBLY

DRIVESHAFT ATTACHMENT

All drivelines are equipped with slide collars on end yokes. To attach to the shaft grab and pull the collar on the end of attaching yoke toward the opposite end of the driveline. Slide the yoke (with collar depressed) onto the shaft. Move the yoke back and forth until the collar clicks forward and locks yoke in place.

Install the Jackshaft (1) on the Front Gearbox and install Bearing (2) on the Drive End. Sandwich the Bearing between the Bearing Supports(3) & (7). Install the Pipe Spacers (4) and retain with 1/2" x 7" bolt (5)and locknut.

Figure 15

ASSEMBLY

FIGURE15

HYDRAULIC HOSE ATTACHMENT

Remove the caps from the Hydraulic Manifold (6 Fig. 13) on the Main Frame. Hydraulic Hoses p/n 00763742 are used for the Wing Cylinders and p/n 00762693 is used for the Rear Cylinder. Hose p/n 00765738 attaches to the remote on the Tractor Hydraulics. On the Hose p/n 00765738 at the Tractor disconnect install Fitting p/n 02957691 (1/2 pipe thread x 1/4 J.I. C.).

3-SPOOL VALVE

Cap the two side ports of the Manifold & connect the wing Hoses to Hoses p/n 00765738 with the 1/4" male JIC x 1/4" NPT pipe fittings.

SMV ATTACHMENT

Remove top Bolt from the Divider Gearbox Cover and attach Mounting Bracket. Bolt SMV to Bracket

Turf Flex 08/01

Assembly Section 3-10

R 12-13-95

ASSEMBLY

WING DRIVESHAFT ATTACHMENT

Standard Driveline

Attach the wing driveline to the center power divider gearbox as shown so that both sides of the gearbox are oriented the same NOTE: The driveline end with the extended shield cone attaches to the mower deck gearbox.

(FIGURE16)

ASSEMBLY

LEFT WING DRIVELINE

FIGURE16

Constant Velocity (CV) Driveline

Attach the wing CV driveline to the center power divider gearbox with CV head at center box. Attach the end yokes so they are oriented in line the same as shown. (FIGURE 17)

NOTE: Do not attach the drivelines with the CV Head on the wings. This will not allow the head to be raised up.

RIGHT WING DRIVELINE

LEFT WING DRIVELINE

Turf Flex 08/01

RIGHT WING DRIVELINE

FIGURE17

Assembly Section 3-11

ASSEMBLY

ROPE ROUTING FOR AUTOMATIC HEAD LOCKS

Attach rope ends to latch at location shown in figure 18.

ASSEMBLY

NOTE: 11' Model Only

Lift Arm Pin

Ref. Hole

Clearance

Latch

FIGURE 18

Latch Angle

wing arm

Latch Bolt

Adjust Latch Bolt to provide minimum clearance between Reference Hole and Latch. Over adjustment (too much clearance between Wing Arm and Latch) may cause inproper contact between Lift Arm Pin and Latch Angle. Not enough clearance will cause damage to Latch arm when heads are raised.

Turf Flex 08/01

Assembly Section 3-12

ASSEMBLY

NOTE: FIELD ASSEMBLY (FIGURE 19)- Head Locks

1. Loop ends back through welded link on lock bar and

then inside of braid by forming a hole 16" from end.

2. Adjust lengths as shown to give 8" overlap and 4"

loop.

3. Adjust to give diminsion shown.

4. Secure loops by running a plastic ties thru rope

braids (2) to prevent slipping.

NOTE: All lengths are before forming the loops.

ASSEMBLY

11' Model Only

13 1/2 - 16 1/2 Models Only

NOTE: All lengths are before forming the loops.

Turf Flex 08/01

FIGURE 19

Assembly Section 3-13

OPERATION

SECTION

Operation Section 4-1

OPERATION

The safe operation of this machine is the responsibility of the operator. The operator should be familiar with the mower and tractor and all safety practices before starting operation. This mower is designed for lawn or grass mowing. It is not designed for rough conditions or heavy weed mowing. It is equipped with suction type blades for best results in lawn mowing.

Always operate tractor PTO at 540 rpm.

This section provides information for attaching mower to tractor and preparing it for field operation. Review this data prior to tractor hookup and operation.

TRACTOR PREPARATION

Wheel Treads

Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping.

WARNING! Do not get between Tractor and Mower when engine is running!

