Servis-Rhino DM124, DM82, DM95, DM112 User Manual

DISC MOWER
DM82, DM95, DM112 &
DM124 Disc Mower
Published 04-14-03 Effective S/N DM82 20000- Current Part No.4909WC
Effective S/N DM95 20201- Current
OPERA TOR'S MANUAL
This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment.
OPERATOR'S MANUAL
RHINO
1020 S. Sangamon A ve. Gibson City , IL 60936 800-446-5158 Email: parts@servis-rhino.com
®
© 2004 Alamo Group Inc.
$0.00
TO THE OWNER/OPERATOR/DEALER
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
BEFORE YOU START!! Read the safety messages on the implement and shown in your manual.
Observe the rules of safety and common sense!
WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full
and return it within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain. The use of "will-fit" parts will void your warranty and can cause catastrophic failure with possible injury or death.
BE SAFE!
BE ALERT!
BE ALIVE!
BE TRAINED
before operating the Mower!
Safety T raining
Makes the Difference
In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.
The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower . This video, along with the mower operator’ s manual and the warning messages on the mower, will significantly assist in this important education.
Y our Authorized Alamo Ag Dealer may have shown this video and presented you a DVD V ideo when you purchased your mower . If you or any mower operator have not seen this video, Watch the Video, Read this Operator’ s Manual, and Complete the Video Guidebook before operating your new mower . If you do not understand any of the instructions included in the video or operator’s manual or if you have any
questions concerning safety of operation, contact your supervisor, dealer or Alamo Group Ag.
If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS V ideo at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS V ideo 1502 E W alnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number .
Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.
Alamo Group Ag. Division is willing to provide
one (1) AEM Mower Safety Practices Video
Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video
DVD Format – AEM/FEMA Mower Operator Safety Video
Mower Operator’s Manual
AEM Mower Operator’s Safety Manual
Requester Name:
Requester Address:
City
State
Zip Code
Mower Model: Serial Number:
Date Purchased: Dealer Salesperson:
Dealership Name: Dealership Location:
Phone:
Mail to:
Or Fax to:
Or Email to:
AEM V ideo Services 1502 E Walnut street Seguin, TX 78155
(830) 372-9529
AEMVideo@alamo-group.com
TABLE OF CONTENTS
SAFETY SECTION .........................................................................................................................................1-1
Safety Information ...........................................................................................................................................1-2
Decal Location .............................................................................................................................................. 1-12
Federal Laws & Regulations ................................................................................................................. 1-18
INTRODUCTION SECTION............................................................................................................................. 2-1
Attention Owner/Operator................................................................................................................................ 2-2
ASSEMBLY SECTION ....................................................................................................................................3-1
OPERATION SECTION .................................................................................................................................4-1
Connecting Mower to the Tractor ...................................................................................................................4-2
IID Shaft Installation Adjusting Shaft length ....................................................................................................4-3
Adjusting Mowing Height ................................................................................................................................4-5
Belt Tension Adjustment.................................................................................................................................4-6
Operating with the Cutter Bar Inclined Up or Down ........................................................................................4-6
Swath Board ...................................................................................................................................................4-7
Special Operation Instructions.........................................................................................................................4-8
MAINTENANCE SECTION .............................................................................................................................. 5-1
Disc and Blade Maintenance ..........................................................................................................................5-2
Disc Replacement ..........................................................................................................................................5-2
Lubrication......................................................................................................................................................5-4
Gearbox Section End View............................................................................................................................ 5-5
Cutterbar Section End View............................................................................................................................5-5
Lubrication Chart ............................................................................................................................................5-6
Bolt Torque Values .........................................................................................................................................5-6
Storage...........................................................................................................................................................5-7
Optional Equipment ........................................................................................................................................5-7
Troubleshooting..............................................................................................................................................5-7
Specifications .................................................................................................................................................5-8
Important
This service manual is presented to you for assistance in the operation and maintenance of your Rhino Equipment. There will be a charge for manuals requested after the original issue on purchased or leased equipment. Contact your Rhino dealer for replacement parts. Requests for additional manuals should be directed to:
Servis-Rhino P. O. Box 712 Seguin, Texas 78156 830-372-3080
TABLE OF CONTENTS
When ordering parts for this manual be sure that orders for replacement parts include the following informa­tion:
1. Name of machine
2. Machine model number
3. Machine serial number (The serial number plate is located on the front of the 3-point frame)
4. Quantity of part required
5. Rhino part number (from manual)
6. Description of part
Rhino, whose policy it is to continuously improve its products, reserves the right to discontinue or change specification, models or design without notice and without incurring obligation.
