Servis-Rhino AGM52, AGM62, AGM72 User Manual

DISC

MOWER

AGM52, AGM62, AGM72,

& AGM82 Disc Mower

Published 10/10

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before

operating the equipment. C01- Cover

Part No. 00787389

RHINO

1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com

$0.00

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safeminded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!!Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain.

In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, in cooperation with

other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator’s manual and the warning messages on the mower, will significantly assist in this important education.

Your Authorized Rhino Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of the instructions

included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your

supervisor, dealer or Alamo Group Ag.

If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.

Alamo Group Ag. Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name

Requester Address:

City

State

Zip Code

Mower Model:

Date Purchased:

Dealership Name:

Mail to:

AEM Video Services

1502 E. Walnut Street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

AEMVideo@alamo-group.com

Phone:

Serial Number:

Dealer Salesperson:

Dealership Location:

TABLE OF CONTENTS

1. SAFETY SECTION ------------------------------------------------------------------ 1-1

GENERAL SAFETY INSTRUCTIONS AND PRACTICES -------------------------------------------------- 1-2 OPERATOR SAFETY INSTRUCTIONS AND PRACTICES ------------------------------------------------- 1-3 EQUIPMENT OPERATION SAFETY INSTRUCTIONS AND PRACTICES ------------------------------------- 1-5 CONNECTING OR DISCONNECTING IMPLEMENT SAFETY INSTRUCTIONS AND PRACTICES --------------- 1-12 TRANSPORTING SAFETY INSTRUCTIONS AND PRACTICES -------------------------------------------- 1-12 MAINTENANCE AND SERVICE SAFETY INSTRUCTIONS AND PRACTICES -------------------------------- 1-14 STORAGE AND PARKING SAFETY INSTRUCTIONS AND PRACTICES ----------------------------------- 1-16 CONCLUDING SAFETY INSTRUCTIONS AND PRACTICES ---------------------------------------------- 1-16 DECAL LOCATION ------------------------------------------------------------------------------- 1-17 DECAL DESCRIPTION ---------------------------------------------------------------------------- 1-19 FEDERAL LAWS AND REGULATIONS --------------------------------------------------------------- 1-27

2. INTRODUCTION SECTION --------------------------------------------------------- 2-1

3. ASSEMBLY SECTION -------------------------------------------------------------- 3-1

GENERAL INSTRUCTIONS -------------------------------------------------------------------------- 3-2 HANDLING, DELIVERY ---------------------------------------------------------------------------- 3-2 DELIVERY ---------------------------------------------------------------------------------------- 3-3 ASSEMBLY STEPS--------------------------------------------------------------------------------- 3-5

4. OPERATION SECTION ------------------------------------------------------------- 4-1

INFORMATION ON THE MACHINE ------------------------------------------------------------------- 4-2 FEATURES OF THE MACHINE ----------------------------------------------------------------------- 4-4 TECHNICAL FEATURES ---------------------------------------------------------------------------- 4-5 NOISE LEVEL ------------------------------------------------------------------------------------- 4-6 PACKING, TRANSPORT AND LIFTING --------------------------------------------------------------- 4-7 STORAGE ---------------------------------------------------------------------------------------- 4-8 DISPOSAL AND SCRAPPING ------------------------------------------------------------------------ 4-8 SAFETY RULES FOR ATTACHING TO THE TRACTOR --------------------------------------------------- 4-8 CHECK LIFTING AND STABLE OPERATION OF THE TRACTOR ------------------------------------------ 4-9 TRANSPORT ON PUBLIC ROADS ------------------------------------------------------------------- 4-10 ATTACHING TO THE THREE POINT LINKAGE OF THE MACHINE --------------------------------------- 4-11 ASSEMBLY OF THE PTO DRIVE SHAFT ------------------------------------------------------------- 4-13 HYDRAULIC SYSTEM ----------------------------------------------------------------------------- 4-15 ADJUSTMENT ------------------------------------------------------------------------------------ 4-16 OPERATING INSTRUCTIONS ---------------------------------------------------------------------- 4-18 SAFETY RELEASE DEVICE ------------------------------------------------------------------------ 4-20 DRIVELINE ATTACHMENT ------------------------------------------------------------------------- 4-21 PRE-OPERATION INSPECTION AND SERVICE ------------------------------------------------------- 4-23 TRACTOR PRE-OPERATION INSPECTION/SERVICE -------------------------------------------------- 4-24 MOWER PRE-OPERATION INSPECTION/SERVICE --------------------------------------------------- 4-24 DRIVING THE TRACTOR AND IMPLEMENT----------------------------------------------------------- 4-28 OPERATING THE TRACTOR AND IMPLEMENT -------------------------------------------------------- 4-33 DISCONNECTING THE MOWER FROM THE TRACTOR ------------------------------------------------- 4-37 MOWER STORAGE ------------------------------------------------------------------------------- 4-39 TRANSPORTING THE TRACTOR AND IMPLEMENT ---------------------------------------------------- 4-39 TRANSPORTING THE MOWER --------------------------------------------------------------------- 4-40 TROUBLESHOOTING GUIDE ----------------------------------------------------------------------- 4-45