DANGER! NEVER ALLOW CHILDREN TO OPERATE, RIDE ON, OR COME CLOSE TO MOWER OR

TRACTOR. Usually, 15-16 year-old children who are mature and responsible can operate the

mower with reasonable safety if they have read Operator's Manual, been trained in safe operation of the machine, and are physically large and strong enough to reach and operate controls easily.

ATTACHING CUTTER TO TRACTOR

WARNING! Never hitch or unhitch without using the Tongue Jack. The Tongue is very heavy, and attempted

lifting can cause strains and crushing injury should the Tongue fall suddenly and unexpectedly. Use the Jack only for lifting the Mower. Overloading the Jack can cause failure with possible serious bodily injury or even death.

OPERATION

Use the Tongue Jack to either hitch or unhitch the mower. Be sure the Wheels are properly blocked to avoid rolling.

14" - 540 RPM

Tractor Power Take Off

Tongue Jack

FIGURE 1

Place a 1" washer (1) under the top lip of the Clevis hitch. Add enough 1" spacer washers (2) between the bottom of drawbar and the bottom lip of the Clevis to fill the open space. Install a 1" grade 5 or 8 bolt (5" long). Install a locknut (3) onto the bolt beneath the Clevis and tighten the 1" locknut & bolt securely. See Figure 1.

Operation Section 4-2Turf Flex 08-01

R 11-10-95

OPERATION

NOTE: If attaching Mower Clevis, tractor drawbar must extend to rear to allow turning without binding in the Tongue Clevis. DO NOT USE THIS TYPE DRAWBAR WITHOUT STABILIZERS. Install washers the same as detailed previously. See art below.

DRAWBAR EXTENSION

ALLOWS AMPLE

TURNING CLEARANCE

STABILIZERS

CONTACT HERE

WILL CAUSE

IMMEDIATE

TONGUE OR CLEVIS

FAILURE

TRACTOR

LOWER

LINKS

DRAWBAR

FIGURE 2

NOTE: NEVER ATTACH MOWER TO TRACTOR WITH A PIN NOT HAVING A NUT.

The two halves of the Clevis must be bolted together securely to carry the load properly without springing or breaking the Clevis.

DANGER! Failure to adjust the Drawbar to the CORRECT LENGTH, failure to PROVIDE DRAWBAR

CLEARANCE sufficient for short turns, and/or failure to ATTACH CLEVIS TO THE DRAWBAR correctly and securely MAY ALLOW THE MOWER TO SEPARATE FROM THE TRACTOR AND/OR THE DRIVELINE HALVES TO SEPARATE WHICH CAN CAUSE SERIOUS BODILY INJURY OR DEATH TO THE OPERATOR OR OTHERS.

OPERATION

SAFETY CHAINS - PULL TYPE

When towing implements on the highway, use safety chain supplied with Implement. This will control the implement in the event the hitch pin is lost.

After attaching the safety chain, make a trial run by driving the tractor to the right and to the left for a short distance to check safety chain adjustment. If necessary, readjust to eliminate tight or loose chain.

Operation Section 4-3Turf Flex 08-01

R 12-13-95

OPERATION

DRIVELINE ATTACHMENT TO TRACTOR

1. Grasp and pull collar on end of attaching yoke toward mower.

2. Slide yoke (with collar depressed) onto PTO shaft.

3. Move yoke back and forth until locking collar clicks forward and locks the yoke in place.

WARNING! When attaching PTO yoke to tractor PTO shaft, it is important that spring activated locking

WARNING! Be sure PTO shielding and all other shielding is installed and is in good condition.

WARNING! Avoid personal injury! Be sure tractor engine is off, key is removed, and ALLOW BLADES TO

CUTTING HEIGHT ADJUSTMENT

IMPORTANT: When operating, remote valve lever must be in detent position to allow mower heads to follow

ground contour. (Float)

IMPORTANT: Avoid very low cutting heights. Striking the ground with blades gives the most damaging shock loads a cutter can encounter and will cause damage to cutter and drive system.

1. Using the tractor hydraulics, raise the mowers off the ground and support under it with secure blocking so not

to let the mower drift down during maintenance.

2. Holding wheel and yoke assembly up, remove quick-lock pin from top of gauge wheel spindle. Position full

length spacers and 1/4" spacer as required. All spacers on top of spindle tube allows for approximately 1/2" cutting height. Adjustments range from 1/2" to a maximum of 5" in 1/4" increments. Figure 4.

collar slides freely and is seated in groove on PTO shaft.