Record the following information for future reference: Model No.:_________________________________ Serial No.:_________________________________ Date of Purchase:___________________________
SAFETY
SECTION
Safety Section 1-1
SAFETY
A safe and careful operator is the best operator . Safety is of primary importance to the manufac­turer and should be to the owner/operator . Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assem­bling, operating or servicing this implement. This equipment should only be operated by those persons who have read the Manual, who are responsible and trained, and who know how to do
so safely and responsibly .
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment..
Practice all usual and customary safe working precautions and above all---remember safety is up to YOU. Only YOU can prevent serious injury or death from unsafe practices.
CAUTION! The lowest level of Safety Message; warns of possible injury. Decals
located on the Equipment with this Signal Word are Black and Yellow.
WARNING! Serious injury or possible death! Decals are Black and Orange.
DANGER! Imminent death/critical injury. Decals are Red and White. (SG-1)
READ, UNDERSTAND, and FOLLOW the following Safety
Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.
(SG-2)
© 2004 Alamo Group Inc.
Safety Section 1-2DM 07-02
SAFETY
PELIGRO!
DANGER!
WARNING!
WARNING!
Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3)
Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel too operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation. (SG-4)
Always maintain the safety decals in good readable condition. If the decals are missing, damaged, or unreadable, obtain and install replacement decals immediately. (SG-5)
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6)
INSTRUCTIVO!
¡LEA EL
WARNING!
WARNING!
DANGER!
DM 07-02
© 2004 Alamo Group Inc.
Operate this Equipment only with a Tractor equipped with an approved roll-over-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS. (SG-7)
Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. (SG-8)
BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.
(SG-9)
Safety Section 1-3
SAFETY
DANGER!
DANGER!
WARNING!
DANGER!
DANGER!
Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.
(SG-10)
Never allow children to operate or ride on the Tractor or Implement.
(SGM-11)
Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.
(SG-12)
Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.
(SG-13)
Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14)
DANGER!
WARNING!
CAUTION!
Do not operate this Equipment with hydraulic oil leaking. Oil is expensive and its presence could present a hazard. Do not check for leaks with your hand! Use a piece of heavy paper or cardboard. High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15)
The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16)
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PER­MANENT HEARING LOSS! Tractors with or without an Implement
attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. Note: Hearing loss from loud noise [from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery. (SG-I7)
© 2004 Alamo Group Inc.
Safety Section 1-4DM 07-02
SAFETY
WARNING! Transport only at safe speeds. Serious accidents and injuries can result
from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condi­tion and operate properly .
Before transporting the Tractor and Implement, determine the safe transport speeds for you and the equipment.
the following rules:
Test the tractor at a slow speed and increase the speed slowly.
1.
Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum safe transport speed for you and this Equipment.
Test the equipment at a slow speed in turns. Increase the speed
2.
through the turn only after you determine that it is safe to operate at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground.
Only transport the Tractor and Implement at the speeds that you
3.
have determined are safe and which allow you to properly control the equipment.
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you andwatch out for the other guy . (SG-19)
Make sure you abide by
WARNING!
WARNING!
WARNING!
DANGER!
DM 07-02
© 2004 Alamo Group Inc.
Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement.
Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21)
Always read carefully and comply fully with the manufacturers instruc­tions when handling oil, solvents, cleansers, and any other chemical agent. (SG-22)
Never run the tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.
(SG-20)
(SG-23)
Safety Section 1-5
SAFETY
DANGER!
DANGER!
WARNING!
DANGER!
KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.
Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.
Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death. (SG-26)
NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Imple­ment, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medi­cation that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27)
(SG-25)
(SG-24)
DANGER! Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with
the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. (SG-29)
WARNING!
DANGER!
© 2004 Alamo Group Inc.
Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly see this type of items discontinue mowing. (SGM-1)
There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower. (SGM-2)
Safety Section 1-6DM 07-02
SAFETY
DANGER! All Safety Shields, Guards and Safety devices including
(but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, Hydraulic Tank Shields, and Retractable Door Shields should be used and main­tained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SGM-3)
DANGER!
WARNING!
WARNING!
WARNING!
The rotating parts of this machine have been designed and tested for rugged use. However, they could fail upon impact with heavy, solid objects such as steel guard rails and concrete abutments. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.
Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. (SGM-5)
Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-6)
Mow at the speed that you can safely operate and control the tractor and mower. Safe mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 0 to 5 mph. Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.
(SGM-7)
(SGM-4)
WARNING!
WARNING!
DM 07-02
© 2004 Alamo Group Inc.
Avoid mowing in reverse direction when possible. Check to make sure there are no persons are behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area in the reverse direction that you have not inspected and removed debris or foreign material. (SGM-8)
Do not put hands or feet under mower decks. Blade Contact can result serious injury or even death. (SGM-9)
Safety Section 1-7
SAFETY
DANGER!
WARNING!
DANGER!
WARNING!
DANGER!
Replace bent or broken blade with new blades. NEVER ATTEMPT TO STRAIGHTEN BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES.
(SGM-10)
Do not mow with two machines in the same area except with Cab tractors with the windows closed.
(SGM-11)
Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower. Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (SRM-3)
Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-7)
Disc Mowers are capable under adverse conditions of throwing rocks and other debris for a considerable distance (50 yards or more) and causing serious bodily injury. Follow safety messages carefully.
STOP MOWING IF PASSERSBY ARE WITHIN 50 YARDS UNLESS:
-Front Curtain Shield is installed and in good condition. Replace when needed with genuine Original Equipment Manufactuers parts.
-Mower cutting head is running close to and parallel to the ground surface.
-Passersby are outside the thrown object zone.
-The area to be cut has been cleared of foreign material such as rocks, cans, glass, and debris NOTE: This Disc mower is not to be used for highway maintenance. (SDM-1)
DANGER!
WARNING!
DANGER!
© 2004 Alamo Group Inc.
When the cutting head is folded for transport, the center of gravity of the Tractor is raised and the possibility of overturn or tip-over is increased. Serious injury or even death could result from a tractor turnover. Turn slowly and use extra care on hillsides. Never fold the cutting head while on a hillside as the tractor might overturn. (SDM-2)
Disc Mowers rotate at a very high rate of speed (3000 RPM). Vibration due to missing, broken, or unbalanced components may cause serious imbalance and lead to rapid failure of components and possible bodily injury from components failure or thrown objects. KEEP BLADE BOLTS AND DISC ATTACHING BOLTS TIGHTENED TO A SPECIFIED IN OPERATORS MANUAL TO ASSURE THE INTEGRITY OF THE ASSEMBLIES. (SDM-3)
There are obvious and hidden potential hazards in the operation of the Disc Mower. REMEMBER! This machine is often operated in hay, grass , and heavy weeds which could hide foreign objects. Remove all foreign debris before mowing an area. The Blades of this mower can throw objects if shields are not installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 50 yards of mower. (SDM-4)
Safety Section 1-8DM 07-02
SAFETY
WARNING!
Never leave Tractor and Implemented unattended while the implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor, lower the stand and put the retaining pin securely in place, or put a secure support under the A­Frame. Lower the implement carefully to the ground. Do not put hands or feet under lifted
WARNING!
components.
Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills
(S3PT-1)
only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough or uneven surfaces to prevent
loss of steering control which could result in property damage or possible injury. Do not transport
unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed.
(S3PT-2)
DANGER! A rear Implement can fall if not properly supported. Always use the stand on the front hitch (if
equipped) or block up securely to prevent falling and possible crushing injury and/or other injury from holding or lifting heavy components. Use the stand to stabilize the implement during storage.
(S3PT-3)
WARNING!
Use extreme care when lowering or unfolding the implement’s wings. Make sure no bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines. (S3PT-5)
DANGER!
WARNING!
WARNING!
DANGER!
DANGER!
Make sure the PTO shield is installed when using PTO-driven equipment. Always replace the PTO shield if it is damaged or missing. (S3PT-8)
Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work. (S3PT-9)
The rotating parts of this machine continue to rotate even after the PTO has been turned off. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. (S3PT-10)
“Wait a minute...Save a life!”
This Implement is wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles. (S3PT-12)
DO NOT allow any person under a folded wing unless wing is securely locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the
frame work, or any lifted component unless the implement is securely supported or blocked up. A sudden or inadvertent fall by any of these components could cause serious injury or even death. (STI-3)
DM 07-02
© 2004 Alamo Group Inc.
Safety Section 1-9
SAFETY
In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18)
PARTS INFORMATION Servis-Rhino mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Servis­Rhino specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Servis-Rhino mower parts for economy and safety. (SPRM-1)
SEE YOUR SERVIS-RHINO DEALER
© 2004 Alamo Group Inc.
Safety Section 1-10DM 07-02
SAFETY
NOTES
DM 07-02
© 2004 Alamo Group Inc.
Safety Section 1-11
SAFETY
NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the
decals may occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals.
© 2004 Alamo Group Inc.
30
31
27
Safety Section 1-12DM 07-02
27
32
29
28
SAFETY
ITEM PART NO. QTY. LEVEL DESCRIPTION
3210400 1 N/A Decal Kit - Safety (All Models) 00772628 1 N/A Decal Kit - DM82(Complete) 00772629 1 N/A Decal Kit - DM95 (Complete) 00772630 1 N/A Decal Kit - DM112 (Complete) 00772890 1 N/A Decal Kit - DM124 (Complete)
1 00725746 1 PELIGRO Spanish Translation 2 00756004 1 DANGER Shield Missing 3 00756005 1 DANGER Rotating Driveline/Entanglement 4 00756494 1 DANGER Driveline Hazards 5 00760657 1 IMPORTANT Genuine Parts 6 02962765 1 DANGER Pinch Points 7 3238322 1 DANGER Multiple Hazard 8 3238318 1 DANGER Thrown Objects 9* 3238319 1 DANGER Thrown Objects 10 3238320 2 DANGER Shield Missing 11 999001 1 CAUTION Multi-Hazard 12 00756059 1 WARNING Oil Leak 13 00758194 1 WARNING V-Belt Nip Point 14 3238311 1 WARNING Falling Bar 15 00763977 1 INSTRUCT Notice to Owner 16 000678 1 INSTRUCT Grease Fitting Inside 17 1458380 1 INSTRUCT Made in the U.S.A. 18 00772879 1 INSTRUCT Gear Box Oil Level 19 3238300 1 INSTRUCT Working Position 20 3238301 1 INSTRUCT Transport Position 21 3238307 1 INSTRUCT Belt Tension 22 D103 1 INSTRUCT Operate 540 23 00772631 (1) NAME DM82
00772632 (1) NAME DM95 00772633 (1) NAME DM112
00772891 (1) NAME DM124 24 D301 1 LOGO RHINO 25 nfs 1 SER. PLT. Serial Plate 26 2458315 1 WARNING Stored Energy (DM112 & DM124) 27 00776481 1 INSTRUCT Operators Manual Inside 28 00776031 1 ------------- Canister, Operators Manual 29 00776717C 1 ------------- Operators Manual 30 10058000 3 ------------- Bolt 31 00024100 6 ------------- Flatwasher 32 02959924 3 ------------- Locknut
* Item number 9 is permanently attached to the cover sheet. If the message is not readable, the cover sheet must be replaced. () Use only one
DM 07-02
© 2004 Alamo Group Inc.
Safety Section 1-13
1 - 00725746
SAFETY
5 - 00760657
4 - 00756494
2 - 00756004
3 - 00756005
© 2004 Alamo Group Inc.
6 - 02962765 16 - 000678
Safety Section 1-14DM 07-02
05-05-99
SAFETY
8 - 3238318 9 - 3238319
11 - 999001
10 - 3238320
12 - 00756059
17 - 1458380
25 - D301
7 - 3238322 - Front Cover
DM 07-02
© 2004 Alamo Group Inc.
15 - 00763977
Safety Section 1-15
21 - 3238307
13 - 00758194
05-18-99
18 - 00772879
SAFETY
14 - 3238311
19 - 3238300
20 - 3238301
DM82 DM95
23 - 00772631
DM112
23 - 00772633
DM124
23 - 00772632
23 - 00772891
© 2004 Alamo Group Inc.
Safety Section 1-16DM 07-02
SAFETY
22 - D103
DM 07-02
© 2004 Alamo Group Inc.
26 - 2458315
27- 00776481
Safety Section 1-17
SAFETY
FEDERAL LAWS AND REGULATIONS
This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
Employer-Employee Operator Regulations
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”
DUTIES Sec. 5 (a) Each employer­(1) shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; (2) shall comply with occupational safety and health standards promulgated under this Act.
(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct.
OSHA Regulations
OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter , the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”
Employer Responsibilities:
T o ensure employee safety during Tractor and Implement operation, it is the employer’ s responsibility to:
1. Train the employee in the proper and safe operation of the Tractor and Implement.
2. Require that the employee read and fully understand the T ractor and Implement Operator’s manual.
3. Permit only qualified and properly trained employees to operate the Tractor and Implement.
4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.
5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times.
6. Forbid the employee operator to carry additional riders on the Tractor or Implement.
7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.
8. Require that the employee operator stop mowing if bystanders or passerbys come within 50 yards.
Child Labor Under 16 Y ears of Age
Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)
Safety Section 1-18DM 07-02
© 2004 Alamo Group Inc.
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