5. MAINTENANCE SECTION ---------------------------------------------------------- 5-1

DISK AND BLADE MAINTENANCE ------------------------------------------------------------------- 5-2 DISC REPLACEMENT ------------------------------------------------------------------------------ 5-3 LUBRICATION OF MECHANICAL COMPONENTS ------------------------------------------------------- 5-4 DRIVE BELTS ------------------------------------------------------------------------------------ 5-6 CURTAIN REPLACEMENT --------------------------------------------------------------------------- 5-8 FURTHER TROUBLESHOOTING --------------------------------------------------------------------- 5-9 STORAGE ---------------------------------------------------------------------------------------- 5-9 PROPER TORQUE CHART FOR FASTENERS ----------------------------------------------------------- 5-9

1. SAFETY SECTION

Safety Section 1-1

SAFETY

General Safety Instructions And Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “WARNING! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.(SG-1)

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards. (SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3)

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Safety Section 1-2

SAFETY

Operator Safety Instructions and Practices

The rotating parts of this machine continue to rotate even after the PTO has been turned off. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. (S3PT-10)

“Wait a minute...Save a life!”

Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation. (SG-4)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment. (SG-16)

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will

cause permanent or total hearing loss. NOTE: Hearing loss

from loud noise [from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.

Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent. (SG-22)

KEEP AWAY FROM ROTATING ELEMENTS to prevent

entanglement and possible serious injury or death. (SG-24)

(SG-I7)

SAFETY

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SAFETY

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Safety Section 1-3

SAFETY

Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or

fall crushing themselves or others. (SG-25)

NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-thecounter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol.

(SG-27)

SAFETY

Prolonged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation. (SG-32)

Use extreme caution when getting onto the Implement to perform repairs, maintenance and when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death. (SG-33)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-34)

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition.

(SG-36)

Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-38)

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Safety Section 1-4

SAFETY

Equipment Operation Safety Instructions and Practices

Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-09)

Always keep a careful lookout and use extreme care when working around utility and municipal obstructions. Never allow the Mower to contact any utility, municipal, or other type structure. Clearly mark all mowing obstructions and consult local utility providers for a safe code of operation.

Do not operate the implement while wearing loose fitting clothing. Entanglement of the clothing with the rotating elements can result in serious injury or even death. Stay clear of all rotating elements at all times. (SSP-03)

Never leave the Tractor and Implement unattended while the Implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor, lower the stand and put the retaining pin securely in place, or put a secure support under the A-Frame. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. (S3PT-1)

This Implement may be wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.

Be sure you have adequate knowledge of the property you will be working on. Take time to make yourself aware of any area underground lines or cables. Contact with buried lines or cable could result in serious injury or death. If in doubt about buried utility lines call 811before digging or 1-800-258-0808. (SBH-6)

(SPU-5)

(S3PT-12)

SAFETY

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS. (SG-7)

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Safety Section 1-5

SAFETY

BEFORE leaving the tractor seat, always set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9)

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

(SG-10)

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. (SG-11)

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. (SG-12)

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15)

(SG-13)

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Safety Section 1-6

SAFETY

or your safety and the safety of others do not tamper with, damage or

In addition to the instructions described in the manual follow all general safety and accident prevention rules. Before operating the machine or performing maintenance read and understand the instructions.

The labels affixed to the machine call attention to safety precautions that shall be followed. Make sure that safety labels are legible. Clean and replace them if necessary.

Before operating the machine make sure that all guards and safety devices are properly secured and in good conditions; replace damaged safety devices. In particular check wear on guards, curtain and connecting devices

before operating the machine.

Before maintenance, adjustment or cleaning, lower the machine to the ground, turn off the engine of the tractor, disengage power takeoff, set hand brake and remove the ignition key.

remove safety devices.

While working make sure that no people or animals are within 50 m of the machine. When working near public roads or public places keep others away and be more careful.

SAFETY

Keep the manual handy to check operational running. If the manual becomes lost or damaged, order a copy from RHINO.

The machine shall be operated exclusively by authorised trained staff. The machine has been designed to be operated by one operator at a time.

There might be some dust production during operation. It is recommended to use tractors equipped with cabins with filters on the fan system or to use suitable fan devices such as masks in order to protect the breathing system.

Before operating the machine check wear on cutting devices (knives and discs). Replace worn or damaged knives and discs. After replacing make sure that all fasteners (bolts, screws and nuts) are of the type recommended by the Manufacturer.