STOP TURNING before dismounting to make adjustments.

OPERATION

3. For the 11' Model Shaft Height Adjustment remove quick-lock Pin from top of Shaft. Remove Shaft from Axle

Arm. Position full length Spacers and half Spacers as required. All spacers on top of spindle tube allows for approximately 1/2" cutting height. Adjustments range from 1/2" to a maximum of 5" in 1/4" increments. Figure

Add spacers for cutting height adjustment. One, 1" Spacer gives approximately 1-1/2" cutting height.

Figure 4 Figure 5

ROLLER ADJUSTMENT

Place roller brackets in lowest position for cutting heights 5" to approximately 3". Place in highest position for 1" to approximately 1-1/2" cutting heights. Place in intermediate position for cutting heights of 2" to approximately 3".

Operation Section 4-4Turf Flex 08-01

R 12-13-95

OPERATION

STARTING & STOPPING MOWER

Power for operating mower is supplied from tractor PTO. Refer to your tractor manual instructions for engaging and disengaging the PTO. Always engage the PTO at low engine rpm. Always operate at recommended PTO speed of 540 RPM. Learn how to stop tractor and mower quickly in case of an emergency.

IMPORTANT: Stop mower and tractor immediately upon striking an obstruction. Inspect the mower and repair any damage before resuming operation. Do not disengage PTO when engine is at full PTO RPM. Always

idle engine before disengaging PTO.

WARNING! Avoid personal injury. When attempting to stop a tractor which does not have live PTO, the

momentum created by the blade carrier of a rotary cutter can cause the tractor to be pushed forward. DO NOT operate this cutter unless tractor has live or independent PTO.

To commence operation, reduce engine speed and engage the tractor PTO. Before starting to cut, gradually increase engine speed to develop full PTO speed. Enter the area to cut with the mower operating at PTO speed and, if it becomes necessary to temporarily regulate engine speed during operations, increase or decrease the throttle gradually.

To transport, disengage the PTO, raise to full transport height.

CUTTING SPEED

Proper ground speed for mowing will depend upon the height, type, and density of material to be cut.

Normally, ground speed will range from 1-1/2 to 5 mph. Tall dense material should be cut at low speed while thin medium height material can be cut at a faster ground speed.

MOWING TIPS

Always operate PTO at recommended RPM when mowing. This is necessary to maintain proper blade speed and to produce a clean cut.

Under certain conditions, tractor tires may roll some grasses down and prevent them from being cut at the same height as the surrounding area. When this occurs, reduce the tractor ground speed, but maintain PTO RPM. The lower speed will permit grasses to be at least partially rebound and be cut. Taking a partial cut and/or reversing the direction of travel may also produce a cleaner cut.

As often as possible, stop mowing when other people are passing by. Although the Mower is shielded to prevent objects from being thrown out by the blades, no one shield device is 100% effective. The operator has greater knowledge of the dangers of being around this Mower while it is operational than the person on the street.

WARNING! Avoid personal injury. Pick up all rocks and other debris before cutting. Enter new areas

carefully. Cut material higher the first time to allow cutter to clear unseen objects. Never assume an area is clear. Always check.

Extremely tall grass should be cut twice. Raise mower and cut twice the desired height. Cut the second time at desired height at 90 degrees to first pass.

OPERATION

Remember, sharp blades produce cleaner cuts and use less power.

Before mowing, analyze the area to determine the best cutting procedure. Consider the height and type of material and the terrain type: hilly, level or rough.

Grass is best cut when it is dry. Mowing wet grass can cause plugging resulting in grass clumps behind the mower.

Grass should be mowed frequently as shorter clippings deteriorate faster.

Operation Section 4-5Turf Flex 08-01

OPERATION

DETACHING AND STORING

Lower the Mower to the Ground. Park the Tractor with the transmission in the correct gear ( Automatic Transmission-- Park; Standard Transmission--Neutral). Set the parking brake, shut off the engine, and remove the key. Wait until the PTO stops rotating before getting down from the tractor .

Disconnect the driveline from the tractor PTO and store it to prevent it from contacting the ground.

Always reinstall the master shield over the trator PTO Shaft. This shield should always remain in place except when connecting or disconnecting driveline.

BEFORE OPERATING OR TRANSPORTING THIS MOWER

Always display this SMV emblem (FIGURE 6) on the stand mounted on the center Gearbox when transporting this mower where it is clearly visible to following traffic. Prominent display of this symbol will help the operator avoid accidents which could cause injury or possibly death.

