Servis-Rhino CY84 User Manual

Page 1

CY84

ROTARY MOWER

Published 03/08 Part NO. 00771528C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

UNDERSTAND, and FOLLOW the Safety

RHINO®

1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com

$0.00

Page 2

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain

Page 3

In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator’s manual and the warning messages on the mower, will significantly assist in this important education.

Your Authorized Alamo Ag Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of the instructions included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Group Ag.

If you would like a VHS video tape of the video, please e-mail AEMVideo@alamo-group.com or Fax AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.

Page 4

Alamo Group Ag. Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name Phone:

Requester Address:

City

State

Zip Code

Mower Model: Serial Number:

Date Purchased: Dealer Salesperson:

Dealership Name: Dealership Location:

Mail to:

AEM Video Services

1502 E Walnut street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or E-mail to:

AEMVideo@alamo-group.com

Page 5

SAFETY SECTION ...............................................................................................................1-1

Safety Messages ................................................................................................................................................ 1-2

Decal Location .................................................................................................................................................. 1-12

Decal Description.............................................................................................................................................. 1-16

Federal Laws and Regulations .........................................................................................................................1-23

INTRODUCTION SECTION..................................................................................................2-1

Attention Owner/Operator ................................................................................................................................... 2-4

ASSEMBLY SECTION .........................................................................................................3-1

Optional A-Frame Assembly ............................................................................................................................... 3-2

Single Tail Wheel Assembly - Lift-Type ..............................................................................................................3-2

Dual Tail Wheel Assembly .................................................................................................................................. 3-3

Tongue................................................................................................................................................................ 3-3

Axle ..................................................................................................................................................................... 3-4

Control Rods .......................................................................................................................................................3-4

Hydraulic or Manual Lift ...................................................................................................................................... 3-5

Wheels ................................................................................................................................................................ 3-5

Shields, Guards, and Deflectors ......................................................................................................................... 3-6

Chain Guard (Extra Equipment)..........................................................................................................................3-7

Driveline Attachment........................................................................................................................................... 3-8

Gearbox Shield Assembly...................................................................................................................................3-8

Check Chains (Extra Equipment) for Lift-Models ................................................................................................ 3-9

Jackshaft Bearing Support Assembly ............................................................................................................... 3-10

OPERATION SECTION ........................................................................................................4-1

Standard Equipment and Specifications .............................................................................................................4-3

OPERATOR REQUIREMENTS .......................................................................................................................... 4-4

TRACTOR REQUIREMENTS.............................................................................................................................4-5

ROPS and Seat Belt ........................................................................................................................................... 4-5

Tractor Safety Devices........................................................................................................................................ 4-5

3-Point Hitch ....................................................................................................................................................... 4-6

Front End Weight ................................................................................................................................................4-7

Power Take Off (PTO) ........................................................................................................................................ 4-7

GETTING ON AND OFF THE TRACTOR ..........................................................................................................4-8

Boarding the Tractor ........................................................................................................................................... 4-8

Dismounting the Tractor......................................................................................................................................4-9

STARTING THE TRACTOR ............................................................................................................................. 4-10

CONNECTING THE MOWER TO THE TRACTOR .......................................................................................... 4-10

Connecting the Mower - Lift-Type..................................................................................................................... 4-11

Connecting the Mower - Pull-Type.................................................................................................................... 4-12

SETTING THE MOWER ................................................................................................................................... 4-13

Setting Mower Height - Lift-Type ...................................................................................................................... 4-13

Setting Mowing Height - Pull-Type.................................................................................................................... 4-14

Setting Deck Pitch............................................................................................................................................. 4-15

DRIVELINE ATTACHMENT ............................................................................................................................. 4-15

Driveline Length Check.....................................................................................................................................4-16

PRE-OPERATION INSPECTION AND SERVICE............................................................................................4-17

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Tractor Pre-Operation Inspection/Service......................................................................................................... 4-18

Mower Pre-Operation Inspection/Service ......................................................................................................... 4-18

Cutting Component Inspection.......................................................................................................................... 4-21

Blade Bolt Inspection ........................................................................................................................................ 4-22

DRIVING THE TRACTOR AND IMPLEMENT .................................................................................................. 4-25

Starting the Tractor ........................................................................................................................................... 4-26

Brake and Differential Lock Setting................................................................................................................... 4-26

Raising the Mower ............................................................................................................................................ 4-27

Driving the Tractor and Mower.......................................................................................................................... 4-27

Crossing Ditches and Steep Inclines ................................................................................................................ 4-28

OPERATING THE TRACTOR AND IMPLEMENT............................................................................................ 4-29

Foreign Debris Hazards .................................................................................................................................... 4-30

Bystanders/Passersby Precautions ..................................................................................................................4-30

Engaging the Power Take Off (PTO) ................................................................................................................ 4-31

PTO RPM and Ground Speed ..........................................................................................................................4-32

Operating the Mower ........................................................................................................................................4-32

Shutting Down the Implement ........................................................................................................................... 4-36

DISCONNECTING THE MOWER FROM THE TRACTOR ..............................................................................4-36

MOWER STORAGE ......................................................................................................................................... 4-38

TRANSPORTING THE TRACTOR AND IMPLEMENT .................................................................................... 4-38

Transporting on Public Roadways .................................................................................................................... 4-39

Hauling the Tractor and Implement................................................................................................................... 4-41

TROUBLESHOOTING GUIDE ......................................................................................................................... 4-43

MAINTENANCE SECTION...................................................................................................5-1

Lubrication .......................................................................................................................................................... 5-2

Gearbox Lubrication............................................................................................................................................ 5-3

Tail Wheel Lubrication ........................................................................................................................................ 5-3

Driveline Lubrication ........................................................................................................................................... 5-4

Driveline Shield - Pull-Type................................................................................................................................. 5-4

Protective, Integral Shields - Lift-Type ................................................................................................................5-5

Slip Clutch........................................................................................................................................................... 5-6

Seasonal Slip Clutch Maintenance ..................................................................................................................... 5-6

Blade Servicing ...................................................................................................................................................5-7

Blade Sharpening ............................................................................................................................................... 5-7

Blade Removal.................................................................................................................................................... 5-8

Blade Carrier Removal........................................................................................................................................ 5-8

Blade Carrier Installation..................................................................................................................................... 5-8

Storage ............................................................................................................................................................... 5-9

Proper Torque For Fasteners ............................................................................................................................. 5-9

Page 7

SAFETY SECTION

Safety Section 1-1

Page 8

SAFETY

Safety Messages

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the Manual, who are responsible and trained, and who know how to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.

