Servis-Rhino 2160 User Manual

SERVIS

2160

BOOM ROTARY CUTTER

Published 02/10 Part No. 00765708C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ,
and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

UNDERSTAND, and FOLLOW the Safety

RHINO®

1020 S. Sangamon Ave.
Gibson City, IL 60936
800-446-5158
Email: [e-mail]

© 2010 Alamo Group Inc.

$0.00

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded
operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has
designed this implement to be used with all its safety equipment properly attached to minimize the chance of
accidents.

BEFORE YOU START! Read the safety messages on the implement and shown in your manual. Observe the rules
of safety and common sense!

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration
Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the
Warranty Card and on the Warranty Form that you retain

In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, in
cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and
Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial
and agricultural mowing equipment. It is important that Every Mower Operator be educated in the
operation of their mowing equipment and be able to recognize the potential hazards that can occur while
operating a mower. This video, along with the mower operator’s manual and the warning messages on the
mower, will significantly assist in this important education.

Your Authorized Rhino Dealer may have shown this video and presented you a DVD Video when you
purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read
this Operator’s Manual, and Complete the Video Guidebook before operating your new mower. If you
do not understand any of the instructions included in the video or operator’s manual or if you have any
questions concerning safety of operation, contact your supervisor, dealer or Alamo Group Ag.

If you would like a VHS video tape of the video, please e-mail [e-mail] or Fax
AEM VHS Video at [phone] or mail in a completed copy of the form on the back of this page to
AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please
include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the
intended use, and the potential hazards before operating the equipment.

Alamo Group Ag. Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name:______________________________________Phone: ________________________

Requester Address:

City:_________________________________

State: ________________________________

Zip Code:_____________________________

Mower Model:______________________________Serial Number:_______________________

Date Purchased:_____________________________Dealer Salesperson:____________________

Dealership Name:___________________________ Dealership Location:___________________

Mail to:

AEM Video Services

1502 E Walnut street

Seguin, TX 78155

Or Fax to:

[phone]

Or Email to:

[e-mail]

TABLE OF CONTENTS

SAFETY SECTION .............................................................................................................. 1-1

General Safety Instructions and Practices ......................................................................................................... 1-2

Operator Safety Instructions and Practices .......................................................................................................1-3

Connecting & Disconnecting Implement Safety Instructions & Practices .......................................................... 1-5

Equipment Operation Safety Instructions and Practices ....................................................................................1-6

Maintenance and Service Safety Instructions and Practices ........................................................................... 1-12

Transporting Safety Instructions and Practices ............................................................................................... 1-14

Concluding Safety Instructions and Practices .................................................................................................. 1-16

Decal Location ................................................................................................................................................. 1-17

Decal Description ............................................................................................................................................. 1-19

Federal Laws and Regulations ........................................................................................................................ 1-27

INTRODUCTION SECTION .................................................................................................2-1

ASSEMBLY SECTION ........................................................................................................3-1

TRACTOR PREPARATION ............................................................................................................................... 3-2

MOWER TO TRACTOR ATTACHMENT ........................................................................................................... 3-3

DRIVELINE LENGTH CHECK PROCEDURE ................................................................................................... 3-4

HOSE CONNECTION ........................................................................................................................................ 3-5

ATTACHMENT OF HYDRAULIC HOSES .........................................................................................................3-6

HOSE CONNECTIONS ELECTRONIC ............................................................................................................. 3-6

HOSES TO VALVE CONNECTIONS FOR ELECTRONIC CONTROL (OPTIONAL) ....................................... 3-7

MOUNTING THE REMOTE COMMAND HANDLE ........................................................................................... 3-8

HOSE CONNECTIONS (DIRECT) ..................................................................................................................... 3-9

HEAD ATTACHMENT ..................................................................................................................................... 3-10

HOSE ATTACHMENT ..................................................................................................................................... 3-10

HYDRAULIC RELIEF ATTACHMENT (OPTIONAL) ........................................................................................ 3-11

STARTING UNIT ............................................................................................................................................. 3-12

Pre-Customer Delivery Check List ................................................................................................................... 3-15

OPERATION SECTION .......................................................................................................4-1

Standard Equipment and Specifications ............................................................................................................ 4-3

OPERATOR REQUIREMENTS ......................................................................................................................... 4-4

TRACTOR REQUIREMENTS ............................................................................................................................ 4-5

ROPS and Seat Belt .......................................................................................................................................... 4-5

Operator Thrown Object Protection ................................................................................................................... 4-6

Tractor Lighting and SMV Emblem .................................................................................................................... 4-6

Tractor Ballast .................................................................................................................................................... 4-7

Tractor Safety Devices ....................................................................................................................................... 4-7

Front End Weight ............................................................................................................................................... 4-8

Power Take Off (PTO) ....................................................................................................................................... 4-8

GETTING ON AND OFF THE TRACTOR ......................................................................................................... 4-8

Boarding the Tractor .......................................................................................................................................... 4-9

Dismounting the Tractor .....................................................................................................................................4-9

STARTING THE TRACTOR ............................................................................................................................ 4-10

SETTING THE MOWER .................................................................................................................................. 4-11

PRE-OPERATION INSPECTION AND SERVICE ...........................................................................................4-11

Tractor Pre-Operation Inspection/Service ........................................................................................................ 4-13

Boom Unit Pre-Operation Inspection and Service ........................................................................................... 4-13

Cutting Component Inspection ......................................................................................................................... 4-18

Cutting Component Inspection ......................................................................................................................... 4-19

Blade Bolt Inspection ....................................................................................................................................... 4-21

DRIVING THE TRACTOR AND IMPLEMENT ................................................................................................. 4-24

Starting the Tractor .......................................................................................................................................... 4-25

Brake and Differential Lock Setting .................................................................................................................. 4-25

Driving the Tractor and Boom .......................................................................................................................... 4-26

OPERATING THE TRACTOR AND IMPLEMENT ........................................................................................... 4-27

Foreign Debris Hazards/Overhead Obstructions ............................................................................................. 4-27

Operating the Control Valves ........................................................................................................................... 4-28

Operating Speed and Ground Speed .............................................................................................................. 4-31

Operating the Attached Mower Heads ............................................................................................................. 4-31

Shutting Down the Attached Head ................................................................................................................... 4-33

TRACTOR, BOOM, AND ATTACHED HEAD STORAGE ............................................................................... 4-33

Quick - Hitch .................................................................................................................................................... 4-34

Hydraulic Relief Arm ........................................................................................................................................ 4-34

TRANSPORTING THE TRACTOR AND IMPLEMENT ...................................................................................4-35

Transporting on Public Roadways ................................................................................................................... 4-37

Hauling the Tractor and Implement .................................................................................................................. 4-39

TROUBLESHOOTING GUIDE ........................................................................................................................ 4-40

MAINTENANCE SECTION .................................................................................................. 5-1

LUBRICATION INFORMATION ......................................................................................................................... 5-2

Lubrication ......................................................................................................................................................... 5-2

DRIVELINE LUBRICATION ............................................................................................................................... 5-3

MAIN DRIVELINE & CAT 4 SAFETY SHIELD ................................................................................................... 5-4

HYDRAULIC OIL, FILTERS AND COMPONENTS ........................................................................................... 5-6

BLADES ............................................................................................................................................................. 5-7

HARDWARE ...................................................................................................................................................... 5-7

BLADE SERVICING .......................................................................................................................................... 5-7

BLADE SHARPENING ...................................................................................................................................... 5-8

BLADE REMOVAL ............................................................................................................................................. 5-8

BLADE CARRIER REMOVAL ........................................................................................................................... 5-9

BLADE CARRIER INSPECTION .......................................................................................................................5-9

BLADE CARRIER INSTALLATION ................................................................................................................. 5-10

BASIC TROUBLESHOOTING OF ELECTRONIC CONTROL VALVE ............................................................ 5-10

CONTROL HANDLE ........................................................................................................................................5-10

STORAGE .......................................................................................................................................................5-11

PROPER TORQUE FOR FASTENERS ..........................................................................................................5-11

SAFETY SECTION

© 2010 Alamo Group Inc.

Safety Section 1-1

SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to
the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and
observing certain precautions. The first section of this manual includes a list of Safety Messages that, if
followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety
Messages before assembling, operating or servicing this Implement. This equipment should only be operated
by those persons who have read the manual, who are responsible and trained, and who know how to do so
responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this
manual and on decals which are attached to the equipment. The Safety Alert Symbol means:
“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word
are intended to warn the owner/operator of impending hazards and the degree of possible injury
faced when operating this equipment.

SAFETY

Practice all usual and customary safe working precautions and above all---remember safety is
up to YOU

. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR
VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH
OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR
INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in
damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or
death may occur unless care is taken to follow the warnings and instructions stated in the
Safety Messages. Always use good common sense to avoid hazards.

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las
medidas de seguridad.

(SG-3)

(SG-2)

(SG-1)

2160 02/10 Safety Section 1-2

© 2010 Alamo Group Inc.

SAFETY

N

til

d

Al

ith th

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to the state of California to cause cancer and birth defects or other
reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the state of California to cause cancer, birth defects or other
reproductive harm.

(SG-30)

(SG-31)

Operator Safety Instructions and Practices

ever operate the Tractor or Implement un
completely understand this Manual, the Tractor Operator’s Manual, and
each of the Safety Messages found in the Manual or on the Tractor and
Implement. Learn how to stop the tractor engine suddenly in an
emergency. Never allow inexperienced or untrained personnel to
operate the Tractor or Implement without supervision. Make sure the
operator has fully read and understood the manuals prior to operation.

(SG-4)

The operator and all support personnel should wear hard hats, safety
shoes, safety glasses, and proper hearing protection at all times for
protection from injury including injury from items that may be thrown by
the equipment.

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE
PERMANENT HEARING LOSS! Tractors with or without an Implement
attached can often be noisy enough to cause permanent hearing loss.
We recommend that you always wear hearing protection if the noise in
the Operator’s position exceeds 80db. Noise over 85db over an
extended period of time will cause severe hearing loss. Noise over 90db
adjacent to the Operator over an extended period of time will cause
permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, and other such sources close to the
ear] is cumulative over a lifetime without hope of natural recovery.

(SG-16)

SAFETY

you have read an

(SG-I7)

ways read carefully and comply fully w
instructions when handling oil, solvents, cleansers, and any other
chemical agent.

2160 02/10 Safety Section 1-3

(SG-22)

© 2010 Alamo Group Inc.

e manufacturer’s

SAFETY

Prol

U

tti

d

SAFETY

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement
and possible serious injury or death.

Never allow children to play on or around Tractor or Implement. Children can slip or fall off
the Equipment and be injured or killed. Children can cause the Implement to shift or fall
crushing themselves or others.

NEVER use drugs or alcohol immediately before or while operating the
Tractor and Implement. Drugs and alcohol will affect an operator’s
alertness and coordination and therefore affect the operator’s ability to
operate the equipment safely. Before operating the Tractor or Implement,
an operator on prescription or over-the-counter medication must consult
a medical professional regarding any side effects of the medication that
would hinder their ability to operate the Equipment safely. NEVER
knowingly allow anyone to operate this equipment when their alertness or
coordination is impaired. Serious injury or death to the operator or others
could result if the operator is under the influence of drugs or alcohol.

(SG-24)

(SG-25)

(SG-27)

onged operation may cause operator boredom and fatigue affecting safe operation.
Take scheduled work breaks to help prevent these potentially impaired operating
conditions. Never operate the Implement and Tractor in a fatigued or bored mental state
which impairs proper and safe operation.

se extreme caution when ge

ng onto the Implement to perform repairs, maintenance an

(SG-32)

when removing accumulated material. Only stand on solid flat surfaces to ensure good
footing. Use a ladder or raised stand to access high spots which cannot be reached from
ground level. Slipping and falling can cause serious injury or death.

(SG-33)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and
hose connections. Relieve hydraulic pressure before performing maintenance or repairs.
Use gloves and eye protection when servicing hot components. Contact with a hot surface
or fluid can cause serious injury from burns or scalding.

(SG-34)

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a
mechanical or Tractor control failure occur while operating, immediately shut down the
Tractor and perform repairs before resuming operation. Serious injury and possible death
could occur from not maintaining this Implement and Tractor in good operating condition.

(SG-36)

Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection
when servicing hot components. Contact with a hot surface or fluid can cause serious injury
from burns or scalding.

(SG-38)

2160 02/10 Safety Section 1-4

© 2010 Alamo Group Inc.

SAFETY

e

f

The rotating parts of this machine continue to rotate even after the Tractor has been turned
off. The operator should remain in his seat for 60 seconds after the brake has been set, the
PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.

“Wait a minute...Save a life!”

Do not put hands or feet under mower decks. Blade Contact can result
in serious injury or even death. Stay away until all motion has stopped
and the decks are securely blocked up.

(SFL-2)

Do not put hands or feet under mower decks. Blade Contact can result
in serious injury or even death. Stay away until all motion has stopped
and the decks are securely blocked up.

(SGM-09)

Do not put hands or feet near the cutter bar. Blade contact can result
in serious injury. Stay away until all motion has stopped and the
mower is securely blocked up.

(SSM-1)

(SBM-5)

SAFETY

Do not operate the implement while wearing loose fitting clothing. Entanglement of th
clothing with the rotating elements can result in serious injury or even death. Stay clear o
all rotating elements at all times. (SSP-03)

Connecting & Disconnecting Implement Safety Instructions & Practices

Each Rear Wheel must have a minimum of 1500 pound contact with the
surface to prevent lateral instability and possible tip-over which could

result in serious bodily injury or even death. Widen the wheel tread and
add weights if needed. Refer to the mounting instructions or call Customer Service if you
need assistance with Counterweight Procedure.

Do Not attempt to raise or lower the boom or mower head unless the Implement is securely
attached to the Tractor. The Implement could tip over and cause equipment damage and
possible serious injury or death. Do Not use the boom controls to assist in installing the
implement on the tractor. Raise or Lower the boom and mower head only while seated in
the Tractor operator’s seat with the seat belt securely fastened. Inadvertent contact with
the boom controls could allow a component to fall. A sudden or inadvertent fall by any of
these components could cause serious injury or even death.

(SBM-11)

(SBM-23)

2160 02/10 Safety Section 1-5

© 2010 Alamo Group Inc.

SAFETY

Equipment Operation Safety Instructions and Practices

Never leave the Tractor and Implement unattended while the Implement is in the lifted
position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop
of unit with injury or death by crushing. To properly park the implement when disconnecting
it from the tractor, lower the stand and put the retaining pin securely in place, or put a secure
support under the A-Frame. Lower the implement carefully to the ground. Do not put hands
or feet under lifted components.

This Implement may be wider than the Tractor. Be careful when operating or transporting
this equipment to prevent the Implement from running into or striking sign posts, guard rails,
concrete abutments or other solid objects. Such an impact could cause the Implement and
Tractor to pivot violently resulting in loss of steering control, serious injury, or even death.
Never allow the Implement to contact obstacles.

(S3PT-1)

(S3PT-12)

SAFETY

Use extreme caution when raising the Mower head. Stop the Blades from turning when the
Mower Head is raised and passersby are within 300 feet. Raising the Mower head
exposes the Cutting Blades which creates a potentially serious hazard and can cause
serious injury by objects thrown from the Blades or by contact with the Blades.

(SBM-2)

Never Leave the mower unattended while the head is in the raised
position. The mower could fall causing serious injury to anyone who

might inadvertently be under the mower

. (SBM-4)

Always keep a careful lookout and use extreme care when working

around overhead obstructions. Never allow the Mower head or boom

within 10 feet of any power line. When working close to overhead
power lines consult your electric company for a safe code of operation.

(SBM-7)

The center of Gravity of Tractors equipped with a Rear-Mounted Boom
Mower is shifted to the rear and removes weight from the front wheels.
Add front ballast until at least 20% of the tractors weight is on the front
wheels to prevent rearing up, loss of steering control, and possibly
injury.

(SBM-10)

The Mower shaft speed must not - UNDER ANY CIRCUMSTANCES - exceed 1800 RPM.

(SBM-15)

Use extreme care and Safety Awareness when using the boom mower head to mulch loose
brush or wood that has fallen on the ground from overhead trimming. DO NOT mulch this
debris if bystanders, vehicles, livestock or buildings are within 300 feet of the mower. This

cut debris can be thrown at great velocities and could result in serious injury or even death.

2160 02/10 Safety Section 1-6

© 2010 Alamo Group Inc.

(SBM-17)

SAFETY

Do not back up this implement when the boom or mower head is extended. Backing could
damage the machine or its components.

Follow these guidelines to reduce the risk of equipment and
grass fires while operating, servicing, and repairing the Mower
and Tractor:

-Equip the Tractor with a fire extinguisher in an accessible
location.

(SBM-19)

-Do Not operate the Mower on a Tractor with an underframe
exhaust.

-Do Not smoke or have an open flame near the Mower and
Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Do Not attempt to mow or place the mower head close to
burning debris.

-Never allow clippings or debris to collect near drivelines,
gearboxes or hydrualic componts such as valves, tanks,
pumps and motors. Periodically shut down the Tractor and
Mower and clean clippings and collected debris from the
mower deck.

Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor
engine. Inspect the Mower to determine the source of the vibration. If Mower blades are
missing or damaged replace them immediately. Do not operate the mower until the
blades have been replaced and the Mower operates smoothly. Operating the Mower with
excessive vibration can result in component failure and broken objects to be thrown
outward at very high velocities. To reduce the possibility of property damage, serious injury,
or even death, never allow the Mower to be operated with blades missing.

(SBM-20)

(SFL-4)

SAFETY

2160 02/10 Safety Section 1-7

© 2010 Alamo Group Inc.

SAFETY

Flail M

diti

owers are capable under adverse con

ons of throwing
objects for great distances (300 feet or more) and causing serious
injury or death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable
condition;

-Mower sections or Wings are running close to and parallel to the ground without
exposed Blades;

-All areas have been thoroughly inspected and all foreign material such as rocks, cans,
glass, and general debris has been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could be
struck by the blades, the area should be: inspected and large debris removed, mowed at
an intermediate height, inspected closely with any remaining debris being removed, and
mowed again at desired final height. (This will also reduce power required to mow,

SAFETY

reduce wear and tear on the Mower drivetrain, spread cut material better, eliminate
streaking, and make the final cut more uniform.)

(SFL-6)

Operate this Equipment only with a Tractor equipped with an approved roll­over-protective system (ROPS). Always wear seat belts. Serious injury or
even death could result from falling off the tractor--particularly during a turnover
when the operator could be pinned under the ROPS.

(SG-7)

BEFORE leaving the tractor seat, always set the parking brake and/or set
the tractor transmission in parking gear, disengage the PTO, stop the
engine, remove the key, and wait for all moving parts to stop. Place the
tractor shift lever into a low range or parking gear to prevent the tractor
from rolling. Never dismount a Tractor that is moving or while the engine
is running. Operate the Tractor controls from the tractor seat only.

Never allow children or other persons to ride on the Tractor or Implement.
Falling off can result in serious injury or death.

Never allow children to operate, ride on, or come close to the Tractor or
Implement. Usually, 16-17 year-old children who are mature and
responsible can operate the implement with adult supervision, if they
have read and understand the Operator’s Manuals, been trained in
proper operation of the tractor and Implement, and are physically large
enough to reach and operate the controls easily.

2160 02/10 Safety Section 1-8

(SG-9)

(SG-10)

(SG-11)

© 2010 Alamo Group Inc.

SAFETY

I

difficul

k

Do not mount or dismount the Tractor while the tractor is moving. Mount
the Tractor only when the Tractor and all moving parts are completely
stopped.

Start tractor only when properly seated in the Tractor seat. Starting a
tractor in gear can result in injury or death. Read the Tractor operators
manual for proper starting instructions.

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil
and fuel are explosive and their presence could present a hazard. Do
not check for leaks with your hand! High-pressure oil streams from
breaks in the line could penetrate the skin and cause tissue damage
including gangrene. To check for a hose leak, SHUT the unit ENGINE
OFF and remove all hydraulic pressure. Wear oil impenetrable gloves,
safety glasses and use Cardboard to check for evidence of oil leaks. If
you suspect a leak, REMOVE the HOSE and have it tested at a Dealer.
If oil does penetrate the skin, have the injury treated immediately by a
physician knowledgeable and skilled in this procedure.

(SG-12)

(SG-13)

(SG-15)

SAFETY

Never run the Tractor engine in a closed building or without adequate ventilation. The
exhaust fumes can be hazardous to your health.

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause
Implement driveline or blade failures resulting in serious injury or death.

Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat
with the seat belt securely fastened around you. Inadvertent movement of the Tractor or
Implement may cause serious injury or death.

n case of mechanical

ty during operation, place the transmission in the par
position, set the parking brake, shut down all power, including the PTO and the engine and
remove the key. Wait until all rotating motion has stopped before dismounting.

2160 02/10 Safety Section 1-9

(SG-23)

(SG-26)

(SG-29)

(SG-39)

© 2010 Alamo Group Inc.

SAFETY

E

h

M

Do Not operate this equipment in areas where insects such as bees may attack you and/or
cause you to lose control of the equipment. If you must enter in such areas, use a tractor
with an enclosed Cab and close the windows to prevent insects from entering. If a tractor
cab is not available, wear suitable clothing including head, face, and hand protection to
shield you from the insects. Attacking insects can cause you to lose control of the tractor,
which can result in serious injury or death to you or bystanders. Never dismount a moving
tractor.

Mow only in conditions where you have clear visibility in daylight or with adequate artificial
lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least
300 feet (90 m) in front and to the sides of the tractor and mower. Make sure that you can
clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions,
power lines, debris and foreign objects. If you are unable to clearly see these type of items
discontinue mowing.

(SG-40)

(SGM-1)

SAFETY

There are obvious and hidden potential hazards in the operation of this
Mower. REMEMBER! This machine is often operated in heavy brush
and in heavy weeds. The Blades of this Mower can throw objects if
shields are not properly installed and maintained. Serious injury or even
death may occur unless care is taken to insure the safety of the operator,
bystanders, or passersby in the area. Do not operate this machine with
anyone in the immediate area. Stop mowing if anyone is within 300 feet
of mower.

(SGM-02)

The rotating parts of this machine have been designed and tested for rugged use.
However, the blades could fail upon impact with heavy, solid objects such as metal guard
rails and concrete structures. Such impact could cause the broken objects to be thrown
outward at very high velocities. To reduce the possibility of property damage, serious
injury, or even death, never allow the cutting blades to contact such obstacles.

(SGM-4)

xtreme care should be taken when operating near loose objects suc
as gravel, rocks, wire, and other debris. Inspect the area before
mowing. Foreign objects should be removed from the site to prevent
machine damage and/or bodily injury or even death. Any objects that
cannot be removed must be clearly marked and carefully avoided by the
operator. Stop mowing immediately if blades strike a foreign object.
Repair all damage and make certain rotor or blade carrier is balanced
before resuming mowing.

(SGM-05)

any varied objects, such as wire, cable, rope, or chains, can become entangled in the
operating parts of the mower head. These items could then swing outside the housing at
greater velocities than the blades. Such a situation is extremely hazardous and could result
in serious injury or even death. Inspect the cutting area for such objects before mowing.

2160 02/10 Safety Section 1-10

Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-06)

© 2010 Alamo Group Inc.

SAFETY

M

The M

ifi

ow at the speed that you can safely operate and control the tractor and mower. The

correct mowing speed depends on terrain condition and grass type, density, and height of
cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds
when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power
lines, or when debris and foreign objects are to be avoided.

Avoid mowing in reverse direction when possible. Check to make sure there are no
persons behind the mower and use extreme care when mowing in reverse. Mow only at a
slow ground speed where you can safely operate and control the tractor and mower.
Never mow an area that you have not inspected and removed debris or foreign material.

(SGM-08)

Do not mow with two machines in the same area except with Cab tractors with the windows
closed.

Follow these guidelines to reduce the risk of equipment and grass fires
while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accesible location.

(SGM-11)

(SGM-07)

SAFETY

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes.
Periodically shut down the Tractor and Mower and clean clippings and collected debris from
the mower deck.

(SGM-12)

ower is designed for certain mowing applications and is rated to cut up to a spec
size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this
mower to cut vegetation above the Mower’s rated capacity or to cut any type of non­vegetative material. Only operate this Mower on a properly sized and equipped Tractor.
Operating this Mower in an application for which it is not designed and/or operating the
Mower with the wrong size Tractor can cause Mower component damage and equipment
failure resulting in possible serious injury or death.

(SGM-14)

Never leave the Implement and Power Unit unattended while the Implement is in the raised
position. Accidental operation of a lifting lever or a hydraulic failure may cause the
implement to suddenly fall causing serious injury or possible death to anyone who might
inadvertently be under the Implement. Lower the implement carefully to the ground. Do not
put hands or feet under lifted components.

(SPU-3)

c

2160 02/10 Safety Section 1-11

© 2010 Alamo Group Inc.

SAFETY

Do not let the Blades turn when the Mower Deck is raised for any
reason, including clearance or for turning. Raising the Mower deck
exposes the Cutting Blades which creates a potentially serious hazard
and could cause serious injury or even death from objects thrown from
the Blades.

Maintenance and Service Safety Instructions and Practices

Make sure the PTO shield, integral driveline shields, and input shields
are installed when using PTO-driven equipment. Always replace any
shield if it is damaged or missing.

Always disconnect the main PTO Driveline from the Tractor before performing service on
the Implement. Never work on the Implement with the tractor PTO driveline connected and

SAFETY

running. Rotating Parts, Blades or Drivelines could turn without warning and cause
immediate entanglement, injury or death.

Never interfere with factory-set hydraulic calibrations. Any change in calibration could
cause a failure of the equipment and may result in injury.

(SRM-07)

(S3PT-8)

(S3PT-11)

(SBH-13)

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.

Place the Mower Head on the ground or securely supported on blocks or stands, disengage
the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times
to relieve pressure prior to starting any maintenance or repair work.

(SBM-6)

Always disconnect the wire leads from the mower pump solenoid
before performing service on the Tractor or Mower. Use caution when

working on the Tractor or Mower. Tractor engine must be stopped
before working on Mower or Tractor. The Mower Blades could inadvertently be turned on
without warning and cause immediate dismemberment, injury or death.

(SBM-12a)

All Safety Shields, Guards and Safety devices including (but not
limited to) - the Deflectors, Chain Guards, Steel Guards,

Gearbox Shields, PTO integral shields , and Retractable Door
Shields should be used and maintained in good working condition. All safety
devices should be inspected carefully at least daily for missing or broken
components. Missing, broken, or worn items must be replaced at once to reduce
the possibility of injury or death from thrown objects, entanglement, or blade
contact.

(SBM-18)

2160 02/10 Safety Section 1-12

© 2010 Alamo Group Inc.

SAFETY

DO NOT allow any person under a raised boom or mower head unless

it is securely locked up or supported. DO NOT approach the

Implement unless the Tractor is turned off and all motion has ceased.
Never work under the frame work, or any lifted component unless the implement is
securely supported or blocked up. Inadvertent contact with the controls could allow a
component to fall. A sudden or inadvertent fall by any of these components could cause
serious injury or even death.

(SBM-22)

Always maintain the safety signs in good readable condition. If the safety signs are missing,
damaged, or unreadable, obtain and install replacement safety signs immediately.

(SG-5)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this
Implement, any of its components or any Implement function.

(SG-8)

Never work under the Implement, the framework, or any lifted
component unless the Implement is securely supported or blocked up
to prevent sudden or inadvertent falling which could cause serious
injury or even death.

(SG-14)

Never attempt to lubricate, adjust, or remove material from the Implement while it is in
motion or while tractor engine is running.

(SG-20)

Periodically inspect all moving parts for wear and replace when
necessary with authorized service parts. Look for loose fasteners, worn
or broken parts, and leaky or loose fittings. Make sure all pins have
cotter pins and washers. Serious injury may occur from not maintaining
this machine in good working order.

(SG-21)

SAFETY

Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If

fuel is spilled, move machine away from the area of the spill and avoid creating any source

of ignition until the gasoline has evaporated.

2160 02/10 Safety Section 1-13

© 2010 Alamo Group Inc.

(SG-28)

SAFETY

U

dli

r

Perform service, repairs and lubrication according to the maintenance section. Ensure the

unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are

properly torqued. Failure to properly service, repair and maintain this Implement in good

operating condition could cause component failure and possible serious injury or even

death.

(SG-35)

se caution and wear protective gloves when han

ng sharp objects such as blades,
knives, and other cutting edges. Be alert to worn component surfaces which have sharp
edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not
worn.

(SG-37)

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN,
WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR
OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY

SAFETY

CAUSE SERIOUS INJURY FROM THROWN BLADES.

(SGM-10)

DO NOT weld or repair rotating mower components. Welds and other repairs may cause
severe vibration and/or component failure resulting in part being thrown from the mower
causing serious bodily injury. See your Authorized Dealer for proper repairs.

(SGM-13)

PARTS INF O RMATION
Rhino mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives,
knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Rhino speci­fications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts
may reduce mower performance, void warranties, and present a safety hazard. Use genuine Rhino mower
parts for economy and safety.

(SPRM-1)

SEE YOUR RHINO DEALER

Transporting Safety Instructions and Practices

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go
up hills only at a low speed and using a gradual steering angle. Rear mounted implements
move the center of gravity to the rear and remove weight from the front wheels. Make
certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels
to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough o
uneven surfaces to prevent loss of steering control which could result in property damage
or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched
transport position. Dropping implement in transport can cause serious damage to the
tractor and/or Implement and possibly cause the operator or others to be injured or killed.

(S3PT-02)

2160 02/10 Safety Section 1-14

© 2010 Alamo Group Inc.

SAFETY

Allow sufficient clearance for the Implement to swing outward while turning. Implements
carried behind the Tractor will swing outside the tire path when making turns. Contacting a
solid object while turning will cause equipment damage and possible injury.

Be particularly careful in transport. The Mower has raised the center of
gravity for the tractor and has increased the possibility of overturn.
Turn curves or go up slopes only at low speed and using a gradual

turning angle. Slow down on rough or uneven surfaces.

When transporting Boom Mower on a truck or trailer, the height or width
may exceed legal limits when the boom is in the transport position.

Contact with side or overhead structures or power lines can cause
property damage or serious injury or death. If necessary lower boom to
reduce height and/or remove mowing head to reduce width to the legal
limits.

(SBM-8)

Never operate the Tractor and Mower Unit without an OPS (Operators
Protective Structure) or Cab to prevent injury from objects thrown from
ground or from overhead trimming. Stop mowing if workers or passersby
are within 300 feet.

(SBM-9)

(S3PT-20)

(SBM-3)

SAFETY

The Joystick Master Control Switch must be OFF to prevent accidental movement of the
boom and cutting head whenever the mower is not being operated.

(SBM-16)

Secure the boom and mower head in the transport position before traveling on public roads.

Never transport on public roads with the boom and mower head extended. Always

disengage and lock out the hydraulic controls for the boom mower before transporting.

Inadvertent boom movement on public roads may contact with other vehicles resulting in

serious bodily injuries or even death.

(SBM-21)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in
such a way as to be clearly visible and legible. When transporting the
Equipment use the Tractor flashing warning lights and follow all local
traffic regulations.

(SG-6)

2160 02/10 Safety Section 1-15

© 2010 Alamo Group Inc.

SAFETY

Transport only at speeds where you can maintain control of the

equipment. Serious accidents and injuries can result from operating this
equipment at high speeds. Understand the Tractor and Implement and how it handles
before transporting on streets and highways. Make sure the Tractor steering and brakes
are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for
you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly
to determine the stopping characteristics of the Tractor and Implement. As you increase
the speed of the Tractor the stopping distance increases. Determine the maximum
transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after
you determine that the equipment can be operated at a higher speed. Use extreme care

SAFETY

and reduce your speed when turning sharply to prevent the tractor and implement from
turning over. Determine the maximum turning speed for you and this equipment before
operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control
the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes
or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance
increases: use extreme care and reduce your speed. When operating in traffic always use
the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you
and watch out for the other guy.

Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before
driving on public roadways identify any limited vision areas, and make adjustments to your
operating position, mirrors, and the implement transport position so that you can clearly
see the area where you will be traveling, and any traffic that may approach you. Failure to
maintain adequate vision of the public roadway and traffic can result in serious injury or
even death.

(SG-19)

(STI-10)

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment,
hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper
training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer
also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and
Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

(SG-18)

2160 02/10 Safety Section 1-16

© 2010 Alamo Group Inc.

SAFETY

Decal Location

NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may
occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and
bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and
handling charges may apply). Contact your Rhino dealer to order replacement decals.

SAFETY

2160 02/10 Safety Section 1-17

© 2010 Alamo Group Inc.

SAFETY

ITEM PART NO. QTY LEVEL DESCRIPTION

1. D389 1 DANGER Multi-Hazard

2. D388 1 DANGER Multi-Hazard

3. D401 1 WARNING 1000 RPM (Not Shown-Apply to D388
if 1000 RPM)

4. 02962764 2 WARNING Pinch Points

5. D416 1 IMPORTANT Service Hydraulic System

6. 02962765 1 DANGER Crushing and Pinch Points

7. 999001 1 WARNING Tractor Safety

8. 00753840 1 DANGER Stay Clear when Lowering Wing

9. 02965262 1 WARNING Oil Leaks

10. 02958241 1 DANGER Boom Safety

11. 00760657 1 IMPORTANT Genuine Rhino Parts

SAFETY

12. D303 2 NAME LOGO RHINO Name

13. 00764866 4 NAME LOGO Servis 2160 Name

14. D302 1 LOGO Rhino Logo (Small)

15. D304 2 LOGO Rhino Logo (Big)

16. 02965093 1 ATTENTION Do not Overspeed Engine

17. 02964509 2 INSTRUCT Unhitching Instructions

18. D395 1 IMPORTANT Replace Blades in Pairs

19. NFS 1 SER PLT Serial Number (Not Shown)

20. 1458392 1 REFLECT Red Reflector

21. 1458393 1 REFLECT Yellow Reflector

22. 03200347 * REFLECT SMV Sign

23. 00776031 1 ________ Canister

24. 10058000 3 ________ Bolt

25. 00024100 3 ________ Flatwasher

26. 02959924 3 ________ Locknut

27. 000678 2 INFO Grease Fitting Inside

2160 02/10 Safety Section 1-18

© 2010 Alamo Group Inc.

Decal Description

Multi Hazard Decal Sheet

SAFETY

P/N D389

Decal D389 consists of the following multi-hazards.

SAFETY

2160 02/10 Safety Section 1-19

© 2010 Alamo Group Inc.

Driveline Hazards

P/N D388

Decal D388 consists of the following multi-hazards.

SAFETY

SAFETY

2160 02/10 Safety Section 1-20

© 2010 Alamo Group Inc.

1000 RPM

SAFETY

P/N D401

WARNING! Pinch Points

P/N 02962764

IMPORTANT - Service Hydraulic System with
Universal Tractor Hydraulic Oil.

SAFETY

P/N D416

DANGER! Crushing and Pinch Points.

Moving machinery parts can pinch or crush or fall­which may cause injury or death.

P/N 02962765

2160 02/10 Safety Section 1-21

© 2010 Alamo Group Inc.

WARNING! Tractor rearing

P/N 999001

DANGER! Stay clear when lowering or raising
wings.

SAFETY

SAFETY

P/N 00753840

WARNING! Failure to INSPECT and REPAIR or
REPLACE Hoses may allow worn Hoses to rupture
SUDDENLY and VIOLENTLY with resulting serious
BODILY INJURY from SCALDING or FIRE with
resulting BURN INJURY or DEATH.

P/N 02965262

DANGER! - Multi-Hazard Boom. Take precautions
while transporting and operating Boom Unit.

P/N 02958241

2160 02/10 Safety Section 1-22

© 2010 Alamo Group Inc.

SAFETY

For safety and to guarantee optimum product
reliability always use genuine RHINO replacement
parts.

P/N 00760657

Logo Product Name: Rhino

P/N D303

NAME LOGO - Servis 2160

SAFETY

00764866

Logo Product Name: Rhino

P/N D302

2160 02/10 Safety Section 1-23

© 2010 Alamo Group Inc.

Logo Name: RHINO

P/N D304

INFORMATION - To prevent premature hydraulic
component failure, do not over speed the engine.
When using the mower attachment, operate tractor
at the engine speed which will deliver 540 PTO

SAFETY

RPM on Tachometer. Over speeding the engine
and pump when operating the mower will overheat
and rapidly ruin the oil which will decrease the life
of the hydraulic components.

SAFETY

P/N 02965093

INFORMATION - Unhitching Instructions

02964509

IMPORTANT! Always replace blades in pairs.

P/N D395

2160 02/10 Safety Section 1-24

© 2010 Alamo Group Inc.