FIGURE 6

DRIVELINE LENGTH CHECK PROCEDURE

WARNING! A loose shaft could slip off and result in personal injury or damage to mower. When attaching

PTO yoke to tractor PTO shaft, it is important that spring activated locking collar slides freely and locking balls are seated in groove on PTO shaft.

OPERATION

WARNING! Before operating mower, check to make sure the driveline will not bottom out or become

disengaged.

* Disengage the Driveline from the tractor PTO Shaft. * Slide the Driveline together until it "bottoms out" solidly. * Apply colored tape to the Inner Shield 1/8" from the end of the Outer Shield. FIGURE7 * Re-attach the Driveline to the PTO Shaft.

1/8 INCH

FIGURE 7

COLORED TAPE

Driveline in maximum compressed position

Operation Section 4-6Turf Flex 08-01

OPERATION

With the PTO NOT TURNING, slowly drive the tractor with mower attached through sharpest turn possible and watch shaft movement.

With PTO NOT TURNING, slowly drive the tractor with mower attached through the most severe terrain conditions expected and watch Shaft movement.

Check position which places driveline at maximum extended length and at maximum compressed length. Maximum extended length must always maintain at least 10 inches of profile tube engagement. Maximum compressed length should always maintain 1-9/16 clearance; if not shorten driveline as shown in Fig 8.

If driveline cannot be shortened and still maintain 10 inches of tube engagement then the operator should note test so he can recognize the terrain conditions that might cause the problem and avoid possible dam age by disconnecting driveline from tractor.

1-9/16

FIGURE 8

SPECIAL INSTRUCTIONS FOR ROUGH TERRAIN OPERATIONS

When crossing ditches with steep banks or going up sharp inclines, it is possible to “bottom out” the Driveline that connects the tractor PTO to the Gearbox on mower.

Note: To bottom out means that the Inner Shaft has penetrated into the Outer Housing to its maximum depth until the Assembly becomes solid - it can shorten no more. See Figure 9.

If this happens, it can cause serious damage to the tractor PTO by pushing the PTO into the tractor and through the Support Bearings or downward onto the PTO Shaft, breaking it off.

Driveline bottom out.

FIGURE 9

OPERATION

WARNING! Either failure can allow the Driveline to come loose from the tractor which could cause bodily

injury to the operator or others in the vicinity along with expensive damage to the tractor and/or Cutter.

Operation Section 4-7Turf Flex 08-01

OPERATION

If you have a condition where your tractor will be going up a steep incline with your mower still on the flat area or coming down the opposite incline, you have a potential problem. Figure 11. The correct preventive measure is to instruct the operator to cross this kind of terrain at an angle. Figure 10. This will reduce the angle between the tractor and the mower. The problem is more likely to occur if the Cutter is in the raised position while the tractor is turning sharply and going up an incline.

CORRECT: Approach ditch at an angle

FIGURE 10

TRANSPORTING CUTTER:

1. Raise wings to full height.

2. Raise center section.

WARNING: This machine can be turned over. Use caution when operating in transport position. Limit

speed and avoid sharp turns and rough terrain.

INCORRECT: DO NOT approach ditch straight on.

FIGURE 11

OPERATION

When transporting the mower, keep the Center Section as low to the ground as is practical to increase stability. Raise the left and right Wing sections and use the transport lock bars to retain them in the upright position.

DANGER: Keep everyone clear while lifting or lowering mower or raising and lowering Wings.

WARNING: Use the tractor Warning Lights, SMV Sign, Reflectors, and other devices for adequate warning

to the operators of other vehicles. Comply with local governmental regulations.

Operation Section 4-8Turf Flex 08-01

R 12-13-95

OPERATION

CV DRIVELINE CHECK PROCEDURES

The Main Driveline to tractor is equipped with a special constant velocity (CV) joint that allows the joint to run smooth with no vibration even at joint angles up to 80 degrees. This joint will operate and perform satisfactorily as long as it is not subjected to conditions which abuse it or go beyond its operating limits.

1. The constant velocity joint must be greased daily at 8 hour intervals. See Maintenance Section. Failure to lubricate as instructed will cause rapid wear and failure of operating components of joint.

2. The constant velocity joint must not be subjected to a joint angle greater than 80 degrees. FIGURE 12. 10

DEG.

