Servis-Rhino 60C User Manual

60C

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ,

UNDERSTAND, and FOLLOW the Safety

and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

BACKHOE

Published 01/11 Part No. F-4139C

OPERATOR’S MANUAL

RHINO®

1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com

$0.00

TO THE OWNER/OPERATOR/DEALER

LEA EL INSTRUCTIVO Si No Lee Ingles, Pida Ayuda a Alguien Que Si Lo Lea Que Le Traduzca Las Medidas de Seguridad.

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain. The use of “will-fit” parts will void your warranty and can cause catastrophic failure with possible injury or death.

TABLE OF CONTENTS

SAFETY SECTION ............................................................................................................................... 1-1

General Safety Instructions and Practices .............................................................................. 1-2

Connecting and Disconnecting Safety Instructions and Practices .......................................... 1-5

Equipment Operation Safety Instructions and Practices ......................................................... 1-6

Transporting Safety Instructions and Practices ..................................................................... 1-11

Storage Safety Instructions and Practices ............................................................................. 1-13

Maintenance Safety Instructions and Practices ..................................................................... 1-13

Concluding Safety Instructions and Practices ....................................................................... 1-14

Decal Location ....................................................................................................................... 1-15

Decal Description .................................................................................................................. 1-17

Federal Laws and Regulations .............................................................................................. 1-19

INTRODUCTION SECTION ................................................................................................................. 2-1

SPECIFICATIONS ................................................................................................................... 2-3

OPERATION SECTION ....................................................................................................................... 3-1

PRE-OPERATION CHECKLIST .............................................................................................. 3-2

OPERATING DIRECTIONS .................................................................................................... 3-2

ENGINE SPEED ...................................................................................................................... 3-2

CONTROLS ............................................................................................................................. 3-2

BOOM/SWING ........................................................................................................................ 3-2

CROWD/BUCKET ...................................................................................................................3-2

LEFT HAND STABILIZER ....................................................................................................... 3-3

RIGHT HAND STABILIZER ..................................................................................................... 3-3

OPERATING BACKHOE ......................................................................................................... 3-3

FILLING BUCKET ................................................................................................................... 3-4

DUMPING BUCKET ................................................................................................................ 3-4

TRENCHING BETWEEN A BUILDING & OPEN EXCAVATORS ........................................... 3-4

SIDE SLOPE EXCAVATING OR TRENCHING ...................................................................... 3-5

MISCELLANEOUS ..................................................................................................................3-6

FINISHING STRAIGHT WALLS .............................................................................................. 3-6

BACKFILLING ......................................................................................................................... 3-6

SEAT ADJUSTMENT .............................................................................................................. 3-6

MOUNTING AND DISMOUNTING BUCKETS ........................................................................ 3-7

PLACING THE STABILIZERS ................................................................................................. 3-7

SWING LOCK .......................................................................................................................... 3-7

BOOM LOCK ........................................................................................................................... 3-7

STABILIZER LOCK ................................................................................................................. 3-7

TRANSPORTING THE BACKHOE ......................................................................................... 3-8

REMOVAL FROM TRACTOR - STORAGE ............................................................................ 3-8

MAINTENANCE SECTION .................................................................................................................. 4-1

CYLINDER SERVICE .............................................................................................................. 4-2

CYLINDER DISASSEMBLY .................................................................................................... 4-2

CYLINDER ASSEMBLY .......................................................................................................... 4-2

BEGINNING OF SEASON ...................................................................................................... 4-3

HYDRAULIC HOSES .............................................................................................................. 4

HYDRAULIC SYSTEM RESERVOIR ...................................................................................... 4-3

BUCKET TOOTH POINTS ...................................................................................................... 4-4

TIGHTENING NUTS AND BOLTS .......................................................................................... 4-4

LUBRICATION ........................................................................................................................ 4-4

LUBRICATION CHART ........................................................................................................... 4-4

HYDRAULIC TROUBLESHOOTING ....................................................................................... 4-5

-3

VALVE SERVICE .................................................................................................................... 4-7

MAIN RELIEF REPLACEMENT .............................................................................................. 4-7

SPOOL SEAL INSTALLATION ............................................................................................... 4-7

TORQUE SETTINGS .............................................................................................................. 4-7

PARTS LIST ............................................................................................................................ 4-9

PROPER TORQUE FOR FASTENERS ................................................................................ 4-10

SAFETY SECTION

Safety Section 1-1

SAFETY

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

(SG-1)

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU

. Only YOU can prevent serious injury or death from unsafe practices.

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

(SG-3)

General Safety Instructions and Practices

SAFETY

F-4139 01/11 Safety Section 1-2

SAFETY

Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

(SG-11)

Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others.

(SG-25)

DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol.

(SG-27)

Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent.

(SG-22)

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

(SG-30)

SAFETY

F-4139 01/11 Safety Section 1-3

SAFETY

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

(SG-23)

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

(SG-31)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment.

(SG-16)

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.

(SG-I7)

Repeated or substantial breathing of hazardous dusts, including crystalline silica, could cause fatal or serious respiratory disease including silicosis. Concrete, masonry, many types of rock, and various other materials contain silica sand. California lists respirable crystalline silica as a substance known to cause cancer. Operation of this equipment under certain conditions may generate airborne dust particles that could contain crystalline silica. In those conditions, personal protective equipment including an appropriate respirator must be used. If excessive dust is generated, a dust collection or suppression system should also be used during operation.

(SG-41)

Use extreme caution when getting onto the Implement to perform repairs, maintenance and when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death.

(SG-33)

SAFETY

F-4139 01/11 Safety Section 1-4

SAFETY

Use caution and wear protective gloves when handling sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn.

(SG-37)

For your protection while operating or servicing equipment, wear relatively tight and belted clothing to avoid entanglement in moving parts. Tie up and protect long hair that could become entangled in machinery. Remove all jewelry including necklaces, rings and watches which can get caught in machinery or on corners or edges of the equipment. Serious injury can result from entanglement with the machinery.

(SG-42)

Use extreme care when loading, carrying or handling any agricultural fertilizers, chemicals or biological residue. Follow the manufacturer’s handling instructions and wear appropriate Personal Protective Equipment including gloves, safety glasses and respirator when required. If you are using a tractor equipped with a cab, make sure the cab is rated for appropriate environmental exposure. Be safe and always wear proper protection. Short or long term exposure to certain chemicals and materials can result in serious injury or death.

(SL-19)

Do not stand or allow bystander or coworkers between the Backhoe and the tractor while installing or disconnecting the Backhoe from the tractor. Keep hands and body clear of the Backhoe and the Backhoe mounts. Serious injury or death can result from a person being crushed between the tractor and Backhoe.

(SBH-32)

Only mount the backhoe on a tractor that is listed on the mounting instructions. Never mount on a tricycle steering front axle. Move the tractor front and rear wheels to the widest spacing and add the recommended rear tractor ballast to prevent tractor tip over. Keep the tractor tires properly inflated. Maintain at least 20% of the total Tractor and Backhoe weight on the front axle. Always wear your seatbelt and make sure the ROPS structure is fully deployed to prevent serious injury or death from the tractor tipping over.

(SBH-18)

Make sure the Backhoe is properly attached to the tractor and the retaining pins securely lock the Backhoe into position. Improper mounting of the Backhoe onto the tractor can result in the Backhoe falling causing serious injury.

(SBH-22)

Make sure all tractor and Backhoe guards are in place and properly functioning. (SBH-26)

SAFETY

Connecting and Disconnecting Safety Instructions and Practices

F-4139 01/11 Safety Section 1-5

SAFETY

Make sure the hydraulic quick disconnects are fully seated into the connections. Do not use the Backhoe if the hydraulic connection is leaking. Leaking oil could allow the Backhoe to fall resulting in a serious crushing injury.

(SBH-21)

Make sure all air is purged from the hydraulic system before using the Backhoe. Air in the system can cause the Backhoe to respond sluggishly or with unexpected movement. The air can be purged from the cylinder lines by fully cycling the cylinders several times from the fully closed to fully open position. Sudden or unexpected movement or dropping of the Backhoe and attachment could result in serious injury.

(SBH-29)

Never interfere with factory-set hydraulic calibrations. Any change in calibration could cause a failure of the equipment and may result in injury.

(SBH-13)

Backhoe mounting bolts and nuts must be kept tightened. Retighten the bolts and nuts after the first 10 minutes of operation, and every 8 hours after that.

(SBH-39)

Do not lean over controls. Engage and disengage the boom and stabilizer transport locks and the swing lock pin with the engine off. Do not operate the backhoe control from outside of the operator’s area.

(SBH-40)

Do not use the backhoe hydraulic control levers as grab handles. Activation of the control levers can cause unexpected movement of the boom, arm, bucket or stabilizers. Always enter and exit the backhoe from the ground using the steps and grab handles.

(SBH-41)

Operate the tractor only while seated in the tractor seat with the seatbelt fastened. Operate the backhoe only while seated in the backhoe seat.

(SBH-19)

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

(SG-10)

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completelystopped.

(SG-12)

SAFETY

Equipment Operation Safety Instructions and Practices

F-4139 01/11 Safety Section 1-6

SAFETY

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

(SG-13)

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.

(SG-29)

Movement of the backhoe boom, stabilizers and attachment can create pinch points that can cause serious crushing injuries. Only operate the backhoe controls while seated in the operator’s seat. Keep your hands, arms and legs inside the operator’s zone. Stop operating the backhoe if any bystanders or coworkers come within 25 feet of the backhoe.

(SBH-42)

Keep bystanders 25 feet away from the tractor and backhoe while operating. The bystanders could enter the path of the tractor or items could fall from the backhoe resulting in serious injury to the bystander. Position a barricade perimeter around the work area. Stop operating the backhoe if any person enters the work area.

(SBH-14)

Prolonged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation.

(SG-32)

Never dig with backhoe unless stabilizers are lowered and properly seated. Do not dig under stabilizers or tractor with backhoe. Soft ground or sandy soil could cause cave in and tractor rollover.

(SBH-43)

SAFETY

F-4139 01/11 Safety Section 1-7

SAFETY

Operate the tractor and Backhoe only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never operate in darkness or foggy conditions where you cannot clearly see at least 100 feet in front and to the sides of the tractor. Make sure you can clearly see bystanders, ditches, steep slopes, drop-offs, overhead obstructions, power lines, and debris or obstruction in the travel path. If you are unable to clearly see these types of items discontinue operating. Contact with unseen vehicles, bystanders, obstructions, or drop-offs can cause serious injury.

(SBH-31)

Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of the equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to you or bystanders. Never dismount a moving tractor.

(SG-40)

In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting.

(SG-39)

If the Backhoe valve controls fail to function properly discontinue use of the tractor and Backhoe until the controls are properly repaired. Sudden or unexpected movement or dropping of the Backhoe and attachment could result in serious injury.

(SBH-28)

Never leave the Implement and Power Unit unattended while the Implement is in the raised position. Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement. Lower the implement carefully to the ground. Do not put hands or feet under lifted components.

(SPU-3)

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

(SG-15)

SAFETY

F-4139 01/11 Safety Section 1-8

SAFETY

Never walk or work under any raised boom or bucket. The Boom could fall and cause serious bodily injury or death. Always lower the boom and bucket flat on the ground or support the Boom and bucket on safety stands. Unload all hydraulic actuators prior to performing any maintenance. To do this, set the bucket on the ground then kill the tractor engine. Push and pull the control levers in and out several times to remove pressure. Do not work under raised Boom or Bucket unless components are securely blocked up to prevent inadvertent dropping.

(SBH-7)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-34)

Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

(SG-38)

Be sure you have adequate knowledge of the property you will be working on. Take time to make yourself aware of any area underground lines or cables. Contact with buried lines or cable could result in serious injury or death. If in doubt about buried utility lines call 811 before digging or 1-800-258-0808.

(SBH-6)

Do not let the Backhoe or attachment contact electrical power lines. Contact with electrical power lines can result in serious injury or electrocution. If the backhoe attachment contacts a power line remain in the tractor seat until the power has been shut off. Stepping off the tractor can permit electrical current to pass through the body resulting in electrocution.

(SBH-17)

The Boom is designed only to position and operate the Bucket which is attached to it. Never attempt to lift, pull, or push other solid objects with the boom or bucket. Serious injury could result from a structural failure when the Boom is used for purposes other than those for which it was designed.

(SBH-9)

Never attach pulling devices to the rear of the backhoe. The unit could tip rearwards causing serious injury or even death.

(SBH-10)

Do not use Backhoe as a jack to raise the tractor tires off the ground. The Backhoe could fail causing the tractor and Backhoe to fall to the ground resulting in serious injury.

(SBH-24)

SAFETY

F-4139 01/11 Safety Section 1-9

SAFETY

Do not work from the backhoe or attachments. Do now allow any riders on the backhoe, tractor or attachments. Falling off could result in serious injury.

(SBH-34)

Use extreme care when digging, transporting or dumping loads that impair or partially block the operator’s line of sight. Know where you are traveling. Make sure no bystanders are in the area of travel. If a bystander assists in providing guidance, make sure they are not in the path of travel. Keep all bystanders 25 feet away from travel path.

(SBH-35)

Do not raise the Backhoe on a hillside. Do not transport across a slope with a raised Backhoe. When the Backhoe is raised, the center of gravity of the tractor and Backhoe is raised increasing the potential for the tractor to tip over. Tractor wheel contact with any wash out, drop off or the ground obstruction with a raised Backhoe could result in the tractor tipping over and causing serious bodily injury.

(SBH-20)

When the bucket is swung to the side of the tractor, it exerts a movement on the tractor

causing the tractor to rock from side to side. Make sure the stabilizers are lowered to the ground and stabilize the tractor before swinging the boom.Extreme care should be taken when operating on slopes. Bodily Harm or Death could result from tractor’s tipping over.

(SBH-1)

Avoid full reach and swinging a loaded bucket to the down hill side when operating on slopes.

(SBH-2)

Digging with the arm may pull the compact tractor backward. Do not dig too much material at one time.

(SBH-44)

Use extreme care when piling material above 6 feet high. Material could shift and fall onto the operator or bystanders. The material could crush or suffocate the operator or bystander resulting in serious injury or death.

(SBH-45)

Always lower bucket and stabilizer feet to the ground, and shut off the engine before dismounting from the unit.

(SBH-11)

SAFETY

F-4139 01/11 Safety Section 1-10

SAFETY

BEFORE leaving the tractor seat lower the implement, set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.

(SG-9)

Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this

equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy.

(SG-19)

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements

move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed.

(SBH-38)

Transporting Safety Instructions and Practices

SAFETY

F-4139 01/11 Safety Section 1-11

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