SAFETY

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU

. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or

(SG-1)

repair.

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

(SG-3)

(SG-2)

CY84 03/08 Safety Section 1-2

Page 9

SAFETY

til

dif

this Impl

dif

thi

ever operate the Tractor or Implement un

you have read an completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

(SG-6)

Always maintain the safety signs in good readable condition. If the safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately.

(SG-5)

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

SAFETY

o not mo

y or alter

ement. Do not permit anyone to mo

Implement, any of its components or any Implement function.

BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

CY84 03/08 Safety Section 1-3

(SG-10)

y or alter

(SG-8)

(SG-9)

Page 10

SAFETY

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

(SG-13)

(SG-11)

(SG-12)

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

(SG-14)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment.

(SG-16)

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.

(SG-I7)

CY84 03/08 Safety Section 1-4

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SAFETY

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running.

Transport only at speeds where you can maintain control of the

equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

(SG-21)

(SG-20)

SAFETY

Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. (SG-19)

CY84 03/08 Safety Section 1-5

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SAFETY

ith th

SAFETY

ways read carefully and comply fully w

e manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent.

(SG-22)

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

(SG-23)

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.

(SG-24)

Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.

(SG-25)

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death.

(SG-26)

NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired.

Serious injury or death to the

operator or others could result if the operator is under the influence of drugs or alcohol.

(SG-27)

Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly see these type of items discontinue mowing.

CY84 03/08 Safety Section 1-6

(SGM-1)

Page 13

SAFETY

Ext

M M

There are obvious and hidden potential hazards in the operation of this

Mower. REMEMBER! This machine is often operated in heavy brush and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower.

Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.

(SGM-2)

All Safety Shields, Guards and Safety devices including (but not

limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox

(SGM-3)

The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.

SAFETY

(SGM-4)

reme care should be taken when operating near loose objects suc

as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.

(SGM-5)

any varied objects, such as wire, cable, rope, or chains, can become entangled in the

operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-6)

ow at the speed that you can safely operate and control the tractor and mower. The

correct mowing speed depends on terrain condition and grass type, density, and height of

cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.

(SGM-7)

CY84 03/08 Safety Section 1-7

Page 14

SAFETY

Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.

(SGM-8)

Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped

and the decks are securely blocked up.

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN,

SAFETY

WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES.

Do not let the Blades turn when the Mower Deck is raised for any

reason, including clearance or for turning. Raising the Mower deck

exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades.

(SGM-9)

(SGM-10)

(SRM-7)

Never leave the Tractor and Implement unattended while the Implement is in the lifted

position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop

of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor, lower the stand and put the retaining pin securely in place, or put a secure support under the A-Frame. Lower the implement carefully to the ground. Do not put hands or feet under lifted components.

(S3PT-1)

CY84 03/08 Safety Section 1-8

Page 15

SAFETY

Rotary Mowers are capable under adverse conditions of throwing objects for great distances (300 feet or more) and causing serious injury

or death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;

-Mower sections or Wings are running close to and parallel to the ground without exposed Blades;

-Passersby are outside the existing thrown-object zone;

-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could be struck

by the blades, the area should be: inspected and large debris removed, mowed at an intermediate height, inspected, closely with any remaining debris being removed, and mowed again at desired final height. (This will also reduce power required to mow, reduce wear and tear on the Mower drivetrain, spread cut material better, reduce streaking, and make the final cut more uniform).

(SRM-1)

SAFETY

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go

up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding fron ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tracto and/or Implement and possibly cause the operator or others to be injured or killed. (S3PT-2)

There are obvious and hidden potential hazards in the operation of this Implement as in all

power-driven or pulled equipment. REMEMBER! This machine is often operated in rough

terrain conditions that include tall grass, weeds, gullies, holes, slopes, hidden obstructions and the like. Serious injury or even death may occur unless care is taken to assure the safety of the operator and bystanders in the area. Do not operate this machine with anyone in the immediate area.

Make sure the PTO shield, integral driveline shields, and input shields are is installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing.

(S3PT-7)

(S3PT-8)

CY84 03/08 Safety Section 1-9

Page 16

SAFETY

Only t

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work.

The rotating parts of this machine continue to rotate even after the PTO has been turned off.

The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.

“Wait a minute...Save a life!”

Always disconnect the main PTO Driveline from the Tractor before performing service on

the Implement. Never work on the Implement with the tractor PTO driveline connected and

SAFETY

running. Rotating Parts, Blades or Drivelines could turn without warning and cause

immediate entanglement, injury or death.

ransport the Implement behind a properly sized and equippe Tractor which exceeds the weight of the Implement by at least 20%. DO NOT transport the Implement behind a truck or other type of vehicle. Never transport the Implement and another Implement connected in tandem. Never transport the Implement at speeds over 20 MPH.

(S3PT-9)

(S3PT-11)

(S3PT-10)

(STI-6)

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck.

(SGM-12)

Do not mow with two machines in the same area except with Cab tractors with the windows closed.

(SGM-11)

CY84 03/08 Safety Section 1-10

Page 17

SAFETY

dditi

this Impl

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES.

PARTS INF O RMATIO N Rhino mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Rhino specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit”

parts may reduce mower performance, void warranties, and present a safety hazard. Use genuine Rhino mower parts for economy and safety.

(SPRM-1)

SEE YOUR RHINO DEALER

(SGM-10)

SAFETY

In a hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

on to the design and configuration of

ement, including Safety Signs and Safety Equipment,

(SG-18)

CY84 03/08 Safety Section 1-11

Page 18

SAFETY

Decal Location

NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals

Pull-Type Unit

SAFETY

CY84 03/08 Safety Section 1-12

Page 19

SAFETY

ITEM PART NO. QTY TYPE DESCRIPTION

1. 00749117 1 DANGER Multi-Hazard

2. 00756004 1 DANGER D/L Shield Missing -Do Not Operate

3. 00756005 1 DANGER Rotating Driveline

4. 00756007 1 WARNING Use/Repair Shields & Guards

5. 00756059 0 (1) WARNING Leak Detection

6. 00756485 1 DANGER Blades/Thrown Objects

7. 00756494 1 DANGER Driveline Hazards

8. 00760657 1 CAUTION Genuine Parts, Rotary

9. 03200347 * REFLECT SMV

10. 00764848 0 (1) INSTRUCT Drawbar-to-PTO adj.

11. D114 1 INSTRUCT 1000 RPM PTO D103 1 INSTRUCT 540 RPM PTO

12. 00763977 1 INSTRUCT Notice to Owner

13. 99101 0 (1) NAME Rhino (2 x 7 -3/8)

14. D302 2 LOGO Rhino (4-7/8 x 16-3/4)

15. D303 2 NAME Rhino (4-3/8 x 16-3/4)

16. 00771526 2 (3) NAME CY84

17. nfs 1 SER PLATE CY84 Serial Plate

18. 00771283 1 5 Year Gearbox Warranty

19. 1458393 2 REFLECT Red Reflectors

20. 00776031 1 Canister, Operator’s Manual

21. 00771528C 1 Operator’s Manual

22. 10058000 3 Bolt

23. 00024100 6 Flatwasher

24. 02959924 3 Locknut

SAFETY

( ) Quantities for Pull-Type Only

** 540 or 1000 RPM units only. Select correct one.

* Furnished by the tractor manufacturer.

Complete Decal Sheet

00773316

CY84 03/08 Safety Section 1-13

Page 20

Lift-Type Unit

SAFETY

CY84 03/08 Safety Section 1-14

Page 21

SAFETY

ITEM PART NO. QTY TYPE DESCRIPTION

1. 00725746 1 PELIGRO Get Manual Translated

2. 00749117 1 DANGER Multi-Hazard

3. 00756005 1 DANGER Rotating Driveline

4. 00756004 1 DANGER D/L Shield Missing -Do Not Operate

5. 00756494 1 DANGER Driveline Hazards

6. 00760657 1 CAUTION Genuine Parts, Rotary

6a. 00773723 1 PELIGRO Rotating Driveline Translation

7. 00769736 1 WARNING Use Repair Shields and Guards

8. 00769737 1 DANGER Blades/Thrown Objects

9. D103 1 INSTRUCT 540 RPM PTO

10. 00763613 1 INSTRUCT Slip Clutch

11. 00763977 1 INSTRUCT Notice to Owner

12. 03200347 * REFLECT SMV Emblem

13. D303 2 L.NAME Rhino (4-3/8 x 16-3/4)

14. D302 2 LOGO Rhino (4-7/8 x 6-1/2)

15. 00771526 2 NAME CY84

16. nfs 1 PLATE CY84 Serial Plate

17. 1458393 2 REFLECT Red Reflector

18. 00776031 1 Canister, Operator’s Manual

19. 00771528C 1 Operator’s Manual

20. 10058000 3 Bolt

21. 00024100 6 Flatwasher

22. 02959924 3 Locknut

SAFETY

* Furnished by the tractor manufacturer.

CY84 03/08 Safety Section 1-15

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Decal Description

DANGER! Multi-Hazard Decal

(Refer To Front Cover)

P/N 00749117

DANGER! Guard Missing, Do Not Operate. If you see this decal, Do Not Operate the mower until the

SAFETY

shield has been replaced.

SAFETY

P/N 00756004

DANGER! Rotating Driveline Keep Away, Contact can cause death.

P/N 00756005

WARNING! Keep all safety shielding installed, repaired and replaced when damaged so that machine stays in safe condition.

P/N 00756007

CY84 03/08 Safety Section 1-16

Page 23

SAFETY

WARNING! Never use your hand to check for oil leaks. Always use paper or cardboard.

P/N 00756059

DANGER! Keep Away - Rotating Blades

P/N 00756485

DANGER! Make certain that drivelines are correct length and are securely attached.

SAFETY

P/N 00756494

For safety and to guarantee optimum product reliability always use genuine RHINO replacement parts.

P/N 00760657

CY84 03/08 Safety Section 1-17

Page 24

Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV.

Provided by Tractor Manufacturer. Replace if missing on tractor.

P/N 03200347

IMPORTANT! - Required for Equal-Angle Driveline Unit.

SAFETY

P/N 00764848

WARNING! Avoid Bodily Injury, Use 1000 RPM PTO Speed Only.

P/N D114

WARNING! Avoid Bodily Injury, Use 540RPM PTO Speed Only.

P/N D103

CY84 03/08 Safety Section 1-18

Page 25

SAFETY

Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection.

P/N 00763977

LOGO NAME

P/N 99101

Logo Product Name: Rhino

SAFETY

P/N D302

Logo Product Name: Rhino

P/N D303

CY84 03/08 Safety Section 1-19

Page 26

CY84 Logo

P/N 00771526

INFORMATION - 5 Year Gearbox Warranty

SAFETY

P/N 00771283

Amber Reflector. Keep reflectors clean and visible.

P/N 1458393

Peligro Translation, If you do not know how to read English, please find someone who knows how to read English.

P/N 00725746

CY84 03/08 Safety Section 1-20

Page 27

SAFETY

PELIGRO! Spanish Translation for Driveline Safety

P/N 00773723

WARNING! Maintain shields and deflectors in good condition. Failure to do so may lead to injury or even death.

P/N 00769736

DANGER! Keep Away Thrown Objects. Inspect the area before mowing and remove foreign material that could become mower thrown objects.

SAFETY

P/N 00769737

Attention! Do not operate until all slip clutches are properly adjust and are not frozen.

P/N 00763613

CY84 03/08 Safety Section 1-21

Page 28

Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer.

P/N 00776031

SAFETY

CY84 03/08 Safety Section 1-22

Page 29

SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer-

(1) shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;

(2) shall comply with occupational safety and health standards promulgated under this Act.

(b) Each employee shall comply with occupational safety and health standards and all rules,regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Regulations

OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”

Employer Responsibilities:

SAFETY

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passerbys come within 25 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

CY84 03/08 Safety Section 1-23

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INTRODUCTION SECTION

Introduction Section 2-1

Page 76

INTRODUCTION

This Rotary Mower is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine.

The purpose of this manual is to familiarize, instruct, and train. The Assembly Section instructs the owner/ operator in the correct assembly of the Mower using standard and optional equipment. The Parts Listing section is designed to familiarize the owner/operator with replaceable parts on the Mower. This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number.

Careful use and timely service save extensive repairs and costly downtime losses. The Operation and Maintenance Sections of the manual train the owner/operator how to work the Mower correctly and attend to appropriate maintenance. The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems.

Safety is of primary importance to the owner/operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer

INTRODUCTION

should know these Safety Messages before assembly and be aware of the hazards of operating this blade during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen below, is intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this machine.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

CY84 03/08 Introduction Section 2-2

Page 77

Pull-Type Model

INTRODUCTION

These mowers are available in lift-type and pull-type. These rugged Mowers are designed for medium-duty work. They can mow pastures, cut brush up to 4" in diameter, and control grass and weeds on highways or industrial sites.

For Non-Agricultural use, OSHA, ASAE, SAE, and ANSI standards require the use of Chain Guards or Solid Skirts at all times. The Cutter manufacturer strongly recommends the use of Chain Guards or Solid Skirts for Agricultural purposes as well, to reduce the risk of property damage, serious bodily injury, or even death from objects thrown out by or from contact with the Cutting Blades.

The 84" Lift-Type machine requires a minimum of 60 HP with adequate front end weight.

At least 20% or the tractor’s weight must be on the front tires with the implement lifted to provide adequate traction for safe steering under good conditions. Slow down on hills, rough terrain, and curves.

Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile).

CY84 03/08 Introduction Section 2-3

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INTRODUCTION

Attention Owner/Operator

BEFORE OPERATING THIS MACHINE:

1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement.

2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the implement. Mail within 30 days of delivery date of this implement.

NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement.

3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual. Keep this as part of the permanent maintenance file for the implement.

INTRODUCTION

CY84 03/08 Introduction Section 2-4

Page 79

ASSEMBLY SECTION

Assembly Section 3-1

Page 80

ASSEMBLY

Optional A-Frame Assembly

(Figure Asm-0032)

To assemble the Mower’s A-Frame, follow the procedures listed below:

1. Insert bushing (5) into lower end of each AFrame half (1 & 2). Position each A-Frame half so the large hole in the top is towards the tractor. Install 3/4 x 2" bolt (10) with Flatwasher (14) through bushing (5) in A-Frame half (1 & 2) and rear hole in inside Main Frame lug. Install locknut.

2. Install bushing (8) between braces (3) through top rear hole of A-frame and insert bolt (12), flatwasher (14) and locknut (13).

3. Install bushing (22) between A-Frame halves (1 & 2) and insert bolt (23) and locknut (13).

ASSEMBLY

Install bushings (6) through Braces (4) and install bolt 3/4 x 5 (10), flatwashers (14) and locknut (13).

4. Attach Braces (3) to Braces (4) with bushings (6), bolt 3/4 x 2-1/2 (16), and locknut (13). Retain the rear of Braces (3) together with bushing (15), bolt 3/4 x 2-1/2 (11) and locknut (13). Attach braces (4) together with bolt 3/4 x 1-1/2 (17) and locknut (13).

5. Install Brace supports (4) to the rear lugs on the Main Frame with bolts 3/4 x 2 (10), flatwashers (14), bushings (6) and locknuts (13).

Single Tail Wheel Assembly - Lift-Type

(Figure Asm-0033)

Insert bushing (2) in lug centered behind gearbox. Attach the tail wheel beam (1) to the lug on the mower deck using bolt (3) and locknut (4).

Attach the brackets (5 & 6) to the main deck using bolts (8), washer (9), & nuts (10). Note: Formed leg with adjustment holes must point to rear and should be on each side of tail wheel beam.

Install bolts (11) & nuts (12) on top and bottom of tail wheel beam. Insert through pair of holes which will give approximate desired cutting height. Tighten all bolts per Torque Chart.

CY84 03/08 Assembly Section 3-2

Page 81

ASSEMBLY

Dual Tail Wheel Assembly

Lift-Type (Figure Asm-0034)

Attach the tail wheel beam (1) to the lug toward the outer edge of the deck just to the rear of the cross reinforcement using bolt (2) & nut (3).

Attach the brackets (5 & 6) to the deck using bolts (7), washers (8), and nuts (9).

NOTE: Formed leg with adjustment holes point to rear on part (5) and to front on part (6).

Install bolts (10) & nuts (11) on top and bottom of tail wheel beam. Insert through pair of holes which will give approximate desired cutting height. Tighten all bolts.

Pull-Type

The standard Pull-Type unit will be shipped from the factory in the following bundles: 1) Basic Assembly,

2)Jackshaft Assembly, 3) Jackshaft Bearing Support, 4) Gearbox Protective Shield, 5) PTO Driveline, 6)

Tongue Assembly, 7) Control Rod Bundle, 8) Axle Arm Bundle and Lift Lug and/or Spring Assembly, 9) Wheels,

10) Jack, 11) Operator’s Manual and Flat Blades. Other optional bundles that may be shipped with your unit:

Ratchet Lift Screw or Hydraulic Cylinder with Hydraulic Hose and Hose Bracket, Puncture-Proof tires or 14" or 15" Wheels, Chain Guards. Extra Equipment items include: Chain Guards, Solid Guards, Dual Wheels, Hitch and Spring Assembly (Axle).

The Components of these machines are quite heavy. Block all components up securely before working under or putting extremities under such parts.

Tongue

Insert tongue lugs between mainframe uprights and retain using special pin. Insert retaining clip to retaining pin (Figure Asm-0035).

ASSEMBLY

CY84 03/08 Assembly Section 3-3

Page 82

ASSEMBLY

Axle

Attach Rear Axle to the lugs on the rear of the mainframe using (5) 3/4 x 3-1/2 bolts and locknuts

(Figure Asm-0036).

ASSEMBLY

Control Rods

Attach the two level-lift control rods to the lower lugs on tongue and to lugs on the rear axle tube using pins, washers and cotter pins.

NOTE: The adjusting nuts on control rods should be to rear of machine (Figure Asm-0037).

CY84 03/08 Assembly Section 3-4

Page 83

ASSEMBLY

Hydraulic or Manual Lift

Attach the Spring Assembly (Figure Asm-0038) to the lug on the mower deck behind the Center Gearbox. Retain using 3/4 x 3 capscrews and locknuts. Install the Hydraulic Cylinder or the manual Ratchet Lift Screw (Figure Asm-0039) between the Axle Center Lug and the Lug directly behind the Center Gearbox. Tighten the two Bolts securely.

ASSEMBLY

Wheels

Install the Wheels on the Wheel Hubs. NOTE: If Laminated Tires are used, place the flat side of the Lug Nut against the Wheel (Figure Op-42). Note

direction of travel and curvature of rubber segments in tire and install as shown in (Figure Op-42).

CY84 03/08 Assembly Section 3-5

Page 84

ASSEMBLY

Shields, Guards, and Deflectors

Shields, Guards, and Deflectors are provided for the protection of the operator and bystanders. The Manufacturer strongly recommends the use of Protective Shielding at all times. Do not operate the machine without Shields in place.

Make certain that all Driveline Shields are installed and turn freely and that the tractor PTO shield is replaced before starting the PTO. Attach the other chains on shields to mower and to tractor to prevent shield rotation.

Rubber Fabric Deflectors (Standard Equipment)

Front Deflector (Figure Asm-0040)

1. Attach the front Bracket (1) to the front mower with 4 - 1/2" x 3" Bolts (5), Locknuts (6), and washers (7).

2. Attach the front Deflector to the Bracket with Strap (3), 3/8" x 1-1/2" Bolts (6), and Locknuts (4).

ASSEMBLY

Rear Chain Guards (Figure Asm-0041)

Attach the Right Guard Mounting Plate (1) & the Left Chain Guard Mounting Plate (2) to the mower with 1/2" x 1-1/2" Bolts (3), Flatwashers (4) and Locknuts (5). Then attach Deflectors (6) and Bar Strap (7) to Mounting Plates with 1/2" x 1-1/2" bolts(8) Flatwashers(9) and Locknuts (10). Fasten Side Rear Chain Guard (11) to Chain Guard Mounting Plates (1&2) with 1/2" x 1-1/4" bolts (12) Flatwashers (13) and Locknuts (14).

CY84 03/08 Assembly Section 3-6

Page 85

ASSEMBLY

Chain Guard (Extra Equipment)

Front Chain Guards (Figure Asm-0042)

Attach the Right Chain Guard Mounting Plate (1) & the Left Chain Guard Mounting Plate (2) to the mower with 1/2” x 1-1/2” Bolts (3), Flatwashers (4) and Locknuts (5). Then attach Chain Guards (6) to Chain Guard Mounting Plates with 1/2” x 1-1/2” bolts(7) Flatwashers(8) and Locknuts (9). For Double Chain Guards attach with 1/2” x 3" bolts (10), Flatwashers (11), Spacers (12) and Locknuts (13). Fasten Side Rear Chain Guard (14) to Chain Guard Mounting Plates (1&2) with 1/2” x 1-1/4” bolts (15) Flatwashers (16) and Locknuts (17).

Rear Chain Guards (Figure Asm-0043)

Attach the Right Chain Guard Mounting Plate (1) & the Left Chain Guard Mounting Plate (2) to the mower with 1/2" x 1-1/2" Bolts (3), Flatwashers (4) and Locknuts (5). Then attach Chain Guards (6) to Chain Guard Mounting Plates with 1/2" x 1-1/2" bolts (7) Flatwashers (8) and Locknuts (9). For Double Chain Guards attach with 1/2" x 3" bolts (10), Flatwashers (11), Spacers (12) and Locknuts (13). Fasten Side Rear Chain Guard (14) to Chain Guard Mounting Plates (1&2) with 1/2" x 1-1/4" bolts (15) Flatwashers (16) and Locknuts (17).

ASSEMBLY

CY84 03/08 Assembly Section 3-7

Page 86

ASSEMBLY

Driveline Attachment

(Figure Asm-0044)

Remove washer, castle nut, and cotter pin from wing gearbox shaft. Install clutch yoke on shaft. Attach yoke to clutch by inserting spacer flat (1) between yoke and clutch. Insert 5/16 x 3-1/2 bolts (2) and install locknuts (3). Tighten securely. Install washer and castle nut on gearbox shaft between yoke ears. Tighten Mounting Nut and the back off to allow approximately.015 clearance (Figure Asm-

0044).

ASSEMBLY

Install Canopy Shield over Torque Limiter and make certain it remains installed at all times when operating this Mower.

Gearbox Shield Assembly

(Figure Asm-0045)

Install the Gearbox Shield (1) using two existing bolts in gearbox top cover plate. Tighten all hardware in accordance with the torque chart in the Maintenance section of this manual. Install wing nut (2) hand-tight for ease of raising shield for service.

DO NOT operate if Shields are inoperative or removed.

CY84 03/08 Assembly Section 3-8

Page 87

ASSEMBLY

Check Chains (Extra Equipment) for Lift-Models

(Figure Asm-0046)

Check Chains are available for attachment to front of Mower as an accessory. Check chains are used to control cutting height and especially allow Mower to be lowered to the same preset cutting height effortlessly.

Install lower end of check chain (4) to hitch ears (6) through lower holes (7) using bolts, nuts and lockwashers(8). Tighten securely.

Install chain lugs (3) on either side of tractor top link mounting (5) using bolt or pin of required diameter and length. CAT I kit requires a 3/4" diameter bolt. CAT II kit requires a 1" diameter bolt. Install top end of check chains in brackets (3).

Cutting height is then set by placing proper chain link in keyhole slot. Cutting height is easily adjustable by hooking chain higher or lower in the keyholes in chain lug (3).

ASSEMBLY

For additional safety in transport, raise mower as high as possible without having driveline hit deck and shorten check chains as much as possible to prevent inadvertent falling in transport.

NOTE: CHECK TO BE SURE GEARBOX IS FILLED WITH LUBRICANT TO THE TEST PLUG LEVEL. The lubricant required is SAE EP90 or SAE EP80W90 with EP additives for extreme pressure and temperature, with a API-GI-5 service rating.

CY84 03/08 Assembly Section 3-9

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ASSEMBLY

Jackshaft Bearing Support Assembly

(Figure Asm-0047)

Attach the Jackshaft bearing support brackets (1&2) to the tongue. Loosely attach bearing support brackets by using 1/2” x 7-1/2” bolt (3), washer (5), bushing (4) and nuts (6). Be sure that support brackets are assembled through rear hole on the tongue. Then assemble Snap Ring (7) Bearing (8) and housing assembly (9) and install with 3/4” x 7" bolt (10) and nut (11). Install Spacer (12) with 1/2” x 7-1/2”bolt (13) and nut (14) leaving installed loosely. Tighten bolt (13). NOTE: Do not tighten to point of

collapsing spacer (12).Tighten bolts (3 & 10) NOTE: Do not over tighten. Make sure Carrier Bearing (9) pivots in supports and complete assembly pivots on lower bolt. Slide Jackshaft through bearing (9) and

Snap on to the driveline (15).

ASSEMBLY

NOTE: ALL Yokes must be set as shown for proper phasing.

CY84 03/08 Assembly Section 3-10

Page 89

OPERATION SECTION

Operation Section 4-1

Page 90

OPERATION

RHINO CY84 HEAVY-DUTY ROTARY MOWER

OPERATION INSTRUCTIONS

Rhino Cyclone 84 (CY84) Heavy-Duty Rotary Mowers are manufactured with quality material by skilled workers. These rugged mowers are engineered for cutting vegetation up to 3-1/2” diameter in commercial, industrial, and agriculture applications such as mowing rights-of-way, roadsides, and pastures. The mower is equipped with protective safety deflectors and/or chain guards to prevent objects being thrown by blades, however, no shielding is 100% effective. All shields, deflector’s, and chains equipped on the unit must be maintained on the mower in good operational condition.

It is the operator’s responsibility to be knowledgeable of all operating hazards and to take every reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the mower, tractor, or a thrown object. Do Not operate the mower if passersby, pets, livestock, or property are directly in front or to the rear of the unit.

This section is designed to familiarize, instruct, and educate safe and proper mower use to the operator. Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower and are not necessarily of a CY84 mower. Some pictures may show shields removed for

OPERATION

purposes of clarity. NEVER OPERATE this implement without all shields in place and in good operational condition. The operator must be familiar with the mower and tractor operation and all associated safety practices before operating the mower and tractor. Proper operation of the CY84 mower, as detailed in this manual, will help ensure years of safe and satisfactory use of the mower.

IMPORTANT: To avoid damage to the cutter, retorque all bolts after the first 10 hours of operation. Retorque blade carrier retaining nut to 400 ft. lbs.

READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a

full explanation. Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor. OPS-U- 0001

READ, UNDERSTAND, and FOLLOW death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

the following Safety Messages. Serious injury or

(SG-2)

(SG-3)

CY84 03/08 Operation Section 4-2

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OPERATION

1. Standard Equipment and Specifications

CY84

Horsepower Required (Min.):

Lift 60 HP

Pull 30 HP Safety Deflector Rubber Belting Cutting Width 84” Overall Width 90-3/8” Overall Length:

Lift 125”

Pull 152-1/2” Cutting Height 2-3/8” - 16-1/2” Min. Self-Leveling Height Adjustment Ratchet Jack or Hydraulic Cylinder (Pull) Jack Stand Std. (Pull) Base Unit Weight (Approx.) 1869 lbs. Hitch CAT II-III Q.H. or Pull Blade Carrier H.D. Pan Blades 1/2” x 4” Updraft Gearbox Rating:

540 RPM 150 HP*

1000 RPM 150 HP* Output Shaft Diameter 2-3/8” Blade Tip Speed:

540 RPM 16,328 FPM

1000 RPM 15,994 FPM Cutting Capacity (Max.) 3-1/2” Driveline Size Cat 5 Driveline Protection Slip Clutch Deck Thickness 3/16” Side Skirt 1/4” x 10-3/4” Tires & Wheel:

Lift Single or Dual, Laminated

Pull Laminated Foam-Filled Used Airplane,

Used Airplane, Implement, 15” Rim

Safety Tow Chain Std. (Pull)

OPERATION

*Ratings based on actual field performance.

CY84 03/08 Operation Section 4-3

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OPERATION

2. OPERATOR REQUIREMENTS

Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this equipment is not completely understood, consult an authorized dealer for a complete explanation.

If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and operating instructions to the operator.

Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE) for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to provide operator protection and includes the following safety wear:

PERSONAL PROTECTIVE EQUIPMENT (PPE)

• Protective Eye Glasses, Goggles, or Face

OPERATION

Shield

•Hard Hat

• Steel Toe Safety Footwear

• Gloves

• Hearing Protection

• Close Fitting Clothing

• Respirator or Filter Mask (depends on operating conditions) OPS-U- 0002

CY84 03/08 Operation Section 4-4

(SG-27)

Serious injury or death to the

Page 93

OPERATION

3. TRACTOR REQUIREMENTS

The tractor used to operate the mower must have the power capacity to lift, pull, and operate the Power Take Off (PTO) at the mower’s rated speed while traveling at a ground speed between 2 and 5 MPH. Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby.

Tractor Requirements and Capabilities

• ASABE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt.

• Tractor Safety Devices ..................... Slow Moving Vehicle (SMV) emblem, lighting, PTO master shield

• Tractor Horsepower:

-Minimum .................. Lift - 60 HP, Pull - 30 HP

-Maximum .................. 90 HP

• Hitch - Lift-Type Mower

- Lifting Capacity ........1600 lbs.

- 3-Point Hitch ............ CAT II-III Quick Hitch

• Hitch - Pull-Type Mower

- Drawbar ................... 14” extended length, safety chain attachment point

- Hydraulics................ Optional

• Front End Weights............................ As needed to maintain 20% weight on front axle

• Power Take Off................................. 540 RPM 6-spline or 1000 RPM 21-spline shaft

OPERATION

3.1 ROPS and Seat Belt

The tractor must be equipped with a Roll-Over-Protective-Structure (ROPS) (tractor cab or roll-bar) and seat belt to protect the operator from falling off the tractor, especially during a roll over where the driver could be crushed and killed. Only operate the tractor with the ROPS in the raised position and seat belt fastened. Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer. OPS-U- 0003

(SG-7)

3.2 Tractor Safety Devices

If transporting or operating the tractor and implement near a public roadway, the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear of the unit. Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured.

Maintain all manufacturer equipped safety shields and guards. Always replace shields and guards that were removed for access to connect, service, or repair the tractor or implement. Never operate the tractor PTO with the PTO master shield missing or in the raised position. OPS-U- 0004

CY84 03/08 Operation Section 4-5

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OPERATION

3.3 Tractor Horsepower

The power required to operate a mower is determined by the tractor PTO horsepower. For most mowing conditions, the CY84 mower requires a tractor with at least 60 HP for a lift unit and 30 HP for a pull-type. Operating the mower with a tractor that does not have adequate power may damage the tractor engine. Exceeding 90 HP may cause mower damage by overpowering the unit in heavy cutting conditions.

3.4 3-Point Hitch

The tractor 3-point hitch must be rated to lift at least 1600 lbs.

The CY84 mower is designed to be mounted on a tractor with a CAT II or III 3-point hitch. Refer to the tractor operator’s manual for the category of the tractor being used. If the hitch does not conform to ASAE CAT II or III dimensions, the mower may not fit or raise properly. Consult an authorized dealer for possible modification procedures to mount nonconforming hitches.

OPERATION

Depending on the hitch category, certain size pins are used to attach the mower to the tractor. CAT II hitches require 7/8” lower and 3/4” upper diameter hitch pins. CAT III hitches require 1-7/16” lower and 1-1/4” upper diameter size pins.

CAT II Implement / Hitch SpecificationCAT III Implement/ Hitch Specification

Width from outside to outside A-frame...........32-3/8” Width from outside to outside A-frame ................38”

Quick Hitch width inside lug to lug ................33-5/8” Quick Hitch width inside lug to lug.................39-1/4”

Height from bottom hitch pin to top pin ................19” Height from bottom hitch pin to top pin ................ 22”

Lower pin diameter ........................................1-1/18” Lower pin diameter ........................................1-7/16”

Upper pin diameter ...............................................1” Upper pin diameter ..........................................1-1/4”

Lynch pin diameter .........................................15/32” Lynch pin diameter ......................................... 15/32”

CY84 03/08 Operation Section 4-6

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OPERATION

3.5 Drawbar - Pull-Type Mower

For pull-type mowers (540 and 1000 RPM) equipped with an equal-angle driveline, the tractor drawbar must be positioned at a 14” distance from the hitch point to the PTO shaft end for proper operation and minimal wear to the driveline and tractor.

If attaching the mower tongue clevis to a 3-point hitch drawbar supported by the lower lift arms, the attaching point must be extended past the main bar to allow for turning without binding the clevis and bar. Lift arm stabilizers must be used with this type of drawbar to prevent the mower from swaying from side to side.

OPERATION

3.6 Front End Weight

A minimum of 20% total tractor weight must be maintained on the tractor front end at all times. Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving. If the front end is too light, add weight until a minimum of 20% total weight is reached on the front tires. Front weights and weight carriers can be purchased through an authorized tractor dealership. OPS-U- 0005

3.7 Power Take Off (PTO)

Depending on the unit, the mower is designed to operate at a PTO speed of 540 or 1000 RPM. Most tractors operate at either 540, or a combination of 540 and 1000 RPM PTO speeds. The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft. Those operating at 540 RPM will have a 6-spline shaft and those operating at 1000 RPM will have a 21-spline shaft or a 1-3/4” 20 spline shaft. Refer to the tractor owner’s manual for instructions to change PTO speeds on models that operate at more than one speed.

If operating an older model tractor where the tractor’s transmission and PTO utilize one master clutch, an over-running clutch must be used between the PTO output shaft and the driveline of the mower. An authorized tractor dealer can provide the over-running clutch and its installation if needed. OPS-U- 0006

CY84 03/08 Operation Section 4-7

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OPERATION

DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor

PTO. Use of an adapter can double the operating speed of the Implement resulting in excessive vibration, thrown objects, and blade and implement failure. Adapter use will also change the working length of the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can result from using a PTO adapter. Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.

(S3PT-14)

Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission. Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged. Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation.

(S3PT-16)

4. GETTING ON AND OFF THE TRACTOR

OPERATION

Before getting onto the tractor, the operator must read and completely understand the implement and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation. OPS-U- 0007

Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

(SG-12)

4.1 Boarding the Tractor

Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you.

Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra riders at all times. OPS-U- 0008

(SG-11)

CY84 03/08 Operation Section 4-8

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OPERATION

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

4.2 Dismounting the Tractor

Before dismounting, park the tractor and implement on a reasonably level surface, apply the parking brake, idle the engine down, disengage the PTO, and lower the implement to the ground. Shut down the tractor engine according to the operator’s manual, remove the key, and wait for all motion to completely stop. Never leave the seat until the tractor, its engine and all moving parts have come to a complete stop.

Use hand rails and steps when exiting the tractor. Be careful of your step and use extra caution when mud, ice, snow or other matter has accumulated on the steps or hand rails. Use all handrails and steps for support and never rush or jump off the tractor. OPS-U- 0009

(SG-10)

(SG-9)

OPERATION

CY84 03/08 Operation Section 4-9

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OPERATION

5. STARTING THE TRACTOR

The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed.

Essential Tractor Controls:

• Locate the light control lever.

• Locate the engine shut off control.

• Locate the brake pedals and the clutch.

• Locate the PTO control.

• Locate the 3-point hitch control lever.

• Locate the hydraulic remote control levers.

Before starting the tractor ensure the following:

• Conduct all pre-start operation inspection and service according to the tractor operator’s manual.

• Make sure all guards, shields, and other safety devices are securely in place.

• The parking brake is on.

OPERATION

• The PTO control lever is disengaged.

• The 3-point hitch control lever is in the lowered position.

• The hydraulic remote control levers are in the neutral position.

• The tractor transmission levers are in park or neutral.

Refer to the tractor owner’s manual for tractor starting procedures. Only start the tractor while seated and belted in the tractor operator’s seat. Never bypass the ignition switch by short circuiting the starter solenoid.

After the tractor engine is running, avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement. OPS-U-0028

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

(SG-13)

6. CONNECTING THE MOWER TO THE TRACTOR

Use extreme caution when connecting the mower to the tractor. The mower should be securely resting at ground level or setting on blocks. Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins. OPS-R-0001

Never stand or allow another person to stand between a running Tractor and the Mower when attaching the Implement to the Tractor. Always shut the Tractor completely off before attempting to connect the Mower pins to the Tractor hitch.

CY84 03/08 Operation Section 4-10

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OPERATION

Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches.

6.1 Connecting the Mower - Lift-Type

1. Make sure the tractor is equipped with the correct PTO shaft. Change shafts if needed.

2. Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower.

3. Board the tractor and start the engine. Position the tractor to the mower with the 3-point lift arms positioned between the respective set of mower A-frame lift lugs.

NOTE: Set the 3-point lift control to “Position Control” so that the lift arms maintain a constant height when attaching the mower. See the tractor Operator’s Manual for correct settings when attaching 3-point equipment.

(S3PT-15)

OPERATION

4. Turn off the tractor engine and dismount.

5. One lift arm at a time, align arm end hole between the set of A-frame lift lugs. Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin.

6. Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin.

7. Extend or retract 3-point top link to align its end hole with the holes of the mower’s top link. Insert the top link hitch pin and insert retaining pin into hitch pin.

8. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires.

NOTE: Offset Adaptor Hitches are available to position the mower to the left or right. Mowers with Offset Adaptor hitches connect to the 3-Point hitch the same way as the mower A-frame. See Offset Adaptor Hitch in the Assembly Section for details to equip the mower with this feature.

CY84 03/08 Operation Section 4-11

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OPERATION

6.2 Connecting the Mower - Pull-Type

1. Make sure the tractor is equipped with the correct PTO shaft and the drawbar is extended 14” from the end of the PTO shaft to the hitch point.

2. Block the mower wheels in place and use the attached parking jack to raise or lower the tongue clevis to the height of the tractor drawbar. The parking jack can be rotated 15 degrees in each direction to obtain a near vertical position.

NOTE: Always place jack foot on firm surface

or place board under jack for support.

3. Board the tractor and start the engine. Back the tractor to the mower aligning the drawbar hitch hole with the mower hitch clevis. Turn off the engine, secure the tractor in position, and dismount.

OPERATION

4. To attach the mower, place two 1” flatwashers (1) positioned under top lip of tongue clevis and to the top of drawbar. Add additional 1” flatwashers (2) between the bottom of drawbar and bottom lip of clevis to fill open space. Insert a 3/4” x 4-1/2” grade 5 or 8 bolt (3) through clevis and drawbar and retain in position with a 1” locknut (4). The bolt and locknut should be tightened securely to support the tongue properly without springing of breaking the clevis. Never attach mower to the tractor with a pin not having a nut.

5. Securely attach mower safety chain from mower tongue to tractor drawbar or drawbar support frame.

6. Lower the jack until the tongue is completely supported by the drawbar. Remove jack from the tongue and place on storage bracket of mower main frame.

7. If using a hydraulic cylinder, connect hydraulic hose ends into tractor hydraulic ports. Pressure may need to be relieved from the system to allow for ease of attachment.

8. If the mower has been attached to a 3-point hitch drawbar, adjust any tractor equipped lower link check chains, guide blocks, or sway blocks to prevent the hitch and mower from swaying side to side.

NOTE: Never raise the 3-point lift with the mower attached as catastrophic driveline damage will occur.

CY84 03/08 Operation Section 4-12

Servis-Rhino CY84 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CY84

ROTARY MOWER

OPERATOR’S MANUAL

RHINO®

To the Owner/Operator/Dealer

Alamo Group Ag. Division is willing to provide

one (1) AEM Mower Safety Practices Video

TABLE OF CONTENTS

SAFETY SECTION

Safety Messages

Decal Location

1. 00749117 1 DANGER Multi-Hazard

2. 00756004 1 DANGER D/L Shield Missing -Do Not Operate

3. 00756005 1 DANGER Rotating Driveline

4. 00756007 1 WARNING Use/Repair Shields & Guards

5. 00756059 0 (1) WARNING Leak Detection

6. 00756485 1 DANGER Blades/Thrown Objects

7. 00756494 1 DANGER Driveline Hazards

8. 00760657 1 CAUTION Genuine Parts, Rotary

9. 03200347 * REFLECT SMV

10. 00764848 0 (1) INSTRUCT Drawbar-to-PTO adj.

11. D114** 1 INSTRUCT 1000 RPM PTO D103** 1 INSTRUCT 540 RPM PTO

12. 00763977 1 INSTRUCT Notice to Owner

13. 99101 0 (1) NAME Rhino (2 x 7 -3/8)

14. D302 2 LOGO Rhino (4-7/8 x 16-3/4)

15. D303 2 NAME Rhino (4-3/8 x 16-3/4)

16. 00771526 2 (3) NAME CY84

17. nfs 1 SER PLATE CY84 Serial Plate

18. 00771283 1 5 Year Gearbox Warranty

19. 1458393 2 REFLECT Red Reflectors

20. 00776031 1 Canister, Operator’s Manual

21. 00771528C 1 Operator’s Manual

22. 10058000 3 Bolt

23. 00024100 6 Flatwasher

24. 02959924 3 Locknut

1. 00725746 1 PELIGRO Get Manual Translated

2. 00749117 1 DANGER Multi-Hazard

3. 00756005 1 DANGER Rotating Driveline

4. 00756004 1 DANGER D/L Shield Missing -Do Not Operate

5. 00756494 1 DANGER Driveline Hazards

6. 00760657 1 CAUTION Genuine Parts, Rotary

6a. 00773723 1 PELIGRO Rotating Driveline Translation

7. 00769736 1 WARNING Use Repair Shields and Guards

8. 00769737 1 DANGER Blades/Thrown Objects

9. D103 1 INSTRUCT 540 RPM PTO

10. 00763613 1 INSTRUCT Slip Clutch

11. 00763977 1 INSTRUCT Notice to Owner

12. 03200347 * REFLECT SMV Emblem

13. D303 2 L.NAME Rhino (4-3/8 x 16-3/4)

14. D302 2 LOGO Rhino (4-7/8 x 6-1/2)

15. 00771526 2 NAME CY84

16. nfs 1 PLATE CY84 Serial Plate

17. 1458393 2 REFLECT Red Reflector

18. 00776031 1 Canister, Operator’s Manual

19. 00771528C 1 Operator’s Manual

20. 10058000 3 Bolt

21. 00024100 6 Flatwasher

22. 02959924 3 Locknut

Decal Description

Federal Laws and Regulations

INTRODUCTION SECTION

Attention Owner/Operator

ASSEMBLY SECTION

Optional A-Frame Assembly

2. Install bushing (8) between braces (3) through top rear hole of A-frame and insert bolt (12), flatwasher (14) and locknut (13).

5. Install Brace supports (4) to the rear lugs on the Main Frame with bolts 3/4 x 2 (10), flatwashers (14), bushings (6) and locknuts (13).

Single Tail Wheel Assembly - Lift-Type

Dual Tail Wheel Assembly

Tongue

Axle

Control Rods

Hydraulic or Manual Lift

Wheels

Shields, Guards, and Deflectors

1. Attach the front Bracket (1) to the front mower with 4 - 1/2" x 3" Bolts (5), Locknuts (6), and washers (7).

2. Attach the front Deflector to the Bracket with Strap (3), 3/8" x 1-1/2" Bolts (6), and Locknuts (4).

11. D114 1 INSTRUCT 1000 RPM PTO D103 1 INSTRUCT 540 RPM PTO