80 DEG.

FIGURE 12

To check maximum joint angle, connect mower to tractor. Do not connect driveline at this time. Start tractor and make a maximum turn to left until tractor tire almost contracts frame. Then check joint by holding driveline yoke above PTO shaft and then angle driveline yoke until it stops. There should be approximately a 10 degree difference between center line of yoke and PTO shaft. FIGURE 13. If not, check drawbar length and shorten if necessary or move rear tractor tires wider apart to limit turning radius.

3. The constant velocity joint must also not be subjected to conditions where telescoping tubes bottom out. Check this condition at same time maximum angle was checked above. There should be at least 4 inches of additional telescoping available with the yoke attached to the tractor.

NOTE: If the driveline will not connect because it does not have enough clearance; check to see if drawbar can be lengthened or cut the driveline shield and tube lengths to provide adequate clearance.

80 DEG.

FIGURE 13

OPERATION

Operation Section 4-9Turf Flex 08-01

OPERATION

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE REMEDY

STREAKING Slow Blade Speed Operate PTO at 540 RPM.

Worn Blade Tips Replace with Genuine RHINO

Blades. See your Rhino dealer. Dull Blades Sharpen blades uniformly. Blades unable to cut that part Slow ground speed of tractor but of grass pressed down by path keep engine running at full PTO rpm. of tractor tires or casters Cutting slower will help. Mowing Too Fast Slow down until cured. Drive Belt Loose Tighten per instructions. Belt Glazed/Slipping Apply belt dressing or replace

with special RHINO belt. Blade Loose on Spindle Tighten blade bolt securely.

(Note: Left Hand threads

Torque to 150 ft. lbs.) Conditions too wet for mowing Allow grass to dry before mowing.

MATERIAL DISCHARGES Material too high and too much Reduce ground speed but maintain FROM MOWER UNEVENLY, material 540 rpm at tractor PTO, or make two BUNCHES MATERIAL passes over material. Raise the mower ALONG SWATH for the first pass and lower to desired

height for the second and cut at 90 deg.

to first pass. Raise rear of mower high

enough to permit material to discharge,

but not so high that conditions listed

above occur. Belt Slipping Tighten or replace with special

RHINO belt.

OPERATION

Grass Wet Allow grass to dry before mowing.

Slow ground speed of tractor but

keep engine running at full PTO rpm.

Cutting lower will help.

HEAVY VIBRATION Too high blade speed Do not exceed 540 PTO RPM.

Broken/bent Blade Replace with genuine RHINO

Blades. See your RHINO dealer. Worn/Unbalanced Blade Grind uniformly, rebalance or replace. Bent/Broken Sheave Replace parts. Trash Hung on Blade Clean off blade.

BELT SLIPPING Belt loose Tighten or replace with Special

RHINO belt. Belt Glazed Use belt dressing or replace. Oil on belt Clean or replace

Operation Section 4-10Turf Flex 08-01

OPERATION

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE REMEDY

BELT SLIPPAGE Mower overloading, material too Reduce tractor ground speed but

tall or heavy maintain full PTO rpm. Cut material

twice, one high pass and then mow

at desired height. Cut a partial swath. Oil on belt from over lubrication Be careful not to over-lubricate.

Clean lubricant from belt and pulleys

with clean rag. Replace oil soaked

belt. Belt hung up or rubbing Check belt for free travel in pulleys

and belt guides. Check under mower

and around blade spindle shafts for

wire, rags, or other foreign material.

Clean all material from under mower.

FRAYED EDGES ON Belt misaligned or belt rubbing Re-align belt or guide. Be sure belt BELT COVER guide. doesn't rub any other part while running.

Pulley misalignment Inspect to ensure belt is running in

center of backside idler. Shim idler

as necessary to align.

OPERATION

BELT ROLLOVER Pulley misalignment Re-align

Damaged belt Replace belt.* Foreign object in pulley grooves Inspect all pulley grooves for rust,

paint or weld spots and remove. Worn pulley groove Replace pulley

DAMAGED BELT Rollover, high shock loads or Replace belt.*

installation damage

BELT BREAKAGE High shock loads Avoid abusive mowing. Avoid hitting

the ground or large obstructions. Belt came off drive Check drive alignment for foreign

material in grooves. Ensure proper

tension. Avoid hitting solid objects

or ground.

*Check belt for damage by laying it flat on floor. If belt does not lie flat (has humps or twists), which indicates broken or stretched cords, it must be replaced. Each mower head belt must be replaced as set of two Belts.

Operation Section 4-11Turf Flex 08-01

Servis-Rhino P-N 00763618C User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual