Server Products 875 User Manual

MODEL 875 MODEL 872
TEA-MASTER SERIES
POST-MIX ICED TEA DISPENSERS
FOR USE WITH ONE-GALLON JUG OR BAG-IN-BOX
The Tea-Master Series utilizes a venturi valve to mix the tea syrup with the water. A built-in water pressure regulator ensures the proper amount of syrup is being mixed with the proper amount of water. This built-in pressure regulator is factory adjusted for a static pressure of 18 pounds.
The Model 875 is also available in a two– flavor model.
MODEL 875
P/N 5594 5/06
MODEL 872
SPECIFICATIONS
Plumbing: ¼” flared copper or flex hose. 25 PSI minimum Model 875 Dimensions: 9½" X 8½"d X 26½" h Weight: 15 lbs Shipping 30 lbs Model 872 Dimensions: 9½" X 18”d X 23¼" h
depth includes faucet/water connection)
( Weight: 20 lbs Shipping 30 lbs Agency: NSF Approved Standard (18)
1. Open the BIB along the perforated edges. Pull out the dispensing spout. Place the spout in the cardboard opening.
2. Remove the cap from the spout.
3. Connect the QCD fitting to the dispens­ing spout.
Note: THE FITMENT MUST BE PUSHED ALL THE WAY OUT SO THAT THE WORD OUT IS EXPOSED ON THE TOP OF THE FITMENT.
Product Loading
Installation
1. Carefully remove the dispenser from the shipping carton.
2. Before attaching the waterline to the
dispenser, flush the waterline to re­move any foreign particles that may be in the line.
NOTE: It is advisable to use a lime, scale,
sediment, taste and odor purification char­coal water filter where water quality is a concern.
3. Using the ¼” flare nut connect a ¼”
flared flexible or copper waterline to the male fitting on the back of the dispenser.
4. Turn on the water source to the
dispenser.
5.Turn the yellow handle to the ON position
to allow water to flow through the urn.
4. Place the QCD into the neck of the dispensing spout at the ridge as shown on the illustration.
OUT
WATER ON
Ridge
5. Press QCD towards the dispensing spout until it is flush with the collar of the QCD.
FLUSH POSITION
6. The BIB box should lie horizontally
Avoid loops in the product line
Use the minimum amount of
product line required.
Check for air bubbles in the product
line to trouble shoot for priming
PRIME SYSTEM
7. After the BIB has been connected to the QCD valve dispense ap­proximately 12 ounces of product.
8. Dispense another 8 ounces of prod­uct and sample for taste.
NOTE: Be sure there are no air bub­bles in the product line.
Gallon Jug Model 875
1. Remove the cover. Lift the prod­uct hose and dip tube out of the dispenser. Remove the bottle cap from the concentrate jug.
2. Place the dip tube into the concentrate. Tighten the white bottle cap on the dip tube to the concentrate jug. Place the gallon jug of concentrate into the dispenser.
Note: The product hose will wrap loosely around the bottom of the concentrate jug. CHECK FOR ANY KINKS IN THE PRODUCT HOSE.
3. Place a glass under the faucet.
4. PULL THE FAUCET HANDLE ALL THE WAY DOWN. Hold the handle down until the glass begins to fill with tea.
5. Release the faucet.
6. Dispense a second glass and sample for taste. If an adjustment is necessary refer to Drink Richer/Leaner Adjustment Section
Taste Calibration
Note: There is an adjustment rod for each dispense head. The dispenser has been factory adjusted to the proper strength range.
To fine tune the drink strength:
1. Tilt the dispenser backwards. Reach underneath and grasp the proper adjustment rod very slightly
1/8th turn at a time).
( Turn the adjustment rod as shown:
5. Disconnect bag from QCD and connect a new BIB to fitment.
Clean Dispenser and Faucet
1. Turn off water source to dispenser
Cleaning Instructions
(to be done when changing box or
gallon jug )
Clean Syrup Line
1. Remove bag from box
2. Cut away the majority of the bag
3. Place bag and QCD in container of hot water
4. Hold faucet handle down until clear water runs from faucet.
(This cleans the product line and the fitment)
Water off
2. Open and close the faucet handle to relieve system of water.
3. Unscrew the faucet/handle cap assembly from the faucet.
Cap
Handle
Seat cup
WEEKLY SANITIZING
BAG-IN-BOX
1. Remove the quick disconnect from Bag­in-Box (BIB).
2. Shut off water supply valve on the back of the dispenser.
3. Open and close faucet handle to relieve system of water.
4. Unscrew the faucet handle/cap assembly from faucet.
5. Wash the faucet/cap/seat cup assembly in a mild dishwashing soap and warm water.
6. Re-install assembly to faucet body tak­ing care not to cross-thread when install-
4. Wipe inside of faucet body with a mild dishwashing soap and hot water.
5. Do the same to handle, cap, and seat cup.
6. Re-install assembly to faucet body, taking care not to cross thread when installing. Finger tight is adequate.
7. Turn water source to on position.
8. Dispense approximately 12 ounces Gallon Jug
1. Remove the product container.
2. Replace the product container with a container of very hot water. ( at least 32 ounces at 140°)
3. Hold the faucet down until container is empty.
4. Refill the container with lukewarm water about 110° and one tablespoon of a mild dish soap such as Ivory. Follow step 3.
