Servis-Rhino 95HD User Manual

95HD

Backhoe

Published 7/04

OPERATOR’S MANUALOPERATOR’S MANUAL

This Operator’s Manual is an integral part of the safe operation

of this machine and must be maintained with the unit at all

times. , , and the Safety and

Operation Instructions contained in this manual before

operating the equipment.

READ UNDERSTAND FOLLOW

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Part No. F-3788

Rhino

1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 email: parts@servis-rhino.com

TO THE OWNER/OPERATOR/DEALER

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of

accidents.

BEFORE YOU START!!

SAFETY HAZARD SIGNAL WORDS

There arethree levels of hazard intensity identified by signal words DANGER, WARNING and CAUTION. The level of hazard intensity is identified by the following definitions.

Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

DANGER

DANGER-Immediate hazards which will result in severe

injury or death.

WARNING

WARNING-Hazards or unsafe practices which could result in

minor personal injury or death.

THIS SAFETY SYMBOL MEANS

ATTENTION!

BECOME ALERT!

YOUR SAFETY IS

CAUTION

CAUTION-Hazards or unsafe practices which could result in

minor personal injury or property damage.

INVOLVED!

PELIGRO

LEA EL INSTRUCTIVO

Si No Lee Ingles, Pida Ayuda a Alguien Que Si Lo Lea Que le Traduzca las Medidas de Seguridad.

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain. The use of will-fit parts will void your warranty and can cause catastrophic failure with possible injury or death.

TABLE OF CONTENTS

SAFETY SECTION

Safety Precautions Safety Hazard Signal Words Safety Decals

INTRODUCTION SECTION

Introduction Specifications

ASSEMBLY SECTION

Installing Pump Kit Installing 3-Point Adapter Mounting Backhoe to Tractor

OPERATION SECTION

Pre-Operation Check List, Operating Directions, Engine Speed

Controls, Boom/Swing, Dipperstick/Bucket.........................4-2

Operating Backhoe .....................................4-3

Seat Adjustment, Mounting and Dismounting Buckets ...................4-4

Placing the Stabilizers ...................................4-4

Swing Lock, Boom Lock, Transporting the Backhoe, Storage ...............4-5

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1-1

1-2 1-7 1-8

2-1

2-2 2-3

3-1

3-2 3-3 3-4

4-1

4-2

MAINTENANCE SECTION .....................................5-1

Cylinder Service ......................................5-2

Beginning of Season, Hydraulic Hoses, Auxiliary PTO Hydraulic System .........5-3

Bucket tooth Points, Lubrication Hydraulic Trouble Shooting Valve Service Torque Charts

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5-4 5-5 5-7 5-10

Rhino is a registered trademark of Alamo Group Inc.

SAFETY

SECTION

Safety Section 1-1

SAFETY

SAFETY PRECAUTIONS

Safety of the operator was a prime consideration in the design of this backhoe. Proper shielding convenient controls, simple adjustments and other safety features have been built into this backhoe.

Accidents can be avoided if the following safety rules are

SAFETY

observed:

PREPARATION

Do not operate backhoe unless it is rigidly attached to the tractor.

Know your controls. Read this operators manual and the manual provided with your tractor. Learn how to stop the tractor; the engine; and the backhoe quickly in an emergency.

Provide adequate front end weight to counter balance the backhoe at all times.

Be sure the area is clear of underground utilities or other hazards.

Position a barricade around the work area. Keep all bystanders a safe distance away.

OPERATION

Never allow anyone to operate the backhoe who is not familiar with safe operating practices.

Do not attempt to enter operators platform by using stabilizers as a step.

Operate from the backhoe operators seat only. Allow only one person to operate the backhoe at a time. Never dig with backhoe unless stabilizers are properly

set. Do not dig under stabilizers or tractor with backhoe. Soft

ground or sandy soil can cause cave-ins. Always swing bucket uphill to dump when on a hillside,

Keep loaded bucket low. Set brakes and lock wheels when operating on hills and

banks to avoid dangerous run-away.

Watch for overhead wires. Do not touch wires with any part of backhoe.

Never allow a person to work under a raised bucket. Never lift a person with backhoe. Do not use bucket as a battering ram. Always lower bucket to ground when not digging. Never leave tractor unattended with engine running.

TRANSPORTATION

Do not drive tractor near the edge of a ditch or excavation. Always use accessory lights when transporting on a road

or highway to warn operators of other vehicles. Check your local government regulations. Be sure that slow moving vehicle emblem is visible to the

rear.

ADJUSTMENTS AND INSPECTION

Check pins and hardware that attach backhoe to tractor and all pivot pins for tightness several times daily. Replace any parts which are bent, broken or missing.

Do not oil, grease or adjust backhoe while it is in motion. Do not change any backhoe relief valve settings. They are

factory set for best backhoe performance and safety.

CAUTION: Escaping hydraulic fluid under pressure can penetrate skin causing serious personal injury.

•

DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks.

•

Stop engine and relieve pressure before connecting or disconnecting hydraulic lines.

•

Tighten all connections before starting engine or pressurizing lines.

•

If any fluid is injected into skin, obtain medical attention immediately or gangrene may result.

Be sure to relieve all pressure before disconnecting lines. Be sure all connections are tight and that lines, pipes and hoses are not damaged before applying pressure to the system.

Do not remove any guards on backhoe or tractor.

Whenever you see this symbol

It means:

F3788-7-04 Safety Section 1-2

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

SAFETY

PELIGRO!

DANGER!

WARNING!

Si no lee Ingles, pida ayuda a alguien que si Io lea para que Ie traduzca las medidas de seguridad.

SAFETY

Never operate the Power Unit or Implement until you have read and completely understand this Manual, the Power Unit Operators Manual, and each of the Safety Messages found in the Manual or on the Power Unit and Implement. Learn how to stop the Power Unit engine suddenly in an emergency. Never allow inexperienced or untrained personnel too operate the Power Unit and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

Always maintain the safety decals in good readable condition. If the decals are missing, damaged, or unreadable, obtain and install replacement decals immediately.

Make certain that the Slow Moving Vehicle (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Power Unit flashing warning lights and follow all local traffic regulations.

WARNING!

DANGER!

Operate this Equipment only with a Tractor equipped with an approved roll-over-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractorparticularly during a turnover when the operator could be pinned under the Operator Protective Structure.

Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.

BEFORE leaving the Power Unit seat, always engage the brake and/or set the Power Unit transmission in parking gear, disengage the auxiliary hydraulics, stop the engine, remove the key, and wait for all moving parts to stop. Place the Power Unit shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Power Unit that is moving or while the engine is running. Operate the Power Unit controls from the operator seat only.

F3788-7-04 Safety Section 1-3

SAFETY

DANGER!

SAFETY

DANGER!

Never allow children to operate or ride on the Power Unit or Implement.

Do not mount the Power Unit while the Power Unit is moving. Mount the Power Unit only when the Power Unit and all moving parts are completely stopped.

Start the Power Unit only when properly seated in the Power Unit seat. Starting a Power Unit in gear can result in injury or death. Read the Power Unit operator's manual for proper starting instructions.

DANGER!

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

WARNING!

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment.

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS!

attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operators position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss.

saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery

Note: Hearing loss from loud noise [from tractors, chain

Tractors with or without an Implement

F3788-7-04 Safety Section 1-4

SAFETY

DANGER!

Do not operate this Equipment with hydraulic oil leaking. Oil is expensive and its presence could present a hazard. Do not check for leaks with your hand! Use a piece of heavy paper or cardboard. High- pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Power Unit and Implement and how it handles before transporting on streets and highways. Make sure the Power Unit steering and brakes are in good condition and operate properly.

Before transporting the Power Unit and Implement, determine the safe transport speeds for you and the equipment. Make sure you abide by the following rules:

1. Test the Power Unit at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Power Unit and Implement. As you increase the speed of the Power Unit the stopping distance increases. Determine the maximum safe transport speed for you and this Equipment.

2. Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that it is safe to operate at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the Power Unit and Implement from turning over. Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground.

SAFETY

WARNING!

3. Only transport the Power Unit and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Power Unit with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases: Use extreme care and reduce your speed. When operating in traffic always use the Power Unit's flashing warning lights and reduce your speed. Be aware of the traffic around you and watch out for the other guy.

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while Power Unit engine is running. Make sure the Power Unit engine is off before working on the Implement!

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

F3788-7-04 Safety Section 1-5

SAFETY

WARNING!

SAFETY

DANGER!

Always read carefully and comply fully with the manufacturers instructions when handling oil, solvents, cleansers, and any other chemical agent.

Never run the Power Unit engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

KEEP AWAY FROM ROTATING ELEMENTS

and possible serious injury or death.

Never allow children to play on or around Power Unit or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.

to prevent entanglement

WARNING!

DANGER!

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline failures resulting in serious injury.

NEVER use drugs or alcohol

Power Unit and Implement. Drugs and alcohol will affect an operators alertness and coordination and therefore affect the operators ability to operate the equipment safely. Before operating the Power Unit or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely.

NEVER

their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol.

Operate the Power Unit and/or Implement controls only while properly seated in the operator's seat with the seat belt securely fastened around you. Inadvertent movement of the Power Unit or Implement may cause serious injury or death.

knowingly allow anyone to operate this equipment when

immediately before or while operating the

F3788-7-04 Safety Section 1-6

SAFETY

WARNING!

DANGER!

WARNING!

Never interfere with factory-set hydraulic calibrations. Any change in calibration could cause a failure of the equipment and result in injury.

SAFETY

Always shut the Power Unit completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Backhoe.

Never crawl under a raised implement supported solely by the Power Unit boom. Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death. Always securely block up the Implement before crawling underneath to perform repairs and service.

Relieve hydraulic pressure prior to doing any maintenance or repair work on the implement. Place the Backhoe on the ground or securely supported on blocks or stands, disengage the auxiliary hydraulics and turn off engine. Push and pull the control levers several times to relieve pressure prior to starting any maintenance or repair work.

SAFETY HAZARD SIGNAL WORDS

There are three levels of hazard intensity identified by signal words DANGER, WARNING and CAUTION. The level of hazard intensity is identified by the following definitions.

DANGER

injury or death.

- Immediate hazards which will result in severe

WARNING

in minor personal injury or death.

- Hazards or unsafe practices which could result

CAUTION

in minor personal injury or property damage.

- Hazards or unsafe practices which could result

THIS SAFETY SYMBOL MEANS

ATTENTION!

BECOME ALERT!

YOUR SAFETY IS INVOLVED!

F3788-7-04 Safety Section 1-7

SAFETY

F3788-7-04 Safety Section 1-8

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

1 50850 2 NAME RHINO, with Stripe 2 45970 2 WARNING To Prevent Bodily Injury 3 44907 1 WARNING To Prevent Instability 4 44895 2 DANGER Crushing Hazard 5 44896 1 WARNING To Prevent Bodily Injury 6 44897 2 DANGER Crushing Hazard 7 44898 1 OPERATION Boom Operation 8 44899 1 OPERATION Dipperstick & Bucket Operation 9 44900 1 OPERATION Left Side Stabilizer Position 10 44901 1 OPERATION Right Side Stabilizer Position 11 44908 2 OPERATION Boom Lock 12 44909 1 OPERATION Swing Lock 13 50851 2 NAME Model 95HD 14 48280 1 -------------- Universal One Call 15 49696 1 LOGO Rhino 16 35674-5 2 STRIPE White, 13" 17 45491 2 WARNING To Prevent Bodily Injury

SAFETY

F3788-7-04 Safety Section 1-9

NOTE: Safety decal location is listed below each decal. Replace decal if damaged or illegible. Replacement decals are available from your dealer.

SAFETY

5 - - 44896

4 - - 44895

2 - - 45970

TO PREVENT BODILY INJURY

Do not attach backhoe to tractors which have 3-PT Quick-Attaching Coupler. Backhoe may become unattached from tractor causing serious personal injury.

45491

6 - - 44897

3 - - 44907

17 -- 45491

F3788-7-04 Safety Section 1-10

14 -- 48280

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