If an object is hit, damaged or worn knives are more likely to be thrown out of the machine. Replace them immediately.

After transport perform an inspection. If the machine has been damaged contact RHINO.

Make sure that there are not any foreign bodies in the machine (debris, tools, etc.) which could affect operation or cause injuries to the operator.

If using compressed air or water for cleaning, wear safety glasses and masks and keep others away.

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Safety Section 1-7

SAFETY

Do not get on the machine or allows riders while the machine is in operation.

Make sure that hydraulic hoses are properly installed.

SAFETY

Check hydraulic hoses for wear and replace them if necessary (anyway at least every 6 years).

Detach the machine on level ground, with the cutter bar lowered to the ground, with the aid of the stand. Make sure that the machine is level. Before performing maintenance under raised parts of the machine secure them using suitable blocks.

After hitching make sure that the drive shaft is installed properly. Make sure that the drive shaft guards are in good conditions.

Replace worn or damaged drive shaft guards.

When the machine is not connected to the power takeoff, the hydraulic hoses and the drive shaft shall be properly secured to their support elements.

Never stand between the tractor and the mower when the engine is running and the power takeoff is engaged.

Make sure that the discs have stopped before approaching the machine.

Pinching and crushing hazard when bringing the to the transport and working position. Operate with the machine more carefully and keep others away from the area.

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Safety Section 1-8

SAFETY

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. (SG-23)

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death. (SG-26)

Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. (SG-29)

SAFETY

In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting. (SG-39)

Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of the equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to you or bystanders. Never dismount a moving tractor. (SG-40)

Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet (90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly see these type of items discontinue mowing.

(SGM-1)

There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 300 feet of mower. (SGM-02)

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Safety Section 1-9

SAFETY

The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles. (SGM-4)

Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.

Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06)

Mow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. (SGM-07)

(SGM-05)

Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.(SGM-08)

Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11)

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Safety Section 1-10

SAFETY

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the

Tractor and Mower and clean clippings and collected debris from the mower deck.

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

(SGM-12)

SAFETY

The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of non-vegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death. (SGM-14)

Do not operate or pull the mower into standing water. When uplift or fan type mower blades contact water they can be severely deflected downward causing possible failure of blade resulting in serious boldly injury to the operator or bystanders. (SGM-15)

Use extreme caution when raising the Mower above ground level. Stop the Blades from turning when the Mower is raised and passersby are within 100 yards. Raising the Mower exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades. (SPU-1)

Disc Mowers are capable under adverse conditions of throwing rocks and other debris for a considerable distance (50 yards or more) and causing serious bodily injury. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 50 YARDS UNLESS:

-Front Curtain Shield is installed and in good condition. Replace when needed with genuine

Original Equipment Manufacturers parts.

-Mower cutting head is running close to and parallel to the ground surface.

-Passersby are outside the thrown object zone.

-The area to be cut has been cleared of foreign material such as rocks, cans, glass, and debris

NOTE: This Disc mower is not to be used for highway maintenance. (SDM-1)

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Safety Section 1-11

SAFETY

Disc Mowers rotate at a very high rate of speed (3000 RPM). Vibration due to missing, broken, or unbalanced components may cause serious imbalance and lead to rapid failure of components and possible bodily injury from components failure or thrown objects. KEEP BLADE BOLTS AND DISC ATTACHING BOLTS TIGHTENED TO A SPECIFIED IN OPERATORS MANUAL TO ASSURE THE INTEGRITY OF THE ASSEMBLIES. (SDM-3)

There are obvious and hidden potential hazards in the operation of the Disc Mower. REMEMBER! This machine is often operated in hay, grass , and heavy weeds which could hide foreign objects. Remove all foreign debris before mowing an area. The Blades of this mower can throw objects if shields are not installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 50 yards of mower.

Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-07)

(SDM-4)

Connecting or Disconnecting Implement Safety Instructions and Practices

Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15)

Transporting Safety Instructions and Practices

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed.(S3PT-02)

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Safety Section 1-12

SAFETY

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

(SG-6)

Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy.

(SG-19)

SAFETY

Be particularly careful when transporting the Implement using the tractor. Turn curves or go up or down hills only at a low speed and at a gradual steering angle. Make certain that at least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow down on rough or uneven surfaces. (STI-01)

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Safety Section 1-13

SAFETY

Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20%. DO NOT tow the Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem. Never tow the Implement at speeds over 20 MPH. (STI-06)

Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before driving on public roadways identify any limited vision areas, and make adjustments to your operating position, mirrors, and the implement transport position so that you can clearly see the area where you will be traveling, and any traffic that may approach you. Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death.