5. Repeat steps 2 and 3 until there is no evidence of soap.
6. Reload the system with concentrate. Hold the faucet down and dispense an eight ounce drink to prime the system.
ing. Finger tight is adequate.
7. Turn water supply on.
8. Mix one ounce of San-I-Queen sanitizer or the equivalent which will equal 650 parts per million of chlorine when mixed with one gallon of 100° warm water.
9. Open the quick disconnect and place into the one gallon vessel of sanitizing solu­tion.
10. Place a large vessel under the faucet. Lock the faucet open until the container of sanitizing solution is empty.
(DO NOT FLUSH UNTIL THE FOL LOWING MORNING.)
11. Flush by reloading the dispenser
with concentrate. Lock the faucet handle down until the tea is dispensed from the faucet. Dispense three eight ounce servings and discard.
Gallon Jug
1. Remove product container.
2. Replace the product container with the fol­lowing: Mix one ounce of San-I-Queen sanitizer or the equivalent which will equal 650 parts per million of chlorine when mixed with one gallon of 100° warm water.
3. Hold the faucet down until container is empty. (DO NOT FLUSH UNTIL THE FOLLOW­ING MORNING)
4. Flush by reloading the dispenser with concentrate. Reload the gallon jug. Hold the faucet down and dispense three eight ounces servings and discard.
Do’s and Don’ts
OPERATION
1. Do fully activate faucet handle when dis­pensing drinks.
2. Do clean & sanitize dispensing assembly monthly.
3. Do keep dispenser primed with concentrate at all times.
4. Do reload immediately when out of con­centrate.
5. Do flush and clean lines regularly.
6. Don’t forget to clean & sanitize faucet seat cup
7. Do follow all cleaning and sanitizing pro­cedures, remove and store concentrate if urn will not be used for an extended period of time; ie: more than two days.
INSTALLATION
1. Do connect dispenser to a filtered waterline.
2. Do flush filters before connecting to dispenser.
3. Do sample finished drink before making adjust­ments.
4. Do make very slight drink adjustments then sam­ple.
5. Don’t forget to flush filters before installation.
6. Don’t make any pressure regulator adjustments on urn. (Do NOT attempt to adjust the urn regu­lator. If a regulator adjustment is required call the factory at 1-800-558-9565. The adjustment should be made by a qualified service techni­cian.)
7. Don’t forget to get sample approval from cus­tomer.
TROUBLESHOOTING
PROBLEM
Difficulty priming dispenser.
Pulled faucet handle, no product, no water.
Drink too foamy or bubbly 1. Concentrate BIB empty.
Drink inconsistent 1. Waterline pressure dropping
1. Product adjustment screw turned in too far.
1. Water supply not on. 1. Turn water supply on.
2. Hole or tear in product tubing prior to BIB connection.
3. Loose syrup line connection.
below machine’s preset pressure regulator adjustment.
CAUSE
CORRECTIVE ACTION
1. Turn adjustment rod ¼ turn clockwise (richer/leaner ad­ justment.
2. Regulator adjustment is re­ quired. Call the factory for assistance.
1. Load new BIB
2. Replace tubing
3. Check syrup line connections from check valve.
2. Regulator adjustment is re-
quired. Call the factory for assistance.
Water only—no product 1. Concentrate BIB empty.
2. Product hose clogged.
3. Product hose kinked.
4. Check valve not seating.
5. Adjustment screw in too far.
Faucet dripping 1. Foreign particles on seat
cup.
2. Damaged seat cup.
3. Pressure set too high.
Drink too weak 1. Adjustment screw in too far.
2. Check valve not seating.
Air bubbles in syrup 1. Loose tubing connection at
QCD or at check valve barb.
2. Worn O-ring on QCD plunger.
3. Air in bag.
1. Load new BIB.
2. Clean product hose or
replace.
3. Check for kinks.
4. Disassemble and clean check valve.
5. Turn adjustment screw out using adjustment rod.
1. Follow seat cup cleaning.
2. Replace seat cup.
3. Regulator adjustment is required. Call the factory for assistance.
1. Turn adjustment screw out Richer/Leaner adjustment.
2. Disassemble and clean check valve.
1. Ensure tubing is slid all the
way on to the QCD and check valve barb.
2. Replace QCD.
3. Stand BIB upright, open faucet handle and prime syrup line until all air bubbles are gone.
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