When the cutting head is folded for transport, the center of gravity of the Tractor is raised and the possibility of overturn or tip-over is increased. Serious injury or even death could result from a tractor turnover. Turn slowly and use extra care on hillsides. Never fold the cutting head while on a hillside as the tractor might overturn. (SDM-2)

Maintenance and Service Safety Instructions and Practices

(STI-10)

Make sure the PTO shield, integral driveline shields, and input shields are installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing. (S3PT-8)

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work.

(S3PT-09)

Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PTO driveline connected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (S3PT-11)

Always maintain the safety signs in good readable condition. If the safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately. (SG-5)

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Safety Section 1-14

SAFETY

Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. (SG-8)

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14)

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. (SG-20)

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21)

Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If fuel is spilled, move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated. (SG-28)

SAFETY

Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torque. Failure to properly service, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.

(SG-35)

Use caution and wear protective gloves when handling sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn. (SG-37)

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Safety Section 1-15

SAFETY

All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SGM-3)

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES.

(SGM-10)

PARTS INFORMATION

Rhino mowers use balanced and matched system components for blade carriers, blades, cutter shafts, knives, knife hangers, rollers, drive train components, and bearings. These parts are made and tested to Rhino specifications. Nongenuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void warranties, and present a safety hazard. Use genuine Rhino mower parts for economy and safety.

(SPRM-1)

SEE YOUR RHINO DEALER

In wet conditions where there is a likelihood of material collecting on the Implement, make certain that this material is removed before traveling on public roadways. (STL-7)

Storage And Parking Safety Instructions And Practices

A rear Implement can fall if not properly supported. Always use the stand on the front hitch (if equipped) or block up securely to prevent falling and possible crushing injury and/or other injury from holding or lifting heavy components. Use the stand to stabilize the implement during storage. (S3PT-3)

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18)

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SAFETY

Decal Location

NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may

occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals.

SAFETY

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Safety Section 1-17

ITEM

PART NO.

QTY

LEVEL

DESCRIPTION

SAFETY

1. 00787358 1 WARNING Notice to Owner

2. 00787359 1 WARNING Notice to Owner

3. 00787360 1 WARNING Pressure Hazard

4. 00787361 1 WARNING 540 PTO Speed

5. 00787362 2 DANGER - WARNING Disc Stop

6. 00787363 1 DANGER - WARNING Rotating Knives

7. 00787364 2 WARNING Safe Distance

8. 00787365 1 WARNING Machine Ride

9. 00787366 1 WARNING Entanglement Hazard

10. 00787367 1 WARNING Crushing Hazard

11. 00787368 1 WARNING Belt Stop

12. 00787369 1 DANGER Crushing and Shearing Hazard

13.* 00787370 1 WARNING Crushing Hazard

14. 00787371 1 WARNING Hook Point

15. 00787372 1 ------------- Equipment to Wear

16. 00787373 1 ------------- Lubrication Points

17. 00787374 1 ------------- Oil tank

18. 00787375 (1) NAME AGM52 00787376 (1) NAME AGM62 00787377 (1) NAME AGM72 00787378 (1) NAME AGM82

*Item #13 is permanently attached to the cover sheet. If the message is not readable, the cover sheet must be replaced.

(#) Use only one

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Safety Section 1-18

Decal Description

SAFETY

P/N 00787358

1. WARNING! Thoroughly read the operator’s manual before operating the machine. Follow the instructions and the safety rules during operation.

SAFETY

P/N 00787359

2. WARNING! Before maintenance and adjustment, read the operator’s and maintenance manual, stop engine and remove the ignition key.

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SAFETY

P/N 00787360

3. WARNING! High pressure fluid hazard. Refer to the manual before taking any action and seek medical assistance in the event of contact with dangerous fluids.

P/N 00787361

4. WARNING! Check the direction of rotation and the revolutions (540 rpm) of the takeoff power of the tractor before assembling the

drive shaft.

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SAFETY

P/N 00787362

5. WARNING! – DANGER Wait for all discs of the mower to stop before approaching the machine.

SAFETY

P/N 00787363

6. WARNING! – DANGER Rotating knives. Keep hands and feet away from moving parts.

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SAFETY

P/N 00787364

7. WARNING! Thrown object hazard, do not approach the

machine. Keep a safe distance of at least 50 meters from the

machine.

P/N 00787365

8. WARNING! Do not get on the machine and never allow riders.

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Safety Section 1-22

SAFETY

P/N 00787366

9. WARNING! – Entanglement hazard. Keep hands away from

the running drive shaft.

SAFETY

P/N 00787367

10. WARNING! - Crushing hazard. Never stand between the tractor and the machine.

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Safety Section 1-23

SAFETY

P/N 00787368

11. WARNING! Wait for the belts to stop before removing safety

guards.

P/N 00787369

12. DANGER Crushing and shearing hazard. Keep hands away and

stand clear. Keep a safe distance.

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Safety Section 1-24

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